CN109176156A - A kind of integrated steel plate integrated processing facility - Google Patents
A kind of integrated steel plate integrated processing facility Download PDFInfo
- Publication number
- CN109176156A CN109176156A CN201811320532.8A CN201811320532A CN109176156A CN 109176156 A CN109176156 A CN 109176156A CN 201811320532 A CN201811320532 A CN 201811320532A CN 109176156 A CN109176156 A CN 109176156A
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- China
- Prior art keywords
- station
- spray
- steel plate
- cutting
- integrated
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a kind of integrated steel plate integrated processing facilities, handling device is equipped with above the integrated process equipment, convenient for the transport of steel plate, the integrated process equipment is to be equipped with conveyer belt by center, the two sides of institute's conveyer belt are equipped with sliding rail, moving bolster installation is equipped with above the conveyer belt on the slide rail, the workbench is by manually adjusting position, and be fixed by bolt, a station, spray station, scribing line station, cutting work station and lettering station are successively arranged out on the workbench;Present invention discloses a kind of integrated steel plate integrated processing facilities, and structure is simple, easy to use, reduce artificial production, improve automatization level, improve segmentation quality and efficiency.
Description
Technical field
The present invention relates to industrial automation more particularly to a kind of integrated steel plate integrated processing facilities.
Background technique
With the anti-exhibition in epoch, by 2010 or so, great change was had occurred in China's socio-economic development environment, investment
Obviously slow down with outlet speed of increasing and decrease, economic development steps into long normality.Resource and environmental constraints are continually strengthened, labour etc.
Factor cost is constantly soaring;Shipping market is lasting depressed, and shipbuilding production capacity is seriously superfluous, and ship valence is sluggish, and order is difficult, consumption
Take the traditional ship industry of a large amount of social resources because at high cost gradually on the verge of being replaced, in shipyard, usually manually by steel plate
After being cut into web, by manually carrying out scribing line cutting, the work of stamp, this process very labor intensive, and low efficiency, lead to
Crossing manually to carry out cutting be easy to cause cut quality bad, and the gas generated when cutting is detrimental to health, and is cutting through
Cheng Zhong is easy to produce certain risk, influences the personal safety of operator.
Summary of the invention
To overcome the shortcomings of existing technologies, the present invention provides a kind of integrated steel plate integrated processing facilities, instead of artificial
It realizes the cutting to steel plate, reduces artificial participation, reduce the cost, improve production efficiency and cut quality.
Present invention discloses a kind of integrated steel plate integrated processing facility, it is equipped with and carries above the integrated process equipment
Device, convenient for the transport of steel plate, the integrated process equipment is that conveyer belt is equipped with by center, and the two sides of institute's conveyer belt, which are equipped with, to be slided
Rail, the conveyer belt top are equipped with moving bolster installation on the slide rail, and the workbench is led to by manually adjusting position
It crosses bolt to be fixed, a station, spray station, scribing line station, cutting work station and print is successively arranged out on the workbench
Word station;
The side opened a station and workbench is arranged in is opened and is made of on a station multiple web spray guns, the web spray
Rifle can stretch up and down, and web spray gun is mounted in the mounting groove of the side of workbench, and the mounting groove and conveyer belt are mutually flat
Row, web spray gun can be by manually adjusting the position in mounting groove;
The spray station is equipped with spray head, and the spray head is connected with spray system, and the spray system is automatically controlled including at least one
Valve, pressure switch, water pump, tubing and spray head, the spray head pass through tubing successively electric control valve, pressure switch, water pump, water source
It is connected, the spray of spray head is controlled by electric control valve, pump working, the motor work when insufficient pressure is controlled by pressure switch
Make, the quick response of spray is realized by the also system;
The scribing line station is crossed on the steel plate by lineation device moving up and down, and provides cutting cutting for cutting work station
Track;
The cutting work station is made of the cutting gun that moves up and down with tracing sensor, and the cutting gun is by seeking
Mark sensor determines the cutting position of steel plate, and described move left and right is controlled by straight line slide unit;
The lettering station is then to be equipped with inker by upper mobile device lower end to work.
Preferably, it is equipped with isolation board between the spray station and scribing line station, the isolation board prevents caused by spray
Spray or water mist influence scribing line effect;Extractor fan can also be arranged in the spray station to isolation Board position, made by exhausting
A large amount of water mists when spray detach, and guarantee the normal work of subsequent work stations.
Preferably, described when scribing line station, cutting work station, the lineation device on lettering station, the cutting in cutting work station
When rifle and inker distribution are less than the radical for opening item, then screw body are set on corresponding station, allow a device to more
Can steel bar processed.
Preferably, the lettering direction of the inker can arbitrarily be rotated along material length direction.
Preferably, the device that moves up and down is that cylinder or screw body form.
Preferably, the cutting gun of the cutting work station can be rotated.
Preferably, each station front end is designed with detection sensor, for controlling the work of corresponding station, lettering work
Position rear end also is provided with sensor.
Compared with prior art, a kind of integrated steel plate integrated processing facility of the invention has following usefulness: logical
The cooperation crossed between above-mentioned station is that steel plate realizes the function of opening item, cooling, scribing line, cutting and lettering automatically, is realized certainly
Move operation, the equipment is made to reduce labour, reduce cost, while being cut by machine instead of artificial, and is artificial
The better quality that manual cutting goes out, more efficient, structure is simple, easy to use, reduces artificial production, improves Automated water
It is flat, improve segmentation quality and efficiency.
Detailed description of the invention
Fig. 1 is overall structure figure of the invention;
Fig. 2 is workbench portion structure chart of the invention;
1, conveyer belt 2, workbench 3, open a station 31, web spray gun 4, spray station 41, spray head 5, scribing line station
51, lineation device 6, cutting work station 61, tracing sensor 62, cutting gun 7, lettering station 71, inker 72, on move down
Dynamic device 8, sensor 9, extractor fan 10, isolation board.
Specific embodiment
Below in conjunction with attached drawing of the invention, clear, complete description is carried out to the technical solution of the embodiment of the present invention.
As shown in Figs. 1-2, a kind of disclosed integrated steel plate integrated processing facility, the integrated processing are set
Standby top is equipped with handling device, and convenient for the transport of steel plate, the integrated process equipment is that conveyer belt 1 is equipped with by center, and institute is defeated
It send the two sides of band 1 to be equipped with sliding rail, the installation of moving bolster 2 is equipped with above the conveyer belt 1 on the slide rail, the workbench 2
Be fixed by manually adjusting position, and by bolt, be successively arranged out on the workbench 2 station 3, spray station 4,
Scribing line station 5, cutting work station 6 and lettering station 7;
The side opened a station 3 and workbench 2 is arranged in is opened and is made of on a station 3 multiple web spray guns 31, the item
Material spray gun 31 can stretch up and down, and web spray gun 31 is mounted in the mounting groove of the side of workbench 2, the mounting groove and transmission
Band is parallel to each other, and web spray gun 31 can be by manually adjusting the position in mounting groove;
The spray station 4 is equipped with spray head 41, and the spray head 41 is connected with spray system, and the spray system includes at least one
Electric control valve, pressure switch, water pump, tubing and spray head 41, the spray head 41 by tubing successively electric control valve, pressure switch,
Water pump, water source be connected, by electric control valve control spray head 41 spray, by pressure switch control pump working, when pressure not
Motor works when sufficient, and the quick response of spray is realized by the also system;
The scribing line station 5 is crossed on the steel plate by lineation device 51 moving up and down, and provides cutting for cutting work station 6
Cutting track;
The cutting work station 6 is made of the cutting gun 62 that moves up and down with tracing sensor 61, the cutting gun
62 determine the cutting position of steel plate by tracing sensor 61, and described move left and right is controlled by straight line slide unit;
The lettering station 7 is then to be equipped with inker 71 by upper mobile device lower end to work.
Once optimized in this example, as follows:
In this example, isolation board 10 is equipped between the spray station 4 and scribing line station 5, the isolation board 10 prevents spray from making
At spray or water mist influence scribing line effect;Extractor fan 9 can also be arranged in the spray station 4 to 10 position of isolation board, lead to
Crossing exhausting detaches a large amount of water mists when spray, guarantees the normal work of subsequent work stations.
It is described when scribing line station 5, cutting work station 6, the lineation device 51 on lettering station 7, cutting work station 6 in this example
On cutting gun 62 and the distribution of inker 71 less than the radical for opening item when, then screw body is set on corresponding station, makes one
Device can to mostly can steel bar process.
In this example, the lettering direction of the inker 71 can arbitrarily be rotated along material length direction.
In this example, the device 72 that moves up and down is that cylinder or screw body form.
In this example, the cutting gun 62 of the cutting work station 6 can be rotated.
In this example, each station front end is designed with detection sensor 8, for controlling the work of corresponding station, prints
7 rear end of word station also is provided with sensor 8.
Steel plate is placed into conveyer belt 1 by driving a vehicle by the position that workbench 2 is first adjusted according to the dry plate size to be processed
On, it is worked by manual control conveyer belt, when the detection sensor 8 of 3 front end of a station is opened in steel plate position arrival, controls web
Spray gun 31 is extended downwardly and is worked, while controlling the velocity of rotation of conveyer belt 1, is detected when opening 3 front-end detection sensor 8 of a station
When not having steel plate, the control delay of web spray gun 31 stops working and retracts, when steel plate reaches spray station 4 by bar shaped partitioning portion
When the detection sensor 8 of front end, controls electric control valve and extractor fan 9 works, the water mist that spray head 41 sprays is to bar shaped steel
Plate cooling down, extractor fan 9 detach the water mist that bar steel plate spraying cooling generates, when spray 4 front end sensors 8 of station inspection
When not detecting bar steel plate, electric control valve time-delay closing is controlled, the delay of extractor fan 9 stops working, when bar shaped steel after cooling
When plate reaches the detection sensor 8 of scribing line 5 front end of station behind 10 position of isolation board, the range ability of conveyer belt 1 is controlled,
The speed of control conveyer belt 1 in the defined time, and then command range, when scribing line of the arrival set distance into scribing line station 5
Device 51 is downward to execute dashing work, restores after the completion of dashing work, when the detection sensor 8 of scribing line 5 front end of station detects not
It is delayed when to line steel plate to program, judges whether that scribing line is completed, in the detection station after the completion of dashing work
Time is purged, and when the sensor 8 for bar shaped steel arrival 6 front end of cutting work station for being decorated with line, passes through 61 He of tracing sensor
Cutting gun 62 works, and is detected and is crossed by tracing sensor 61, so that cutting gun 62 is moved downward carry out cutting operation, work as cutter
6 front-end detection sensors 8 of position can't detect bar-shaped workpieces and tracing sensor 61 also can't detect scribing line then 6 work of cutting work station
It completes, when 7 front-end detection sensor 8 of lettering station detects the bar steel plate to process, inker 71 works, and passes through
Control system will need the text printed to be imprinted on bar steel plate, realize lettering, end sensor 8 can't detect after lettering station 7
When steel plate, control inker 71 stops working, and bar steel plate completes the process.
In conclusion by the cooperation between above-mentioned station be steel plate realize automatically open item, cooling, scribing line, cutting and
The function of lettering is realized from moving operation, and the equipment is made to reduce labour, reduce cost, pass through simultaneously instead of artificial
Machine is cut, and the better quality being manually cut into, more efficient.
Technology contents and technical characteristic of the invention have revealed that as above, however those skilled in the art still may base
Make various replacements and modification without departing substantially from spirit of that invention in announcement of the invention, therefore, the scope of the present invention is answered unlimited
It in the revealed content of embodiment, and should include various without departing substantially from replacement and modification of the invention, and be present patent application right
It is required that being covered.
Claims (7)
1. a kind of integrated steel plate integrated processing facility, it is characterised in that: be equipped with above the integrated process equipment and carry dress
It sets, convenient for the transport of steel plate, the integrated process equipment is that conveyer belt is equipped with by center, and the two sides of institute's conveyer belt, which are equipped with, to be slided
Rail, the conveyer belt top are equipped with moving bolster installation on the slide rail, and the workbench is led to by manually adjusting position
It crosses bolt to be fixed, a station, spray station, scribing line station, cutting work station and print is successively arranged out on the workbench
Word station;
The side opened a station and workbench is arranged in is opened and is made of on a station multiple web spray guns, the web spray
Rifle can stretch up and down, and web spray gun is mounted in the mounting groove of the side of workbench, and the mounting groove and conveyer belt are mutually flat
Row, web spray gun can be by manually adjusting the position in mounting groove;
The spray station is equipped with spray head, and the spray head is connected with spray system, and the spray system is automatically controlled including at least one
Valve, pressure switch, water pump, tubing and spray head, the spray head pass through tubing successively electric control valve, pressure switch, water pump, water source
It is connected, the spray of spray head is controlled by electric control valve, pump working, the motor work when insufficient pressure is controlled by pressure switch
Make, the quick response of spray is realized by the also system;
The scribing line station is crossed on the steel plate by lineation device moving up and down, and provides cutting cutting for cutting work station
Track;
The cutting work station is made of the cutting gun that moves up and down with tracing sensor, and the cutting gun is by seeking
Mark sensor determines the cutting position of steel plate, and described move left and right is controlled by straight line slide unit;
The lettering station is then to be equipped with inker by upper mobile device lower end to work.
2. a kind of integrated steel plate integrated processing facility according to claim 1, it is characterised in that: the spray station and draw
Isolation board is equipped between line station, the isolation board prevents spray caused by spray or water mist from influencing scribing line effect;The spray
Extractor fan can also be arranged in station to isolation Board position, detach a large amount of water mists when spray by exhausting, guarantee subsequent work
The normal work of position.
3. a kind of integrated steel plate integrated processing facility according to claim 1, it is characterised in that: the station that ought cross,
When cutting work station, the lineation device on lettering station, the cutting gun in cutting work station and inker distribution are less than the radical for opening item,
Screw body then is set on corresponding station, allow a device to mostly can steel bar process.
4. a kind of integrated steel plate integrated processing facility according to claim 1, it is characterised in that: the lettering of the inker
Direction can arbitrarily be rotated along material length direction.
5. a kind of integrated steel plate integrated processing facility according to claim 1, it is characterised in that: described to move up and down device
It is formed for cylinder or screw body.
6. a kind of integrated steel plate integrated processing facility according to claim 1, it is characterised in that: the cutting work station is cut
Burning torch can be rotated.
7. a kind of integrated steel plate integrated processing facility according to claim 1, it is characterised in that: each station front end
It is designed with detection sensor, for controlling the work of corresponding station, lettering station rear end also is provided with sensor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811320532.8A CN109176156A (en) | 2018-11-07 | 2018-11-07 | A kind of integrated steel plate integrated processing facility |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811320532.8A CN109176156A (en) | 2018-11-07 | 2018-11-07 | A kind of integrated steel plate integrated processing facility |
Publications (1)
Publication Number | Publication Date |
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CN109176156A true CN109176156A (en) | 2019-01-11 |
Family
ID=64942230
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CN201811320532.8A Pending CN109176156A (en) | 2018-11-07 | 2018-11-07 | A kind of integrated steel plate integrated processing facility |
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CN (1) | CN109176156A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113510447A (en) * | 2021-07-21 | 2021-10-19 | 刘秀莲 | Metal plate processing technology |
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CN103878540A (en) * | 2014-02-14 | 2014-06-25 | 南通中远川崎船舶工程有限公司 | Bar material processing and producing method |
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CN207344664U (en) * | 2017-09-29 | 2018-05-11 | 新昌县鼎石科技咨询服务有限公司 | A kind of plate cutting device |
CN108274888A (en) * | 2018-04-10 | 2018-07-13 | 上海振华港机重工有限公司 | A kind of integrated apparatus for the scribing line coding of lettering on the steel plate |
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2018
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113510447A (en) * | 2021-07-21 | 2021-10-19 | 刘秀莲 | Metal plate processing technology |
CN113510447B (en) * | 2021-07-21 | 2022-06-14 | 佛山市高悦五金电器有限公司 | Metal plate processing technology |
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Application publication date: 20190111 |
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