CN211597792U - Automatic wall building system - Google Patents

Automatic wall building system Download PDF

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Publication number
CN211597792U
CN211597792U CN201921588801.9U CN201921588801U CN211597792U CN 211597792 U CN211597792 U CN 211597792U CN 201921588801 U CN201921588801 U CN 201921588801U CN 211597792 U CN211597792 U CN 211597792U
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China
Prior art keywords
frame
cross beam
length direction
translation
rack
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CN201921588801.9U
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Chinese (zh)
Inventor
柴勤
于春福
杨铁江
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Shanghai Ziqi Technology Development Co.,Ltd.
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Hangzhou Self Built Technology Development Co ltd
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Abstract

The utility model relates to an automatic wall building system, the system includes and erects the crossbeam one (2) on the ground through stand (1) level, be provided with on the crossbeam one (2) along its length direction removal cross frame (3), vertically on the cross frame (3) be provided with longeron (4), on the longeron (4) along its length direction removal be provided with crane (5); a translation frame (6) is horizontally arranged on the lifting frame (5) in a moving mode, and the moving direction of the translation frame (6) is perpendicular to the length direction of the first cross beam (2); the translation frame (6) drives a clamping mechanism (8) through a rotating mechanism (7). The utility model relates to an automatic change system of building a wall, simple structure, convenient operation and reliability are higher.

Description

Automatic wall building system
Technical Field
The utility model relates to an automatic system of building a wall based on mechanized equipment belongs to architectural equipment technical field.
Background
At present, in the field of building masonry construction, building blocks need to be manually built into a wall body to realize the isolation of indoor space; wall building is a construction operation with high labor intensity, and particularly, with the improvement of a building construction process, the existing building structure needs to adopt larger building blocks to build a wall after a concrete frame is finished, so that the building operation can consume the physical strength of workers, and the building blocks need to be manually lifted to a scaffold along with the rising of the wall in the wall building process, so that the physical strength consumption of the workers for auxiliary operation is also very high; meanwhile, with the increasing shortage of labor resources in China, and the general reluctance of workers in the new generations to carry out construction work with strong physical labor, the masonry industry faces a huge gap in manpower as a construction work with extremely high requirements on technology and physical strength.
For this reason, some enterprises have developed an automatic wall building robot to replace manual work, such as "a wall building robot" disclosed in chinese patent 201410381613.4, which can grab and plaster a building block, but the overall structure is complex, and requires multiple auxiliary facilities to cooperate, and plaster is sprayed in a way that plaster is not uniform enough, which affects the wall building effect; meanwhile, the robot mode is adopted for operation, the structure is complex, the whole control program is more complicated, and higher requirements are put forward for identifying the building blocks, so that the problems of high price and reliability need to be improved for field construction are solved.
Disclosure of Invention
An object of the utility model is to overcome the aforesaid not enough, provide an automatic change system of building a wall, its simple structure, convenient operation and reliability are higher.
The purpose of the utility model is realized like this:
an automatic wall building system comprises a first cross beam horizontally erected on the ground through an upright post, wherein a transverse moving frame moving along the length direction of the first cross beam is arranged on the first cross beam, a longitudinal beam is vertically arranged on the transverse moving frame, and a lifting frame is movably arranged on the longitudinal beam along the length direction of the longitudinal beam; a translation frame is horizontally arranged on the lifting frame in a moving mode, and the moving direction of the translation frame is perpendicular to the length direction of the first cross beam; the translation frame drives a clamping mechanism through a rotating mechanism;
the clamping mechanism comprises a clamping support frame, the rotating mechanism drives the clamping support frame to rotate, a first clamping plate is fixedly mounted at one end of the clamping support frame, a first clamping driving mechanism is mounted at the other end of the clamping support frame, a clamping screw which is driven to rotate by the clamping driving mechanism is arranged along the length direction of the clamping support frame, a second clamping plate is rotatably sleeved on the clamping screw, and the first clamping plate and the second clamping plate are arranged in parallel.
The utility model relates to an automatic change system of building a wall, the longeron slides from top to bottom and sets up on the sideslip frame.
The utility model relates to an automatic wall building system, a through-length rack and a first guide rail are vertically arranged on one side of a longitudinal beam in parallel along the length direction of the longitudinal beam, a through-length rack and a second guide rail are vertically arranged on the other side of the longitudinal beam in parallel along the length direction of the longitudinal beam, and a motor-driven gear fixedly arranged on a transverse moving frame is meshed with the rack in the first guide rail; and a gear driven by a motor fixedly arranged on the lifting frame is meshed with the rack and the rack in the second guide rail.
The utility model relates to an automatic change system of building a wall, its length direction leads to long being provided with translation rack and guide rail on the crossbeam one, fixed mounting's translation motor drive gear and the rack toothing in above-mentioned translation rack and the guide rail on the sideslip frame.
The utility model relates to an automatic change system of building a wall, crossbeam one is two sections at least sectional type structures, and articulates each other between two sections adjacent.
The utility model relates to an automatic change system of building a wall, be provided with actuating mechanism driven translation screw rod on the crane, with translation screw rod looks parallel arrangement's guide, translation frame arrange translation screw rod in soon and translation frame slide to set up on the guide.
The utility model relates to an automatic change system of building a wall, the crossbeam is provided with a building block conveyor belt on one side, and building block conveyor belt's the direction of operation is mutually perpendicular with the length direction of crossbeam one.
The utility model relates to an automatic wall building system, a grouting machine is arranged beside a building block conveying belt, the grouting machine comprises a mortar storage mechanism and a mortar painting mechanism, the mortar storage mechanism comprises a mortar storage tank arranged on a support I, a material conveying pump is arranged at a bottom discharge port of the mortar storage tank, and a discharge port of the material conveying pump is connected with a material conveying pipe;
the mortar smearing mechanism comprises a pillar vertically installed on the second support, a second cross beam is transversely installed on the upper portion of the pillar, a plastering head is installed at the free end of the second cross beam, a conveying pipe is fixedly installed on the second cross beam through a supporting hoop, the mortar plastering head comprises a plastering head body, the conveying pipe is communicated to the cavity of the plastering head body, a strip-shaped outlet of the plastering head body is vertically downward, a scraping plate is attached to the outer wall of the strip-shaped outlet of the plastering head body, and a serrated structure is arranged on the lower bottom surface of the scraping plate.
The utility model relates to an automatic change system of building a wall, the symmetry is provided with two side shields on the outer wall in the exit of the first body of plastering, is connected with a baffle between two side shields, the outer wall of side shield, baffle and the first body of plastering constitutes one and supplies scraper blade male socket groove.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a truss-like structure carries out the operation, and consequently overall structure is more simple, and the three-axis type mobile control process is more convenient promptly reliable to cooperation grouting machine realizes the automatic operation of full mechanization, very big improvement the effect of building a wall.
Drawings
Fig. 1 is the utility model relates to an automatic change elevation of system of building a wall.
Fig. 2 is the utility model relates to an automatic change side view of system of building a wall.
Fig. 3 is the utility model relates to an automatic change top view of system of building a wall.
Fig. 4 is the partial enlarged view of fig. 3 of an automatic walling system of the present invention.
Fig. 5 is a schematic structural diagram of the grouting machine of the present invention.
Fig. 6 is a schematic structural view of the mortar plastering head of the present invention.
Fig. 7 is a side view of the mortar plastering head of the present invention.
Fig. 8 is a top view of the scraper of the present invention.
Fig. 9 is a schematic structural view of another embodiment of the scraper of the present invention.
Wherein:
the device comprises an upright post 1, a cross beam I2, a transverse moving frame 3, a longitudinal beam 4, a lifting frame 5, a translation frame 6, a rotating mechanism 7, a clamping mechanism 8 and an electric cabinet 9;
a translation rack and guide rail 2.1;
4.1 of a rack and a first guide rail and 4.2 of a rack and a second guide rail;
the clamping device comprises a clamping support frame 8.1, a clamping driving mechanism 8.2, a first clamping plate 8.3, a clamping screw 8.4 and a second clamping plate 8.5;
the mortar storage tank comprises a first bracket 101, a mortar storage tank 102, a delivery pump 103 and a delivery pipe 104;
a second bracket 201, a pillar 202, a second beam 203, a supporting hoop 204 and a plastering head 205
Plastering head body 205.1, scraper 205.2, side baffle 205.3, baffle 205.4.
Detailed Description
Referring to fig. 1-4, the automatic wall building system according to the present invention comprises a first cross beam 2 horizontally erected on the ground through a vertical column 1, wherein a cross frame 3 moving along the length direction of the first cross beam 2 is arranged on the first cross beam, a longitudinal beam 4 is vertically arranged on the cross frame 3, and a lifting frame 5 is vertically slidably arranged on the longitudinal beam 4; a translation frame 6 is horizontally arranged on the lifting frame 5 in a moving mode, and the moving direction of the translation frame 6 is perpendicular to the length direction of the first cross beam 2; a clamping mechanism 8 is driven on the translation frame 6 through a rotating mechanism 7;
the clamping mechanism 8 comprises a clamping support frame 8.1, the rotating mechanism 7 drives the clamping support frame 8.1 to rotate, one end of the clamping support frame 8.1 is fixedly provided with a first clamping plate 8.3, the other end of the clamping support frame is provided with a clamping driving mechanism 8.2, the clamping driving mechanism 8.2 drives a rotating clamping screw 8.4 to be arranged along the length direction of the clamping support frame 8.1, a second clamping plate 8.5 is rotatably sleeved on the clamping screw 8.4, and the first clamping plate 8.3 and the second clamping plate 8.5 are arranged in parallel;
further, the longitudinal beam 4 is arranged on the transverse moving frame 3 in a vertically sliding manner; preferably, a full-length rack and a first guide rail 4.1 are vertically arranged on one side of the longitudinal beam 4 in parallel along the length direction of the longitudinal beam, a full-length rack and a second guide rail 4.2 are vertically arranged on the other side of the longitudinal beam 4 in parallel along the length direction of the longitudinal beam, and a gear driven by a motor fixedly arranged on the transverse moving frame 3 is meshed with the rack in the rack and the first guide rail 4.1; a gear driven by a motor and fixedly arranged on the lifting frame 5 is meshed with the rack and the rack in the second guide rail 4.2; preferably, the transverse moving frame 3 is provided with a guide wheel which is in rolling contact with the outer surface of the longitudinal beam 4 along the length direction of the longitudinal beam 4, and the lifting frame 5 is provided with a guide wheel which runs on the outer surface of the longitudinal beam 4 along the length direction of the longitudinal beam 4;
furthermore, a block conveying belt and a grouting machine are arranged beside the first cross beam 2, and the running direction of the block conveying belt is perpendicular to the length direction of the first cross beam 2;
referring to fig. 5 to 9, the grouting machine comprises a mortar storage mechanism and a mortar smearing mechanism, the mortar storage mechanism comprises a mortar storage tank 102 mounted on a first support 101, a material delivery pump 103 is mounted at a discharge port at the bottom of the mortar storage tank 102, and a discharge port of the material delivery pump 103 is connected with a material delivery pipe 104;
the mortar smearing mechanism comprises a supporting column 202 vertically installed on a second support 201, a second cross beam 203 is transversely installed at the upper portion of the supporting column 202, a plastering head 205 is installed at the free end of the second cross beam 203, a conveying pipe 104 is fixedly installed on the second cross beam 203 through a supporting hoop 204, the mortar plastering head comprises a plastering head body 205.1, the conveying pipe 104 is communicated to a cavity of the plastering head body 205.1, a strip-shaped outlet of the plastering head body 205.1 is vertically downward, a scraping plate 205.2 is attached to the outer wall of the strip-shaped outlet of the plastering head body 205.1, and the lower bottom surface of the scraping plate 205.2 is of a saw-toothed structure;
further, an electric cabinet 9 is attached to the upright post 1, and traveling wheels are arranged at the bottoms of the upright post 1 and the electric cabinet 9;
furthermore, a translation rack and a guide rail 2.1 are arranged on the first cross beam 2 along the length direction of the first cross beam in a whole length mode, and a translation motor driving gear fixedly installed on the translation frame 3 is meshed with the translation rack and racks in the guide rail 2.1; preferably, the transverse moving frame 3 is provided with a guide wheel which runs on the outer surface of the cross beam I2 along the length direction of the cross beam I2;
further, the first cross beam 2 is of a segmented structure with at least two sections, and the two adjacent sections are hinged with each other, so that folding transfer construction is facilitated;
further, a translation screw driven by a driving mechanism and a guide piece arranged in parallel with the translation screw are arranged on the lifting frame 5, the translation frame 6 is arranged on the translation screw in a rotating mode, and the translation frame 6 is arranged on the guide piece in a sliding mode, so that the translation frame 6 is driven to horizontally move back and forth through the translation screw;
furthermore, a guide piece arranged on the clamping support frame 8.1 is parallel to the clamping screw 8.4, and the clamping plate II 8.5 slides and travels along the guide piece, so that the positioning effect is realized through the guide piece;
further, the clamping driving mechanism 8.2 is arranged on the side face of the clamping support frame 8.1, and the clamping driving mechanism 8.2 drives a clamping screw 8.4 which forms an included angle of 90 degrees with the clamping driving mechanism through a gear pair;
furthermore, the opposite surfaces of the first clamping plate 8.3 and the second clamping plate 8.5 are respectively provided with a wear-resistant rubber block through bolts, so that the replacement is convenient, the friction force is improved, and the clamping device is more suitable for large-scale building blocks;
further, two side baffles 205.3 are symmetrically arranged on the outer wall of the outlet of the plastering head body 205.1, a baffle 205.4 is connected between the two side baffles 205.3, and the side baffles 205.3, the baffle 205.4 and the outer wall of the plastering head body 205.1 form a socket groove for inserting the scraping plate 205.2.
In addition: it should be noted that the above-mentioned embodiment is only a preferred embodiment of the present patent, and any modification or improvement made by those skilled in the art based on the above-mentioned conception is within the protection scope of the present patent.

Claims (9)

1. The utility model provides an automatic change system of building a wall which characterized in that: the system comprises a first cross beam (2) horizontally erected on the ground through an upright post (1), wherein a transverse moving frame (3) moving along the length direction of the first cross beam (2) is arranged on the first cross beam (2), a longitudinal beam (4) is vertically arranged on the transverse moving frame (3), and a lifting frame (5) is movably arranged on the longitudinal beam (4) along the length direction of the longitudinal beam; a translation frame (6) is horizontally arranged on the lifting frame (5) in a moving mode, and the moving direction of the translation frame (6) is perpendicular to the length direction of the first cross beam (2); the translation frame (6) drives a clamping mechanism (8) through a rotating mechanism (7);
fixture (8) include centre gripping support frame (8.1), and above-mentioned rotary mechanism (7) drive centre gripping support frame (8.1) is rotatory, the one end fixed mounting of centre gripping support frame (8.1) has grip block one (8.3), and centre gripping actuating mechanism (8.2) are installed to the other end, and the length direction setting of grip support frame (8.1) is followed in this centre gripping actuating mechanism (8.2) rotatory clamping screw (8.4), and rotating sleeve is equipped with grip block two (8.5) on clamping screw (8.4), grip block one (8.3) and grip block two (8.5) parallel arrangement.
2. An automated walling system according to claim 1, wherein: the longitudinal beam (4) is arranged on the transverse moving frame (3) in a vertically sliding mode.
3. An automated walling system according to claim 2, wherein: one side of the longitudinal beam (4) is vertically provided with a through-long rack and a first guide rail (4.1) in parallel along the length direction of the longitudinal beam, the other side of the longitudinal beam (4) is vertically provided with a through-long rack and a second guide rail (4.2) in parallel along the length direction of the longitudinal beam, and a motor-driven gear fixedly arranged on the transverse moving frame (3) is meshed with the rack in the first guide rail (4.1); a gear driven by a motor fixedly arranged on the lifting frame (5) is meshed with the rack and the rack in the second guide rail (4.2).
4. An automated walling system according to claim 1, wherein: the horizontal moving rack and the guide rail (2.1) are arranged on the first cross beam (2) along the length direction of the first cross beam in a through-length mode, and a driving gear of a horizontal moving motor fixedly installed on the horizontal moving rack (3) is meshed with racks in the horizontal moving rack and the guide rail (2.1).
5. An automated walling system according to claim 1, wherein: the first cross beam (2) is of a segmented structure with at least two sections, and the two adjacent sections are hinged with each other.
6. An automated walling system according to claim 1, wherein: the lifting frame (5) is provided with a translation screw driven by a driving mechanism and a guide piece arranged in parallel with the translation screw, the translation frame (6) is arranged on the translation screw in a rotating mode, and the translation frame (6) is arranged on the guide piece in a sliding mode.
7. An automated walling system according to claim 1, wherein: and a block conveying belt is arranged beside the first cross beam (2), and the running direction of the block conveying belt is vertical to the length direction of the first cross beam (2).
8. An automated walling system according to claim 7, wherein: a grouting machine is arranged beside the building block conveying belt and comprises a mortar storage mechanism and a mortar smearing mechanism, the mortar storage mechanism comprises a mortar storage tank (102) arranged on a first support (101), a material conveying pump (103) is arranged at a discharge port at the bottom of the mortar storage tank (102), and a discharge port of the material conveying pump (103) is connected with a material conveying pipe (104);
the mortar smearing mechanism comprises a pillar (202) vertically installed on a second support (201), a second cross beam (203) is transversely installed on the upper portion of the pillar (202), a plastering head (205) is installed at the free end of the second cross beam (203), a conveying pipe (104) is fixedly installed on the second cross beam (203) through a supporting hoop (204), the mortar plastering head comprises a plastering head body (205.1), the conveying pipe (104) is communicated to a cavity of the plastering head body (205.1), a strip-shaped outlet of the plastering head body (205.1) is vertically downward, a scraping plate (205.2) is attached to the outer wall of the strip-shaped outlet of the plastering head body (205.1), and a sawtooth-shaped structure is arranged on the lower bottom surface of the scraping plate (205.2).
9. An automated walling system according to claim 8, wherein: two side baffles (205.3) are symmetrically arranged on the outer wall of the outlet of the plastering head body (205.1), a baffle (205.4) is connected between the two side baffles (205.3), and the outer walls of the side baffles (205.3), the baffle (205.4) and the plastering head body (205.1) form a socket groove for inserting the scraping plate (205.2).
CN201921588801.9U 2019-09-23 2019-09-23 Automatic wall building system Active CN211597792U (en)

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CN201921588801.9U CN211597792U (en) 2019-09-23 2019-09-23 Automatic wall building system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921588801.9U CN211597792U (en) 2019-09-23 2019-09-23 Automatic wall building system

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CN211597792U true CN211597792U (en) 2020-09-29

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110593587A (en) * 2019-09-23 2019-12-20 杭州自砌科技发展有限公司 Automatic wall building system
CN113513180A (en) * 2021-03-29 2021-10-19 浙江舜虞达环境科技集团有限公司 Modular automatic wall building system of light composite wallboard

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110593587A (en) * 2019-09-23 2019-12-20 杭州自砌科技发展有限公司 Automatic wall building system
CN113513180A (en) * 2021-03-29 2021-10-19 浙江舜虞达环境科技集团有限公司 Modular automatic wall building system of light composite wallboard

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GR01 Patent grant
GR01 Patent grant
CP03 Change of name, title or address

Address after: 201800 room j3873, 1st floor, building 1, No. 1185, Huyi Road, Jiading District, Shanghai

Patentee after: Shanghai Ziqi Technology Development Co.,Ltd.

Address before: No.389, Hongxing Road, economic and Technological Development Zone, Xiaoshan District, Hangzhou City, Zhejiang Province

Patentee before: Hangzhou self built Technology Development Co.,Ltd.

CP03 Change of name, title or address