CN109178889B - Material circulation process for oil casing coupling production - Google Patents

Material circulation process for oil casing coupling production Download PDF

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Publication number
CN109178889B
CN109178889B CN201811252417.1A CN201811252417A CN109178889B CN 109178889 B CN109178889 B CN 109178889B CN 201811252417 A CN201811252417 A CN 201811252417A CN 109178889 B CN109178889 B CN 109178889B
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loading
feeding
robot
oil casing
casing coupling
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CN109178889A (en
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闫东成
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Dalipal Pipe Co
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Dalipal Pipe Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

The invention provides a material circulation process for oil casing coupling production, which belongs to the field of oil casing coupling processing production and comprises the following steps: a loading robot is used for loading the rough blanks from a rotating bin to a loading position; feeding the blank material into a numerical control processing machine tool for automatic processing by using a material taking truss manipulator; grabbing the processed product to a discharging position by using a truss manipulator; conveying the processed product to a conveying channel by using a feeding robot; products pass through the procedures of code printing and thread inspection in the conveying channel in sequence, and products with unqualified geometric parameters are removed; carrying out magnetic powder inspection on the product; grabbing finished products subjected to magnetic powder inspection into a rotating bin turnover basket at a discharging position by using a discharging robot; and the turnover basket is moved away from the rotary bin for discharging by using a discharging forklift. The material circulation process for oil casing coupling production provided by the invention can solve the problems of high labor intensity of personnel, complex process circulation, low automation degree and the like in the existing coupling production process flow.

Description

Material circulation process for oil casing coupling production
Technical Field
The invention belongs to the technical field of oil casing coupling processing production, and particularly relates to a material circulation process for oil casing coupling production.
Background
The oil casing or casing belongs to the essential equipment in the field of petroleum drilling, fixing and well completion engineering, and is one kind of safe, reliable, low in cost, complete in function and wide in application range. The device is used for supporting bodies, sealing and protecting various sizes of an open hole shaft, and communicating between a pipe column of a casing or an oil pipe and a well hole and between pipe columns of an upper casing or a lower casing or the oil pipe so as to ensure the up-and-down flow of fluid in the shaft and prevent the inflow of fluid in a non-productive stratum, thereby ensuring that construction operations such as separate-zone water injection, acidification, fracturing, self-injection well completion, gas lift well completion, mechanical production well completion and the like can be smoothly carried out.
The oil casing is an important petroleum production material and important petroleum equipment, and mainly comprises a pipe body and a coupling. The coupling is the indispensable component part of oil casing, and every oil casing just contains a coupling, therefore the production volume is huge, and each production process is independent in traditional production process, does not link to each other together, and traditional production material circulation mode has following shortcoming:
1. the loading and unloading of the machine tool are finished manually, so that the labor intensity is high, and the clamping precision is low;
2. because the processing machines are distributed, quality testing personnel need to frequently go to and fro among the processing machines to carry out inspection, and the labor intensity is high;
3. the inter-process material transfer adopts a manual carrying and stacking mode, so that the labor intensity is high;
due to the problems, a novel coupling production material circulation process and a matched tool need to be designed.
Disclosure of Invention
The invention aims to provide a material circulation process for oil casing coupling production, which aims to solve the technical problems of high labor intensity of personnel, complex process circulation, low automation degree and the like in the existing coupling production process flow.
In order to achieve the purpose, the invention adopts the technical scheme that: the oil casing coupling production material circulation process comprises the following steps:
the oil casing coupling production material circulation process is characterized by comprising the following steps of:
conveying the turnover basket containing the rough blanks into a rotary bin by using a feeding forklift, and taking down the empty basket;
a loading robot is used for loading the rough blanks from a rotating bin to a loading position;
the corresponding blank materials are respectively sent to different numerical control processing machines by utilizing a material taking truss manipulator to be automatically processed;
grabbing the processed product to a discharging position by using a truss manipulator;
conveying the processed product to a conveying channel by using a feeding robot;
products on the conveying channel sequentially pass through processes of coding and thread inspection, and products with unqualified geometric parameters are removed;
a material distributing device on the conveying channel is pushed into two blanking ramps connected with magnetic powder inspection equipment according to different products;
carrying out magnetic powder inspection on the product;
grabbing finished products subjected to magnetic powder inspection into a rotating bin turnover basket at a discharging position by using a discharging robot;
the turnover basket is moved away from the rotary bin for discharging materials by using a discharging forklift;
the loading forklift and the unloading forklift adopt AGV forklifts;
and the loading forklift and the unloading forklift automatically realize loading and unloading services through a material management system in the workshop.
Further, the process of utilizing the material taking robot to send the blank material into the numerical control machining machine tool for automatic machining is as follows:
blank material in the rotatory feed bin of material loading level is rotatory to material loading robot's working range, material loading robot grabs blank material to get to the material loading chute to numerical control machine tool on, utilize the inclination in material loading chute to roll the material loading level, utilize the centering device in material loading level department to carry out the centering to blank material, send into numerical control machine tool with blank material through truss manipulator after accomplishing the centering and process, simultaneously truss manipulator grabs the product that is processed and gets to unloading chute, the product utilizes the inclination in unloading chute to roll and falls to the material discharge level, material loading robot grabs the product and gets on the conveyer trough.
Furthermore, two numerical control machine tools with truss manipulators are arranged on two sides of the conveying channel and used for machining products of different specifications, and the feeding robot is used for sequentially taking materials from top to bottom for the two numerical control machine tools.
Furthermore, two blanking ramps inclined to the magnetic particle inspection process are arranged between the conveying channel and the magnetic particle inspection equipment, and the two blanking ramps are parallel and perpendicular to the conveying direction of the conveying channel and used for conveying two different products.
Furthermore, the material distributing device is a material distributing cylinder corresponding to the two products, and the corresponding products are pushed into the magnetic powder flaw detection inspection equipment through the material distributing cylinder.
Further, the rotatory feed bin of material loading position and the rotatory feed bin of material unloading position are in the same side of unloading ramp.
Furthermore, each robot all has binocular vision control system and pneumatic finger, utilizes binocular vision control system to confirm the concrete position of placing, the hole location of product, cooperates pneumatic finger to prop up the hole of blank or product and goes up unloading, pneumatic finger surface adopts soft wear-resisting material to make.
Further, the centering device is including being fixed in the driving motor of material loading chute material loading level, with the double-screw lead screw that the driving motor drive links to each other with divide and locate the first and the second of keeping silent at double-screw lead screw both ends, the one end of double-screw lead screw is the right-handed thread, and its other end is the left-handed thread, keep silent first with keep silent two correspondence is equipped with right-handed thread and left-handed thread.
Further, rotatory feed bin includes the base, with the base passes through the carousel bearing and rotates the workstation that links to each other and be used for the drive the rotatory speed reducer of workstation.
The oil casing coupling production material circulation process provided by the invention has the beneficial effects that: compared with the prior art, the oil casing coupling production material circulation process has the advantages that the robot is used for feeding, taking and discharging, the rotating bin is used for rotating blank and finished products, the loading and the unloading are convenient, the defect that the coupling needs to be moved down manually during the process circulation in the previous coupling production process is overcome, the process has the characteristics of high automation degree, low labor intensity of personnel, high working efficiency and the like, and the defects of high labor intensity of personnel, complex process circulation, low automation degree and the like in the existing coupling production process are overcome.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
FIG. 1 is a process flow diagram of a material circulation process for oil casing coupling production provided by an embodiment of the invention;
fig. 2 is a schematic structural diagram of a rotary table in a material circulation process for oil casing coupling production according to an embodiment of the present invention;
FIG. 3 is a side view structural diagram of FIG. 2;
FIG. 4 is a schematic top view of the structure of FIG. 3;
FIG. 5 is a schematic diagram of a position structure of a feeding and discharging chute and a centering device adopted in the embodiment of the invention;
FIG. 6 is a schematic structural view of the position of the feeding and discharging chute in FIG. 5;
fig. 7 is a view showing a clamping principle of the centering device of fig. 5.
Wherein, in the figures, the respective reference numerals:
11-a workbench; 12-a slewing bearing; 13-a base; 14-a speed reducer; 31-a chip conveyor; 32-numerical control machine tool; 33-a blanking chute; 34-a feeding chute; 35-a centering device; 351-right-hand thread; 352-jaw one; 353-double-screw thread lead screw; 354-blank of wool; 355-jaw two; 356-left hand thread; 36-a truss; 37-truss robot.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, a material circulation process for oil casing coupling production according to the present invention will now be described. The oil casing coupling production material circulation process comprises the following steps:
conveying the turnover basket containing the rough blanks into a rotary bin by using a feeding forklift, and taking down the empty basket;
a loading robot is used for loading the rough blanks from a rotating bin to a loading position;
the corresponding blank materials are respectively sent to different numerical control processing machines by utilizing a material taking truss manipulator to be automatically processed;
grabbing the processed product to a discharging position by using a truss manipulator;
conveying the processed product to a conveying channel by using a feeding robot;
products on the conveying channel sequentially pass through processes of coding and thread inspection, and products with unqualified geometric parameters are removed;
a material distributing device on the conveying channel is pushed into two blanking ramps connected with magnetic powder inspection equipment according to different products;
carrying out magnetic powder inspection on the product;
grabbing finished products subjected to magnetic powder inspection into a rotating bin turnover basket at a discharging position by using a discharging robot;
the turnover basket is moved away from the rotary bin for discharging materials by using a discharging forklift;
the loading forklift and the unloading forklift adopt AGV forklifts;
the material loading forklift and the material unloading forklift automatically realize the service of material calling and material unloading through a material management system in the workshop.
Compared with the prior art, the oil casing coupling production material circulation process has the advantages that feeding and discharging are carried out through the robot, the blank and the finished product are rotated by the aid of the rotating bin, feeding and discharging are facilitated, the defect that a coupling needs to be moved down manually during working procedures in the previous coupling production process is overcome, the oil casing coupling production material circulation process has the advantages of being high in automation degree, low in labor intensity of personnel, high in working efficiency and the like, and the defects of high labor intensity of personnel, complex working procedure circulation, low automation degree and the like in the existing coupling production process are overcome. Meanwhile, the labor intensity of operators and inspection is reduced; the working efficiency of personnel is improved, and the effective working time of quality inspection personnel is increased; the automation degree of the coupling processing production is greatly improved, and a foundation is laid for the follow-up intelligent transformation.
The design that the feeding robot and the blanking robot are separated is adopted, so that the time for material circulation can be saved.
The blanking robot and the unloading forklift can accept the quality information fed back by the previous process to eliminate unqualified products.
The automatic guiding trolley comprises a tray forklift type AGV, a wide-foot stacking type AGV and a foot-free stacking type AGV, is used for logistics turnover of stacked tray type goods, consists of a hydraulic lifting system, a differential driving system, a PLC control system, a guiding system, a communication system, a warning system, an operating system and a power supply, and is an automatic guiding trolley integrating hydraulic lifting and PLC control and programmable wireless scheduling; the product adopts electromagnetic induction as a navigation mode to assist RFID identification and can run on a complex path and multi-station reliable tracking; the main drive is driven by a differential servo motor which is independently researched and developed, and a high-precision angle steering engine is configured, so that the running response of the whole vehicle is quickly and accurately positioned; the independent hydraulic lifting system assists the high-precision displacement sensor to enable the forklift to stop at any position in the stroke when the forklift is lifted, and therefore loading flexibility and lifting position precision are greatly improved. This paper adopts AGV fork truck, improves the circulation of material loading and unloading, improves the efficiency of work.
Referring to fig. 1 to 4 together, as an embodiment of the material circulation process for producing the oil casing coupling according to the present invention, a process of feeding the blank material to the rotary bin of the feeding level by using the feeding robot includes: the turnover basket filled with the wool blanks is placed in the rotary bin through the feeding forklift, the empty basket is unloaded by the feeding forklift simultaneously, the other turnover basket filled with the wool blanks is placed in the original empty basket position, and the two turnover baskets filled with the wool blanks are kept on the rotary bin at the feeding position simultaneously. The rotary storage bin can simultaneously ensure that two baskets are on line, and when one basket finishes unloading or loading, the rotary storage bin can timely fill up vacant positions to ensure that production is continuously carried out.
Referring to fig. 1 to 7, as an embodiment of the material circulation process for oil casing coupling production provided by the present invention, a process of feeding a blank material into a numerical control machine tool by a feeding robot for automatic processing includes: blank materials in the rotary bin at the feeding position rotate to the working range of the feeding robot, the feeding robot grabs the blank materials to a feeding chute 34 leading to the numerical control machine tool 32, the blank materials are rolled to the feeding position by utilizing the inclination of the feeding chute 34, the blank materials 354 are centered by utilizing a centering device 35 at the feeding position, the blank materials 354 are conveyed to the numerical control machine tool 32 to be processed by a truss manipulator 37 after being centered, meanwhile, the processed products are grabbed to a discharging chute 33 by the truss manipulator 37, the products are rolled to the discharging position by utilizing the inclination of the discharging chute 33, and the products are grabbed to a conveying material channel by the feeding robot. And the feeding and discharging of the machining process are completed through the feeding robot, and the time difference is utilized for coordination work.
Referring to fig. 1, the oil casing coupling production material circulation process provided by the invention comprises two numerical control processing machines provided with truss manipulators, wherein the two numerical control processing machines are respectively arranged on two sides of a conveying channel and used for processing products with different specifications, and the feeding robots respectively sequentially take materials from the two numerical control processing machines up and down.
Referring to fig. 1, as a specific implementation of the process for circulating the production materials of the oil casing coupling provided by the invention, two blanking ramps inclined towards the magnetic particle inspection process are arranged between the conveying channel and the magnetic particle inspection equipment, the two blanking ramps are parallel and are perpendicular to the conveying direction of the conveying channel and are used for conveying two different products, and the conveying channel and the blanking ramps are vertically arranged, so that the material circulation distance and the stacking times are reduced, and the quality problems of gouging of the surface of the coupling and the bearing surface and the like are avoided. The product automatically falls to the magnetic powder inspection process by utilizing the inclination of the blanking ramp, and the utilization of energy is also reduced.
The material distributing device is a material distributing cylinder corresponding to the two products, and the corresponding products are pushed into the magnetic powder flaw detection inspection equipment through the material distributing cylinder. The material distributing device can be realized by adopting the prior art.
Referring to fig. 1, as a specific embodiment of the process for circulating the production materials of the oil casing coupling provided by the present invention, the rotary bin for the feeding position and the rotary bin for the discharging position are located at the same side of the discharging ramp, and the circulation process herein centralizes the processes through the reasonable layout of the processes, facilitates the operation and management, facilitates the sharing of equipment resources, also reduces the material circulation distance and stacking times, and avoids the quality problems of the coupling surface and the bearing surface, such as gouges, and the like.
The conveying channel has the marshalling capability, can freely carry out 5 free marshalling of 10 or other quantities according to the setting of an operator, meets the requirement of sampling inspection frequency, can meet the requirement of an API quality system on quality, can avoid the situation that a coupling with quality doubt flows into a flaw detection process, and cleans products before a magnetic particle flaw detection process, thereby improving the inspection effect.
As a specific implementation mode of the oil casing coupling production material circulation process provided by the invention, each robot is provided with a binocular vision control system, each robot is provided with a pneumatic finger, the binocular vision control system is used for determining the specific placement position and the inner hole positioning of a product, the pneumatic finger is matched to support the inner hole of a blank or the product for loading and unloading, the surface of the pneumatic finger is made of soft wear-resistant materials, the contact friction force can be ensured, and the surface of a finished coupling can be prevented from being scratched. The feeding and discharging robot is partitioned according to the size of the turnover basket, coarse positioning is carried out through program control, fine positioning is completed through a manipulator with binocular vision, and the accuracy and efficiency of grabbing can be guaranteed.
Referring to fig. 5 to 7, as a specific embodiment of the process for circulating the production material of the oil casing coupling according to the present invention, the centering device 35 includes a driving motor fixed to the loading position of the loading chute 34, a double-screw thread screw 353 drivingly connected to the driving motor, and a first jaw 352 and a second jaw 355 respectively disposed at two ends of the double-screw thread screw 353, wherein one end of the double-screw thread screw 353 is a right-screw 351, and the other end thereof is a left-screw 356, and the first jaw 352 and the second jaw 355 are correspondingly provided with a right-screw 351 and a left-screw 356. Referring to fig. 5, a chip conveyor 31 is provided at one side of the numerical control machine tool to convey away the processed waste chips.
Referring to fig. 2 to 4, as a specific embodiment of the process for circulating the production material of the oil casing coupling provided by the present invention, the rotary silo includes a base 13, a working platform 11 rotatably connected to the base 13 through a turntable bearing 12, and a speed reducer 14 for driving the working platform 11 to rotate.
The working process of the invention is as follows: placing the coupling blank turnover basket on a rotary bin capable of automatically indexing, as shown in figures 2 to 4; the rotary bin capable of automatically indexing rotates to the working range of the automatic feeding robot or the mechanical arm, the position of the coupling is judged through a program and a binocular vision control system, and the gripping of the coupling is completed through a pneumatic finger; referring to fig. 5-7, the manipulator places the grabbed coupling blanks 354 into a feeding chute 34 leading to the machine tool, automatically rolls to a feeding position depending on the inclination of the feeding chute 34, and completes the centering of the blanks 354 through a set of centering devices 35 depending on the synchronization of the lead screws at the feeding position; after centering is completed, the truss manipulator 37 supports the inner hole of the blank 354 by means of a pneumatic finger, the pneumatic finger ascends and then translates to the upper part of a cabin door of the numerical control machine tool 32 along the truss 36, the cabin door is opened to complete loading and unloading work of the machine tool (two sets of pneumatic fingers), and a finished product is placed into an unloading chute 33 and rolled to a discharging position by means of inclination; the automatic feeding robot picks and places the coupling on the blanking chute 33 on a conveying material channel, the conveying material channel sequentially passes through a coding and inspection post, coupling grouping is completed according to a sampling inspection requirement before magnetic powder inspection, and then magnetic powder inspection is carried out; after the magnetic powder inspection is finished, feeding the coupling to a finished product feeding position by a feeding ramp, and loading or removing the finished product coupling by a feeding robot according to the magnetic powder inspection information; the blanking robot fills the turnover basket, the rotary bin capable of automatically rotating is screwed out, and the next basket starts to be produced after the empty basket is screwed in.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (9)

1. The oil casing coupling production material circulation process is characterized by comprising the following steps of:
conveying the turnover basket containing the rough blanks into a rotary bin by using a feeding forklift, and taking down the empty basket;
a loading robot is used for loading the rough blanks from a rotating bin to a loading position;
the corresponding blank materials are respectively sent to different numerical control processing machines by utilizing a material taking truss manipulator to be automatically processed;
grabbing the processed product to a discharging position by using a truss manipulator;
conveying the processed product to a conveying channel by using a feeding robot;
products on the conveying channel sequentially pass through processes of coding and thread inspection, and products with unqualified geometric parameters are removed;
a material distributing device on the conveying channel is pushed into two blanking ramps connected with magnetic powder inspection equipment according to different products;
carrying out magnetic powder inspection on the product;
grabbing finished products subjected to magnetic powder inspection into a rotating bin turnover basket at a discharging position by using a discharging robot;
the turnover basket is moved away from the rotary bin for discharging materials by using a discharging forklift;
the loading forklift and the unloading forklift adopt AGV forklifts;
the loading forklift and the unloading forklift automatically realize loading and unloading services through a material management system in the workshop;
the process of feeding the wool blanks to the rotary bin of the feeding level by using the feeding robot is as follows: the turnover basket filled with the wool blanks is placed in the rotating bin through the feeding forklift, the feeding forklift unloads the empty basket at the same time, another turnover basket filled with the wool blanks is placed in the position of the original empty basket, the two turnover baskets filled with the wool blanks are kept on the rotating bin at the upper material level, the rotating bin simultaneously guarantees that the two baskets are online, and when one basket is unloaded or is loaded, the vacancy can be timely filled through the rotating bin to guarantee continuous production.
2. The oil casing coupling production material circulation process as claimed in claim 1, wherein the blank material is fed into a numerical control machine tool by a feeding robot for automatic processing, and the process comprises the following steps:
blank material in the rotatory feed bin of material loading level is rotatory to material loading robot's working range, material loading robot grabs blank material to get to the material loading chute to numerical control machine tool on, utilize the inclination in material loading chute to roll the material loading level, utilize the centering device in material loading level department to carry out the centering to blank material, send into numerical control machine tool with blank material through truss manipulator after accomplishing the centering and process, simultaneously truss manipulator grabs the product that is processed and gets to unloading chute, the product utilizes the inclination in unloading chute to roll and falls to the material discharge level, material loading robot grabs the product and gets on the conveyer trough.
3. The oil casing coupling production material circulation process according to claim 2, wherein two numerically controlled processing machines with truss manipulators are arranged on two sides of the conveying material channel respectively and used for processing products with different specifications, and the feeding robot is used for sequentially taking materials from the two numerically controlled processing machines up and down respectively.
4. The process for circulating the production materials of the oil casing coupling according to claim 3, wherein two blanking ramps inclined to the magnetic particle inspection process are arranged between the conveying material channel and the magnetic particle inspection equipment, and the two blanking ramps are parallel to each other and perpendicular to the conveying direction of the conveying material channel and are used for conveying two different products.
5. The oil casing coupling production material circulation process according to claim 4, wherein the material distribution device is a material distribution cylinder corresponding to two products, and the corresponding products are pushed into magnetic particle inspection equipment through the material distribution cylinder.
6. The oil casing coupling production material circulation process of claim 4, wherein the rotary silo of the loading level and the rotary silo of the unloading level are on the same side of the unloading ramp.
7. The oil casing coupling production material circulation process as claimed in any one of claims 1 to 6, wherein each robot is provided with a binocular vision control system and pneumatic fingers, the binocular vision control system is used for determining the specific placement position and inner hole positioning of the product, the pneumatic fingers are matched to support the inner holes of the blank or the product for loading and unloading, and the surfaces of the pneumatic fingers are made of soft wear-resistant materials.
8. The oil casing coupling production material circulation process according to any one of claims 2 to 6, wherein the centering device comprises a driving motor fixed at the feeding position of the feeding chute, a double-screw thread screw rod in driving connection with the driving motor, and a first jaw and a second jaw which are respectively arranged at two ends of the double-screw thread screw rod, one end of the double-screw thread screw rod is a right-hand screw, the other end of the double-screw thread screw rod is a left-hand screw, and the first jaw and the second jaw are correspondingly provided with a right-hand screw and a left-hand screw.
9. The oil casing coupling production material circulation process according to any one of claims 1 to 6, wherein the rotary silo comprises a base, a workbench rotationally connected with the base through a turntable bearing, and a speed reducer for driving the workbench to rotate.
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