CN109171520B - Artificial quartz stone bathroom chassis and manufacturing method thereof - Google Patents
Artificial quartz stone bathroom chassis and manufacturing method thereof Download PDFInfo
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- CN109171520B CN109171520B CN201811013631.1A CN201811013631A CN109171520B CN 109171520 B CN109171520 B CN 109171520B CN 201811013631 A CN201811013631 A CN 201811013631A CN 109171520 B CN109171520 B CN 109171520B
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
- A47K3/00—Baths; Douches; Appurtenances therefor
- A47K3/28—Showers or bathing douches
- A47K3/40—Pans or trays
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Abstract
The invention relates to a man-made quartz stone bathroom chassis and a manufacturing method thereof, wherein the man-made quartz stone bathroom chassis comprises: waterproof chassis of artificial quartz stone, grid and guard plate. The waterproof chassis of artificial quartz stone includes artificial quartz stone bottom plate and winds the waterproof baffle of artificial quartz stone that artificial quartz stone bottom plate lateral part circumference set up. The grid is fixedly laid below the artificial quartz stone waterproof chassis. The protection plate is fixedly laid below the grating. The artificial quartz stone waterproof chassis can be integrally formed by adopting an artificial quartz stone raw material in a closed type bin through vacuumizing and vibration heating by means of a chassis mold and a vibration press, and compared with an SMC waterproof chassis, the requirement on the mold can be reduced; meanwhile, the upper surface of the artificial quartz stone waterproof chassis can be directly used as a finish coat, the finish coat does not need to be laid, and the abutted seams cannot be generated, so that the process can be simplified, and the production efficiency can be improved.
Description
Technical Field
The invention relates to the technical field of bathroom chassis, in particular to a man-made quartz stone bathroom chassis and a manufacturing method thereof.
Background
Common integral bathroom chassis on the market are all manufactured by adopting a mold, for example, SMC (Sheet molding compound) chassis is manufactured by adopting a steel hot-pressing mold, and for example, glass fiber reinforced plastic composite chassis is formed by adopting a glass fiber reinforced plastic mold in a composite mode. The SMC die pressing process is characterized in that a punching machine is adopted to apply thousands of tons of pressure on a die to integrally form SMC materials on the die to obtain an SMC chassis, and then a decorative layer is laid on the upper surface of the SMC chassis. However, the traditional SMC molding process has extremely high requirements on a mold, and the process is complicated and the working efficiency is low due to the fact that the facing bricks are attached to the SMC chassis.
Disclosure of Invention
Therefore, the artificial quartz stone bathroom chassis and the manufacturing method thereof are needed to overcome the defects of the prior art, and can reduce the requirements on the die, simplify the process and improve the production efficiency.
The technical scheme is as follows: an artificial quartz stone sanitary ware chassis comprising: the artificial quartz stone waterproof chassis comprises an artificial quartz stone bottom plate and an artificial quartz stone waterproof baffle plate circumferentially arranged around the side part of the artificial quartz stone bottom plate; the grille is fixedly paved below the artificial quartz stone waterproof chassis; and the protection plate is fixedly laid below the grating.
According to the artificial quartz stone sanitary ware chassis, the artificial quartz stone waterproof chassis can be integrally formed by adopting an artificial quartz stone raw material in a closed bin through vacuumizing and vibration heating by means of a chassis mold and a vibration press, and compared with an SMC waterproof chassis, the requirement on the mold can be reduced; meanwhile, the upper surface of the artificial quartz stone waterproof chassis can be directly used as a finish coat, the finish coat is not required to be laid, and the abutted seams are not generated, so that the process is simplified, and the production efficiency is improved; in addition, the grid is used as a structural framework of the artificial quartz stone sanitary ware chassis, so that the effects of supporting, transferring force, increasing rigidity and ensuring stability are achieved, the thickness of the artificial quartz stone waterproof bottom plate can be reduced, and the overall weight of the artificial quartz stone sanitary ware chassis is reduced; in addition, the protection plate can play a role in protecting the grating and the artificial quartz stone waterproof chassis from being damaged.
In one embodiment, a plurality of anti-slip grooves are arranged on the upper surface of the artificial quartz stone base plate at intervals.
In one embodiment, the upper surface side of the artificial quartz stone bottom plate is circumferentially provided with a drainage groove, the drainage groove is arranged adjacent to the artificial quartz stone waterproof baffle, and the anti-skid groove is communicated with the drainage groove.
In one embodiment, the anti-slip grooves comprise a plurality of transverse grooves arranged along the transverse direction of the surface of the artificial quartz stone soleplate and a plurality of longitudinal grooves arranged along the longitudinal direction of the surface of the artificial quartz stone soleplate, and the transverse grooves and the longitudinal grooves are communicated with each other in a staggered arrangement.
In one embodiment, the distance between the adjacent transverse grooves is 100 mm-180 mm, and the distance between the adjacent longitudinal grooves is 100 mm-180 mm.
In one embodiment, the width of the anti-skid groove is 2 mm-5 mm, and the depth of the anti-skid groove is 2 mm-4 mm; and circular chamfer processing is performed at the notch and the edge corner of the anti-slip groove.
In one embodiment, the thickness of the artificial quartz stone waterproof baffle is the same as that of the artificial quartz stone base plate; the height of the artificial quartz stone waterproof baffle is 20 mm-30 mm; the artificial quartz stone waterproof baffle is used for being inserted into the bathroom wallboard with the bottom end face provided with the inserting groove.
In one embodiment, the grating is a glass fiber reinforced plastic grating, and the glass fiber reinforced plastic grating is connected with the artificial quartz stone bottom plate through adhesive; the grating comprises a plurality of transverse ribs which are arranged in parallel at intervals along the transverse direction and a plurality of longitudinal ribs which are arranged in parallel at intervals along the longitudinal direction, and the plurality of transverse ribs and the plurality of longitudinal ribs are arranged in a staggered mode and are positioned on the same plane; the thickness of the transverse ribs is 3 mm-6 mm, the height of the transverse ribs is 20 mm-50 mm, and the distance between every two adjacent transverse ribs is 100 mm-200 mm; the thickness of the longitudinal ribs is 3 mm-6 mm, the height of the longitudinal ribs is 20 mm-50 mm, and the distance between every two adjacent longitudinal ribs is 100 mm-200 mm.
In one embodiment, the thickness of the protective plate is 4 mm-8 mm; the protection plate is a PP plate, a gypsum plate or a wood-plastic plate.
In one embodiment, the artificial quartz stone bathroom chassis further comprises a lifting adjusting piece, the lifting adjusting piece is used for driving the protection plate to lift, and the lifting adjusting piece is used for being installed between the protection plate and the installation ground.
The manufacturing method of the artificial quartz stone bathroom chassis comprises the following steps:
preparing a chassis mould, wherein the chassis mould comprises a bottom template and a flange arranged around the side part of the bottom template in the circumferential direction, and the side part of the surface of the bottom template is circumferentially provided with a concave part matched with the artificial quartz stone waterproof baffle in a surrounding manner;
coating an artificial quartz stone raw material on the upper surface of a chassis mould arranged in a closed bin, vacuumizing the closed bin by adopting a vibration press, and synchronously vibrating and heating the chassis mould;
when the artificial quartz stone raw material is integrally molded to obtain the artificial quartz stone waterproof chassis, demolding the artificial quartz stone waterproof chassis;
one side surface of the grating is fixedly bonded with the bottom surface of the artificial quartz stone waterproof chassis;
the other side of the grating is bonded with one side of the protection plate.
Compared with an SMC waterproof chassis, the manufacturing method of the artificial quartz stone bathroom chassis can reduce the requirements on the mold; meanwhile, the upper surface of the artificial quartz stone waterproof chassis can be directly used as a finish coat, the finish coat is not required to be laid, and the abutted seams are not generated, so that the process is simplified, and the production efficiency is improved; in addition, the grid is used as a structural framework of the artificial quartz stone sanitary ware chassis, so that the effects of supporting, transferring force, increasing rigidity and ensuring stability are achieved, the thickness of the artificial quartz stone waterproof bottom plate can be reduced, and the overall weight of the artificial quartz stone sanitary ware chassis is reduced; in addition, the protection plate can play a role in protecting the grating and the artificial quartz stone waterproof chassis from being damaged.
In one embodiment, the method for manufacturing the artificial quartz stone bathroom chassis further comprises the following steps: and a plurality of lifting adjusting pieces are arranged on the other side surface of the protection plate at intervals.
Drawings
Fig. 1 is a schematic structural view of a quartz sanitary ware base plate according to an embodiment of the invention;
fig. 2 is a schematic top view of an artificial quartz stone bathroom chassis according to an embodiment of the invention;
fig. 3 is a schematic cross-sectional view of a quartz sanitary ware base plate according to an embodiment of the invention;
FIG. 4 is an enlarged schematic view at A in FIG. 3;
FIG. 5 is a schematic view of a waterproof chassis produced by the chassis mold according to an embodiment of the invention;
fig. 6 is an enlarged schematic view at B of fig. 5.
Reference numerals:
10. the artificial quartz stone waterproof chassis comprises an artificial quartz stone waterproof chassis body 11, an artificial quartz stone bottom plate 111, transverse grooves 112, longitudinal grooves 113, drainage grooves 114, a floor drain opening 12, an artificial quartz stone waterproof baffle plate 20, a grid 30, a protection plate 40, a lifting adjusting piece 41, a support block 42, bolts 50, a chassis mold 51, a bottom template 511, a concave part 512, a bump 513, a convex strip 52, a flange 60 and a filling material.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
In the description of the present invention, it is to be understood that the terms "first", "second" and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the description of the present invention, it should be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. In contrast, when an element is referred to as being "directly connected" to another element, there are no intervening elements present.
In one embodiment, referring to fig. 1 to 4, an artificial quartz stone bathroom chassis includes: an artificial quartz stone waterproof chassis 10, a grid 20 and a protection plate 30. Waterproof chassis 10 of synthetic quartz stone includes synthetic quartz stone bottom plate 11 and winds the waterproof baffle 12 of synthetic quartz stone of 11 lateral parts circumference settings of synthetic quartz stone bottom plate. The grating 20 is fixedly laid below the artificial quartz stone waterproof chassis 10. The protection plate 30 is fixedly laid below the grating 20.
According to the artificial quartz stone sanitary ware chassis, the artificial quartz stone waterproof chassis 10 can be integrally formed by adopting an artificial quartz stone raw material through vacuumizing and vibration heating in the closed type bin by means of the chassis mold 50 and the vibration press, and compared with an SMC waterproof chassis, the requirement on the mold can be reduced; meanwhile, the upper surface of the artificial quartz stone waterproof chassis 10 can be directly used as a finish coat, the finish coat is not required to be laid, and the abutted seams are not generated, so that the process is simplified, and the production efficiency is improved; in addition, the grid 20 is used as a structural framework of the artificial quartz stone sanitary ware chassis, so that the effects of supporting, transferring force, increasing rigidity and ensuring stability are achieved, the thickness of the artificial quartz stone waterproof bottom plate can be reduced, and the overall weight of the artificial quartz stone sanitary ware chassis is reduced; in addition, the protection plate 30 can protect the grating 20 and the artificial quartz stone waterproof chassis 10 from being damaged.
In one embodiment, a plurality of anti-slip grooves (111, 112) are spaced on the upper surface of the artificial quartz stone base plate 11. Thus, the upper surface of the artificial quartz stone base plate 11 has an anti-slip function.
Further, the upper surface side of the artificial quartz stone base plate 11 is circumferentially provided with a drainage groove 113. The drainage channel 113 and the artificial quartz stone waterproof baffle 12 are adjacently arranged, and the anti-skid channels (111, 112) are communicated with the drainage channel 113. Thus, the water in the anti-slip grooves (111, 112) can be discharged to the drainage groove 113 positioned at the upper surface side of the artificial quartz stone bottom plate 11, and the water is discharged to the floor drain 114 from the drainage groove 113, so that the drainage effect is good. Alternatively, the anti-slip grooves (111, 112) on the upper surface of the synthetic quartz stone soleplate 11 can be directly communicated with the floor drain opening 114 formed on the upper surface of the synthetic quartz stone soleplate 11, so that the water in the anti-slip grooves is directly discharged into the floor drain opening 114.
Specifically, the anti-slip grooves (111, 112) include a plurality of transverse grooves 111 arranged along the transverse direction of the plate surface of the artificial quartz stone soleplate 11 and a plurality of longitudinal grooves 112 arranged along the longitudinal direction of the plate surface of the artificial quartz stone soleplate 11. The transverse grooves 111 and the longitudinal grooves 112 are arranged in a staggered manner and are communicated with each other. So, can guarantee the better drainage effect of 11 faces of artificial quartz stone bottom plate, 11 faces of artificial quartz stone bottom plate antiskid are effectual simultaneously.
In one embodiment, the distance between adjacent transverse slots 111 is 100mm to 180mm, and the distance between adjacent longitudinal slots 112 is 100mm to 180 mm. So, can guarantee that a foot of ordinary people can step on two at least anti-skidding grooves to guarantee better anti-skidding effect.
In one embodiment, the width of the anti-skid groove is 2 mm-5 mm, and the depth of the anti-skid groove is 2 mm-4 mm; and circular chamfer processing is performed at the notch and the edge corner of the anti-slip groove. So, the antiskid groove can not cause the damage to the foot when can realizing antiskid. The width of the drain groove 113 is 20mm to 40mm, and the depth of the drain groove 113 is the same as that of the anti-slip groove.
In one embodiment, the thickness of the synthetic quartz stone waterproof barrier 12 is the same as the thickness of the synthetic quartz stone soleplate 11; the height of the artificial quartz stone waterproof baffle 12 is 20 mm-30 mm; the artificial quartz stone waterproof baffle 12 is used for being inserted into a bathroom wallboard with a slot at the bottom end face. The artificial quartz stone waterproof baffle 12 and the artificial quartz stone bottom plate 11 are matched to form a groove, so that water in the toilet is prevented from overflowing or splashing. So, rostone diamond stone waterproof baffle 12 not only plays waterproof effect, can also be convenient for install bathroom wallboard by cartridge, and the installation effectiveness is higher.
Specifically, the grating 20 is a glass fiber reinforced plastic grating 20, and the glass fiber reinforced plastic grating 20 is connected with the artificial quartz stone bottom plate 11 through an adhesive. Wherein the viscose is specifically marble glue. The grid 20 includes a plurality of transverse ribs arranged in parallel at intervals along the transverse direction, and a plurality of longitudinal ribs arranged in parallel at intervals along the longitudinal direction, and the plurality of transverse ribs and the plurality of longitudinal ribs are arranged in a staggered manner and are located on the same plane. So, glass steel grating 20 plays the effect of supporting, biography power, increase rigidity and assurance stability to can reduce the waterproof bed plate thickness of synthetic quartz stone, and reduce the effect of the whole weight of synthetic quartz stone bathroom chassis.
In addition, the thickness of the transverse ribs is 3 mm-6 mm, the height of the transverse ribs is 20 mm-50 mm, and the distance between every two adjacent transverse ribs is 100 mm-200 mm; the thickness of the longitudinal ribs is 3 mm-6 mm, the height of the longitudinal ribs is 20 mm-50 mm, and the distance between every two adjacent longitudinal ribs is 100 mm-200 mm. Thus, the glass fiber reinforced plastic grating 20 plays a role in better supporting, force transmission, rigidity increase and stability guarantee.
In one embodiment, the protective plate 30 has a thickness of 4mm to 8 mm; the protection plate 30 is a PP plate, a gypsum plate or a wood-plastic plate. Thus, the protection plate 30 can protect the grille 20 and the artificial quartz stone waterproof chassis 10 from being damaged.
Specifically, the grid 20 and the artificial quartz stone waterproof chassis 10 are bonded by strong structural adhesive, and preferably by full-bonding (the contact surface of the grid 20 and the artificial quartz stone waterproof chassis 10 is coated with the structural adhesive). The upper surface of the grating 20 is tightly attached to the lower surface of the artificial quartz stone waterproof chassis 10, so that the bad phenomena of infirm bonding or separation are avoided.
In addition, the grid 20 and the artificial quartz stone waterproof chassis 10 are adhered together by using quick-drying and quick-hardening adhesives. The adhesive is, for example, marble glue, AB glue or epoxy mortar. So, the viscose agent of adoption is the rapid-curing adhesive material of rapid-curing, has following advantage: firstly, the adhesive is high in curing speed, generally only needs 1 to 2 hours, and can be accelerated according to requirements; secondly, the usage amount of the adhesive is small, and the adhesive does not overflow when being paved.
Further, the artificial quartz stone bathroom chassis further comprises a filler 60. The filling material 60 is filled in the empty space of the grid 20. So, stopping 60 can increase the thickness sense of artificial quartz stone bathroom chassis, and the pressure-bearing is effectual, can avoid causing artificial quartz stone bathroom chassis to appear great dong sound when trampling (the waterproof chassis 10 of artificial quartz stone, the produced echo of cavity that grid 20 and guard plate 30 enclose). Specifically, the filler 60 may be a light heat-insulating filler 60. Thus, the light-weight filler 60 mainly has various functions of thickening, weight reduction, heat preservation, pressure bearing and the like.
Specifically, the filler 60 is foamed polyurethane, foamed cement, foamed ceramic, a polystyrene particle composite material or a polystyrene board. Thus, the filler 60 is a light thermal insulation material with certain rigidity, and aims to enhance the plane rigidity of the grating 20 and improve the shock resistance, and simultaneously improve the thermal insulation performance of the artificial quartz stone bathroom chassis to save energy.
Furthermore, the filling material 60 can be applied by cast-in-place or post-bonding. The in-situ casting refers to casting and filling by taking a waterproof bottom plate and the glass fiber reinforced plastic grating 20 as a mold, and the method is simple to operate, firm in bonding and strong in integrity. The later pasting means that a finished board made of light filler is manufactured or purchased firstly, and then the finished board is bonded in the spaces in the glass fiber reinforced plastic grating 20 through a bonding agent, so that the production efficiency of the method is high.
In one embodiment, referring to fig. 3 and 4, the stamping sanitary bath chassis further includes a lifting adjusting member 40. The lifting adjusting piece 40 is used for driving the glass fiber reinforced plastic grating 20 to move up and down, and the lifting adjusting piece 40 is used for being arranged between the glass fiber reinforced plastic grating 20 and the installation ground. So, after the lift adjustment spare 40 goes up and down to move, can change the height of glass steel grid 20, can correspondingly make glass steel grid 20 set up for the horizontal plane slope, specifically can make the surface height of the floor drain mouth 114 department on stamping forming bathroom chassis minimum to make stamping forming bathroom chassis be convenient for outwards discharge water to floor drain mouth 114, can avoid ponding, need not to put the slope operation to the upper surface on glass steel stamping forming bathroom chassis simultaneously, reduced product production manufacturing cost. Specifically, the lifting adjusting member 40 may be disposed at a position where the glass fiber reinforced plastic grille 20 deviates from the center, as long as it is not disposed at the center of the glass fiber reinforced plastic grille 20, so as to enable the glass fiber reinforced plastic grille 20 to be disposed in an inclined manner, and further enable the upper surface of the artificial quartz stone waterproof chassis 10 to be disposed in an inclined manner.
Further, referring to fig. 3 and 4, the lifting adjusting member 40 includes an adjusting bolt 42. And threaded holes matched with the adjusting bolts 42 are formed in the bottom surface of the glass fiber reinforced plastic grating 20. Specifically, a supporting block 41 is disposed on the bottom surface of the glass fiber reinforced plastic grille 20, and a threaded hole is disposed on the supporting block 41. Thus, the glass fiber reinforced plastic grille 20 can move up and down along the bolt 42 by rotating the bolt 42, so that the inclination of the upper surface of the punch-formed sanitary bath chassis can be adjusted. Optionally, the lifting adjusting member 40 may also adopt other lifting driving structures, which will not be described in detail. In order to improve the stability of the adjusting bolt 42 connected to the grid frame, a limit nut is further sleeved on the adjusting bolt 42, and the adjusting bolt 42 and the limit nut are supported and fixed below the glass fiber reinforced plastic grid 20.
Further, the lifting adjusting pieces 40 are multiple and are arranged on the glass fiber reinforced plastic grid 20 at intervals. Optionally, the lifting adjustment members 40 are uniformly arranged on the glass fiber reinforced plastic grid 20. Therefore, the bottom of the artificial quartz stone sanitary ware chassis can be well raised, so that a certain space is reserved between the bottom of the artificial quartz stone sanitary ware chassis and the installation ground for arranging water circuit pipes, and the structural stability is good; in addition, adjust the height of each regulating part of different positions department through harmony for the upper surface slope of rostone diamond stone bathroom chassis sets up and forms the slope, thereby can be convenient for carry out the drainage, and waterproof nature can promote.
In an embodiment, referring to fig. 3 and 4, a method for manufacturing the artificial quartz stone bathroom chassis includes the following steps:
step S100, please refer to fig. 5 and fig. 6 together, a chassis mold 50 is prepared, the chassis mold 50 includes a bottom mold plate 51 and a rib 52 circumferentially arranged around a side of the bottom mold plate 51, a concave portion 511 adapted to the artificial quartz stone waterproof baffle 12 is circumferentially arranged around a side of the surface of the bottom mold plate 51;
further, in order to realize that the shaping has a plurality of anti-skidding grooves on the surface at the waterproof bottom plate of artificial quartz stone, be provided with a plurality of sand grips 513 that suit with the anti-skidding groove on the die block board 51 is surperficial, so, the waterproof bottom plate of artificial quartz stone who obtains through the shaping of chassis mould 50 can be equipped with a plurality of anti-skidding grooves on the surface. Similarly, in order to form a plurality of drainage grooves 113 on the surface of the artificial quartz stone waterproof bottom plate, a bump 512 adapted to the drainage grooves 113 is arranged on the surface of the bottom template 51, the bump 512 is circumferentially wound on the surface of the bottom template 51, and the bump 512 is arranged adjacent to the rib 52. Thus, the artificial quartz stone waterproof bottom plate obtained by molding the chassis mold 50 is correspondingly provided with the drainage grooves 113 on the surface.
Specifically, the air gun is used to clean the chassis mold 50 to prevent impurities and water vapor from accumulating in the groove of the chassis mold 50. The upper surface of the base plate mold 50 is cleaned and then coated with a layer of mold release agent, so that the subsequent mold release operation can be smoothly carried out.
In addition, the chassis mold 50 may be made of any hard, durable and non-deformable plate material, such as a wood plate, a hard plastic plate, a glass fiber reinforced plastic, a steel plate, etc., and the chassis mold 50 used in this embodiment is different from a mold dedicated for SMC, and has low requirement on mold strength, simple manufacture and low cost.
Step S200, coating the artificial quartz stone raw material on the upper surface of the chassis mould 50 arranged in the closed bin, vacuumizing the closed bin by adopting a vibration press, and synchronously vibrating and heating the chassis mould 50;
step S300, when the artificial quartz stone raw material is integrally formed to obtain the artificial quartz stone waterproof chassis 10, demolding the artificial quartz stone waterproof chassis 10;
specifically, after the artificial quartz stone waterproof chassis 10 is subjected to demolding treatment, the upper surface decoration area of the artificial quartz stone bottom plate 11 of the artificial quartz stone waterproof chassis 10 is mechanically polished, so that the decoration effect is improved. Specifically, the area within the upper surface drainage groove 113 of the synthetic quartz stone soleplate is mechanically polished.
In addition, after the upper surface of the quartz stone soleplate is mechanically polished, the polished decorative area is subjected to corrosion and pollution prevention treatment, and then the decorative area can be dried by hot air, for example, and meanwhile, the coating protection treatment is carried out.
S400, adhering and fixing one side surface of the grid 20 and the bottom surface of the artificial quartz stone waterproof chassis 10;
specifically, an adhesive is applied to one side of the grill 20 or the bottom surface of the waterproof chassis, and then one side of the grill 20 is aligned with the bottom surface of the waterproof chassis and then bonded thereto.
Step S500, bonding the other side of the grill 20 to one side of the shielding plate 30.
Specifically, an adhesive is applied to the other side surface of the grill 20 or one of the sides of the shielding plate 30, and then the other side surface of the grill 20 is adhered to one of the sides of the shielding plate 30.
The order of step S500 and step S400 may be exchanged, and step S500 may precede step S100.
Compared with an SMC waterproof chassis, the manufacturing method of the artificial quartz stone bathroom chassis can reduce the requirements on the mold; meanwhile, the upper surface of the artificial quartz stone waterproof chassis 10 can be directly used as a finish coat, the finish coat is not required to be laid, and the abutted seams are not generated, so that the process is simplified, and the production efficiency is improved; in addition, the grid 20 is used as a structural framework of the artificial quartz stone sanitary ware chassis, so that the effects of supporting, transferring force, increasing rigidity and ensuring stability are achieved, the thickness of the artificial quartz stone waterproof bottom plate can be reduced, and the overall weight of the artificial quartz stone sanitary ware chassis is reduced; in addition, the protection plate 30 can protect the grating 20 and the artificial quartz stone waterproof chassis 10 from being damaged.
In one embodiment, the method for manufacturing the synthetic quartz sanitary ware chassis further includes step S600: a plurality of elevation adjusters 40 are provided at intervals on the other side surface of the shielding plate. Step S600 may be performed before step S100 or after step S500, and is not limited.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (12)
1. The utility model provides an artificial quartz stone bathroom chassis which characterized in that includes:
the artificial quartz stone waterproof chassis comprises an artificial quartz stone bottom plate and an artificial quartz stone waterproof baffle plate circumferentially arranged around the side part of the artificial quartz stone bottom plate, and the artificial quartz stone waterproof chassis is integrally formed by adopting an artificial quartz stone raw material through vacuumizing and vibration heating in a closed bin by means of a chassis mold and a vibration press;
the grating is fixedly laid below the artificial quartz stone waterproof chassis, the grating is a glass grating, and the glass fiber reinforced plastic grating is connected with the artificial quartz stone bottom plate through an adhesive;
the protective plate is fixedly laid below the grating and is a PP plate, a gypsum plate or a wood-plastic plate; and
and the filling material is filled in the blank spaces of the grid.
2. The artificial quartz stone sanitary ware chassis of claim 1, wherein a plurality of anti-slip grooves are provided on the upper surface of the artificial quartz stone base plate at intervals.
3. The synthetic quartz stone sanitary ware chassis of claim 2, wherein a drainage groove is circumferentially arranged on the upper surface side of the synthetic quartz stone bottom plate, the drainage groove is arranged adjacent to the synthetic quartz stone waterproof baffle, and the anti-skid groove is communicated with the drainage groove.
4. The artificial quartz stone sanitary bath chassis according to claim 2 or 3, wherein the anti-slip grooves comprise a plurality of transverse grooves arranged along a transverse direction of the artificial quartz stone soleplate surface and a plurality of longitudinal grooves arranged along a longitudinal direction of the artificial quartz stone soleplate surface, and the transverse grooves and the longitudinal grooves are in staggered arrangement and are communicated with each other.
5. The artificial quartz stone sanitary ware chassis according to claim 4, wherein a distance between adjacent ones of the transverse grooves is 100mm to 180mm, and a distance between adjacent ones of the longitudinal grooves is 100mm to 180 mm.
6. The artificial quartz stone sanitary ware chassis according to claim 2, wherein the width of the anti-slip groove is 2mm to 5mm, and the depth of the anti-slip groove is 2mm to 4 mm; and circular chamfer processing is performed at the notch and the edge corner of the anti-slip groove.
7. The synthetic quartz stone sanitary ware chassis of claim 1, wherein the thickness of the synthetic quartz stone waterproof baffle is the same as the thickness of the synthetic quartz stone base plate; the height of the artificial quartz stone waterproof baffle is 20 mm-30 mm; the artificial quartz stone waterproof baffle is used for being inserted into the bathroom wallboard with the bottom end face provided with the inserting groove.
8. The synthetic quartz stone sanitary ware chassis according to claim 1, wherein the grating comprises a plurality of transverse ribs arranged in parallel and spaced along a transverse direction and a plurality of longitudinal ribs arranged in parallel and spaced along a longitudinal direction, the plurality of transverse ribs and the plurality of longitudinal ribs are arranged in a staggered manner and on the same plane; the thickness of the transverse ribs is 3 mm-6 mm, the height of the transverse ribs is 20 mm-50 mm, and the distance between every two adjacent transverse ribs is 100 mm-200 mm; the thickness of the longitudinal ribs is 3 mm-6 mm, the height of the longitudinal ribs is 20 mm-50 mm, and the distance between every two adjacent longitudinal ribs is 100 mm-200 mm.
9. The artificial quartz stone sanitary ware chassis according to claim 1, wherein the thickness of the guard plate is 4mm to 8 mm.
10. The artificial quartz stone sanitary ware chassis according to claim 1, further comprising a lifting adjusting member for driving the protection plate to move up and down, wherein the lifting adjusting member is installed between the protection plate and an installation ground.
11. A method for manufacturing an artificial quartz stone sanitary ware base plate according to any one of claims 1 to 10, comprising the steps of:
preparing a chassis mould, wherein the chassis mould comprises a bottom template and a flange arranged around the side part of the bottom template in the circumferential direction, and the side part of the surface of the bottom template is circumferentially provided with a concave part matched with the artificial quartz stone waterproof baffle in a surrounding manner;
coating an artificial quartz stone raw material on the upper surface of a chassis mould arranged in a closed bin, vacuumizing the closed bin by adopting a vibration press, and synchronously vibrating and heating the chassis mould;
when the artificial quartz stone raw material is integrally molded to obtain the artificial quartz stone waterproof chassis, demolding the artificial quartz stone waterproof chassis;
one side surface of the grating is fixedly bonded with the bottom surface of the artificial quartz stone waterproof chassis;
the other side of the grating is bonded with one side of the protection plate.
12. The method of manufacturing an artificial quartz stone sanitary ware base plate according to claim 11, further comprising the steps of: and a plurality of lifting adjusting pieces are arranged on the other side surface of the protection plate at intervals.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811013631.1A CN109171520B (en) | 2018-08-31 | 2018-08-31 | Artificial quartz stone bathroom chassis and manufacturing method thereof |
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| CN201811013631.1A CN109171520B (en) | 2018-08-31 | 2018-08-31 | Artificial quartz stone bathroom chassis and manufacturing method thereof |
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| CN109171520A CN109171520A (en) | 2019-01-11 |
| CN109171520B true CN109171520B (en) | 2021-08-13 |
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