A kind of wall tile buttering ancillary equipment
Technical field
The present invention relates to a kind of wall tile buttering ancillary equipments.
Background technique
In recent years with the sustainable development of real estate industry of China, so that repairs profession also get up by fast development.In commodity
In room fitment process, toilet and kitchen wall surface in house generally all carry out Wall brick, not only can waterproof, also compare
It is easy to keep a public place clean.In existing fitment process, because wall brick laying is relatively complicated, and it is laid with more demanding, main at present or dependence
Pure to have been manually done, when manual Wall brick, master worker is usually hand wall brick in tow, and mortar is utilized scoop to apply by another hand
It is put on the wall brick back side, is worked long hours in this way, it is higher to master worker's physical fitness requirement, and working efficiency is lower;Mortar is smeared
Certain thickness and more uniformly after, master worker carries out subsequent wall tile, since mortar thickness is that master worker passes through viewing
Control, not can guarantee the accuracy of thickness, cause when wall brick to be attached on wall, need to expend certain time go wall brick is whole
It is flat, it when mortar is thicker, needs to beat wall brick with rubber hammer, when mortar is relatively thin, is easy to appear hollowing phenomenon and makes furring tile
Out-of-flatness needs to remove wall brick when serious, after adding mortar again, is carrying out tiling.
Summary of the invention
The purpose of the present invention is to provide a kind of wall tile buttering ancillary equipment, which can replace being accomplished manually
The buttering at the wall brick back side works, and alleviates labor intensity of workers, while the equipment can guarantee the accuracy of mortar thickness, be
Subsequent wall tile is levelling to provide convenience.
The technical scheme adopted by the invention to solve the technical problem is that: a kind of wall tile buttering ancillary equipment, packet
Wall brick handling device, buttering device and controller are included, the wall brick handling device includes transporting supports, wall brick rack, wall
Brick hoisting mechanism and lead-screw drive mechanism, the wall brick rack are horizontally set on the transporting supports inside bottom, the silk
Thick stick transmission mechanism is arranged at the top of the transporting supports, and the lead-screw drive mechanism includes mobile sliding block and screw rod, the wall brick
Hoisting mechanism includes lifting cylinder, promotes yoke plate, vacuum chuck, the first detection switch and the second detection switch, is mentioned described in two
It rises cylinder to be arranged in straight down on the baseplane of the mobile sliding block, the work for promoting yoke plate and two lifting cylinders being arranged in
Stopper rod end, two vacuum chucks are symmetricly set on the promotion yoke plate both ends, and first detection switch is vertically arranged
In the middle part of the promotion yoke plate, second detection switch is horizontally set in the middle part of the promotion yoke plate and detects with described first
It switchs adjacent;
The buttering device includes supporting support, turnover mechanism, mortar bucket, mortar baffle, solutioning machine structure, brick-pushing mechanism
With third detection switch, the supporting support includes two support beams being parallel to each other, and supporting support front end is positioned at described
In transporting supports, one is provided in the opposite one side wall of two support beams and arranges the first roll shaft;The turnover mechanism
Positioned at the supporting support front end, the turnover mechanism includes the first torsion shaft, the second torsion shaft, the first overturning motor and second
Motor is overturn, first torsion shaft and the second torsion shaft are across setting below the support beam, and the first torsion shaft
It is adjacent with the second torsion shaft, it is provided with the first horizontal positioned returning face plate in the middle part of first torsion shaft, is turned over described second
One inclined second returning face plate is set in the middle part of shaft, and the first overturning motor is arranged in first torsion shaft one end and first
Overturning motor can drive the first torsion shaft to rotate, and the second overturning motor is arranged in second torsion shaft one end and second
Overturning motor can drive the second torsion shaft to rotate;The mortar bucket is arranged above the supporting support and is located at the overturning
On rear side of mechanism, two mortar baffles are separately positioned in the upper plane of two support beams, and the mortar bucket
Grout outlet is located between two mortar baffles;The brick-pushing mechanism includes the first pusher cylinder and promotion yoke plate, two institutes
State the side that the first pusher cylinder is separately positioned on two support beams, the promotion yoke plate and two pusher cylinders
Movable end be connected, and described yoke plate is pushed to be located at the fronts of two support beams;The solutioning machine structure is scraped including one
Pulpboard, the squeegee is across above two mortar baffles, and squeegee is located at mortar bucket rear, the third
Detection switch is located at the supporting support rear end, and is located at below the support beam.
Preferably, the solutioning machine structure further includes re-ciprocating driving motor, eccentric wheel and spring, at the squeegee both ends point
One guide groove and a guide rod are not set, and the guide rod is nested on a squeegee bracket, and the eccentric wheel is located at described lead
Into slot, and eccentric wheel is connected with the output shaft of the re-ciprocating driving motor, and the re-ciprocating driving motor is arranged in the support
On bracket, the spring is nested on the guide rod, and between squeegee and squeegee bracket.
Further, on the mortar baffle adjacent with the re-ciprocating driving motor setting one matched with squeegee lead
To bracket.
Preferably, the buttering device further includes a registration mechanism, and the registration mechanism is arranged in the supporting support
On, and registration mechanism, between second returning face plate and the mortar bucket, the registration mechanism includes two groups of alignment means,
Alignment means described in each group include push plate, supporting vertical plate, the second pusher cylinder and guide rod, and the supporting vertical plate is arranged in institute
It states in support beam, second pusher cylinder is fixed in the supporting vertical plate, and the movable end of the second pusher cylinder passes through
The supporting vertical plate is connected with the push plate, and the front end of two guide rods is connected with the push plate, leads described in two
It is nested in the supporting vertical plate to the rear end of bar.
Preferably, the second roll shaft and L-type auxiliary of several equidistantly distributeds are provided on the wall brick rack
Positioning plate.
Preferably, supporting support lower part two sides be respectively arranged one band there are two positioning through hole positioning plate, described
Positioning spiro pit corresponding with the positioning through hole is provided on transporting supports.
Preferably, in the setting of mortar bucket two sides, there are two L-type support plates, set in two support beam two sides
A mortar bucket support slot corresponding with the L-type support plate is set, the lower end of the L-type support plate is nested in the mortar bucket branch
It supports in slot.
Preferably, the mortar baffle includes height limiting plate and limit plate, and the limit plate is arranged in the limit for height postlaminar part
Top, limit plate are made of a straight panel and the hang plate that is arranged in straight panel, the grout outlet of the mortar bucket and the straight panel with
The interface flush of hang plate.
The beneficial effects of the present invention are: operation of the present invention is simple, it is easy to maintain;Wall brick handling device, painting in the present invention
Mortar device is all made of removably with the mortar bucket in buttering device and connects, and in the handling process, can individually carry, from
And the equipment can be facilitated access in finishing room;On wall brick rack can disposable holding multiple pieces wall brick, for equipment company
Continuous property provides the wall brick with pasting and provides guarantee;By wall brick hoisting mechanism and turnover mechanism, to replace master worker real
The overturning of existing wall brick, reduces labor intensity of workers;Under the action of pushing mechanism, the wall brick meeting after being reversed is intermittent successively
At grout outlet by mortar bucket, with the movement of wall brick, the mortar in mortar bucket can be injected into wall brick under gravity
The back side, wall brick is distributed between two mortar baffles, so that mortar is full of the entire back side of wall brick, continues to move with wall brick
Dynamic, under the action of squeegee, the extra mortar in the wall brick back side can be got rid of by squeegee, the above process, instead of applying sand by hand
Slurry, alleviates labor intensity of workers, meanwhile, the control of mortar thickness is realized using mortar baffle and squeegee, improves sand
The control precision of thickness is starched, is provided convenience for subsequent patch block is levelling, to be conducive to improve tiling efficiency.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is the present invention
Part preferred embodiment for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is wall brick handling device structural schematic diagram;
Fig. 3 is buttering apparatus structure schematic diagram;
Fig. 4 is mortar bucket structure schematic diagram;
Fig. 5 is mortar bucket and mortar baffle fit structural schematic diagram;
Fig. 6 is enlarged drawing at A in Fig. 1;
Fig. 7 is enlarged drawing at B in Fig. 3;
Fig. 8 is enlarged drawing at C in Fig. 3;
In figure: 1 transporting supports, 11 wall brick racks, 111L type auxiliary positioning plate, 112 second roll shafts, 12 supporting supports,
121 support beams, 122 first roll shafts, 123 positioning plates, 124 mortar bucket support slots, 21 mobile sliding blocks, 22 lead screws, 23 guide rods,
24 lead screw driving motors, 31 lifting cylinders, 32 promoted yoke plates, 33 vacuum chucks, 4 mortar baffles, 41 height limiting plates, 421 straight panels,
422 hang plates, 51 first returning face plates, 511 first torsion shafts, 512 first overturning motors, 52 second returning face plates, 521 second overturnings
Axis, 522 second overturning motors, 6 mortar buckets, 61L type support plate, 71 squeegees, 711 guiding trestles, 72 eccentric wheels, 73 reciprocal drives
Dynamic motor, 74 squeegee brackets, 75 springs, 76 guide grooves, 81 first pusher cylinders, 82 push yoke plate, 91 push plates, 92 supports vertical
Plate, 93 second pusher cylinders, 94 guide rods, 101 first detection switch, 102 second detection switch, 103 third detection switch.
Specific embodiment
Below in conjunction with specific embodiments and drawings 1-8, technical solution in the embodiment of the present invention carries out clear, complete
Ground description, it is clear that described embodiment is only a part of preferred embodiment of the invention, instead of all the embodiments.
Those skilled in the art can do similar deformation without violating the connotation of the present invention, therefore the present invention is not by described below
Specific embodiment limitation.
A kind of wall tile buttering ancillary equipment (as shown in Figure 1), including wall brick handling device, buttering device and control
Device processed (to keep attached drawing clear, is not drawn), and controller is single-chip microcontroller or PLC controller, in this embodiment,
For the regulation convenient for controlling program, controller is selected as PLC controller, wall brick handling device includes transporting supports 1, wall brick placement
Frame 11, wall brick hoisting mechanism and lead-screw drive mechanism, wall brick rack 11 are horizontally set on 1 inside bottom (such as Fig. 2 of transporting supports
It is shown), wall brick rack 11 is primarily used to holding multiple pieces wall brick, so that the sustainable progress wall brick pasting work of the equipment, is
Convenient for placement of the wall brick on wall brick rack 11, here, being provided with several equidistantly distributeds on wall brick rack 11
Second roll shaft 112, wall brick can easily move on the second roll shaft 112, further, to guarantee that wall brick positions standard on stream
Really, here, a L-type auxiliary positioning plate 111 is arranged in the vertex in wall brick rack 11, when placing wall brick, so that wall brick
One apex angle and L-type auxiliary positioning plate 111 coincide, and can realize the positioning of wall brick.Lead-screw drive mechanism setting is pushed up in transporting supports 1
Portion, lead screw transmission are matured product in the art, mainly include mobile sliding block 21, screw rod 22, guide rod 23 and lead screw driving
Motor 24, the mainly driving lead screw rotation of lead screw driving motor 24, mobile sliding block 21 are nested on lead screw 22 and two guide rods 23,
Mobile sliding block 21 can be achieved in the movement of 22 axis direction of lead screw, for lead screw 22 and the fixed peace of guide rod 23 in the rotation of lead screw 22
Design scheme is filled, is this field mature technology, therefore in this embodiment, no longer it is described in detail.
Wall brick hoisting mechanism includes lifting cylinder 31, promotes yoke plate 32, vacuum chuck 33, the first detection switch 101 and the
Two detection switch 102, two lifting cylinders 31 are arranged in straight down on the baseplane of mobile sliding block 21, promote yoke plate 32 and are arranged
In the piston rod end of two lifting cylinders 21, two vacuum chucks 33, which are symmetricly set on, promotes 32 both ends of yoke plate, the first detection
Switch 101, which is vertically arranged in, promotes the middle part of yoke plate 32, and the second detection switch 102, which is horizontally set on, promotes 32 middle part of yoke plate and with the
One detection switch 101 is adjacent, and pneumatic gearing control equipment relevant to lifting cylinder 31 and air pump design are installed as in the art
The prior art, therefore be no longer described in detail in this embodiment.
Buttering device (as shown in Figure 3) includes supporting support 12, turnover mechanism, mortar bucket 6, mortar baffle 4, solutioning machine
Structure, brick-pushing mechanism and third detection switch 103, supporting support 12 includes two support beams 121 being parallel to each other, and supports branch
12 front end of frame is located in transporting supports 1, positions in transporting supports 1 for crossbeam 121 easy to support, here, in supporting support 12
A band is respectively arranged there are two the positioning plate 123 of positioning through hole in lower part two sides, is provided on transporting supports 1 opposite with positioning through hole
Positioning plate 123 is fixed on transporting supports 1 by the positioning spiro pit answered by bolt, for convenient for wall brick in supporting support 12
Sliding, here, being provided with one in the opposite one side wall of two support beams 121 arranges the first roll shaft 122, ranked first roller two
Among axis 122, also there are certain space, turnover mechanism is located at 12 front end of supporting support, and turnover mechanism includes the first torsion shaft
511, the second torsion shaft 521, first overturning motor 512 and the second overturning motor 522, the first torsion shaft 511 and the second torsion shaft
521 across setting below support beam 121, and the first torsion shaft 511 and the second torsion shaft 521 are adjacent, in the first overturning
It is provided with the first horizontal positioned returning face plate 51 in the middle part of axis 511, inclined second overturning is set in the middle part of the second torsion shaft 521
Plate 52, first overturning motor 512 setting 511 one end of the first torsion shaft and first overturning motor 512 can drive the first overturning
Axis 511 rotate, second overturning motor 522 setting 521 one end of the second torsion shaft and second overturning motor 522 can drive second
Torsion shaft 521 rotates, and in actual application, lifting cylinder 31 lifts wall brick from wall brick rack 11, then places
It ranked first on roll shaft 122 to two, and wall brick is located at right above the first returning face plate 51 at this time, by rotating the first returning face plate 51, make
It obtains wall brick to be turned on inclined second returning face plate 52, is then horizontally arranged wall brick thereon by the second returning face plate 52 of starting
It ranked first on roll shaft 122 two, to realize the overturning in wall brick, be ready work for the pasting of the subsequent wall brick back side, be
Convenient for preferably controlling the overturning of wall brick, here, selecting the first overturning motor 512 and the second overturning motor 522 for stepping electricity
Machine.
Mortar bucket 6 is arranged supporting support 12 above and on rear side of the turnover mechanism, for the carrying convenient for whole device,
This, the connection when connection type of mortar bucket 6 and supporting support 12 is designed as grafting, specific embodiment are as follows: in mortar bucket 6
There are two L-type support plates 61 for two sides setting, are provided with two 121 two sides of support beam a corresponding with L-type support plate 61
Mortar bucket support slot 124, the lower end of L-type support plate 61 are nested in mortar bucket support slot 124, mortar head 6 up and down, in
Mortar can be flowed into the back side of wall brick under gravity.Two mortar baffles 4 are separately positioned on two support beams 121
Upper plane on, and the grout outlet of mortar bucket 6 is located between two mortar baffles 4, unified to have convenient for the back side of wall brick
Mortar height, meanwhile, enable mortar full of the entire wall brick back side, here, being designed to mortar baffle 4 such as flowering structure: sand
Starching baffle 4 includes height limiting plate 41 and limit plate, and limit plate is arranged in 41 rear upper of height limiting plate, and limit plate is by 421 He of a straight panel
The hang plate 422 being arranged in straight panel 421 is constituted.The interface phase of the grout outlet of mortar bucket 6 and straight panel 421 and hang plate 422
Concordantly.
Brick-pushing mechanism includes the first pusher cylinder 81 and pushes yoke plate 82, and two the first pusher cylinders 81 are separately positioned on two
The side of a support beam 121 pushes yoke plate 82 to be connected with the movable end of two pusher cylinders 81, and yoke plate 82 is pushed to be located at
The front of two support beams 121;Solutioning machine structure includes a squeegee 71, squeegee 71 across above two mortar baffles 4,
And squeegee 71 is located at 6 rear of mortar bucket, for mortar removal while the general convenient for 41 height of height limiting plate will be higher than on the wall brick back side
Mortar preliminary consolidation in height limiting plate 41, here, squeegee 71 is designed to it is inclined, further, for convenient for scrape slurry
Plate 4 smoothly wipes extra mortar off, moves back and forth here, having Mortar Plates 71, specific embodiment are as follows: solutioning machine structure
Further include re-ciprocating driving motor 73, eccentric wheel 72 and spring 75, a guide groove 76 and a guiding is respectively set at 7 both ends of squeegee
Bar 712, guide rod 712 are nested on a squeegee bracket 74, and eccentric wheel 72 is located in guide groove 76, and eccentric wheel 72 and reciprocal
The output shaft of driving motor 73 is connected, and guide groove 76 is vertically arranged, and re-ciprocating driving motor 73 is arranged in supporting support 12, bullet
Spring 75 is nested on guide rod 712, and between squeegee 4 and squeegee bracket 74, by starting re-ciprocating driving motor 73
Can be rotated with movable eccentric wheel 72, under the mutual cooperation of spring 75 and eccentric wheel 72, squeegee 4, which is realized, to be moved back and forth, for convenient for
The motion profile of squeegee 4 is limited, here, setting one and squeegee 4 on the mortar baffle 4 adjacent with re-ciprocating driving motor 73
The guiding trestle 711 matched, squeegee 4 are nested in guiding trestle 711, and guiding trestle 711 is the same as 4 gradient phase of squeegee
Together, third detection switch 103 is located at 12 rear end of supporting support, and is located at 121 lower section of support beam.
After wall brick is placed on two by the second returning face plate 52 ranked first roll shaft 122, to push yoke plate 82 convenient for wall brick
Impetus under, wall brick can smoothly enter between two mortar baffles 4, here, being also provided with a pair in supporting support 12
Neat mechanism, specific embodiment are as follows: for registration mechanism between the second returning face plate 52 and mortar bucket 6, registration mechanism includes two
Group alignment means, each group of alignment means include push plate 91, supporting vertical plate 92, the second pusher cylinder 93 and guide rod 94, support
Vertical plate 92 is arranged in support beam 121, and the second pusher cylinder 93 is fixed in supporting vertical plate 92, and the second pusher cylinder 93
Movable end passes through supporting vertical plate 92 and is connected with push plate 91, and the front end of two guide rods 94 is connected with push plate 91, two guiding
The rear end of bar 94 is nested in supporting vertical plate 92.
Controller and the first detection switch 101, the second detection switch 102, third detection switch 103, lead screw driving motor
24, the first overturning motor 512, second overturns motor 522 and the corresponding connection of re-ciprocating driving motor 73, and controller can control
The reciprocating motion of lifting cylinder 31, the first pusher cylinder 81 and the second pusher cylinder 93.
For the present invention in original operating state, lifting cylinder 31 is in contraction state, and is located at wall brick and is placing bracket 11 just
Top, the first returning face plate 51 are in horizontality, and the second returning face plate 52 is in heeling condition, and the first pusher cylinder, which is in, stretches out shape
State, the second pusher cylinder are in contraction state, and the mortar not mixed in mortar bucket will before carrying out starting device
Muti-piece wall brick is placed on wall brick rack 11, and smooth one side is upward, and mortar is mixed.Workflow of the invention
Are as follows: the first step, lifting cylinder 31 stretch out, with the stretching of lifting cylinder 31, vacuum chuck 33 can be contacted with wall brick and to its into
Row absorption, when the first detection switch 101 detects wall brick, lifting cylinder 31 stops stretch out motion, then carries out contractile motion,
When lifting cylinder 31 is shunk in place, lifting cylinder 31 and wall brick are moved to 51 top of the first returning face plate by mobile sliding block 21, when
When second detection switch 102 detects the second returning face plate 52, vacuum chuck 33 stops absorption, to realize the carrying of wall brick;The
Two steps, after wall brick is placed on two and ranked first on roll shaft 122, the first returning face plate 51 and the second returning face plate 52 are successively turned over
Turn, to realize the overturning of wall brick, the third pusher cylinder 93 after wall brick overturning in registration mechanism works, and carries out pair to wall brick
Neat work;Third step is aligned after the completion of work, the starting of the first pusher cylinder 81, pushes wall brick to transport forward using promotion yoke plate 82
Certain distance is moved, then 81 return of the first pusher cylinder;4th step repeats the above-mentioned first step, second step and third step, when first
When block wall brick is completely in up to mortar 6 lower section of bucket, the mortar mixed is all placed in mortar bucket by master worker, with wall brick
Continuous movement, mortar can gradually be injected into the back side of wall brick under gravity;5th step, when wall brick moves to squeegee
When 7 position, extra mortar can be scraped on wall brick, continue to move with wall brick, wall brick can move to third detection switch
103 top, at this point, after controller receives the detection signal of third detection switch 103, whole equipment is out of service,
After master worker takes the wall brick for coating mortar away, third detection switch 103 does not detect wall brick, at this point, controller
103 signal of third detection switch is received, then starts whole equipment, continues to run, to be provided again for master worker
Coat the wall brick of mortar.The present invention can continuously provide the wall brick for coating mortar for worker, to apply instead of artificial
Work is starched, labor intensity is alleviated.
In addition to the technical characteristic of specification, it all is technically known to those skilled in the art.
The preferred embodiment of the present invention and embodiment are described above in detail in conjunction with attached drawing above, but the present invention does not limit to
In the above-described embodiment and examples, for those skilled in the art, present inventive concept is not being departed from
Under the premise of, several improvements and modifications can also be made, these improvements and modifications also should be regarded as protection scope of the present invention.