Summary of the invention
Based on this, it is necessary to overcome the deficiencies of existing technologies, provide a kind of artificial quartz stone bathroom chassis and its manufacturer
Method, it can reduce the requirement to mold, while can simplify process, improve production efficiency.
Its technical solution is as follows: a kind of artificial quartz stone bathroom chassis, comprising: artificial quartz stone water-proof chassis, the people
Make the artificial stone that quartz water-proof chassis includes artificial quartz stone bottom plate and is circumferentially arranged around artificial quartz stone bottom plate side
Diamond stone water bar;Grid, the grid is fixed to be layed in below the artificial quartz stone water-proof chassis;And protective plate, it is described
Protective plate is fixed to be layed in below the grid.
Above-mentioned artificial quartz stone bathroom chassis, artificial quartz stone water-proof chassis can using artificial quartz stone raw material by
In chassis mould, vibration pressure machine vacuumized in hermetic type storehouse and vibration heating and be integrally formed, relative to the anti-bottom SMC
Disk can reduce the requirement to mold;Meanwhile the upper surface of artificial quartz stone water-proof chassis can be not necessarily to directly as finish coat
It is laid with finish coat, piece will not be generated, can so simplify process, improves production efficiency;In addition, using grid as synthetic quartz
The structural framework of stone bathroom chassis plays the role of support, power transmission, increases rigidity and guarantee stability, and can reduce artificial stone
The thickness of diamond stone waterproof bottom plate, and reduce the effect of the overall weight of artificial quartz stone bathroom chassis;In addition, protective plate then can
Play the role of protective grille and artificial quartz stone water-proof chassis from damage.
Multiple non-slip grooves are equipped at intervals on the upper surface of the artificial quartz stone bottom plate in one of the embodiments,.
The upper surface side of the artificial quartz stone bottom plate is circumferentially provided with rhone in one of the embodiments, institute
It states rhone to be disposed adjacent with the artificial quartz stone water bar, the non-slip groove is connected with the rhone.
The non-slip groove includes being arranged along artificial quartz stone bottom plate plate face transverse direction in one of the embodiments,
Multiple transverse grooves and along artificial quartz stone bottom plate plate face longitudinal direction be arranged multiple longitudinal slots, the transverse groove with it is described
Longitudinal slot interlaced arrangement is interconnected.
The spacing between the adjacent transverse groove is 100mm~180mm in one of the embodiments, adjacent described vertical
It is 100mm~180mm to the spacing between slot.
The width of the non-slip groove is 2mm~5mm in one of the embodiments, the depth of the non-slip groove be 2mm~
4mm;Rounded corners are handled at the notch and edge corner of the non-slip groove.
The thickness of the artificial quartz stone water bar and the artificial quartz stone bottom plate in one of the embodiments,
Thickness is identical;The height of the artificial quartz stone water bar is 20mm~30mm;The artificial quartz stone water bar is used for
Bottom face is inserted equipped in the bathroom wallboard of slot.
In one of the embodiments, the grid be glass-fiber reinforced plastic grille, the glass-fiber reinforced plastic grille by viscose glue with it is described
Artificial quartz stone bottom plate is connected;The grid includes along transverse direction spaced multiple transverse ribs arranged side by side, Yi Jiyan
Longitudinal direction spaced multiple longitudinal ribs side by side, multiple transverse ribs and multiple longitudinal ribs interlock cloth
It sets and is in together in a plane;The transverse ribs with a thickness of 3mm~6mm, the transverse ribs height be 20mm~
50mm, the spacing between the adjacent transverse ribs are 100mm~200mm;The longitudinal rib is described with a thickness of 3mm~6mm
Longitudinal rib height is 20mm~50mm, and the spacing between the adjacent longitudinal rib is 100mm~200mm.
The protective plate is in one of the embodiments, with a thickness of 4mm~8mm;The protective plate be PP plate, plasterboard or
Wood-plastic board.
The artificial quartz stone bathroom chassis further includes lift adjustment part, the lifting in one of the embodiments,
Regulating part is for driving the protective plate lifting action, and the lift adjustment part is for being installed in the protective plate and installation ground
Between.
A kind of manufacturing method of the artificial quartz stone bathroom chassis, includes the following steps:
Preparing chassis mould, the chassis mould includes end template and the rib that is circumferentially arranged around the end template side,
The end template surface side is circumferentially around equipped with the recess portion being adapted with the artificial quartz stone water bar;
Artificial quartz stone raw material is coated on to the upper surface for the chassis mould being placed in hermetic type storehouse, using vibration pressure machine
Hermetic type storehouse is vacuumized, synchronizes and chassis mould is vibrated and is heated;
When artificial quartz stone raw material is integrally formed to obtain artificial quartz stone water-proof chassis, by artificial quartz stone water-proof chassis
Carry out demoulding processing;
The bottom surface of grid wherein one side and artificial quartz stone water-proof chassis is adhesively fixed;
The wherein one side of grid another side and protective plate is bonded together.
The manufacturing method of above-mentioned artificial quartz stone bathroom chassis can reduce relative to SMC water-proof chassis to mold
It is required that;Meanwhile the upper surface of artificial quartz stone water-proof chassis can will not be generated directly as finish coat, without being laid with finish coat
Piece can so simplify process, improve production efficiency;In addition, the structural bone using grid as artificial quartz stone bathroom chassis
Frame plays the role of support, power transmission, increases rigidity and guarantee stability, and can reduce the thickness of artificial quartz stone waterproof bottom plate,
And reduce the effect of the overall weight of artificial quartz stone bathroom chassis;In addition, protective plate can then play protective grille with it is artificial
Effect of the quartz water-proof chassis from damage.
The manufacturing method of the artificial quartz stone bathroom chassis is further comprised the steps of: in institute in one of the embodiments,
It states and is positioned apart from multiple lift adjustment parts on the another side of protective plate.
Specific embodiment
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, with reference to the accompanying drawing to the present invention
Specific embodiment be described in detail.Many details are explained in the following description in order to fully understand this hair
It is bright.But the invention can be embodied in many other ways as described herein, those skilled in the art can be not
Similar improvement is done in the case where violating intension of the present invention, therefore the present invention is not limited by the specific embodiments disclosed below.
In the description of the present invention, it is to be understood that, term " first ", " second " are used for description purposes only, and cannot
It is interpreted as indication or suggestion relative importance or implicitly indicates the quantity of indicated technical characteristic.Define as a result, " the
One ", the feature of " second " can explicitly or implicitly include at least one of the features.In the description of the present invention, " multiple "
It is meant that at least two, such as two, three etc., unless otherwise specifically defined.
It in the description of the present invention, it is to be understood that, can be with when an element is considered as " connection " another element
It is directly to another element or may be simultaneously present intermediary element.On the contrary, when element be referred to as " direct " with it is another
When element connects, intermediary element is not present.
In one embodiment, a kind of artificial quartz stone bathroom chassis referring to FIG. 1 to FIG. 4, comprising: artificial quartz stone
Water-proof chassis 10, grid 20 and protective plate 30.The artificial quartz stone water-proof chassis 10 include artificial quartz stone bottom plate 11 and around
The artificial quartz stone water bar 12 that 11 side of artificial quartz stone bottom plate is circumferentially arranged.The fixation of grid 20 is layed in institute
State 10 lower section of artificial quartz stone water-proof chassis.The protective plate 30 is fixed to be layed in 20 lower section of grid.
Above-mentioned artificial quartz stone bathroom chassis, artificial quartz stone water-proof chassis 10 can be borrowed using artificial quartz stone raw material
Help chassis mould 50, vibration pressure machine vacuumizes in hermetic type storehouse and vibration heating and is integrally formed, relative to SMC waterproof
Chassis can reduce the requirement to mold;Meanwhile the upper surface of artificial quartz stone water-proof chassis 10 can directly as finish coat,
Without being laid with finish coat, piece will not be generated, can so simplify process, improves production efficiency;In addition, being used as people using grid 20
The structural framework for making quartz bathroom chassis plays the role of support, power transmission, increases rigidity and guarantee stability, and can reduce
The thickness of artificial quartz stone waterproof bottom plate, and reduce the effect of the overall weight of artificial quartz stone bathroom chassis;In addition, protection
Plate 30 can then play the role of protective grille 20 and artificial quartz stone water-proof chassis 10 from damage.
In one embodiment, be equipped at intervals on the upper surface of the artificial quartz stone bottom plate 11 multiple non-slip grooves (111,
112).In this way, the upper surface of artificial quartz stone bottom plate 11 has anti-skidding effect.
Further, the upper surface side of the artificial quartz stone bottom plate 11 is circumferentially provided with rhone 113.The draining
Slot 113 is disposed adjacent with the artificial quartz stone water bar 12, the non-slip groove (111,112) and 113 phase of rhone
Connection.In this way, the water in non-slip groove (111,112) can arrange the draining to the upper surface side for being located at artificial quartz stone bottom plate 11
Water is discharged to drainage outlet 114 by rhone 113 by slot 113, and drainage effect is preferable.Optionally, the upper table of artificial quartz stone bottom plate 11
Non-slip groove (111,112) on face can be communicates directly to the drainage outlet 114 that the upper surface of artificial quartz stone bottom plate 11 opens up, such as
This, the water in non-slip groove is directly discharged in drainage outlet 114.
Specifically, the non-slip groove (111,112) includes being arranged along 11 plate face transverse direction of artificial quartz stone bottom plate
Multiple transverse grooves 111 and the multiple longitudinal slots 112 being arranged along 11 plate face longitudinal direction of artificial quartz stone bottom plate.The transverse direction
Slot 111 and 112 interlaced arrangement of longitudinal slot are interconnected.In this way, can guarantee that 11 plate face of artificial quartz stone bottom plate is preferably arranged
Water effect, while 11 plate face good antiskid effect of artificial quartz stone bottom plate.
In one embodiment, the spacing between the adjacent transverse groove 111 is 100mm~180mm, the adjacent longitudinal direction
Spacing between slot 112 is 100mm~180mm.In this way, can guarantee the foot of common people can slam at least two it is anti-skidding
Slot, to guarantee preferable antiskid effect.
In one embodiment, the width of the non-slip groove is 2mm~5mm, and the depth of the non-slip groove is 2mm~4mm;
Rounded corners are handled at the notch and edge corner of the non-slip groove.In this way, non-slip groove will not be to foot while being able to achieve anti-skidding
It causes to damage in portion.In addition, the width of rhone 113 is 20mm~40mm, the depth phase of the depth and non-slip groove of rhone 113
Together.
In one embodiment, the thickness of the artificial quartz stone water bar 12 and the artificial quartz stone bottom plate 11
Thickness is identical;The height of the artificial quartz stone water bar 12 is 20mm~30mm;The artificial quartz stone water bar 12
It is equipped in the bathroom wallboard of slot for inserting to bottom face.Artificial quartz stone water bar 12 is matched with artificial quartz stone bottom plate 11
Conjunction forms groove, prevents toilet moisture content overflow or spillage.In this way, artificial quartz stone water bar 12 not only acts as waterproof work
With, moreover it is possible to it is convenient for inserting installing bathroom wallboard, installation effectiveness is higher.
Specifically, the grid 20 is glass-fiber reinforced plastic grille 20, and the glass-fiber reinforced plastic grille 20 passes through viscose glue and the artificial stone
Diamond stone bottom plate 11 is connected.Wherein, viscose glue is specially cloud stone glue.The grid 20 includes spaced side by side along transverse direction
Multiple transverse ribs, and spaced multiple longitudinal ribs side by side in a longitudinal direction, multiple transverse ribs and more
A longitudinal rib interlaced arrangement is simultaneously in together in a plane.In this way, glass-fiber reinforced plastic grille 20 plays support, power transmission, increase
Rigidity and the effect for guaranteeing stability, and the thickness of artificial quartz stone waterproof bottom plate can be reduced, and reduce artificial quartz stone and defend
Bathe the effect of the overall weight on chassis.
In addition, the transverse ribs, with a thickness of 3mm~6mm, the transverse ribs height is 20mm~50mm, it is adjacent described
Spacing between transverse ribs is 100mm~200mm;The longitudinal rib is with a thickness of 3mm~6mm, the longitudinal rib height
For 20mm~50mm, the spacing between the adjacent longitudinal rib is 100mm~200mm.In this way, glass-fiber reinforced plastic grille 20 play compared with
Good support, power transmission, increase rigidity and the effect for guaranteeing stability.
In one embodiment, the protective plate 30 is with a thickness of 4mm~8mm;The protective plate 30 be PP plate, plasterboard or
Wood-plastic board.In this way, protective plate 30 can play work of the preferable protective grille 20 with artificial quartz stone water-proof chassis 10 from damage
With.
Specifically, it is bonded between grid 20 and artificial quartz stone water-proof chassis 10 using strong structure glue, and is preferably used
Full bonding (contact surface that grid 20 is contacted with artificial quartz stone water-proof chassis 10 is filled into structure glue).Make 20 upper surface of grid with
The fitting of 10 lower surface of artificial quartz stone water-proof chassis is close, avoids the occurrence of the bad phenomenon for bonding and loosely or disengaging.
In addition, being specifically mutually bonded using the fast hard adhesive of rapid-curing cutback between grid 20 and artificial quartz stone water-proof chassis 10.
Adhesive is, for example, cloud stone glue, AB glue or epoxy resin mortar.In this way, the adhesive used is the fast hard binding material of rapid-curing cutback, just like
Lower advantage: the first, adhesive curing rate is fast, general only to need 1 hour to 2 hours, can also accelerate according to demand;The second, viscous
Jelly usage amount is few, and when paving generally will not excessive glue.
Further, the artificial quartz stone bathroom chassis further includes filler material 60.The filler material 60 is filled in institute
In the space for stating grid 20.In this way, filler material 60 can increase the solid sense of artificial quartz stone bathroom chassis, pressure-bearing effect is good,
It is avoided that and artificial quartz stone bathroom chassis is caused to occur biggish rub-a-dub (artificial quartz stone water-proof chassis 10, lattice when trampling
Echo caused by the cavity that grid 20 and protective plate 30 surround).Specifically, light thermal-insulation type filler material can be selected in filler material 60
60.In this way, the effect of light filler 60, which mainly has, increases the multiple functions such as solid sense, loss of weight, heat preservation, pressure-bearing.
Specifically, the filler material 60 be polyurathamc, foamed cement, foamed ceramic, granular polystyrene composite material or
Benzene plate.In this way, filler material 60 is the light heat insulation material with certain rigidity, it is intended to which 20 plane stiffness of enhanced grid simultaneously improves anti-
Impact property, while the thermal insulation property of artificial quartz stone bathroom chassis is improved with energy saving.
In addition, further, cast in situs can be used in filler material 60 or the method for later period stickup is constructed.Wherein, existing
Field, which pours, to be referred to water-proof chassis and glass-fiber reinforced plastic grille 20 being that mold carries out pouring filling, this method is easy to operate, and it is firm to bond,
Globality is strong.Later period stickup then refers to first making or purchasing the production board made of light filler, then production board is passed through and is glued
Knot agent is bonded in the space in glass-fiber reinforced plastic grille 20, this method production efficiency is higher.
In one embodiment, referring again to Fig. 3 and Fig. 4, the punch forming bathroom chassis further includes lift adjustment
Part 40.The lift adjustment part 40 is for driving 20 lifting action of glass-fiber reinforced plastic grille, and the lift adjustment part 40 is for filling
It is located between the glass-fiber reinforced plastic grille 20 and installation ground.In this way, glass reinforced plastic can be changed after 40 lifting action of lift adjustment part
The height of grid 20 can accordingly make glass-fiber reinforced plastic grille 20 be inclined relative to horizontal setting, can specifically make punch forming
Apparent height at the drainage outlet 114 of bathroom chassis is minimum, so that punch forming bathroom chassis is convenient for discharging in water
To drainage outlet 114, it is avoided that ponding, while carrying out slope operation without the upper surface to glass reinforced plastic punch forming bathroom chassis,
Reduce production manufacturing cost.It specifically, can as long as lift adjustment part 40 is not arranged in the center of glass-fiber reinforced plastic grille 20
To be arranged in the off-centered position of glass-fiber reinforced plastic grille 20, it just can be realized glass-fiber reinforced plastic grille 20 and be obliquely installed, Jin Ershi
The upper surface of existing artificial quartz stone water-proof chassis 10 is obliquely installed.
Further, also referring to Fig. 3 and Fig. 4, the lift adjustment part 40 includes adjusting bolt 42.The glass reinforced plastic
The bottom surface of grid 20 is equipped with the threaded hole cooperated with the adjusting bolt 42.Specifically, it is set on the bottom surface of glass-fiber reinforced plastic grille 20
It is equipped with supporting block 41, threaded hole is arranged in the supporting block 41.In this way, rotating bolt 42, just can glass-fiber reinforced plastic grille 20 along
Bolt 42 moves up and down, so as to adjust punch forming bathroom chassis upper surface gradient.Optionally, lift adjustment part 40
Other lifting driving structures can also be used, without repeating.In order to improve the stabilization for adjusting bolt 42 and being connected on grid beam
Property, it adjusts and is also arranged with stop nut on bolt 42, be supported and fixed on glass reinforced plastic lattice by adjusting bolt 42 and stop nut
The lower section of grid 20.
Further, the lift adjustment part 40 is multiple, and is spaced apart from each other and is arranged on the glass-fiber reinforced plastic grille 20.It can
Selection of land, lift adjustment part 40 are evenly arranged on glass-fiber reinforced plastic grille 20.It so, it is possible preferably to raise artificial quartz stone bathroom bottom
The bottom of disk, so that artificial quartz stone bathroom chassis bottom and installation ground reserve certain space arrangement water circuit spool, structure
Stability is preferable;In addition, the height of each regulating part at different location is adjusted by harmony, so that artificial quartz stone is defended
The upper surface on bath chassis is obliquely installed to form the gradient, and so as to be convenient for draining, waterproofness be can be promoted.
In one embodiment, referring again to Fig. 3 and Fig. 4, a kind of manufacturer of the artificial quartz stone bathroom chassis
Method includes the following steps:
Step S100, also referring to Fig. 5 and Fig. 6, prepare chassis mould 50, the chassis mould 50 includes end template 51
And the rib 52 being circumferentially arranged around 51 side of end template, 51 surface side of end template circumferentially around be equipped with it is described artificial
The adaptable recess portion 511 of quartz water bar 12;
Further, multiple non-slip grooves are formed on the surface of artificial quartz stone waterproof bottom plate in order to realize, in bed die
The multiple raised lines 513 being adapted with non-slip groove are provided on 51 surface of plate, in this way, obtaining by the molding of chassis mould 50 artificial
Multiple non-slip grooves can be equipped on the surface of quartz waterproof bottom plate.Similarly, in order to realize the table in artificial quartz stone waterproof bottom plate
Multiple rhones 113 are formed on face, and the convex block 512 being adapted with rhone 113, convex block are equipped on 51 surface of end template
512 are circumferentially wound around on 51 surface of end template, and convex block 512 is disposed adjacent with rib 52.In this way, being formed by chassis mould 50
Rhone 113 can be correspondingly provided on the surface of obtained artificial quartz stone waterproof bottom plate.
Specifically, chassis mould 50 is cleaned out using air gun to avoid contained in 50 groove of chassis mould sundries and
Steam.50 upper surface of chassis mould is coated with one layer of release agent after cleaning out, in order to which subsequent stripping operation can be gone on smoothly.
In addition, that any hard such as plank, hard plastic board, glass reinforced plastic, steel plate can be used is durable for chassis mould 50
On-deformable plate, the chassis mould 50 arrived used in the present embodiment are different from SMC particular manufacturing craft, to mould strength requirement
Not high, production is simple, low in cost.
Step S200, artificial quartz stone raw material is coated on to the upper surface for the chassis mould 50 being placed in hermetic type storehouse, is adopted
Hermetic type storehouse is vacuumized with vibration pressure machine, synchronizes and chassis mould 50 is vibrated and heated;
Step S300, when artificial quartz stone raw material is integrally formed to obtain artificial quartz stone water-proof chassis 10, by artificial stone
Diamond stone water-proof chassis 10 carries out demoulding processing;
Specifically, after 10 demoulding of artificial quartz stone water-proof chassis processing, to the artificial stone of artificial quartz stone water-proof chassis 10
The upper surface decorative zones of diamond stone bottom plate 11 carry out mechanical grinding, improve decorative effect.Specifically to the upper table for making quartz bottom plate
Face rhone 113 carries out mechanical grinding with inner region.
In addition, to quartz bottom plate upper surface carry out mechanical grinding processing after, to the decorative zones after polishing into
The processing of row anti-corrosion anti-pollution, then can be used such as hot blast drying decorative cover region, while carrying out overlay film protection processing.
Step S400, the bottom surface of grid 20 wherein one side and artificial quartz stone water-proof chassis 10 is adhesively fixed;
Specifically, on grid 20 wherein one side or the brushing viscose glue on the bottom surface of water-proof chassis, then by grid 20
Wherein one side bonds together after being aligned with the bottom surface of water-proof chassis.
Step S500,20 another side of grid and the wherein one side of protective plate 30 are bonded together.
Specifically, the brushing viscose glue on 20 another side of grid or on the wherein one side of protective plate 30, then by lattice
20 another side of grid and the wherein one side of protective plate 30 bond together.
Wherein, the sequence of step S500 and step S400 can exchange, and step S500 can be before step S100.
The manufacturing method of above-mentioned artificial quartz stone bathroom chassis can reduce relative to SMC water-proof chassis to mold
It is required that;Meanwhile the upper surface of artificial quartz stone water-proof chassis 10 can will not be produced directly as finish coat, without being laid with finish coat
Raw piece, can so simplify process, improve production efficiency;In addition, the knot using grid 20 as artificial quartz stone bathroom chassis
Structure skeleton plays the role of support, power transmission, increases rigidity and guarantee stability, and can reduce artificial quartz stone waterproof bottom plate
Thickness, and reduce the effect of the overall weight of artificial quartz stone bathroom chassis;In addition, protective plate 30 can then play protective grille
20 with artificial quartz stone water-proof chassis 10 from damage effect.
In one embodiment, the manufacturing method of the artificial quartz stone bathroom chassis further includes step S600: in institute
It states and is positioned apart from multiple lift adjustment parts 40 on the another side of protective plate.Wherein, step S600 can step S100 it
Before, it can also be after step S500, without limiting.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention
Range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.