CN205253623U - Sweeps clearing device - Google Patents

Abstract

The utility model discloses a sweeps clearing device, the device includes a positioning mechanism, guiding mechanism and wiper mechanism, guiding mechanism includes the deflector, the deflector is equipped with to erect puts the guide rail, positioning mechanism includes the base, this base is equipped with at least one constant head tank, the wiper mechanism is including flat backup pad and at least one cylinder put, cylinder one end is equipped with the syringe needle, the cylinder other end is connected with high pressure water pump and high compression pump, the cylinder is installed in above -mentioned backup pad, the syringe needle is corresponding with above -mentioned constant head tank, the backup pad side is equipped with to erect puts the guide way, above -mentioned guide way is arranged in to the guide rail, guide way and guide rail sliding fit, the wiper mechanism still includes the cylinder, the tailpiece of the piston rod portion of this cylinder connects above -mentioned backup pad. The beneficial effects of the utility model are that: productivity and yield have been improved to manufacturing cost has been reduced.

Description

Waste removal device

technical field

The utility model relates to the technical field of numerical control processing, in particular to a waste removal device for products after numerical control processing.

Background technique

CNC machining, that is, numerical control machining, refers to the processing performed with numerical control processing tools. CNC index control machine tools are programmed and controlled by CNC machining language, usually G code. The CNC machining G code language tells the CNC machine tool which Cartesian position coordinates to use for the machining tool, and controls the tool feed speed and spindle speed, as well as tool changer, coolant and other functions. Compared with manual processing, CNC machining has great advantages. For example, the parts produced by CNC machining are very accurate and repeatable; CNC machining can produce parts with complex shapes that cannot be completed by manual processing. CNC machining technology has been widely promoted. Most machining workshops have CNC machining capabilities. The most common CNC machining methods in typical machining workshops are CNC milling, CNC turning and CNC EDM wire cutting (wire electric discharge cutting).

At present, the development of machining is changing with each passing day, but many processing bottlenecks are also emerging one after another. When processing bottlenecks appear, other ways need to be improved to solve them. This project is developed under this background. Effectively remove bottlenecks. Due to the small blind hole diameter and a certain depth of the product, scrap iron scraps remain inside after processing, which cannot be completely removed by conventional ultrasonic cleaning, with a residual rate of 10%. Manual blowing with an air gun is inefficient and cannot be completely cleared.

Utility model content

The purpose of the utility model is to provide a waste removal device, which can effectively clean the waste accumulated inside the product after machine tool processing.

In order to achieve the above object, the utility model provides the following technical solutions:

A waste removal device, including a positioning mechanism, a guiding mechanism and a cleaning mechanism,

The above-mentioned guide mechanism includes a vertical guide plate, and the vertical guide plate is provided with a vertical guide rail,

The above-mentioned positioning mechanism includes a base, and the base is provided with at least one positioning groove,

The above-mentioned cleaning mechanism includes a flat support plate and at least one needle cylinder. One end of the above-mentioned needle cylinder is provided with a needle head, and the other end of the needle cylinder is connected with a high-pressure water pump and a high-pressure air pump. Correspondingly, a vertical guide groove is provided on the side of the above-mentioned support plate, and the above-mentioned guide rail is placed in the above-mentioned guide groove, and the guide groove and the guide rail are slidingly matched. The cleaning mechanism also includes a cylinder, and the end of the piston rod of the cylinder is connected to the above-mentioned support plate.

Preferably, an infrared fool-proof device is provided on the support, and the infrared fool-proof device includes an infrared light source and a control mechanism, the control mechanism is connected to the cylinder, and the support plate is provided with a vertical infrared partition.

The working principle of the utility model is: place the product processed by the machine tool in the positioning groove, the cylinder drives the support plate to move downward, the needle reaches the inside of the product, turns on the high-pressure water pump and high-pressure air pump, and cleans the waste inside the product through high-pressure gas and liquid After the cleaning is completed, the cylinder drives the support plate to move upwards to take out the product.

The purpose of installing the infrared fool-proof device on the bracket is that when the needle moves downward to a certain position, the infrared partition blocks the infrared rays, and the control mechanism controls the cylinder to stop the downward movement, so as to avoid the downward movement of the needle beyond the lower limit and cause damage to the needle.

The beneficial effects of the utility model are as follows: improving production efficiency can reduce production labor cost by more than 85%; improving product assembly problems can make product yield rate reach more than 99.5%, reducing manpower, improving production capacity and yield rate, thereby reducing Cost of production.

Description of drawings

Fig. 1 is the schematic diagram of the utility model.

detailed description

Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is further described. The following examples are only used to illustrate the technical solution of the utility model more clearly, but not to limit the protection scope of the utility model.

The technical scheme of the concrete implementation of the utility model is:

A waste removal device, including a positioning mechanism, a guiding mechanism and a cleaning mechanism,

Above-mentioned guiding mechanism comprises vertical guide plate 8, and this vertical guide plate 8 is provided with vertical guide rail 9,

The above-mentioned positioning mechanism includes a base 3, and the base 3 is provided with at least one positioning groove 4,

The above-mentioned cleaning mechanism includes a flat support plate 7 and at least one syringe 1, a needle 2 is provided at one end of the above-mentioned syringe 1, and a high-pressure water pump 5 and a high-pressure air pump 6 are connected to the other end of the syringe 1, and the above-mentioned syringe 1 is installed on the above-mentioned support plate 7. The above-mentioned needle head 2 corresponds to the above-mentioned positioning groove 4, and the side of the above-mentioned support plate 7 is provided with a vertical guide groove, and the above-mentioned guide rail 9 is placed in the above-mentioned guide groove, and the guide groove and the guide rail 9 are slidably matched. The cleaning mechanism also includes a cylinder. The piston rod end of the air cylinder is connected to the above-mentioned support plate 7 .

Preferably, an infrared fool-proof device is provided on the above-mentioned bracket, and the infrared fool-proof device includes an infrared light source and a control mechanism, the above-mentioned control mechanism is connected to the above-mentioned cylinder, and the above-mentioned support plate 7 is provided with a vertical infrared partition 10 .

The working principle of the utility model is as follows: the product processed by the machine tool is placed in the positioning groove 4, the cylinder drives the support plate 7 to move downward, the needle 2 reaches the inside of the product, the high-pressure water pump 5 and the high-pressure air pump 6 are turned on, and the high-pressure gas and liquid Clean the waste debris inside the product. After the cleaning is completed, the cylinder drives the support plate 7 to move upward to take out the product.

The purpose of installing the infrared fool-proof device on the bracket is that when the needle 2 moves downward to a certain position, the infrared partition 10 blocks the infrared rays, and the control mechanism controls the cylinder to stop moving downward, so as to prevent the downward movement of the needle 2 beyond the lower limit, causing the needle 2 damaged.

The above is only the preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. And retouching should also be regarded as the protection scope of the present utility model.

Claims (2)

1. a scrap scavenge unit, is characterized in that, comprises detent mechanism, guiding mechanism and wiper mechanism,

Above-mentioned guiding mechanism comprises the perpendicular guide plate of putting, and this perpendicular guide plate of putting is provided with the perpendicular guide rail of putting,

Above-mentioned detent mechanism comprises base, and this base is provided with at least one locating slot,

Above-mentioned wiper mechanism comprises horizontal gripper shoe and at least one syringe, above-mentioned syringe one end is provided with syringe needle, the syringe other end is connected with high-pressure hydraulic pump and high-pressure pump, above-mentioned syringe is installed on above-mentioned gripper shoe, and above-mentioned syringe needle is corresponding with above-mentioned locating slot, and above-mentioned gripper shoe side is provided with the perpendicular gathering sill of putting, above-mentioned guide rail is placed in above-mentioned gathering sill, gathering sill and guide rail are slidably matched, and wiper mechanism also comprises cylinder, and the piston rod end of this cylinder connects above-mentioned gripper shoe.

2. scrap scavenge unit according to claim 1, it is characterized in that, above-mentioned support is provided with infrared ray anti-misoperation device, and this infrared ray anti-misoperation device comprises infrared light sources and controlling organization, above-mentioned controlling organization connects above-mentioned cylinder, and above-mentioned gripper shoe is provided with the perpendicular infrared ray dividing plate of putting.