CN205427089U - Cable switches on insulation test device - Google Patents

Cable switches on insulation test device Download PDF

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CN205427089U
CN205427089U CN201521013730.1U CN201521013730U CN205427089U CN 205427089 U CN205427089 U CN 205427089U CN 201521013730 U CN201521013730 U CN 201521013730U CN 205427089 U CN205427089 U CN 205427089U
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cable
pin
plug connector
pole
switch
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邵林林
喻波
吴晓鸣
李艳丽
程攀
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Luoyang Institute of Electro Optical Equipment AVIC
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Luoyang Institute of Electro Optical Equipment AVIC
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Abstract

本实用新型涉及一种电缆导通绝缘测试装置,包括一个电源模块,与被测电缆相配套的第一插接件和第二插接件,第一插接件连接对应于被测电缆芯数N的N个用于指示电缆芯线通断的通断指示灯和具有N个触点的选择开关;每一个通断指示灯的一极连接第一插接件的对应引脚,每一个通断指示灯的另外一个极并联短接后连接所述电源模块的一极,选择开关每一个触点分别连接第二插接件的对应引脚和所述电源模块的另外一极。本实用新型提供的航空用一对一转接电缆的导通绝缘测试设备操作简单,检测可靠、快速、高效。

The utility model relates to a cable conduction and insulation testing device, which comprises a power supply module, a first connector and a second connector matched with the cable to be tested, and the first connector is connected corresponding to the number of cores of the cable to be tested. N of N on-off indicator lights for indicating the on-off of the cable core wire and a selection switch with N contacts; one pole of each on-off indicator light is connected to the corresponding pin of the first connector, each on-off indicator light The other pole of the off indicator light is connected in parallel to one pole of the power module, and each contact of the selector switch is respectively connected to the corresponding pin of the second connector and the other pole of the power module. The conduction and insulation testing equipment for one-to-one switching cables for aviation provided by the utility model is simple in operation, reliable, fast and efficient in detection.

Description

一种电缆导通绝缘测试装置A cable conduction and insulation test device

技术领域 technical field

本实用新型涉及电子测试技术领域,尤其涉及一种航空用一对一转接电缆的导通绝缘测试装置。 The utility model relates to the technical field of electronic testing, in particular to a conduction and insulation testing device for one-to-one switching cables used in aviation.

背景技术 Background technique

航空用一对一转接电缆在航空领域被广泛用于实现机载火控设备同测试设备之间的电气连接。一根航空用一对一转接电缆包含有两个航空电连接器,两个电连接器的管脚之间通过导线进行一对一连接。被导线连接的管脚之间呈现电导通状态,未被导线连接的管脚之间呈现电绝缘状态。 Aviation one-to-one adapter cables are widely used in the aviation field to realize the electrical connection between airborne fire control equipment and test equipment. An aviation one-to-one transfer cable contains two aviation electrical connectors, and the pins of the two electrical connectors are connected one-to-one by wires. The pins connected by wires are electrically connected, and the pins not connected by wires are electrically insulated.

传统的航空用一对一转接电缆的导通绝缘测试方法是使用万用表测量,万用表红色表笔接触一个管脚,黑色表笔接触另一个管脚。通过测得的电阻值判断两个管脚之间是导通还是绝缘。申请号为201210176715.3的实用新型专利《一种用于电缆网络的导通绝缘测试方法》及提供了这样的一种技术方案:将被测电缆网络一个或多个终端的接插件接点全部短接,将其余终端上的接插件转接至转接盒;将转接盒的公共端短接,并将于并接接插件接点相连的测试端闭合;确定基准点阻值;选择被测接插件接点,利用万用表测量与被测接插件接点与基准点的测试阻值;利用测试阻值获得被测接插件信号接点的实际阻值判断导通状态。上述方法通过万用表测得的测试电阻进行转换来判断电缆网络的导通状态,测试比较麻烦且效率较低。 The traditional method of testing the continuity and insulation of one-to-one adapter cables used in aviation is to use a multimeter to measure, the red test lead of the multimeter touches one pin, and the black test lead touches the other pin. Judging whether the two pins are connected or insulated by the measured resistance value. The utility model patent "A Conduction and Insulation Test Method for Cable Network" with the application number of 201210176715.3 provides such a technical solution: all the connector contacts of one or more terminals of the tested cable network are short-circuited, Transfer the connectors on the other terminals to the transfer box; short the common end of the transfer box, and close the test end connected to the contact of the parallel connector; determine the resistance of the reference point; select the contact of the tested connector , use a multimeter to measure the test resistance of the contact of the tested connector and the reference point; use the test resistance to obtain the actual resistance of the signal contact of the tested connector to judge the conduction state. The above method converts the test resistance measured by the multimeter to judge the conduction state of the cable network, and the test is cumbersome and the efficiency is low.

实用新型内容 Utility model content

本实用新型的目的是提供一种电缆导通绝缘测试装置,用以解决现有测试装置或方法测试不方便、效率不高的技术问题。 The purpose of the utility model is to provide a cable conduction and insulation testing device, which is used to solve the technical problems of inconvenient testing and low efficiency of existing testing devices or methods.

为实现上述目的,本实用新型的方案包括: In order to achieve the above object, the scheme of the present utility model includes:

一种电缆导通绝缘测试装置,包括一个电源模块,与被测电缆相配套的第一插接件和第二插接件,第一插接件、第二插接件分别用于连接待测电缆的两端插接配合;第一插接件连接对应于被测电缆芯数N的N个用于指示电缆芯线通断的通断指示灯和具有N个触点的选择开关;所第二插接件连接第二通断指示灯;每一个通断指示灯的一极对应连接第一插接件的对应引脚,每一个通断指示灯的另外一个极并联短接后连接所述电源模块的一极,所述选择开关每一个触点分别连接第二插接件的对应引脚和所述电源模块的另外一极;其中N≥2。 A cable conduction and insulation testing device, comprising a power module, a first connector and a second connector matching the cable to be tested, the first connector and the second connector are respectively used to connect the The two ends of the cable are mated; the first connector is connected to N on-off indicators corresponding to the number of cable cores N to indicate the on-off of the cable core and a selection switch with N contacts; The two connectors are connected to the second on-off indicator light; one pole of each on-off indicator light is correspondingly connected to the corresponding pin of the first connector, and the other pole of each on-off indicator light is connected in parallel and short-circuited to the One pole of the power module, each contact of the selection switch is respectively connected to the corresponding pin of the second connector and the other pole of the power module; where N≥2.

进一步的,所述电源模块还串联有限流电阻、启动开关以及运行指示灯。 Further, the power module is connected in series with a current-limiting resistor, a start switch and a running indicator light.

优选的,所述选择开关是一个单极N位的波段开关,所述波段开关的动触点连接电源模块的一极,所述波段开关的每个静触点对应连接所述第二插接件的每一个引脚。 Preferably, the selector switch is a unipolar N-position band switch, the movable contact of the band switch is connected to one pole of the power module, and each static contact of the band switch is correspondingly connected to the second plug each pin of the component.

进一步的,所述选择开关由至少两重波段开关构成,第一重开关的动端连接所述电源模块的一极,最后一重开关的不动端的每个触点对应连接所述第二插接件的每一个引脚;其中,上一重开关的不动端触点连接下一重开关的动端触点。 Further, the selection switch is composed of at least two band switches, the moving end of the first switch is connected to one pole of the power module, and each contact of the fixed end of the last switch is correspondingly connected to the second socket. Each pin of the component; wherein, the fixed end contact of the previous heavy switch is connected to the moving end contact of the next heavy switch.

本实用新型提供的一种航空用一对一转接电缆的导通绝缘测试设备在使用过程中仅需将航空电缆连接到测试设备中,拨动相应的波段开关,观察对应指示灯亮还是熄灭,就可判断出该航空电缆连接器对应管脚之间是导通还是绝缘。本实用新型的测试设备操作简单,检测可靠、快速、高效,在拨动波段开关的过程中,通过指示灯的状态即可判断出被测航空用一对一转接电缆的焊线是否存在短路和断路。 The utility model provides an aviation one-to-one adapter cable conduction and insulation testing equipment. During use, it is only necessary to connect the aviation cable to the testing equipment, toggle the corresponding band switch, and observe whether the corresponding indicator light is on or off. It can be judged whether the corresponding pins of the aviation cable connector are connected or insulated. The testing equipment of the utility model is easy to operate, and the detection is reliable, fast and efficient. In the process of toggling the band switch, it can be judged by the state of the indicator light whether there is a short circuit in the welding wire of the tested aviation one-to-one transfer cable. and circuit breaker.

附图说明 Description of drawings

图1是测试装置的整体电路图。 Figure 1 is an overall circuit diagram of the testing device.

具体实施方式 detailed description

下面结合附图对本实用新型做进一步详细的说明。 Below in conjunction with accompanying drawing, the utility model is described in further detail.

本实用新型提供的一种航空用一对一转接电缆的导通绝缘测试设备在使用过程中仅需将航空电缆连接到测试设备中,拨动相应的波段开关,观察对应指示灯亮还是熄灭,就可判断出该航空电缆连接器对应管脚之间是导通还是绝缘。具体的整体电路图如图1所示。 The utility model provides an aviation one-to-one adapter cable conduction and insulation testing equipment. During use, it is only necessary to connect the aviation cable to the testing equipment, toggle the corresponding band switch, and observe whether the corresponding indicator light is on or off. It can be judged whether the corresponding pins of the aviation cable connector are connected or insulated. The specific overall circuit diagram is shown in Figure 1.

从图1中可以看出,本实施例中所测试的航空用一对一转接电缆具有30根芯线,对应于航空用一对一转接电缆的XP1和XP2端分别设置有具有30个管脚的航空电连接器XS1和XS2。航空电连接器XP2的各个管脚分别对应一个用于指示管脚所连航空用一对一转接电缆芯线通断的通断指示灯,在这里命名连接管脚1的通断指示灯为L1,依次命名到通断指示灯L30,所述指示灯是能够发出绿色光亮的发光二极管,当然,也可以根据需要设置成其他类型或者其他颜色的指示灯,30个发光二极管的阳极对应连接XS2的各个管脚,30个发光二极管的阴极并联短接后通过串联运行指示灯L0、限流电阻R1、启动开关K1后连接到电源P1的负极,电源P1是一个6V直流电压源。电源P1的负极连接一个单极三位波段开关SA0的动端SA0-0,单极三位波段开关的每一个极连接一个单极十位波段开关的不动端,对应的波段开关SA0的不动端SA0-1极连接波段开关SA1的动端SA1-0,波段开关SA0的不动端SA0-2极连接波段开关SA2的动端SA2-0,波段开关SA0的不动端SA0-3极连接波段开关SA3的动端SA3-0;波段开关SA1中SA1-1到SA1-10这十个极分别对应连接航空电连接器XP1的1到10管脚,波段开关SA2中SA2-1到SA2-10这十个极分别对应连接航空电连接器XP1的11到20管脚,波段开关SA3中SA3-1到SA3-10这十个极分别对应连接航空电连接器XP1的21到30管脚。当然,上述命名和各个管脚与波段开关的对应连接关系只是为方便查看对各个波段开关的各个位、各个极,方便以后的测试而进行的,还可以采用其他的连接关系或者命名方式,只要满足波段开关的每个极对应连接航空电连接器XP1的一个管脚即可。 As can be seen from Fig. 1, the aviation one-to-one adapter cable tested in this embodiment has 30 core wires, and the XP1 and XP2 ends of the aviation one-to-one adapter cable are respectively provided with 30 core wires. Pin aviation electrical connectors XS1 and XS2. Each pin of the aviation electrical connector XP2 corresponds to an on-off indicator light used to indicate the on-off of the core wire of the one-to-one aviation transfer cable connected to the pin. Here, the on-off indicator light connected to pin 1 is named as L1, sequentially named to the on-off indicator light L30, the indicator light is a light-emitting diode that can emit green light, of course, it can also be set to other types or colors of light indicators according to needs, and the anodes of 30 light-emitting diodes are connected to XS2 correspondingly Each pin of each pin, the cathodes of 30 light-emitting diodes are shorted in parallel and then connected to the negative pole of the power supply P1 through series operation indicator L0, current limiting resistor R1, and start switch K1. The power supply P1 is a 6V DC voltage source. The negative pole of the power supply P1 is connected to the moving end SA0-0 of a unipolar three-position band switch SA0, each pole of the single-pole three-position band switch is connected to the fixed end of a single-pole ten-position band switch, and the corresponding band switch SA0 is not The moving end SA0-1 pole is connected to the moving end SA1-0 of the band switch SA1, the fixed end SA0-2 pole of the band switch SA0 is connected to the moving end SA2-0 of the band switch SA2, and the fixed end SA0-3 pole of the band switch SA0 Connect to the moving end SA3-0 of the band switch SA3; the ten poles SA1-1 to SA1-10 in the band switch SA1 are respectively connected to pins 1 to 10 of the aviation electrical connector XP1, and SA2-1 to SA2 in the band switch SA2 The ten poles -10 correspond to pins 11 to 20 of the aviation electrical connector XP1, and the ten poles SA3-1 to SA3-10 of the band switch SA3 correspond to pins 21 to 30 of the aviation electrical connector XP1. . Of course, the above naming and the corresponding connection relationship between each pin and the band switch are only for the convenience of viewing each bit and each pole of each band switch, and for the convenience of future tests. Other connection relationships or naming methods can also be used, as long as It is sufficient to connect each pole of the band switch to one pin of the aviation electrical connector XP1.

上述给出了本实用新型的具体电路架构,下面对电缆导通绝缘测试装置的测试方法做出说明。 The specific circuit structure of the present invention is given above, and the test method of the cable conduction and insulation test device will be described below.

首先,将被测航空用一对一转接电缆的两端分别对应连接到航空电连接器XP1和XP2上,然后开始测试。将启动开关K1闭合,在运行指示灯L0发出红色光亮后开始拨动各个波段开关进行测试;首先对1管脚进行测试,将波段开关SA0的动触点SA0-0拨动到静触点SA0-1上,将波段开关SA1的动触点SA1-0拨动到静触点SA1-1上,此时航空电连接器的XS1的1管脚接入到串联回路中,观察各通断指示灯的显示结果,并对航空用一对一转接电缆的导通绝缘特性进行判断,具体判断情况如下: First, connect the two ends of the one-to-one aeronautical adapter cable under test to the aeronautical electrical connectors XP1 and XP2 respectively, and then start the test. Close the start switch K1, and start to toggle each band switch for testing after the running indicator light L0 glows red; first, test pin 1, and toggle the moving contact SA0-0 of the band switch SA0 to the static contact SA0 On -1, move the moving contact SA1-0 of the band switch SA1 to the static contact SA1-1, at this time, pin 1 of XS1 of the aviation electrical connector is connected to the series circuit, and observe the on-off indications LED display results, and judge the conduction and insulation characteristics of the aviation one-to-one transfer cable, the specific judgment is as follows:

1)如果指示灯L01亮且其余指示灯L02~L30不亮,则表明被测电缆的XP1的1管脚同XP2的1管脚导通且XP1的1管脚同XP2的1管脚以外的其余管脚绝缘;也就是说,被测电缆XP1的1管脚同XP2的1管脚之间无断路,并且,XP1的1管脚同XP2的1管脚以外的其余管脚之间无短路; 1) If the indicator light L01 is on and the other indicators L02~L30 are not on, it means that the 1 pin of XP1 of the cable under test is connected to the 1 pin of XP2 and the 1 pin of XP1 is connected to the 1 pin of XP2. The remaining pins are insulated; that is, there is no open circuit between pin 1 of XP1 and pin 1 of XP2 of the cable under test, and there is no short circuit between pin 1 of XP1 and other pins other than pin 1 of XP2 ;

2)如果指示灯L01亮且指示灯L02~L30之中有一个或多个(如L03和L04)亮,则表明被测电缆的XP1的1管脚除同XP2的1管脚导通之外还与其余亮的指示灯对应管脚(如3管脚和4管脚)导通;也就是说,被测电缆XP1的1管脚同XP2的1管脚之间无断路,但是,XP1的1管脚同XP2的1管脚以外的其余管脚(如3管脚和4管脚)之间存在短路; 2) If the indicator light L01 is on and one or more of the indicators L02~L30 (such as L03 and L04) is on, it means that the 1 pin of XP1 of the cable under test is conducting with the 1 pin of XP2 It is also connected with the corresponding pins (such as 3 pins and 4 pins) of the other bright indicators; that is to say, there is no open circuit between the 1 pin of the tested cable XP1 and the 1 pin of XP2, but the There is a short circuit between pin 1 and other pins other than pin 1 of XP2 (such as pin 3 and pin 4);

3)如果指示灯L01不亮且其余指示灯L02~L30不亮,则表明被测电缆的XP1的1管脚同XP2的1管脚绝缘且XP1的1管脚同XP2的1管脚以外的其余管脚绝缘;也就是说,被测电缆XP1的1管脚同XP2的1管脚之间存在断路,并且,XP1的1管脚同XP2的1管脚以外的其余管脚之间无短路; 3) If the indicator light L01 is off and other indicator lights L02~L30 are off, it means that the 1 pin of XP1 is insulated from the 1 pin of XP2 of the cable under test and the 1 pin of XP1 is the same as the 1 pin of XP2. The remaining pins are insulated; that is, there is an open circuit between pin 1 of XP1 and pin 1 of XP2 of the cable under test, and there is no short circuit between pin 1 of XP1 and other pins other than pin 1 of XP2 ;

4)如果指示灯L01不亮且指示灯L02~L30之中有一个或多个(如L03和L04)亮,则表明被测电缆的XP1的1管脚同XP2的1管脚绝缘,但是与其余亮的指示灯对应管脚(如3管脚和4管脚)导通;也就是说,被测电缆XP1的1管脚同XP2的1管脚之间存在断路,而且,XP1的1管脚同XP2的1管脚以外的其余管脚(如3管脚和4管脚)之间存在短路。 4) If the indicator light L01 is off and one or more of the indicator lights L02~L30 (such as L03 and L04) is on, it means that the 1 pin of XP1 of the tested cable is insulated from the 1 pin of XP2, but it is insulated from the 1 pin of XP2. The corresponding pins (such as 3 pins and 4 pins) of the remaining bright indicators are conducting; that is to say, there is an open circuit between the 1 pin of the tested cable XP1 and the 1 pin of XP2, and the 1 pin of XP1 There is a short circuit between the pin and other pins other than pin 1 of XP2 (such as pin 3 and pin 4).

以此类推,拨动波段开关SA0、SA1、SA2和SA3,一一将航空电连接器的XS1的其余2~30管脚接入电路。按照上述方法观察指示灯L01~L30的状态,判断被测电缆的XP1的管脚同XP2的管脚之间是否存在短路和断路。 By analogy, toggle the band switches SA0, SA1, SA2, and SA3 to connect the remaining 2-30 pins of XS1 of the aviation electrical connector to the circuit one by one. Follow the above method to observe the state of the indicator lights L01~L30, and judge whether there is a short circuit or an open circuit between the pins of XP1 and XP2 of the cable under test.

在测试完毕后,将开关K1拨到动触点A1上,将被测航空用一对一转接电缆从测试设备上拆除。 After the test is completed, turn the switch K1 to the movable contact A1, and remove the tested aviation one-to-one transfer cable from the test equipment.

上述实施例给出了适用于航空用一对一转接电缆的导通绝缘测试装置,作为其他实施方式,还可以根据本实用新型的思想设计用于测试其他电缆导通绝缘的装置,且电缆芯线的数目也不局限于30根。 The above-mentioned embodiment provides the conduction and insulation testing device suitable for one-to-one transfer cables for aviation. As other implementation modes, it is also possible to design a device for testing the conduction and insulation of other cables according to the idea of the utility model, and the cable The number of core wires is not limited to 30 either.

以上给出了本实用新型具体的实施方式,但本实用新型不局限于所描述的实施方式。在本实用新型给出的思路下,采用对本领域技术人员而言容易想到的方式对上述实施例中的技术手段进行变换、替换、修改,并且起到的作用与本实用新型中的相应技术手段基本相同、实现的实用新型目的也基本相同,这样形成的技术方案是对上述实施例进行微调形成的,这种技术方案仍落入本实用新型的保护范围内。 The specific embodiments of the present invention are given above, but the present invention is not limited to the described embodiments. Under the idea given by the utility model, the technical means in the above-mentioned embodiments are transformed, replaced, and modified in ways that are easy for those skilled in the art, and the functions played are the same as those of the corresponding technical means in the utility model. They are basically the same, and the purpose of the utility model is also basically the same. The technical solution formed in this way is formed by fine-tuning the above-mentioned embodiments, and this technical solution still falls within the protection scope of the utility model.

Claims (4)

1. a cable conducting insulated test device, it is characterised in that include a power module, the first plug connector matched with tested cable and the second plug connector, the first plug connector, the second plug connector are respectively used to connect the two ends grafting of cable under test and coordinate;First plug connector connects the N number of selection switch for indicating the break-make display lamp of cable core break-make and have N number of contact corresponding to tested cable core number N;Second plug connector connects the second break-make display lamp;The extremely corresponding corresponding pin connecting the first plug connector of the one of each break-make display lamp, connecting a pole of described power module after the another one of each break-make display lamp short circuit extremely in parallel, described selection switchs each contact and connects the corresponding pin of the second plug connector and an other pole of described power module respectively;Wherein N >=2.
A kind of cable conducting insulated test device the most according to claim 1, it is characterised in that described power module is also in series with current-limiting resistance, activate switch and run indicator.
A kind of cable conducting insulated test device the most according to claim 1, it is characterized in that, described selection switch is the band switch of an one pole N position, the movable contact of described band switch connects a pole of power module, and each stationary contact correspondence of described band switch connects each pin of described second plug connector.
A kind of cable conducting insulated test device the most according to claim 3, it is characterized in that, described selection switch is made up of the most double band switch, the moved end of the first master switch connects a pole of described power module, and each contact correspondence of the not moved end of last master switch connects each pin of described second plug connector;Wherein, the motionless terminal contacts of a upper master switch connects the contact, moved end of next master switch.
CN201521013730.1U 2015-12-05 2015-12-05 Cable switches on insulation test device Expired - Lifetime CN205427089U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106226640A (en) * 2016-08-28 2016-12-14 江西合力泰科技有限公司 Testing circuit and detection method
CN109521323A (en) * 2017-09-18 2019-03-26 湖南中车时代电动汽车股份有限公司 A kind of interface circuit on off operating mode detection device and method
CN110007184A (en) * 2019-04-12 2019-07-12 广汽菲亚特克莱斯勒汽车有限公司 A kind of Profibus communication cable detecting instrument
CN111638472A (en) * 2020-05-28 2020-09-08 上海煤科检测技术有限公司 Multi-core communication cable on-off detection device and on-off detection method
CN113848422A (en) * 2021-09-22 2021-12-28 中国商用飞机有限责任公司 Cable conduction testing device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106226640A (en) * 2016-08-28 2016-12-14 江西合力泰科技有限公司 Testing circuit and detection method
CN109521323A (en) * 2017-09-18 2019-03-26 湖南中车时代电动汽车股份有限公司 A kind of interface circuit on off operating mode detection device and method
CN110007184A (en) * 2019-04-12 2019-07-12 广汽菲亚特克莱斯勒汽车有限公司 A kind of Profibus communication cable detecting instrument
CN111638472A (en) * 2020-05-28 2020-09-08 上海煤科检测技术有限公司 Multi-core communication cable on-off detection device and on-off detection method
CN113848422A (en) * 2021-09-22 2021-12-28 中国商用飞机有限责任公司 Cable conduction testing device

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