CN109176156A - A kind of integrated steel plate integrated processing facility - Google Patents

A kind of integrated steel plate integrated processing facility Download PDF

Info

Publication number
CN109176156A
CN109176156A CN201811320532.8A CN201811320532A CN109176156A CN 109176156 A CN109176156 A CN 109176156A CN 201811320532 A CN201811320532 A CN 201811320532A CN 109176156 A CN109176156 A CN 109176156A
Authority
CN
China
Prior art keywords
station
spray
steel plate
cutting
integrated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811320532.8A
Other languages
Chinese (zh)
Inventor
陆燕辉
许迎春
李勇
孙高林
徐少柯
刘俊杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nantong Kawasaki Cosco Marine Engineering Co Ltd
Nantong Cosco KHI Ship Engineering Co Ltd
Original Assignee
Nantong Kawasaki Cosco Marine Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nantong Kawasaki Cosco Marine Engineering Co Ltd filed Critical Nantong Kawasaki Cosco Marine Engineering Co Ltd
Priority to CN201811320532.8A priority Critical patent/CN109176156A/en
Publication of CN109176156A publication Critical patent/CN109176156A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q41/00Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Spray Control Apparatus (AREA)

Abstract

The invention discloses a kind of integrated steel plate integrated processing facilities, handling device is equipped with above the integrated process equipment, convenient for the transport of steel plate, the integrated process equipment is to be equipped with conveyer belt by center, the two sides of institute's conveyer belt are equipped with sliding rail, moving bolster installation is equipped with above the conveyer belt on the slide rail, the workbench is by manually adjusting position, and be fixed by bolt, a station, spray station, scribing line station, cutting work station and lettering station are successively arranged out on the workbench;Present invention discloses a kind of integrated steel plate integrated processing facilities, and structure is simple, easy to use, reduce artificial production, improve automatization level, improve segmentation quality and efficiency.

Description

A kind of integrated steel plate integrated processing facility
Technical field
The present invention relates to industrial automation more particularly to a kind of integrated steel plate integrated processing facilities.
Background technique
With the anti-exhibition in epoch, by 2010 or so, great change was had occurred in China's socio-economic development environment, investment Obviously slow down with outlet speed of increasing and decrease, economic development steps into long normality.Resource and environmental constraints are continually strengthened, labour etc. Factor cost is constantly soaring;Shipping market is lasting depressed, and shipbuilding production capacity is seriously superfluous, and ship valence is sluggish, and order is difficult, consumption Take the traditional ship industry of a large amount of social resources because at high cost gradually on the verge of being replaced, in shipyard, usually manually by steel plate After being cut into web, by manually carrying out scribing line cutting, the work of stamp, this process very labor intensive, and low efficiency, lead to Crossing manually to carry out cutting be easy to cause cut quality bad, and the gas generated when cutting is detrimental to health, and is cutting through Cheng Zhong is easy to produce certain risk, influences the personal safety of operator.
Summary of the invention
To overcome the shortcomings of existing technologies, the present invention provides a kind of integrated steel plate integrated processing facilities, instead of artificial It realizes the cutting to steel plate, reduces artificial participation, reduce the cost, improve production efficiency and cut quality.
Present invention discloses a kind of integrated steel plate integrated processing facility, it is equipped with and carries above the integrated process equipment Device, convenient for the transport of steel plate, the integrated process equipment is that conveyer belt is equipped with by center, and the two sides of institute's conveyer belt, which are equipped with, to be slided Rail, the conveyer belt top are equipped with moving bolster installation on the slide rail, and the workbench is led to by manually adjusting position It crosses bolt to be fixed, a station, spray station, scribing line station, cutting work station and print is successively arranged out on the workbench Word station;
The side opened a station and workbench is arranged in is opened and is made of on a station multiple web spray guns, the web spray Rifle can stretch up and down, and web spray gun is mounted in the mounting groove of the side of workbench, and the mounting groove and conveyer belt are mutually flat Row, web spray gun can be by manually adjusting the position in mounting groove;
The spray station is equipped with spray head, and the spray head is connected with spray system, and the spray system is automatically controlled including at least one Valve, pressure switch, water pump, tubing and spray head, the spray head pass through tubing successively electric control valve, pressure switch, water pump, water source It is connected, the spray of spray head is controlled by electric control valve, pump working, the motor work when insufficient pressure is controlled by pressure switch Make, the quick response of spray is realized by the also system;
The scribing line station is crossed on the steel plate by lineation device moving up and down, and provides cutting cutting for cutting work station Track;
The cutting work station is made of the cutting gun that moves up and down with tracing sensor, and the cutting gun is by seeking Mark sensor determines the cutting position of steel plate, and described move left and right is controlled by straight line slide unit;
The lettering station is then to be equipped with inker by upper mobile device lower end to work.
Preferably, it is equipped with isolation board between the spray station and scribing line station, the isolation board prevents caused by spray Spray or water mist influence scribing line effect;Extractor fan can also be arranged in the spray station to isolation Board position, made by exhausting A large amount of water mists when spray detach, and guarantee the normal work of subsequent work stations.
Preferably, described when scribing line station, cutting work station, the lineation device on lettering station, the cutting in cutting work station When rifle and inker distribution are less than the radical for opening item, then screw body are set on corresponding station, allow a device to more Can steel bar processed.
Preferably, the lettering direction of the inker can arbitrarily be rotated along material length direction.
Preferably, the device that moves up and down is that cylinder or screw body form.
Preferably, the cutting gun of the cutting work station can be rotated.
Preferably, each station front end is designed with detection sensor, for controlling the work of corresponding station, lettering work Position rear end also is provided with sensor.
Compared with prior art, a kind of integrated steel plate integrated processing facility of the invention has following usefulness: logical The cooperation crossed between above-mentioned station is that steel plate realizes the function of opening item, cooling, scribing line, cutting and lettering automatically, is realized certainly Move operation, the equipment is made to reduce labour, reduce cost, while being cut by machine instead of artificial, and is artificial The better quality that manual cutting goes out, more efficient, structure is simple, easy to use, reduces artificial production, improves Automated water It is flat, improve segmentation quality and efficiency.
Detailed description of the invention
Fig. 1 is overall structure figure of the invention;
Fig. 2 is workbench portion structure chart of the invention;
1, conveyer belt 2, workbench 3, open a station 31, web spray gun 4, spray station 41, spray head 5, scribing line station 51, lineation device 6, cutting work station 61, tracing sensor 62, cutting gun 7, lettering station 71, inker 72, on move down Dynamic device 8, sensor 9, extractor fan 10, isolation board.
Specific embodiment
Below in conjunction with attached drawing of the invention, clear, complete description is carried out to the technical solution of the embodiment of the present invention.
As shown in Figs. 1-2, a kind of disclosed integrated steel plate integrated processing facility, the integrated processing are set Standby top is equipped with handling device, and convenient for the transport of steel plate, the integrated process equipment is that conveyer belt 1 is equipped with by center, and institute is defeated It send the two sides of band 1 to be equipped with sliding rail, the installation of moving bolster 2 is equipped with above the conveyer belt 1 on the slide rail, the workbench 2 Be fixed by manually adjusting position, and by bolt, be successively arranged out on the workbench 2 station 3, spray station 4, Scribing line station 5, cutting work station 6 and lettering station 7;
The side opened a station 3 and workbench 2 is arranged in is opened and is made of on a station 3 multiple web spray guns 31, the item Material spray gun 31 can stretch up and down, and web spray gun 31 is mounted in the mounting groove of the side of workbench 2, the mounting groove and transmission Band is parallel to each other, and web spray gun 31 can be by manually adjusting the position in mounting groove;
The spray station 4 is equipped with spray head 41, and the spray head 41 is connected with spray system, and the spray system includes at least one Electric control valve, pressure switch, water pump, tubing and spray head 41, the spray head 41 by tubing successively electric control valve, pressure switch, Water pump, water source be connected, by electric control valve control spray head 41 spray, by pressure switch control pump working, when pressure not Motor works when sufficient, and the quick response of spray is realized by the also system;
The scribing line station 5 is crossed on the steel plate by lineation device 51 moving up and down, and provides cutting for cutting work station 6 Cutting track;
The cutting work station 6 is made of the cutting gun 62 that moves up and down with tracing sensor 61, the cutting gun 62 determine the cutting position of steel plate by tracing sensor 61, and described move left and right is controlled by straight line slide unit;
The lettering station 7 is then to be equipped with inker 71 by upper mobile device lower end to work.
Once optimized in this example, as follows:
In this example, isolation board 10 is equipped between the spray station 4 and scribing line station 5, the isolation board 10 prevents spray from making At spray or water mist influence scribing line effect;Extractor fan 9 can also be arranged in the spray station 4 to 10 position of isolation board, lead to Crossing exhausting detaches a large amount of water mists when spray, guarantees the normal work of subsequent work stations.
It is described when scribing line station 5, cutting work station 6, the lineation device 51 on lettering station 7, cutting work station 6 in this example On cutting gun 62 and the distribution of inker 71 less than the radical for opening item when, then screw body is set on corresponding station, makes one Device can to mostly can steel bar process.
In this example, the lettering direction of the inker 71 can arbitrarily be rotated along material length direction.
In this example, the device 72 that moves up and down is that cylinder or screw body form.
In this example, the cutting gun 62 of the cutting work station 6 can be rotated.
In this example, each station front end is designed with detection sensor 8, for controlling the work of corresponding station, prints 7 rear end of word station also is provided with sensor 8.
Steel plate is placed into conveyer belt 1 by driving a vehicle by the position that workbench 2 is first adjusted according to the dry plate size to be processed On, it is worked by manual control conveyer belt, when the detection sensor 8 of 3 front end of a station is opened in steel plate position arrival, controls web Spray gun 31 is extended downwardly and is worked, while controlling the velocity of rotation of conveyer belt 1, is detected when opening 3 front-end detection sensor 8 of a station When not having steel plate, the control delay of web spray gun 31 stops working and retracts, when steel plate reaches spray station 4 by bar shaped partitioning portion When the detection sensor 8 of front end, controls electric control valve and extractor fan 9 works, the water mist that spray head 41 sprays is to bar shaped steel Plate cooling down, extractor fan 9 detach the water mist that bar steel plate spraying cooling generates, when spray 4 front end sensors 8 of station inspection When not detecting bar steel plate, electric control valve time-delay closing is controlled, the delay of extractor fan 9 stops working, when bar shaped steel after cooling When plate reaches the detection sensor 8 of scribing line 5 front end of station behind 10 position of isolation board, the range ability of conveyer belt 1 is controlled, The speed of control conveyer belt 1 in the defined time, and then command range, when scribing line of the arrival set distance into scribing line station 5 Device 51 is downward to execute dashing work, restores after the completion of dashing work, when the detection sensor 8 of scribing line 5 front end of station detects not It is delayed when to line steel plate to program, judges whether that scribing line is completed, in the detection station after the completion of dashing work Time is purged, and when the sensor 8 for bar shaped steel arrival 6 front end of cutting work station for being decorated with line, passes through 61 He of tracing sensor Cutting gun 62 works, and is detected and is crossed by tracing sensor 61, so that cutting gun 62 is moved downward carry out cutting operation, work as cutter 6 front-end detection sensors 8 of position can't detect bar-shaped workpieces and tracing sensor 61 also can't detect scribing line then 6 work of cutting work station It completes, when 7 front-end detection sensor 8 of lettering station detects the bar steel plate to process, inker 71 works, and passes through Control system will need the text printed to be imprinted on bar steel plate, realize lettering, end sensor 8 can't detect after lettering station 7 When steel plate, control inker 71 stops working, and bar steel plate completes the process.
In conclusion by the cooperation between above-mentioned station be steel plate realize automatically open item, cooling, scribing line, cutting and The function of lettering is realized from moving operation, and the equipment is made to reduce labour, reduce cost, pass through simultaneously instead of artificial Machine is cut, and the better quality being manually cut into, more efficient.
Technology contents and technical characteristic of the invention have revealed that as above, however those skilled in the art still may base Make various replacements and modification without departing substantially from spirit of that invention in announcement of the invention, therefore, the scope of the present invention is answered unlimited It in the revealed content of embodiment, and should include various without departing substantially from replacement and modification of the invention, and be present patent application right It is required that being covered.

Claims (7)

1. a kind of integrated steel plate integrated processing facility, it is characterised in that: be equipped with above the integrated process equipment and carry dress It sets, convenient for the transport of steel plate, the integrated process equipment is that conveyer belt is equipped with by center, and the two sides of institute's conveyer belt, which are equipped with, to be slided Rail, the conveyer belt top are equipped with moving bolster installation on the slide rail, and the workbench is led to by manually adjusting position It crosses bolt to be fixed, a station, spray station, scribing line station, cutting work station and print is successively arranged out on the workbench Word station;
The side opened a station and workbench is arranged in is opened and is made of on a station multiple web spray guns, the web spray Rifle can stretch up and down, and web spray gun is mounted in the mounting groove of the side of workbench, and the mounting groove and conveyer belt are mutually flat Row, web spray gun can be by manually adjusting the position in mounting groove;
The spray station is equipped with spray head, and the spray head is connected with spray system, and the spray system is automatically controlled including at least one Valve, pressure switch, water pump, tubing and spray head, the spray head pass through tubing successively electric control valve, pressure switch, water pump, water source It is connected, the spray of spray head is controlled by electric control valve, pump working, the motor work when insufficient pressure is controlled by pressure switch Make, the quick response of spray is realized by the also system;
The scribing line station is crossed on the steel plate by lineation device moving up and down, and provides cutting cutting for cutting work station Track;
The cutting work station is made of the cutting gun that moves up and down with tracing sensor, and the cutting gun is by seeking Mark sensor determines the cutting position of steel plate, and described move left and right is controlled by straight line slide unit;
The lettering station is then to be equipped with inker by upper mobile device lower end to work.
2. a kind of integrated steel plate integrated processing facility according to claim 1, it is characterised in that: the spray station and draw Isolation board is equipped between line station, the isolation board prevents spray caused by spray or water mist from influencing scribing line effect;The spray Extractor fan can also be arranged in station to isolation Board position, detach a large amount of water mists when spray by exhausting, guarantee subsequent work The normal work of position.
3. a kind of integrated steel plate integrated processing facility according to claim 1, it is characterised in that: the station that ought cross, When cutting work station, the lineation device on lettering station, the cutting gun in cutting work station and inker distribution are less than the radical for opening item, Screw body then is set on corresponding station, allow a device to mostly can steel bar process.
4. a kind of integrated steel plate integrated processing facility according to claim 1, it is characterised in that: the lettering of the inker Direction can arbitrarily be rotated along material length direction.
5. a kind of integrated steel plate integrated processing facility according to claim 1, it is characterised in that: described to move up and down device It is formed for cylinder or screw body.
6. a kind of integrated steel plate integrated processing facility according to claim 1, it is characterised in that: the cutting work station is cut Burning torch can be rotated.
7. a kind of integrated steel plate integrated processing facility according to claim 1, it is characterised in that: each station front end It is designed with detection sensor, for controlling the work of corresponding station, lettering station rear end also is provided with sensor.
CN201811320532.8A 2018-11-07 2018-11-07 A kind of integrated steel plate integrated processing facility Pending CN109176156A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811320532.8A CN109176156A (en) 2018-11-07 2018-11-07 A kind of integrated steel plate integrated processing facility

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811320532.8A CN109176156A (en) 2018-11-07 2018-11-07 A kind of integrated steel plate integrated processing facility

Publications (1)

Publication Number Publication Date
CN109176156A true CN109176156A (en) 2019-01-11

Family

ID=64942230

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811320532.8A Pending CN109176156A (en) 2018-11-07 2018-11-07 A kind of integrated steel plate integrated processing facility

Country Status (1)

Country Link
CN (1) CN109176156A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113510447A (en) * 2021-07-21 2021-10-19 刘秀莲 Metal plate processing technology

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070271756A1 (en) * 2004-02-18 2007-11-29 Kawasaki Plant Systems Kabushiki Kaisha Plate Material Vertical Processing Line
CN103846996A (en) * 2014-01-26 2014-06-11 昆山金田木业软件开发有限公司 Production method of panel furniture
CN103878540A (en) * 2014-02-14 2014-06-25 南通中远川崎船舶工程有限公司 Bar material processing and producing method
CN104148771A (en) * 2013-05-15 2014-11-19 濮阳市江源齿轮制造有限公司 Steel plate cutting process
CN104942355A (en) * 2015-06-25 2015-09-30 太原科技大学 Heavy hydraulic rolling-cutting type shearing machine for double sides in longitudinal direction of metal plate
CN205166110U (en) * 2015-12-07 2016-04-20 浙江协成起重机械有限公司 Steel plate cutting machine
CN105598781A (en) * 2015-12-08 2016-05-25 洛阳宝环数控精密设备制造有限公司 Special-shaped glass remote control cutting, breaking and grinding integrated processing production line and operation method thereof
CN107486723A (en) * 2017-08-14 2017-12-19 青岛武晓集团股份有限公司 A kind of new yoke plate automatic production line and technique
CN207344664U (en) * 2017-09-29 2018-05-11 新昌县鼎石科技咨询服务有限公司 A kind of plate cutting device
CN108274888A (en) * 2018-04-10 2018-07-13 上海振华港机重工有限公司 A kind of integrated apparatus for the scribing line coding of lettering on the steel plate

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070271756A1 (en) * 2004-02-18 2007-11-29 Kawasaki Plant Systems Kabushiki Kaisha Plate Material Vertical Processing Line
CN104148771A (en) * 2013-05-15 2014-11-19 濮阳市江源齿轮制造有限公司 Steel plate cutting process
CN103846996A (en) * 2014-01-26 2014-06-11 昆山金田木业软件开发有限公司 Production method of panel furniture
CN103878540A (en) * 2014-02-14 2014-06-25 南通中远川崎船舶工程有限公司 Bar material processing and producing method
CN104942355A (en) * 2015-06-25 2015-09-30 太原科技大学 Heavy hydraulic rolling-cutting type shearing machine for double sides in longitudinal direction of metal plate
CN205166110U (en) * 2015-12-07 2016-04-20 浙江协成起重机械有限公司 Steel plate cutting machine
CN105598781A (en) * 2015-12-08 2016-05-25 洛阳宝环数控精密设备制造有限公司 Special-shaped glass remote control cutting, breaking and grinding integrated processing production line and operation method thereof
CN107486723A (en) * 2017-08-14 2017-12-19 青岛武晓集团股份有限公司 A kind of new yoke plate automatic production line and technique
CN207344664U (en) * 2017-09-29 2018-05-11 新昌县鼎石科技咨询服务有限公司 A kind of plate cutting device
CN108274888A (en) * 2018-04-10 2018-07-13 上海振华港机重工有限公司 A kind of integrated apparatus for the scribing line coding of lettering on the steel plate

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
沈璐等: "《图解钢结构施工细部做法100讲》", 31 May 2017 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113510447A (en) * 2021-07-21 2021-10-19 刘秀莲 Metal plate processing technology
CN113510447B (en) * 2021-07-21 2022-06-14 佛山市高悦五金电器有限公司 Metal plate processing technology

Similar Documents

Publication Publication Date Title
CN204505273U (en) A kind of for PCB processing and the sucker manipulator of checkout equipment
CN207479719U (en) A kind of Novel plate shearing machine
CN104985474A (en) Blanking manipulator
CN110156311A (en) A kind of multiaxis glass cutting equipment
CN109176156A (en) A kind of integrated steel plate integrated processing facility
CN102615997B (en) Inkjet printing, marking and scribing device
CN102874620A (en) Fully-automatic card conveying, detecting and locating device
CN202573302U (en) Inkjet printing, marking and scribing device
CN203994018U (en) A kind of cross cutting waste clearing system with measuring ability
CN101596825A (en) A kind of piston ring automatic cutting plotter
CN208148830U (en) A kind of profile system for automatic marker making marking device
CN205253623U (en) Sweeps clearing device
CN208788097U (en) The extra quality cutting center of photovoltaic aluminum alloy frame
CN203245459U (en) Cleaning machine for internal flashes of iron casting engine cylinder hole
CN105171119A (en) Computer flying saw machine
CN212264652U (en) Aluminum plate cutting and grooving integrated machine
CN205631727U (en) Laser engraving machine
CN212049513U (en) 180-degree carrying and overturning equipment
CN203691186U (en) Automatic quality inspection and production equipment of motor end cap
CN211305477U (en) Plate part machining device
CN210741027U (en) Automatic water trap after disc aluminum casting processing
CN207139421U (en) A kind of Wind-cooling type gantry machining center
CN207748525U (en) A kind of dual-purpose carrying mechanism sprayed automatically for brake disc
CN207789101U (en) The perforating device of glued membrane detection device
CN102699230A (en) Trimming scrap iron discharging mechanism for automobile covering part

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20190111

RJ01 Rejection of invention patent application after publication