CN109161895B - Acid copper chloride etching solution copper recovery and regeneration system and recovery and regeneration method - Google Patents

Acid copper chloride etching solution copper recovery and regeneration system and recovery and regeneration method Download PDF

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CN109161895B
CN109161895B CN201810979851.3A CN201810979851A CN109161895B CN 109161895 B CN109161895 B CN 109161895B CN 201810979851 A CN201810979851 A CN 201810979851A CN 109161895 B CN109161895 B CN 109161895B
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袁胜巧
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Anhui Lvzhou Danger Waste Comprehensive Utilization Co ltd
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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Abstract

本发明提供一种酸性氯化铜蚀刻液铜回收再生系统及回收再生方法,涉及蚀刻液循环再生技术领域。本发明酸性氯化铜蚀刻液铜回收再生系统包括蚀刻液再生系统以及位于蚀刻液再生系统下游的废气处理系统,还包括铁水洗涤液处理系统;本发明酸性氯化铜蚀刻液铜回收再生方法有效解决现有酸性氯化铜蚀刻液再生循环的高能耗、低回用率、阴极铜杂质含量多、氯气二次污染环境等问题,对酸性氯化铜蚀刻液电解再生循环技术的全面应用提供技术支持。

Figure 201810979851

The invention provides an acid copper chloride etching solution copper recovery and regeneration system and a recovery and regeneration method, which relate to the technical field of etching solution recycling and regeneration. The acid copper chloride etching solution copper recovery and regeneration system of the invention includes an etching solution regeneration system and a waste gas treatment system located downstream of the etching solution regeneration system, and also includes a molten iron washing solution treatment system; the acid copper chloride etching solution copper recovery and regeneration method of the invention is effective Solve the problems of high energy consumption, low recycling rate, high content of cathode copper impurities, secondary pollution of the environment by chlorine gas, etc. of the existing acid cupric chloride etching solution regeneration cycle, and provide technology for the comprehensive application of the acid cupric chloride etching solution electrolytic regeneration cycle technology support.

Figure 201810979851

Description

酸性氯化铜蚀刻液铜回收再生系统及回收再生方法Acid copper chloride etching solution copper recovery and regeneration system and recovery and regeneration method

技术领域technical field

本发明涉及蚀刻液循环再生技术领域,具体涉及一种酸性氯化铜蚀刻液铜回收再生系统及回收再生方法。The invention relates to the technical field of cyclic regeneration of etching solution, in particular to an acid copper chloride etching solution copper recovery and regeneration system and a recovery and regeneration method.

背景技术Background technique

印刷电路板是各种电子产品的基础部件,其生产过程中的重要一环是用化学腐蚀方法刻蚀掉铜箔板上电路需要之外多余的铜(一般在60-70%)。酸性氯化铜和碱性氯化铜蚀刻液为目前使用最多的蚀刻剂,其中酸性氯化铜蚀刻液因为具有侧蚀小等特点特别适合刻蚀精度要求高的印刷电路板产品,被大量的印刷电路板工厂越来越多地使用。蚀刻加工时发生的化学反应是,蚀刻液中一个二价铜离子将铜箔板上一个金属铜原子氧化,生成二个一价铜离子。故随蚀刻的进行,蚀刻液中总铜和一价铜离子浓度增加,将会造成蚀刻能力逐渐下降。为保持理想的刻蚀能力,通常做法是对一部分蚀刻液进行化学再生,即向蚀刻液中添加化学氧化剂将一价铜氧化为二价铜。化学再生后的蚀刻液重复使用,而另一部分未再生的蚀刻液成为蚀刻废液。每刻蚀加工一平方米印刷电路板约产生2-2.5L含铜量为100-150g.L-1的蚀刻废液。Printed circuit boards are the basic components of various electronic products. An important part of the production process is to chemically etch away the excess copper (usually 60-70%) that is not required for circuits on the copper foil board. Acidic cupric chloride and alkaline cupric chloride etchants are currently the most used etchants. Among them, acid cupric chloride etchants are especially suitable for printed circuit board products with high etching accuracy due to their small side etching. Printed circuit board factories are increasingly used. The chemical reaction that occurs during the etching process is that a copper divalent ion in the etching solution oxidizes a metal copper atom on the copper foil to generate two monovalent copper ions. Therefore, with the progress of etching, the concentration of total copper and monovalent copper ions in the etching solution increases, which will cause the etching ability to gradually decrease. In order to maintain the ideal etching ability, the usual practice is to chemically regenerate a part of the etching solution, that is, adding a chemical oxidant to the etching solution to oxidize the monovalent copper to divalent copper. The chemically regenerated etching solution is reused, and the other part of the unregenerated etching solution becomes the etching waste solution. About 2-2.5L of etching waste liquid with copper content of 100-150g.L -1 is produced for each square meter of printed circuit board etched.

印刷电路板工厂中产生的铜蚀刻废液一般要送到废液处理厂用中和沉淀法、置换法、萃取法等化学方法处理回收铜。但这些处理方法从废液中回收的铜是以化合物的形式,产品价值低,且处理过程中要消耗大量化学药剂。另外,由于各化学回收法本身的技术局限,有相当一部分铜未得到回收,而是被排入环境,造成环境污染。The copper etching waste liquid produced in the printed circuit board factory is generally sent to the waste liquid treatment plant to process and recover copper by chemical methods such as neutralization precipitation method, replacement method and extraction method. However, the copper recovered from the waste liquid by these treatment methods is in the form of compounds, the product value is low, and a large amount of chemicals are consumed in the treatment process. In addition, due to the technical limitations of each chemical recovery method, a considerable part of copper is not recovered, but is discharged into the environment, causing environmental pollution.

目前,国内外研究和开发氯化铜蚀刻液电解回收铜的单位不少,所研发的设备在使用过程中出现不同问题,导致不能投入行业使用,比如:电解提铜后蚀刻液无法进行循环利用,不单给环境造成污染,也导致化学原料的浪费;另一个技术难题是在电解过程中阳极会有氯气析出,根据理论计算,每电解沉积出100kg的铜,相应会在阳极析出111.6kg的氯气,其标准状态下的体积约为35.26m3,如何妥善处理产生的大量氯气以及残留废液而不对环境造成二次污染,无疑会使得成本增加和设备复杂化。At present, there are many domestic and foreign companies that research and develop copper chloride etching solution electrolytic recovery of copper. The developed equipment has different problems during use, which makes it impossible to use in the industry. For example, the etching solution cannot be recycled after electrolytic copper extraction. , not only pollutes the environment, but also leads to waste of chemical raw materials; another technical problem is that chlorine gas will be precipitated in the anode during the electrolysis process. According to theoretical calculations, for every 100kg of copper deposited by electrolysis, 111.6kg of chlorine gas will be precipitated in the anode accordingly. , its volume in the standard state is about 35.26m 3 , how to properly handle the large amount of chlorine gas and residual waste liquid produced without causing secondary pollution to the environment will undoubtedly increase the cost and complicate the equipment.

因此,研制一种酸性氯化铜蚀刻液铜回收再生系统及回收再生方法对于铜的回收再利用尤为重要。Therefore, the development of an acid copper chloride etching solution copper recovery and regeneration system and recovery and regeneration method is particularly important for the recovery and reuse of copper.

发明内容SUMMARY OF THE INVENTION

针对现有技术不足,本发明提供一种酸性氯化铜蚀刻液铜回收再生系统及回收再生方法。Aiming at the deficiencies of the prior art, the present invention provides an acid copper chloride etching solution copper recovery and regeneration system and a recovery and regeneration method.

为实现以上目的,本发明的技术方案通过以下技术方案予以实现:To achieve the above purpose, the technical scheme of the present invention is achieved through the following technical schemes:

一种酸性氯化铜蚀刻液铜回收再生系统,所述酸性氯化铜蚀刻液铜回收再生系统包括蚀刻液再生系统以及位于蚀刻液再生系统下游的废气处理系统,还包括铁水洗涤液处理系统,所述蚀刻液再生系统包括依次连接的蚀刻生产线、废液储存桶、电解槽、再生液储存桶,所述再生液储存桶的下游与蚀刻生产线连接,所述电解槽的阳极区与溶解吸收缸连通、射流装置、蚀刻生产线依次连通;An acid copper chloride etching solution copper recovery and regeneration system, the acid copper chloride etching solution copper recovery and regeneration system comprises an etching solution regeneration system and a waste gas treatment system located downstream of the etching solution regeneration system, and also includes a molten iron washing solution treatment system, The etching solution regeneration system includes an etching production line, a waste liquid storage barrel, an electrolytic cell, and a regeneration liquid storage barrel, which are connected in sequence. The communication, the jet device and the etching production line are connected in sequence;

所述铁水洗涤液处理系统包括依次连接的溶铁缸、铁水吸收缸、铁水洗涤塔;其中,所述铁水洗涤液处理流程依次为:溶铁缸-铁水吸收缸-铁水洗涤塔,所述溶铁缸内含有二氯化铁、单质铁、氯化氢;所述铁水吸收缸内为含有杂质的二氯化铁;所述铁水洗涤塔内为纯净的二氯化铁。The molten iron washing liquid processing system includes a molten iron tank, a molten iron absorption tank, and a molten iron washing tower connected in sequence; wherein, the processing flow of the molten iron washing liquid is sequentially: molten iron tank - molten iron absorption tank - molten iron washing tower; The iron cylinder contains ferric dichloride, elemental iron and hydrogen chloride; the molten iron absorption cylinder contains ferric dichloride containing impurities; the molten iron washing tower contains pure ferric dichloride.

所述蚀刻生产线上具有环境抽风管,所述环境抽风管通过管道与所述废气处理系统连接,The etching production line is provided with an environmental ventilation pipe, and the environmental ventilation pipe is connected to the exhaust gas treatment system through a pipeline,

所述废气处理系统包括依次连接的溶解吸收缸、铁水吸收缸、铁水洗涤塔、碱液吸收塔、排气口,所述废气处理系统上游分别与电解槽阳极区、电解槽阴极区、环境抽风管连接,所述电解槽阳极区与所述溶解吸收缸连接,(电解槽阳极区的气体通过管道依次进入溶解吸收缸、铁水吸收缸、铁水洗涤塔、碱液吸收塔、排气口,完成废气处理);所述电解槽阴极区与所述铁水洗涤塔连接(电解槽阴极区的气体通过管道依次进入铁水洗涤塔、碱液吸收塔、排气口,完成废气处理);所述环境抽风管与所述碱液吸收塔连接。The waste gas treatment system includes a dissolving absorption cylinder, a molten iron absorption cylinder, a molten iron washing tower, an lye absorption tower, and an exhaust port, which are connected in sequence. The air duct is connected, the anode area of the electrolytic cell is connected with the dissolution and absorption cylinder, (the gas in the anode area of the electrolytic cell enters the dissolution absorption cylinder, the molten iron absorption cylinder, the molten iron washing tower, the lye absorption tower, and the exhaust port in turn through the pipeline, Complete waste gas treatment); the cathode area of the electrolytic cell is connected with the molten iron washing tower (the gas in the cathode area of the electrolytic cell enters the molten iron washing tower, the lye absorption tower, and the exhaust port in turn through the pipeline to complete the waste gas treatment); the environment The suction pipe is connected with the alkali liquor absorption tower.

进一步的,所述回收再生方法包括蚀刻液再生、氯气处理、铁水洗涤液处理、废气处理;所述蚀刻液再生为:将蚀刻废液,引入电解槽中作为电解液进行电解,在电解作用下,电解液进行电解时,阴极板上产生金属铜,阳极板上生成氯气,蚀刻废液中铜离子在阴极被还原为铜粉单质而使铜离子浓度降低,同时在阳极强氧化性产物氯气的氧化作用下,ORP升高,使得蚀刻废液再生达到有效蚀刻液标准,进而将再生的蚀刻液引入到蚀刻生产线上,循环使用。Further, the recovery and regeneration method includes etching solution regeneration, chlorine gas treatment, molten iron washing solution treatment, and waste gas treatment; the etching solution regeneration is: introducing the etching waste liquid into an electrolytic cell as an electrolyte solution for electrolysis, and under the action of electrolysis , When the electrolyte is electrolyzed, metal copper is produced on the cathode plate, and chlorine gas is generated on the anode plate. The copper ions in the etching waste solution are reduced to copper powder at the cathode to reduce the copper ion concentration, and at the same time, the strong oxidizing product chlorine gas in the anode Under the oxidative effect of , the ORP increases, so that the regeneration of the etching waste liquid reaches the standard of the effective etching solution, and then the regenerated etching solution is introduced into the etching production line and recycled.

进一步的,所述电解槽阴极区铜离子含量控制在30-70g/L,所述电解槽的电解电流为1000-3000A,所述电解槽阴极区电解液的铜离子质量浓度始终<阳极区电解液的铜离子质量浓度。Further, the copper ion content in the cathode area of the electrolytic cell is controlled at 30-70g/L, the electrolysis current of the electrolytic cell is 1000-3000A, and the copper ion mass concentration of the electrolyte in the cathode area of the electrolytic cell is always < the electrolysis in the anode area. The copper ion mass concentration of the liquid.

进一步的,所述电解槽阴极区每四个小时取样分析一次铜离子含量,正常电解过程中将铜离子含量控制在30-50g/L,所述电解槽的电解电流为1800-2400A,当铜离子<30g/L时,补加蚀刻废液。Further, the content of copper ions is sampled and analyzed once every four hours in the cathode area of the electrolytic cell, and the content of copper ions is controlled at 30-50 g/L in the normal electrolysis process. When the ion is less than 30g/L, add the etching waste liquid.

进一步的,所述电解槽的内部设有电解隔膜。Further, an electrolytic diaphragm is provided inside the electrolytic cell.

进一步的,所述氯气处理为:阳极室产生的氧化性气体氯气进入溶解吸收缸,再经射流装置回用至蚀刻生产线,以此达到循环再生。Further, the chlorine treatment is as follows: the oxidizing gas chlorine generated in the anode chamber enters the dissolution absorption cylinder, and is reused to the etching production line through the jet device, thereby achieving cyclic regeneration.

进一步的,所述铁水洗涤液处理流程依次为:溶铁缸-铁水吸收缸-铁水洗涤塔,所述溶铁缸内含有二氯化铁、单质铁、氯化氢;所述铁水吸收缸内为含有杂质的二氯化铁;所述铁水洗涤塔内为纯净的二氯化铁。Further, the processing flow of the molten iron washing solution is sequentially: molten iron tank-hot metal absorption tank-hot metal washing tower, wherein the molten iron tank contains ferric chloride, elemental iron, and hydrogen chloride; the molten iron absorption tank contains ferric chloride, elemental iron, and hydrogen chloride. Impurity ferric chloride; in the molten iron washing tower is pure ferric chloride.

进一步的,所述废气处理流程为:电解槽阳极气体-溶解吸收缸-铁水吸收缸-铁水洗涤塔-碱液洗涤塔-排放;电解槽阴极气体-铁水吸收缸-铁水洗涤塔-碱液洗涤塔-排放;环境抽风管-碱液洗涤塔-排放。Further, the waste gas treatment process is as follows: electrolytic cell anode gas-dissolution absorption cylinder-hot metal absorption cylinder-hot metal washing tower-alkali washing tower-discharge; electrolytic cell cathode gas-hot metal absorption cylinder-hot metal washing tower-alkali washing Tower - Discharge; Environmental Exhaust Duct - Lye Scrubber - Discharge.

本发明提供一种酸性氯化铜蚀刻液铜回收再生系统及回收再生方法,与现有技术相比优点在于:The invention provides an acid copper chloride etching solution copper recovery and regeneration system and a recovery and regeneration method, and compared with the prior art, the advantages are:

本发明酸性氯化铜蚀刻液铜回收再生系统及回收再生方法有效解决现有酸性氯化铜蚀刻液再生循环的高能耗、低回用率、阴极铜杂质含量多、氯气二次污染环境等问题,对酸性氯化铜蚀刻液电解再生循环技术的全面应用提供技术支持;The acid copper chloride etching solution copper recovery and regeneration system and the recovery and regeneration method of the invention effectively solve the problems of high energy consumption, low recycling rate, high content of cathode copper impurities, secondary pollution of the environment by chlorine gas and the like of the existing acid copper chloride etching solution regeneration cycle. , to provide technical support for the comprehensive application of the electrolytic regeneration cycle technology of acid copper chloride etching solution;

本发明的电解电流效率高,能有效地节省生产成本、节约能源、提高铜回收效率,使整个回收再生工艺具有较高的稳定性、安全性和较高的经济效益;本发明酸性氯化铜蚀刻液铜回收再生系统及回收再生方法保证蚀刻和电解能够顺畅地同步运行。此外,使用机器自动收集电解所得的金属铜及自动控制电解的开始和停止,工艺的整体自动化程度高,人力投入减少。电解中生成的氯气能够作为氧化剂,氧化电解液中的一价铜离子和亚铁离子,从而节省蚀刻子液再生过程中液体氧化剂的使用;The present invention has high electrolysis current efficiency, can effectively save production cost, save energy, and improve copper recovery efficiency, so that the entire recovery and regeneration process has higher stability, safety and higher economic benefits; the acid copper chloride of the present invention The etching solution copper recovery and regeneration system and the recovery and regeneration method ensure that etching and electrolysis can run smoothly and synchronously. In addition, using the machine to automatically collect the metal copper obtained by electrolysis and automatically control the start and stop of the electrolysis, the overall automation of the process is high, and the labor input is reduced. The chlorine gas generated in the electrolysis can be used as an oxidant to oxidize the monovalent cupric ions and ferrous ions in the electrolyte, thereby saving the use of liquid oxidants in the regeneration process of the etching sub-liquid;

本发明酸性氯化铜蚀刻液铜回收再生系统及回收再生方法所回收的铜的纯度高,不需要进一步的提纯处理,就可以直接再利用;本发明酸性氯化铜蚀刻液铜回收再生系统及回收再生方法过程能有效地吸收和消耗电解产生的氯气,电解生成的大部分氯气可以立刻通过电解液的氧化还原反应被消耗,剩余的小部分氯气可迅速溶解在电解液中,在后续的工序中作为氧化剂得到再利用;废气处理过程能够有效避免有毒废气污染环境,保证了整个过程的安全。The copper recovered by the acid copper chloride etching solution copper recovery and regeneration system and the recovery and regeneration method of the present invention has high purity, and can be directly reused without further purification treatment; the acid copper chloride etching solution copper recovery and regeneration system of the present invention and The recovery and regeneration method process can effectively absorb and consume the chlorine generated by electrolysis, most of the chlorine generated by electrolysis can be consumed immediately by the oxidation-reduction reaction of the electrolyte, and a small part of the remaining chlorine can be quickly dissolved in the electrolyte. The waste gas can be reused as an oxidant; the waste gas treatment process can effectively avoid toxic waste gas polluting the environment and ensure the safety of the whole process.

附图说明Description of drawings

图1为本发明蚀刻液再生工艺流程图;Fig. 1 is etching solution regeneration process flow chart of the present invention;

图2为本发明氯气处理流程图;Fig. 2 is the chlorine treatment flow chart of the present invention;

图3为本发明铁水洗涤液处理流程图;Fig. 3 is the processing flow chart of molten iron washing liquid of the present invention;

图4为本发明废气处理流程图。FIG. 4 is a flow chart of waste gas treatment according to the present invention.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面结合本发明实施例对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention. , not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

实施例中,控制蚀刻废液的添加时间,使电解槽阴极区Cu2+浓度控制在30-70g/L;In the embodiment, the addition time of the etching waste liquid is controlled, so that the Cu concentration in the cathode area of the electrolytic cell is controlled at 30-70g/L;

注意事项:铜离子较低时不宜开大电流,容易生成易脱落铜刺,不利于收集并影响铜的质量;关机时应调小电流至500A左右,才可以关机,以保护阳极板及火牛;系统短时暂停运行时,需将电流调小至500A左右,以降低溶液析铜速度及保护阴极铜不被蚀刻液反蚀,电解开启后不能间断电流,以免将已电解的铜被反蚀;系统长时间不运行,通过排药管将电解槽内蚀刻废液排至废液储存桶,并用清水清洗电解槽,减少蚀刻废液对设备及极板的腐蚀;当阴极区铜离子高于50g/L低于70g/L时,关闭蚀刻液进液泵,以2400-3000A电流电解至参数控制范围后再开始进液;高于70g/L时,加再生液或水降低铜离子;当系统某个部位出现异常时,应紧急停止相应的“自动”开关﹙如出现紧急情况,应立即按下“急停开关”﹚。Matters needing attention: When the copper ion is low, it is not suitable to open a large current, it is easy to generate copper thorns that are easy to fall off, which is not conducive to the collection and affects the quality of copper; when shutting down, the current should be reduced to about 500A before shutting down to protect the anode plate and the fire bull. ; When the system is suspended for a short time, the current needs to be reduced to about 500A to reduce the rate of copper precipitation in the solution and protect the cathode copper from being etched back by the etching solution. ; The system does not run for a long time, and the etching waste liquid in the electrolytic cell is discharged to the waste liquid storage tank through the discharge pipe, and the electrolytic cell is cleaned with water to reduce the corrosion of the equipment and the electrode plate by the etching waste liquid; when the copper ion in the cathode area is higher than When 50g/L is lower than 70g/L, turn off the etchant feed pump, electrolyze with 2400-3000A current to the parameter control range, and then start feeding; when it is higher than 70g/L, add regeneration solution or water to reduce copper ions; When an abnormality occurs in a certain part of the system, the corresponding "automatic" switch should be stopped urgently (in case of emergency, the "emergency stop switch" should be pressed immediately).

电解槽电解维护及出铜:Electrolytic cell maintenance and copper output:

电解开缸Electrolysis open cylinder

将电解槽方铜、钛光板铜条接触点用1%的稀硫酸擦洗干净,防止导电不良及发热;放入钛光板,放入时检查钛光板板面有无氧化(发黑发暗),将氧化处用钢丝刷轮打磨掉,拧紧钛光板与铜排的螺丝,并检查钛光板是否垂直向下,有偏移时需绞正铜条折弯弧度;开启废液添加管道球阀及泵浦,添加电解槽约1/4—1/3体积的量后,关闭废液泵,添加再生液或水补足液位(添加药液过程中开启阴极循环泵将阴极室药液抽入电解槽,注意阴极室液位防止循环泵抽空);开启阴极循环泵,添加酸性度铜光亮剂;开启尾气吸收设备后,再开启整流器,先以1000—1500A电解1—2H,保证底铜与阴极板结合好,分析电解槽内铜离子含量,再根据铜离子浓度调节电流,并用钳表测量电流是否均匀(当电流不均时清理钛板与方铜接触点);Scrub the contact points of the square copper of the electrolytic cell and the copper strip of the titanium light plate with 1% dilute sulfuric acid to prevent poor conductivity and heat; put the titanium light plate, and check whether the surface of the titanium light plate is oxidized (black and dark). Use a wire brush wheel to polish off the oxidized area, tighten the screws of the titanium light plate and the copper bar, and check whether the titanium light plate is vertically downward. If there is any deviation, it is necessary to twist the bending radian of the copper strip; open the ball valve and pump of the waste liquid adding pipeline. , after adding about 1/4-1/3 volume of the electrolytic cell, turn off the waste liquid pump, add regeneration liquid or water to make up the liquid level (during the process of adding liquid medicine, turn on the cathode circulation pump to pump the liquid medicine in the cathode chamber into the electrolytic cell, Pay attention to the liquid level of the cathode chamber to prevent the circulating pump from being evacuated); turn on the cathode circulating pump, and add acidity copper brightener; after turning on the exhaust gas absorption equipment, turn on the rectifier, first electrolyze at 1000-1500A for 1-2H, to ensure that the bottom copper is combined with the cathode plate Well, analyze the copper ion content in the electrolytic cell, then adjust the current according to the copper ion concentration, and use a clamp meter to measure whether the current is uniform (clean the contact point between the titanium plate and the square copper when the current is uneven);

电解过程中维护Maintenance during electrolysis

电解过程中阳极室不断有再生蚀刻液流出,随时注意阴极室液位,防止阴极循环泵抽空,液位低时开启再生液添加泵补加液位;每四个小时在阴极循环缸中取样分析一次铜离子含量,并根据铜子调节电流,正常电解过程中将铜离子含量控制在30—50g/L,当铜离子少于30g/L时,补加废液;每班将抽取一块铜板,检查铜板表面结铜状况,若铜板表面成粉,电流控制过高;铜板表面长铜刺严重,加大镀铜添加剂量;电解一天后,每班必须用PP棍棒将阴极板上铜刺敲掉,以免铜刺顶穿阳极隔膜或导致阴阳极短路;每班将电解过程中的分析及检测数据作好记录,每批阴极板电解4—7天,每片铜板重10—15KG,即可出铜;During the electrolysis process, regenerative etching solution continuously flows out of the anode chamber. Pay attention to the liquid level of the cathode chamber at any time to prevent the cathode circulating pump from being evacuated. When the liquid level is low, turn on the regeneration liquid adding pump to replenish the liquid level; take samples in the cathode circulating cylinder every four hours for analysis The copper ion content at one time, and the current is adjusted according to the copper ions. During the normal electrolysis process, the copper ion content is controlled at 30-50g/L. When the copper ion is less than 30g/L, the waste liquid will be added; a copper plate will be extracted for each shift to check If the surface of the copper plate is powdered, the current control is too high; the copper thorns on the surface of the copper plate are serious, and the amount of copper plating additives should be increased; after one day of electrolysis, the copper thorns on the cathode plate must be knocked off with PP sticks in each shift. In order to avoid copper thorns piercing through the anode diaphragm or causing short circuit between the cathode and anode; the analysis and testing data during the electrolysis process are recorded in each shift, each batch of cathode plates is electrolyzed for 4-7 days, and each copper plate weighs 10-15KG, and copper can be produced. ;

电解出铜electrolytic copper

出铜前一天需停止添加废液,将现有的药液铜离子降低至5g/L以下,以便于排放至废水站处理,防止蚀刻药水膨胀,在铜含量电解降低时,注意调节电流;当阴极室铜离子低于5g/L时,关闭阴极循环泵,将电流调至500A或关闭整流器,通过排药管将电解槽内蚀刻液排至再生液桶或污水处理站(药水排至一半时必须关闭整流器);打开电解槽盖用水将阴极板和阳极盒冲洗一次,防止产生大量盐酸烟雾;取下阴极板,将阴极板两面铜板剥离,放到洗铜缸中浸泡一天;将洗铜缸中铜板捞出,整齐垒放在卡板上,将水沥干后过称。One day before copper production, it is necessary to stop adding waste liquid, and reduce the copper ions in the existing liquid medicine to less than 5g/L, so as to facilitate the discharge to the waste water station and prevent the expansion of the etching liquid. When the copper content is reduced by electrolysis, pay attention to adjusting the current; When the copper ion in the cathode chamber is lower than 5g/L, turn off the cathode circulating pump, adjust the current to 500A or turn off the rectifier, and discharge the etching solution in the electrolytic cell to the regeneration liquid barrel or sewage treatment station through the medicine discharge pipe (when the medicine is discharged to half The rectifier must be closed); open the electrolytic cell cover and rinse the cathode plate and anode box with water once to prevent the generation of a large amount of hydrochloric acid fumes; remove the cathode plate, peel off the copper plates on both sides of the cathode plate, and put them in a copper washing tank for one day; The middle copper plate is taken out, placed neatly on the card board, and the water is drained and weighed.

铁水吸收缸开缸及更换:Opening and replacement of molten iron absorption tank:

将溶铁缸、铁水吸收缸清洁干净;Clean the molten iron tank and molten iron absorption tank;

新开线的运行点需用铁泡制FeCl2溶液:溶铁缸中加水1/2,加入铁及盐酸,盐酸控制在1-2N的浓度,不断补加铁至溶铁缸,保持溶铁缸中一直存有铁,泡制约3-4天,溶液中Fe2+含量20—50g/L即可;The operating point of the newly opened line needs to use iron to make FeCl2 solution: add 1/2 of water to the iron-dissolving tank, add iron and hydrochloric acid, and control the concentration of hydrochloric acid at 1-2N, and continuously add iron to the iron-dissolving tank to keep the iron-dissolving tank There is always iron in the solution, and it takes about 3-4 days to soak, and the Fe2+ content in the solution is 20-50g/L;

将铁吸缸中加2/3的水,将溶铁缸的溶液与铁吸收缸循环,液位下降时补加水及盐酸,酸度控制在0.3-0.8N浓度;Add 2/3 of water to the iron suction cylinder, circulate the solution in the iron melting cylinder and the iron absorption cylinder, add water and hydrochloric acid when the liquid level drops, and control the acidity to 0.3-0.8N concentration;

开启铁吸收缸射流泵,再开启电解槽,铁水刚开缸时应以小电流电解,再逐渐加大电流,随时注意检测尾气是否处理达标;Turn on the jet pump of the iron absorption cylinder, and then turn on the electrolytic tank. When the molten iron is first opened, the current should be electrolyzed with a small current, and then the current should be gradually increased. Pay attention to check whether the exhaust gas is treated up to the standard at any time;

铁水循环过程中注意补加铁(溶铁缸中要始终保持有铁)和盐酸(酸度控制在0.3-0.8),当比重达到1.5时,需对铁水进行更换。In the process of molten iron circulation, pay attention to adding iron (iron should always be kept in the molten iron tank) and hydrochloric acid (acidity should be controlled at 0.3-0.8). When the specific gravity reaches 1.5, the molten iron needs to be replaced.

铁水洗涤液更换:铁水比重达到1.5时,将铁水洗涤液排出80%,再按7.1至7.5的步骤配制,注意铁水需排入环保池或专用储桶。Replacement of molten iron washing liquid: When the specific gravity of molten iron reaches 1.5, discharge 80% of the molten iron washing liquid, and then prepare according to the steps of 7.1 to 7.5. Note that the molten iron needs to be discharged into the environmental protection pool or special storage bucket.

实施例1:Example 1:

本实施例酸性氯化铜蚀刻液铜回收再生系统包括蚀刻液再生系统以及位于蚀刻液再生系统下游的废气处理系统,还包括铁水洗涤液处理系统,蚀刻液再生系统包括依次连接的蚀刻生产线、废液储存桶、电解槽、再生液储存桶,再生液储存桶的下游与蚀刻生产线连接,电解槽的阳极区与溶解吸收缸连通、射流装置、蚀刻生产线依次连通;The acid copper chloride etching solution copper recovery and regeneration system in this embodiment includes an etching solution regeneration system and a waste gas treatment system located downstream of the etching solution regeneration system, and also includes a molten iron washing solution treatment system. The etching solution regeneration system includes sequentially connected etching production line, waste gas treatment system Liquid storage tank, electrolytic cell, regeneration liquid storage tank, the downstream of regeneration liquid storage tank is connected with the etching production line, the anode area of the electrolytic cell is connected with the dissolution absorption tank, the jet device and the etching production line are connected in turn;

铁水洗涤液处理系统包括依次连接的溶铁缸、铁水吸收缸、铁水洗涤塔;The molten iron washing liquid treatment system includes a molten iron tank, a molten iron absorption tank, and a molten iron washing tower connected in sequence;

蚀刻生产线上具有环境抽风管,环境抽风管通过管道与废气处理系统连接,The etching production line has an environmental exhaust pipe, which is connected to the exhaust gas treatment system through a pipeline.

废气处理系统包括依次连接的溶解吸收缸、铁水吸收缸、铁水洗涤塔、碱液吸收塔、排气口,废气处理系统上游分别与电解槽阳极区、电解槽阴极区、环境抽风管连接,电解槽阳极区与溶解吸收缸连接,(电解槽阳极区的气体通过管道依次进入溶解吸收缸、铁水吸收缸、铁水洗涤塔、碱液吸收塔、排气口,完成废气处理);电解槽阴极区与铁水洗涤塔连接(电解槽阴极区的气体通过管道依次进入铁水洗涤塔、碱液吸收塔、排气口,完成废气处理);环境抽风管与碱液吸收塔连接;The waste gas treatment system includes a dissolving absorption cylinder, a molten iron absorption cylinder, a molten iron washing tower, an alkali liquor absorption tower, and an exhaust port, which are connected in sequence. The anode area of the electrolytic cell is connected to the dissolving absorption cylinder, (the gas in the anode area of the electrolytic cell enters the dissolving absorption cylinder, the molten iron absorption cylinder, the molten iron washing tower, the lye absorption tower, and the exhaust port in turn through the pipeline to complete the waste gas treatment); the cathode of the electrolytic cell The area is connected with the molten iron washing tower (the gas in the cathode area of the electrolytic cell enters the molten iron washing tower, the lye absorption tower, and the exhaust port in turn through the pipeline to complete the waste gas treatment); the environmental exhaust pipe is connected with the lye absorption tower;

本实施例酸性氯化铜蚀刻液铜的回收再生方法包括蚀刻液再生、氯气处理、铁水洗涤液处理、废气处理;所述蚀刻液再生为:将蚀刻废液,引入电解槽中作为电解液进行电解,在电解作用下,电解液进行电解时,阴极板上产生金属铜,阳极板上生成氯气,蚀刻废液中铜离子在阴极被还原为铜粉单质而使铜离子浓度降低,同时在阳极强氧化性产物氯气的氧化作用下,ORP升高,使得蚀刻废液再生达到有效蚀刻液标准,进而将再生的蚀刻液引入到蚀刻生产线上,循环使用。The method for recovering and regenerating copper in the acid cupric chloride etching solution in this embodiment includes etching solution regeneration, chlorine gas treatment, molten iron washing solution treatment, and waste gas treatment; the etching solution regeneration is as follows: the etching waste solution is introduced into an electrolytic cell as an electrolyte solution for carrying out Electrolysis, under the action of electrolysis, when the electrolyte is electrolyzed, metallic copper is generated on the cathode plate, and chlorine gas is generated on the anode plate. Under the oxidation of the extremely strong oxidizing product chlorine gas, the ORP increases, so that the regeneration of the etching waste liquid reaches the standard of the effective etching solution, and then the regenerated etching solution is introduced into the etching production line and recycled.

电解槽阴极区每四个小时取样分析一次铜离子含量,正常电解过程中将铜离子含量控制在50-70g/L,所述电解槽的电解电流为2400-3000A,电解槽阴极区电解液的铜离子质量浓度始终<阳极区电解液的铜离子质量浓度;电解槽的内部设有电解隔膜;The content of copper ions in the cathode area of the electrolytic cell is sampled and analyzed once every four hours. During the normal electrolysis process, the content of copper ions is controlled at 50-70 g/L. The electrolytic current of the electrolytic cell is 2400-3000 A. The mass concentration of copper ions is always < the mass concentration of copper ions in the electrolyte in the anode area; the electrolytic cell is provided with an electrolytic diaphragm;

氯气处理为:阳极室产生的氧化性气体氯气进入溶解吸收缸,再经射流装置回用至蚀刻生产线,以此达到循环再生;铁水洗涤液处理流程依次为:溶铁缸-铁水吸收缸-铁水洗涤塔,所述溶铁缸内含有二氯化铁、单质铁、氯化氢;所述铁水吸收缸内为含有杂质的二氯化铁;所述铁水洗涤塔内为纯净的二氯化铁;废气处理流程为:电解槽阳极气体-溶解吸收缸-铁水吸收缸-铁水洗涤塔-碱液洗涤塔-排放;电解槽阴极气体-铁水吸收缸-铁水洗涤塔-碱液洗涤塔-排放;环境抽风管-碱液洗涤塔-排放。The chlorine treatment is as follows: the oxidizing gas chlorine generated in the anode chamber enters the dissolution and absorption tank, and then is reused to the etching production line through the jet device, so as to achieve cyclic regeneration; the treatment process of the molten iron washing liquid is as follows: molten iron tank - molten iron absorption tank - molten iron The washing tower contains ferric dichloride, elemental iron and hydrogen chloride in the molten iron cylinder; the iron dichloride containing impurities is in the molten iron absorption cylinder; the pure iron dichloride is in the molten iron washing tower; the waste gas is The treatment process is: electrolytic cell anode gas-dissolution absorption tank-hot metal absorption tank-hot metal washing tower-alkali washing tower-discharge; electrolytic cell cathode gas-hot metal absorption tank-hot metal washing tower-alkali washing tower-discharge; environmental pumping Duct - lye scrubber - discharge.

实施例2:Example 2:

本实施例酸性氯化铜蚀刻液铜回收再生系统包括蚀刻液再生系统以及位于蚀刻液再生系统下游的废气处理系统,还包括铁水洗涤液处理系统,蚀刻液再生系统包括依次连接的蚀刻生产线、废液储存桶、电解槽、再生液储存桶,再生液储存桶的下游与蚀刻生产线连接,电解槽的阳极区与溶解吸收缸连通、射流装置、蚀刻生产线依次连通;The acid copper chloride etching solution copper recovery and regeneration system in this embodiment includes an etching solution regeneration system and a waste gas treatment system located downstream of the etching solution regeneration system, and also includes a molten iron washing solution treatment system. The etching solution regeneration system includes sequentially connected etching production line, waste gas treatment system Liquid storage tank, electrolytic cell, regeneration liquid storage tank, the downstream of regeneration liquid storage tank is connected with the etching production line, the anode area of the electrolytic cell is connected with the dissolution absorption tank, the jet device and the etching production line are connected in turn;

铁水洗涤液处理系统包括依次连接的溶铁缸、铁水吸收缸、铁水洗涤塔;The molten iron washing liquid treatment system includes a molten iron tank, a molten iron absorption tank, and a molten iron washing tower connected in sequence;

蚀刻生产线上具有环境抽风管,环境抽风管通过管道与废气处理系统连接,The etching production line has an environmental exhaust pipe, which is connected to the exhaust gas treatment system through a pipeline.

废气处理系统包括依次连接的溶解吸收缸、铁水吸收缸、铁水洗涤塔、碱液吸收塔、排气口,废气处理系统上游分别与电解槽阳极区、电解槽阴极区、环境抽风管连接,电解槽阳极区与溶解吸收缸连接,(电解槽阳极区的气体通过管道依次进入溶解吸收缸、铁水吸收缸、铁水洗涤塔、碱液吸收塔、排气口,完成废气处理);电解槽阴极区与铁水洗涤塔连接(电解槽阴极区的气体通过管道依次进入铁水洗涤塔、碱液吸收塔、排气口,完成废气处理);环境抽风管与碱液吸收塔连接;The waste gas treatment system includes a dissolving absorption cylinder, a molten iron absorption cylinder, a molten iron washing tower, an alkali liquor absorption tower, and an exhaust port, which are connected in sequence. The anode area of the electrolytic cell is connected to the dissolving absorption cylinder, (the gas in the anode area of the electrolytic cell enters the dissolving absorption cylinder, the molten iron absorption cylinder, the molten iron washing tower, the lye absorption tower, and the exhaust port in turn through the pipeline to complete the waste gas treatment); the cathode of the electrolytic cell The area is connected with the molten iron washing tower (the gas in the cathode area of the electrolytic cell enters the molten iron washing tower, the lye absorption tower, and the exhaust port in turn through the pipeline to complete the waste gas treatment); the environmental exhaust pipe is connected with the lye absorption tower;

本实施例酸性氯化铜蚀刻液铜的回收再生方法包括蚀刻液再生、氯气处理、铁水洗涤液处理、废气处理;所述蚀刻液再生为:将蚀刻废液,引入电解槽中作为电解液进行电解,在电解作用下,电解液进行电解时,阴极板上产生金属铜,阳极板上生成氯气,蚀刻废液中铜离子在阴极被还原为铜粉单质而使铜离子浓度降低,同时在阳极强氧化性产物氯气的氧化作用下,ORP升高,使得蚀刻废液再生达到有效蚀刻液标准,进而将再生的蚀刻液引入到蚀刻生产线上,循环使用。The method for recovering and regenerating copper in the acid cupric chloride etching solution in this embodiment includes etching solution regeneration, chlorine gas treatment, molten iron washing solution treatment, and waste gas treatment; the etching solution regeneration is as follows: the etching waste solution is introduced into an electrolytic cell as an electrolyte solution for carrying out Electrolysis, under the action of electrolysis, when the electrolyte is electrolyzed, metallic copper is generated on the cathode plate, and chlorine gas is generated on the anode plate. Under the oxidation of the extremely strong oxidizing product chlorine gas, the ORP increases, so that the regeneration of the etching waste liquid reaches the standard of the effective etching solution, and then the regenerated etching solution is introduced into the etching production line and recycled.

电解槽阴极区每四个小时取样分析一次铜离子含量,正常电解过程中将铜离子含量控制在30-50g/L,所述电解槽的电解电流为1800-2400A,电解槽阴极区电解液的铜离子质量浓度始终<阳极区电解液的铜离子质量浓度;电解槽的内部设有电解隔膜;The content of copper ions in the cathode area of the electrolytic cell is sampled and analyzed once every four hours. During the normal electrolysis process, the content of copper ions is controlled at 30-50 g/L. The electrolytic current of the electrolytic cell is 1800-2400 A. The mass concentration of copper ions is always < the mass concentration of copper ions in the electrolyte in the anode area; the electrolytic cell is provided with an electrolytic diaphragm;

氯气处理为:阳极室产生的氧化性气体氯气进入溶解吸收缸,再经射流装置回用至蚀刻生产线,以此达到循环再生;铁水洗涤液处理流程依次为:溶铁缸-铁水吸收缸-铁水洗涤塔,所述溶铁缸内含有二氯化铁、单质铁、氯化氢;所述铁水吸收缸内为含有杂质的二氯化铁;所述铁水洗涤塔内为纯净的二氯化铁;废气处理流程为:电解槽阳极气体-溶解吸收缸-铁水吸收缸-铁水洗涤塔-碱液洗涤塔-排放;电解槽阴极气体-铁水吸收缸-铁水洗涤塔-碱液洗涤塔-排放;环境抽风管-碱液洗涤塔-排放。The chlorine treatment is as follows: the oxidizing gas chlorine generated in the anode chamber enters the dissolution and absorption tank, and then is reused to the etching production line through the jet device, so as to achieve cyclic regeneration; the treatment process of the molten iron washing liquid is as follows: molten iron tank - molten iron absorption tank - molten iron The washing tower contains ferric dichloride, elemental iron and hydrogen chloride in the molten iron cylinder; the iron dichloride containing impurities is in the molten iron absorption cylinder; the pure iron dichloride is in the molten iron washing tower; the waste gas is The treatment process is: electrolytic cell anode gas-dissolution absorption tank-hot metal absorption tank-hot metal washing tower-alkali washing tower-discharge; electrolytic cell cathode gas-hot metal absorption tank-hot metal washing tower-alkali washing tower-discharge; environmental pumping Duct - lye scrubber - discharge.

实施例3:Example 3:

本实施例酸性氯化铜蚀刻液铜回收再生系统包括蚀刻液再生系统以及位于蚀刻液再生系统下游的废气处理系统,还包括铁水洗涤液处理系统,蚀刻液再生系统包括依次连接的蚀刻生产线、废液储存桶、电解槽、再生液储存桶,再生液储存桶的下游与蚀刻生产线连接,电解槽的阳极区与溶解吸收缸连通、射流装置、蚀刻生产线依次连通;The acid copper chloride etching solution copper recovery and regeneration system in this embodiment includes an etching solution regeneration system and a waste gas treatment system located downstream of the etching solution regeneration system, and also includes a molten iron washing solution treatment system. The etching solution regeneration system includes sequentially connected etching production line, waste gas treatment system Liquid storage tank, electrolytic cell, regeneration liquid storage tank, the downstream of regeneration liquid storage tank is connected with the etching production line, the anode area of the electrolytic cell is connected with the dissolution absorption tank, the jet device and the etching production line are connected in turn;

铁水洗涤液处理系统包括依次连接的溶铁缸、铁水吸收缸、铁水洗涤塔;The molten iron washing liquid treatment system includes a molten iron tank, a molten iron absorption tank, and a molten iron washing tower connected in sequence;

蚀刻生产线上具有环境抽风管,环境抽风管通过管道与废气处理系统连接,The etching production line has an environmental exhaust pipe, which is connected to the exhaust gas treatment system through a pipeline.

废气处理系统包括依次连接的溶解吸收缸、铁水吸收缸、铁水洗涤塔、碱液吸收塔、排气口,废气处理系统上游分别与电解槽阳极区、电解槽阴极区、环境抽风管连接,电解槽阳极区与溶解吸收缸连接,(电解槽阳极区的气体通过管道依次进入溶解吸收缸、铁水吸收缸、铁水洗涤塔、碱液吸收塔、排气口,完成废气处理);电解槽阴极区与铁水洗涤塔连接(电解槽阴极区的气体通过管道依次进入铁水洗涤塔、碱液吸收塔、排气口,完成废气处理);环境抽风管与碱液吸收塔连接;The waste gas treatment system includes a dissolving absorption cylinder, a molten iron absorption cylinder, a molten iron washing tower, an alkali liquor absorption tower, and an exhaust port, which are connected in sequence. The anode area of the electrolytic cell is connected to the dissolving absorption cylinder, (the gas in the anode area of the electrolytic cell enters the dissolving absorption cylinder, the molten iron absorption cylinder, the molten iron washing tower, the lye absorption tower, and the exhaust port in turn through the pipeline to complete the waste gas treatment); the cathode of the electrolytic cell The area is connected with the molten iron washing tower (the gas in the cathode area of the electrolytic cell enters the molten iron washing tower, the lye absorption tower, and the exhaust port in turn through the pipeline to complete the waste gas treatment); the environmental exhaust pipe is connected with the lye absorption tower;

本实施例酸性氯化铜蚀刻液铜的回收再生方法包括蚀刻液再生、氯气处理、铁水洗涤液处理、废气处理;所述蚀刻液再生为:将蚀刻废液,引入电解槽中作为电解液进行电解,在电解作用下,电解液进行电解时,阴极板上产生金属铜,阳极板上生成氯气,蚀刻废液中铜离子在阴极被还原为铜粉单质而使铜离子浓度降低,同时在阳极强氧化性产物氯气的氧化作用下,ORP升高,使得蚀刻废液再生达到有效蚀刻液标准,进而将再生的蚀刻液引入到蚀刻生产线上,循环使用。The method for recovering and regenerating copper in the acid cupric chloride etching solution in this embodiment includes etching solution regeneration, chlorine gas treatment, molten iron washing solution treatment, and waste gas treatment; the etching solution regeneration is as follows: the etching waste solution is introduced into an electrolytic cell as an electrolyte solution for carrying out Electrolysis, under the action of electrolysis, when the electrolyte is electrolyzed, metallic copper is generated on the cathode plate, and chlorine gas is generated on the anode plate. Under the oxidation of the extremely strong oxidizing product chlorine gas, the ORP increases, so that the regeneration of the etching waste liquid reaches the standard of the effective etching solution, and then the regenerated etching solution is introduced into the etching production line and recycled.

电解槽阴极区每四个小时取样分析一次铜离子含量,正常电解过程中将铜离子含量控制在15-30g/L,所述电解槽的电解电流为1000-1800A,电解槽阴极区电解液的铜离子质量浓度始终<阳极区电解液的铜离子质量浓度;电解槽的内部设有电解隔膜;The content of copper ions in the cathode area of the electrolytic cell is sampled and analyzed once every four hours. During the normal electrolysis process, the content of copper ions is controlled at 15-30 g/L. The electrolytic current of the electrolytic cell is 1000-1800 A. The mass concentration of copper ions is always < the mass concentration of copper ions in the electrolyte in the anode area; the electrolytic cell is provided with an electrolytic diaphragm;

氯气处理为:阳极室产生的氧化性气体氯气进入溶解吸收缸,再经射流装置回用至蚀刻生产线,以此达到循环再生;铁水洗涤液处理流程依次为:溶铁缸-铁水吸收缸-铁水洗涤塔,所述溶铁缸内含有二氯化铁、单质铁、氯化氢;所述铁水吸收缸内为含有杂质的二氯化铁;所述铁水洗涤塔内为纯净的二氯化铁;废气处理流程为:电解槽阳极气体-溶解吸收缸-铁水吸收缸-铁水洗涤塔-碱液洗涤塔-排放;电解槽阴极气体-铁水吸收缸-铁水洗涤塔-碱液洗涤塔-排放;环境抽风管-碱液洗涤塔-排放。The chlorine treatment is as follows: the oxidizing gas chlorine generated in the anode chamber enters the dissolution and absorption tank, and then is reused to the etching production line through the jet device, so as to achieve cyclic regeneration; the treatment process of the molten iron washing liquid is as follows: molten iron tank - molten iron absorption tank - molten iron The washing tower contains ferric dichloride, elemental iron and hydrogen chloride in the molten iron cylinder; the iron dichloride containing impurities is in the molten iron absorption cylinder; the pure iron dichloride is in the molten iron washing tower; the waste gas is The treatment process is: electrolytic cell anode gas-dissolution absorption tank-hot metal absorption tank-hot metal washing tower-alkali washing tower-discharge; electrolytic cell cathode gas-hot metal absorption tank-hot metal washing tower-alkali washing tower-discharge; environmental pumping Duct - lye scrubber - discharge.

需要说明的是,以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be used for The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (8)

1. The system for recycling the copper in the acidic copper chloride etching solution is characterized by comprising an etching solution recycling system, a waste gas treatment system and a molten iron washing solution treatment system, wherein the waste gas treatment system is positioned at the downstream of the etching solution recycling system;
the molten iron washing liquid treatment system comprises an iron dissolving cylinder, a molten iron absorption cylinder and a molten iron washing tower which are connected in sequence; wherein, the molten iron washing liquid treatment process comprises the following steps in sequence: the method comprises the following steps of (1) dissolving an iron cylinder, a molten iron absorption cylinder and a molten iron washing tower, wherein the dissolving iron cylinder contains iron dichloride, simple substance iron and hydrogen chloride; iron dichloride containing impurities is filled in the molten iron absorption cylinder; pure iron dichloride is filled in the molten iron washing tower;
the etching production line is provided with an environment exhaust pipe which is connected with the waste gas treatment system through a pipeline,
the waste gas treatment system is including the dissolution absorption jar, molten iron scrubbing tower, alkali lye absorption tower, the gas vent that connect gradually, the upper reaches of waste gas treatment system is connected with electrolysis trough anode region, electrolysis trough cathode region, environment exhaust column respectively, electrolysis trough anode region with the dissolution absorption jar is connected, electrolysis trough cathode region with the molten iron scrubbing tower is connected, the environment exhaust column with the alkali lye absorption tower is connected.
2. The method for recycling the copper in the acidic copper chloride etching solution according to claim 1, wherein the recycling method comprises etching solution recycling, chlorine treatment, molten iron washing solution treatment, and waste gas treatment; the regeneration of the etching solution is as follows: the etching waste liquid is introduced into an electrolytic tank to be used as electrolyte for electrolysis, under the electrolysis action, when the electrolyte is electrolyzed, metal copper is generated on a cathode plate, chlorine gas is generated on an anode plate, copper ions in the etching waste liquid are reduced into copper powder simple substance at a cathode, so that the concentration of the copper ions is reduced, and simultaneously, under the oxidation action of the anode strong oxidation product chlorine gas, ORP is increased, so that the regeneration of the etching waste liquid reaches the standard of effective etching liquid, and the regenerated etching liquid is introduced into an etching production line for recycling.
3. The recycling method as claimed in claim 2, wherein the copper ion content in the cathode region of the electrolytic cell is controlled to be 30-70g/L, the electrolytic current of the electrolytic cell is 1000-3000A, and the copper ion mass concentration of the electrolyte in the cathode region of the electrolytic cell is always less than that of the electrolyte in the anode region.
4. The recovery regeneration method as claimed in claim 3, wherein the cathode region of the electrolytic cell is sampled and analyzed once every four hours for copper ion content, the copper ion content is controlled to be 30-50g/L in the normal electrolysis process, the electrolysis current of the electrolytic cell is 1800-2400A, and when the copper ion content is less than 30g/L, the etching waste liquid is supplemented.
5. The recycling method according to claim 2, characterized in that: an electrolytic diaphragm is arranged in the electrolytic cell.
6. The recovery regeneration process of claim 2, wherein the chlorine treatment is: oxidizing gas chlorine generated by the anode chamber enters a dissolution absorption cylinder and is recycled to an etching production line through a jet device, so that cyclic regeneration is achieved.
7. The recycling and regenerating method according to claim 2, characterized in that the molten iron washing liquid treatment process comprises the following steps in sequence: the method comprises the following steps of (1) dissolving an iron cylinder, a molten iron absorption cylinder and a molten iron washing tower, wherein the dissolving iron cylinder contains iron dichloride, simple substance iron and hydrogen chloride; iron dichloride containing impurities is filled in the molten iron absorption cylinder; pure iron dichloride is filled in the molten iron washing tower.
8. The recovery and regeneration method according to claim 2, wherein the off-gas treatment process is: the method comprises the following steps of (1) discharging anode gas of an electrolytic cell, a dissolution absorption cylinder, a molten iron washing tower, an alkali liquor washing tower; electrolytic bath cathode gas-molten iron absorption cylinder-molten iron washing tower-alkali liquor washing tower-discharging; an environmental exhaust pipe, an alkali liquor washing tower and discharge.
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