CN109203222A - Building assembly beam slab intelligence production method - Google Patents
Building assembly beam slab intelligence production method Download PDFInfo
- Publication number
- CN109203222A CN109203222A CN201811175582.1A CN201811175582A CN109203222A CN 109203222 A CN109203222 A CN 109203222A CN 201811175582 A CN201811175582 A CN 201811175582A CN 109203222 A CN109203222 A CN 109203222A
- Authority
- CN
- China
- Prior art keywords
- component
- mould
- building
- design
- compacting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/093—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
Beam slab intelligence production method is assembled the invention discloses a kind of building, including component design, Component Modeling, installation are mechanical, material configuration, material enter mould, compacting of vibrating, component decoration, component maintenance, component inspection.The present invention is easy to make, high-efficient；Have a wide range of application, be widely used in building products, quality level is convenient for guaranteeing, the amount of labour used is few, and fabrication cycle is short, has practicability technical characterstic.From construction product design, production, maintenance overall process, there is systematicness.
Description
Technical field
The present invention relates to a kind of buildings to assemble beam slab production method.
Background technique
In recent years, country promotes building industrialization, and wherein building products component is made as building industrialization component part.
Building products component manufacture craft is still used at present with artificial property production method, and this method is not only difficult to protect
Quality is demonstrate,proved, while recruitment is more, the period is long, to affect building industry modernization.
Summary of the invention
The purpose of the present invention is to provide a kind of easy to make, efficient buildings to assemble beam slab intelligence production method.
The technical solution of the invention is as follows:
A kind of building assembly beam slab intelligence production method, it is characterized in that: including the following steps:
(1) component designs
Designed component figure: inputting building products construction drawing and technical standard related data in computer, dedicated soft in computer
Under part effect, member planar figure is made；
(2) Component Modeling
(1) it establishes view mould: the building element mould of sense of vision being established using BIM technology according to product members plan view any size
Type；
(2) it establishes real mould: according to requirement of engineering, establishing the physical model of scaled down version ratio；
(3) installation is mechanical
(1) it makes die body: making component tetrahedron die body according to physical model, made of steel material, after production, carry out geometry
Specification is examined, and is seen and is commented within deviation ± 1mm, and is visited method of inspection using computer and examined, and disqualified upon inspection product must not use；
(2) mould bases is installed: according to 1.2 times of setting mould bases width of building products width；Height is generally 1.5m；Fixing of the forming frame uses
Steel material or mixed soil material are installed as frame mold materials；By load-carrying pressure testing after installation, pressure answers >=
1000kg；
(3) press is installed: intelligent compacting machinary being installed above mould bases, mounting height is away from mould bases plane 1m；
(4) blender is installed: intelligent blender and bar cutter are installed in front of mould bases body；
(4) material configures
(1) reinforcing bar configuration is configured according to design requirement, and carries out cutting separation using solid ruler is oriented, and is bound using mechanicalness；
(2) concrete configures: configuring uniform mixing according to design proportion, controls ratio using intelligence control system；
(5) material enters mould
(1) reinforcing bar enters mould: reinforcing bar being put into die body according to " Code for design of concrete structures " (GB50010), and using artificial
Property is fixed；
(2) it mixes soil and enters mould: using intelligent transmitting device, concrete being sent into die body；
(6) it vibrates compacting: compacting of vibrating is carried out using the intelligence compacting machine that vibrates；
(7) component decoration
(1) anchor hole makes: according to design requirement position, making anchor hole using artificial property, and be inserted into modeling blank pipe；
(2) facing is handled: brushing one layer of paint or place mat ornament materials on the die body of bottom surface before pouring；When component enters molding in fact
Afterwards, brushing paint or covering ornament materials；
(3) polishing cutting: cutting whole into sections is carried out according to design specification, and sanding and polishing is carried out to four sides；
(8) component maintains
(1) it sets fog room: steam-curing chamber is set near component Workplace, fog room should seal；
(2) component is protected: after component is formed, being delivered to fog room, is carried out stacking and shelve stacking；
(3) implement maintenance: opening power-supply device, implement maintenance；
(9) component is examined
(1) it examines seamed edge: using artificial detection method, whether complete detection seamed edge is smooth, and discovery defect is repaired；
(2) it examines string hole: anchor hole being examined using artificial property gage, examines whether aperture and pitch-row meet design specification, if not
Repair process should be carried out by meeting design specification；
(3) it examines intensity: waste disposal should be made if design requirement is not achieved in intensity using rebound method sampling observation intensity；
The component is building assembly beam slab.
Step (6) is vibrated when being compacted, and number of machine passes is no less than 5 times.
The present invention is easy to make, high-efficient；Having a wide range of application, is widely used in building products, quality level is convenient for guaranteeing,
The amount of labour used is few, and fabrication cycle is short, has practicability technical characterstic.From construction product design, production, maintenance overall process, have be
System property.
Below with reference to embodiment, the invention will be further described.
Specific embodiment
A kind of building assembly beam slab intelligence production method, including the following steps:
(1) component designs
Designed component figure: inputting building products construction drawing and technical standard related data in computer, dedicated soft in computer
Under part effect, member planar figure is made；
(2) Component Modeling
(1) it establishes view mould: the building element mould of sense of vision being established using BIM technology according to product members plan view any size
Type；
(2) it establishes real mould: according to requirement of engineering, establishing the physical model of scaled down version ratio；
(3) installation is mechanical
(1) it makes die body: making component tetrahedron die body according to physical model, made of steel material, after production, carry out geometry
Specification is examined, and is seen and is commented within deviation ± 1mm, and is visited method of inspection using computer and examined, and disqualified upon inspection product must not use；
(2) mould bases is installed: according to 1.2 times of setting mould bases width of building products width；Height is generally 1.5m；Fixing of the forming frame uses
Steel material or mixed soil material are installed as frame mold materials；By load-carrying pressure testing after installation, pressure answers >=
1000kg；
(3) press is installed: intelligent compacting machinary being installed above mould bases, mounting height is away from mould bases plane 1m；
(4) blender is installed: intelligent blender and bar cutter are installed in front of mould bases body；
(4) material configures
(1) reinforcing bar configuration is configured according to design requirement, and carries out cutting separation using solid ruler is oriented, and is bound using mechanicalness；
(2) concrete configures: configuring uniform mixing according to design proportion, controls ratio using intelligence control system；
(5) material enters mould
(1) reinforcing bar enters mould: reinforcing bar being put into die body according to " Code for design of concrete structures " (GB50010), and using artificial
Property is fixed；
(2) it mixes soil and enters mould: using intelligent transmitting device, concrete being sent into die body；
(6) it vibrates compacting: compacting of vibrating is carried out using the intelligence compacting machine that vibrates；
(7) component decoration
(1) anchor hole makes: according to design requirement position, making anchor hole using artificial property, and be inserted into modeling blank pipe；
(2) facing is handled: brushing one layer of paint or place mat ornament materials on the die body of bottom surface before pouring；When component enters molding in fact
Afterwards, brushing paint or covering ornament materials；
(3) polishing cutting: cutting whole into sections is carried out according to design specification, and sanding and polishing is carried out to four sides；
(8) component maintains
(1) it sets fog room: steam-curing chamber is set near component Workplace, fog room should seal；
(2) component is protected: after component is formed, being delivered to fog room, is carried out stacking and shelve stacking；
(3) implement maintenance: opening power-supply device, implement maintenance；
(9) component is examined
(1) it examines seamed edge: using artificial detection method, whether complete detection seamed edge is smooth, and discovery defect is repaired；
(2) it examines string hole: anchor hole being examined using artificial property gage, examines whether aperture and pitch-row meet design specification, if not
Repair process should be carried out by meeting design specification；
(3) it examines intensity: waste disposal should be made if design requirement is not achieved in intensity using rebound method sampling observation intensity；
The component is building assembly beam slab.
Step (6) is vibrated when being compacted, and number of machine passes is no less than 5 times.
Claims (2)
1. a kind of building assembles beam slab intelligence production method, it is characterized in that: including the following steps:
(1) component designs
Designed component figure: inputting building products construction drawing and technical standard related data in computer, dedicated soft in computer
Under part effect, member planar figure is made；
(2) Component Modeling
(1) it establishes view mould: the building element mould of sense of vision being established using BIM technology according to product members plan view any size
Type；
(2) it establishes real mould: according to requirement of engineering, establishing the physical model of scaled down version ratio；
(3) installation is mechanical
(1) it makes die body: making component tetrahedron die body according to physical model, made of steel material, after production, carry out geometry
Specification is examined, and is seen and is commented within deviation ± 1mm, and is visited method of inspection using computer and examined, and disqualified upon inspection product must not use；
(2) mould bases is installed: according to 1.2 times of setting mould bases width of building products width；Height is generally 1.5m；Fixing of the forming frame uses
Steel material or mixed soil material are installed as frame mold materials；By load-carrying pressure testing after installation, pressure answers >=
1000kg；
(3) press is installed: intelligent compacting machinary being installed above mould bases, mounting height is away from mould bases plane 1m；
(4) blender is installed: intelligent blender and bar cutter are installed in front of mould bases body；
(4) material configures
(1) reinforcing bar configuration is configured according to design requirement, and carries out cutting separation using solid ruler is oriented, and is bound using mechanicalness；
(2) concrete configures: configuring uniform mixing according to design proportion, controls ratio using intelligence control system；
(5) material enters mould
(1) reinforcing bar enters mould: reinforcing bar being put into die body according to " Code for design of concrete structures ", and is fixed using artificial property；
(2) it mixes soil and enters mould: using intelligent transmitting device, concrete being sent into die body；
(6) it vibrates compacting: compacting of vibrating is carried out using the intelligence compacting machine that vibrates；
(7) component decoration
(1) anchor hole makes: according to design requirement position, making anchor hole using artificial property, and be inserted into modeling blank pipe；
(2) facing is handled: brushing one layer of paint or place mat ornament materials on the die body of bottom surface before pouring；When component enters molding in fact
Afterwards, brushing paint or covering ornament materials；
(3) polishing cutting: cutting whole into sections is carried out according to design specification, and sanding and polishing is carried out to four sides；
(8) component maintains
(1) it sets fog room: steam-curing chamber is set near component Workplace, fog room should seal；
(2) component is protected: after component is formed, being delivered to fog room, is carried out stacking and shelve stacking；
(3) implement maintenance: opening power-supply device, implement maintenance；
(9) component is examined
(1) it examines seamed edge: using artificial detection method, whether complete detection seamed edge is smooth, and discovery defect is repaired；
(2) it examines string hole: anchor hole being examined using artificial property gage, examines whether aperture and pitch-row meet design specification, if not
Repair process should be carried out by meeting design specification；
(3) it examines intensity: waste disposal should be made if design requirement is not achieved in intensity using rebound method sampling observation intensity；
The component is building assembly beam slab.
2. building according to claim 1 assembles beam slab intelligence production method, the compacting it is characterized in that: step (6) is vibrated
When, number of machine passes is no less than 5 times.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811175582.1A CN109203222A (en) | 2018-10-10 | 2018-10-10 | Building assembly beam slab intelligence production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811175582.1A CN109203222A (en) | 2018-10-10 | 2018-10-10 | Building assembly beam slab intelligence production method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109203222A true CN109203222A (en) | 2019-01-15 |
Family
ID=64983008
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811175582.1A Pending CN109203222A (en) | 2018-10-10 | 2018-10-10 | Building assembly beam slab intelligence production method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109203222A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106485411A (en) * | 2016-10-08 | 2017-03-08 | 上海建工五建集团有限公司 | Prefabricated concrete structure based on BIM technology builds management method and system |
| CN107297810A (en) * | 2017-07-21 | 2017-10-27 | 中建八局第建设有限公司 | A kind of making of precast wall body component and installation method |
-
2018
- 2018-10-10 CN CN201811175582.1A patent/CN109203222A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106485411A (en) * | 2016-10-08 | 2017-03-08 | 上海建工五建集团有限公司 | Prefabricated concrete structure based on BIM technology builds management method and system |
| CN107297810A (en) * | 2017-07-21 | 2017-10-27 | 中建八局第建设有限公司 | A kind of making of precast wall body component and installation method |
Non-Patent Citations (1)
| Title |
|---|
| 建筑网: "《https://www.cbi360.net/hyjd/20180717/140353.html》", 17 July 2018 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101439553B (en) | Method for pouring and molding large scale disposal wallboard and mould carriage thereof | |
| CN206982949U (en) | A kind of template for being used to make concrete component mat surface | |
| CN107663947A (en) | Autoclaved aerated concrete slab construction method in assembled architecture based on BIM | |
| US20150336297A1 (en) | Formwork for architectural applications and methods | |
| CN106003416A (en) | Construction technique of prefabricated runway panels of airfield runway | |
| RU180772U1 (en) | UNIVERSAL FORM FOR THE PRODUCTION OF MODULAR FRONT BLOCKS | |
| CN108316532A (en) | Plate laminated floor slab drops in electromechanical integration laminated floor slab and its production method, toilet | |
| US9849609B2 (en) | Mold for building coating products and plant for manufacturing such coating products | |
| Bedarf et al. | Robotic 3D printing of mineral foam for a lightweight composite concrete slab | |
| CN107740574A (en) | A kind of more curved surface architectural concrete template construct methods | |
| EP2527118A1 (en) | Lower part of shaft with channel | |
| CN109203222A (en) | Building assembly beam slab intelligence production method | |
| CN110256000A (en) | A kind of production technology of Prefabricated composite thermal insulating board | |
| CN106564114A (en) | Factorial construction technology for small prefabricated components | |
| CN104185514A (en) | Method for recycling powdered paint waste and products resulting from said method | |
| CN106393392A (en) | Method for locating steel chisels used for preparing water passing channels of high-pressure grouting molds | |
| CN105666677A (en) | Automatic production line and process for guardrails | |
| CN108705652A (en) | A kind of manufacturing device and its method of cement concrete prefabricated parts | |
| CN106891425A (en) | A kind of batch moulding process for building elevation concrete block | |
| JPH06122540A (en) | Water-permeable plate material by cement bonding and its production | |
| CN210105289U (en) | Light partition wall mold used indoors | |
| CN105835225A (en) | Precast concrete board manufacturing method | |
| CN206957201U (en) | Early form removal in clear-water concrete wafer board structure hole | |
| CN206800772U (en) | Long line method produces prefabricated components and produces the mould of the product | |
| CN104441234A (en) | Method for manufacturing oversized prefabricated composite floor slab containing multiple built-in fittings |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190115 |