CN109128810A - The assembly equipment of rotating disc type button switch conducting system - Google Patents
The assembly equipment of rotating disc type button switch conducting system Download PDFInfo
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- CN109128810A CN109128810A CN201811029595.8A CN201811029595A CN109128810A CN 109128810 A CN109128810 A CN 109128810A CN 201811029595 A CN201811029595 A CN 201811029595A CN 109128810 A CN109128810 A CN 109128810A
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- 239000000463 material Substances 0.000 claims abstract description 78
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000000429 assembly Methods 0.000 claims abstract description 13
- 230000000712 assembly Effects 0.000 claims abstract description 12
- 238000005452 bending Methods 0.000 claims description 37
- 238000010079 rubber tapping Methods 0.000 claims description 23
- 238000007664 blowing Methods 0.000 claims description 15
- 239000002689 soil Substances 0.000 claims description 9
- 239000003638 chemical reducing agent Substances 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 7
- 239000011230 binding agent Substances 0.000 claims description 5
- 238000010408 sweeping Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000035611 feeding Effects 0.000 description 42
- 238000010586 diagram Methods 0.000 description 16
- 238000003825 pressing Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 230000009977 dual effect Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000005611 electricity Effects 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 238000011112 process operation Methods 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
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- 230000000903 blocking effect Effects 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
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- 238000011160 research Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/06—Bending rods, profiles, or tubes in press brakes or between rams and anvils or abutments; Pliers with forming dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a kind of assembly equipments of rotating disc type button switch conducting system, including turntable is provided on table top one, and disk upper surface has been uniformly arranged along the circumference eight stations, and each station is equipped with one group of lock-bit fixture;Turntable is provided with each executing agency, including housing feed mechanism, a pair of of identification sensor, lower contact sub-material feeding and lock screw mechanism, lower contact foldable component, upper contact sub-material feeding and lock screw mechanism, upper contact foldable component, a pair of of position sensor and discharge component on table top one;Housing feed mechanism includes three sets of housing loading assemblies, a set of step feeding component, and the outlet end of every set housing loading assemblies is docked with the input end of a set of step feeding component.The device of the invention, lock screw assembly accuracy is good, high degree of automation, and homogeneity of product is high.
Description
Technical field
The invention belongs to automated production equipment technical fields, are related to a kind of assembly of rotating disc type button switch conducting system
Equipment.
Background technique
Instruction button of leaking electricity is exactly lock function there are also a function other than instruction, prevents the maloperation in electric leakage, normally
It must be resetted with eletric button, test button is leak current fault to occur in analog line whether carry out detection switch normal, presses examination
Button is tested, switch must act, and ordinary circumstance should be tested once January, and being broken will replace.Therefore electric leakage electrical appliance button is one
The widely used electric component of kind.
The assembling mode of existing electric leakage electrical appliance button, generally by manually by upper contact, lower contact assembled by hand in cover
In shell, then manual lock screw, then upper contact, lower contact are distinguished into bending to defined height with hand.This handwork side
The production efficiency of formula is low, and manual bending angle is consistent with highly cannot be guaranteed, causes the performance of button and function insufficient, to electric leakage
The safety belt of electric appliance carrys out certain hidden danger.(present invention will in the research process of automated production mode for domestic and international production firm
Assembling, lock screw, bending process are referred to as assembly), it mainly faces following problems and is difficult to solve:
1) contact and lower contact are the sheffield plates that thickness is less than 0.3mm on, and upper contact is big contact, lower contact is small
Contact (lower contact is designed to arc-shaped for the characteristic of contact), two kinds of contacts are discharged using existing vibrating ordering, and contact is easy
Superposition causes blocking, and high failure rate, discharge one piece of multiple contacts discharging, and contact is that arrow gauge thin shape is complicated, and contact is light-weight, difficult
To realize one-to-one automatic charging.
2) contact is locked with lower contact using tapping screw on, and when locking screw and when feeding is transported in crawl, upper contact is under
Contact is not easy to position, and is also easy to produce rotary shifted and spring and loses, and upper contact is easy dislocation and deformation after fixing with lower contact,
Rework rate is high.
3) contact and lower contact are fixed on housing on, and different size housing size difference is larger, what manual mode used
Simple clamp can not compatible many kinds of specification assembly.
4) since the size of low-voltage leakage electric appliance limits, push-button design is very compact, and causing can not be using fixture bending, by hand
Bending quality pass rate is low, makes 5-6 per minute only, and assembly qualified rate 90% leads to the electrical appliance button job insecurity that leaks electricity, can
Poor by property, assembling quality fluctuation is big.
It is retrieved up to the present, is not had a kind of successfully automatic assembling apparatus of electric leakage electrical appliance button switch also, do not have also
There are the application and patent application of the full-automatic assembly equipment assembled for electric leakage electrical appliance button switch contact and housing and screw.
Summary of the invention
The present invention provides a kind of assembly equipments of rotating disc type button switch conducting system, solve and exist in the prior art
Assemble the problem that bad, product quality is low, production efficiency is not high and the degree of automation is low.
The technical scheme is that a kind of assembly equipment of rotating disc type button switch conducting system, is included in table top one
On be provided with turntable, disk upper surface has been uniformly arranged along the circumference eight stations, and each station is equipped with one group of lock-bit fixture;?
Turntable is provided with each executing agency, including housing feed mechanism, a pair of of identification sensor, lower contact sub-material on table top one
Feeding and lock screw mechanism, lower contact foldable component, upper contact sub-material feeding and lock screw mechanism, upper contact foldable component, one
To position sensor and discharge component;
The turntable and divider is drivingly connected, and divider is provided with the driving motor of oneself, turntable, divider and drive
Dynamic motor is collectively referred to as turntable assembly.
The assembly equipment of rotating disc type button switch conducting system of the invention, feature further include:
The housing feed mechanism includes three sets of housing loading assemblies, a set of step feeding component and four feeding machinery
Hand, three sets of housing loading assemblies are arranged on table top two, and a set of step feeding component and four feeding manipulators are arranged in platform
On face three, every set housing loading assemblies pass through the input end pair of corresponding a feeding manipulator and step feeding component
It connects, the outlet end of step feeding component is corresponding with the lock-bit fixture on turntable by the 4th feeding manipulator.
The structure of the lock-bit fixture is, including the linear guide being radially fixed on turntable, sets in linear guide
It is equipped with sliding block, fixed plate one is installed on sliding block, fixed plate one is fixedly connected with link rod plate, the piston rod of link rod plate and cylinder one
Transmission connection, the cylinder body of cylinder one are fixed on turntable;Locating piece two and locating piece one, locating piece are equipped in fixed plate one side by side
Interior four square groove of two shapes and a housing and b housing coincide, and interior four square groove of one shape of locating piece and c housing coincide.
The structure of the upper contact sub-material feeding and lock screw mechanism is to walk material tube line drawing by the spiral of upper contact and state,
Including sub-material component of upper contact sort sections, upper contact, the secondary sub-material component of upper contact, upper touching being mounted on table top four
Mortice lock screw assembly;
The structure of upper contact sort sections is, including charging tray one, and it is multiple that the spiral in charging tray one erects the setting of track outer
Air-blowing valve and notch, one delivery outlet of charging tray are docked with U-shaped rail input port, and U-shaped rail setting is on directly vibration support;It is erect in spiral straight
Road outlet is again provided with other air-blowing valve with U-shaped rail junction;
There are six rotation station, U-shaped rail outlet and sub-material components of upper contact for the sub-material component setting of upper contact
Feed rotation station docking, the discharging rotation station and upper contact secondary sub-material component front end double suction of sub-material component of upper contact
Head face.
The structure of sub-material component of upper contact is to be provided with six stations on the bracket eight among table top four and follow
The divider two of ring is equipped with rotating disc on divider two, is circumferentially opened on rotating disc there are six opening, installs in each opening
There is a lock-bit seat, rotating disc outer, corresponding six rotation stations of six groups of lock-bit seats are stretched out in each lock-bit seat outer end;Around rotation
Disk is provided with bracket three, bracket four, bracket five, bracket six, bracket seven, and above-mentioned U-shaped rail and straight vibration support are mounted on bracket three
On;
Lock-bit seat main body is a T-shaped plate, and T-shaped plate external end head is horizontally disposed with to have and open with what upper contact shape was coincide
Mouthful slot is provided with vertical through slot in open slot;T-shaped plate posterior transversal both ends lower surface is L-type step, and T-shaped plate rear portion is horizontal
Multiple screw holes are provided with to both ends.
The rotating disc in the initial state, dock with the lock-bit seat of station one, the lock-bit seat of station one by U-shaped rail outlet
It is vertical corresponding with binder component, station two with identify upper contact whether there is or not detection sensor three it is corresponding, station three and sweeping through the material component
Corresponding, station four is corresponding with multiple pressure module, and station five is corresponding with the secondary sub-material component of upper contact, station six and discharge assembly pair
It answers.
The invention has the advantages that by using contact, housing, the automatic charging of self-tapping screw and disposable upper touching
The lock screw of piece, lower contact and housing substitutes the multiple assembly of existing Manual feeding Yu hand assembled, manual lock screw, eliminates
The deformation and dislocation of various contacts, lock screw assembly accuracy is good, high degree of automation, and homogeneity of product is high;Per minute may be used
Assemble 33-45 only, efficiency improves 7-8 times, and every equipment saves 7-9 people, and qualification rate is greatly improved work efficiency up to 100%
And assembling quality;Structure novel, easy to operate, equipment cost is low.
Detailed description of the invention
Fig. 1 a is the structural schematic diagram of contact 224 on present invention assembly object;
Fig. 1 b is the structural schematic diagram of contact 225 under present invention assembly object;
Fig. 1 c is that present invention assembly main body a housing is added positioning, is oriented to, the schematic diagram for the structure that pre-bends;
Fig. 1 d is that present invention assembly main body b housing is added positioning, is oriented to, the schematic diagram for the structure that pre-bends;
Fig. 1 e is that present invention assembly main body c housing is added positioning, is oriented to, the schematic diagram for the structure that pre-bends;
Fig. 1 f is the kink height schematic diagram of upper contact 224 and lower contact 225 in present invention assembly finished product;
Fig. 2 a is the general assembly structural schematic diagram of apparatus of the present invention;
Fig. 2 b is the partial structural diagram in Fig. 2 a;
Fig. 3 is the rotating disc type station distribution schematic diagram of apparatus of the present invention;
The structural schematic diagram of lock-bit fixture 3 in Fig. 4 present invention;
Fig. 5 a is contact sub-material feeding and the structural schematic diagram of lock screw mechanism 7 in the present invention;
Fig. 5 b is contact sub-material feeding and the structural schematic diagram of lock screw mechanism 5 under the present invention;
Fig. 6 is the configuration schematic diagram of sub-material component 34 of contact in the present invention;
Fig. 7 is the configuration schematic diagram of the screw collet 147 in the present invention;
Fig. 8 a is the structural schematic diagram of the lock thread part in the present invention;
Fig. 8 b is the structural schematic diagram of the secondary sub-material material loading part of lower contact in the present invention.
In figure, 1. table tops one, 2. turntables, 3. lock-bit fixtures, 4. housing feed mechanisms, 5. descend contact sub-material feedings and lock spiral shell
Silk mechanism, 6. lower contact foldable components, contact sub-material feeding and lock screw mechanism on 7., contact foldable component on 8., 9. dischargings
Component, 10. table tops two, 11. table tops three, 12. vibrating disks, 13. circular routes, 14. 2 stations, 15. 3 stations, 16. 4 stations,
17. five stations, 18. 6 stations, 19. 7 stations, 20. 8 stations, 21. 1 stations, 22. dividers, 25. fixed plates one, 26. is sliding
Block, 27. link rod plates, 28. cylinders one, 29. locating pieces one, 30. locating pieces two, 31. table tops four, 32. straight vibration supports, 33.U type
Rail, sub-material component of contact on 34., 35. charging trays one, contact locks screw assembly on 36., the secondary sub-material component of contact on 37.,
38. charging tray two, 39. lower sub-material components of contact, 40. lower contacts lock screw assemblies, the 41. lower secondary sub-material components of contact, 42.
Table top five, 70. brackets three, 71. stations three, 72. stations four, 73. four, 74. pairs, bracket slide bar cylinders two, 75. binder components,
76. station two, 77. pairs of slide bar cylinders three, 78.L template one, 79. brackets five, 80. brackets six, 81.L template three, 82. pressure groups again
Part, 84. stations five, 85. rotating discs, 86. stations six, 87. stations one, 88. brackets seven, 89. vertical cylinders three, 90. brackets eight,
91. pressing plate one, 92. bottom plate holes one, 93. pressing plates two, 94. bottom plate holes two, 95.L template two, 96. pairs of slide bar cylinders four, 97. bottoms
Plate hole three, 98. pressing plates three, 100. vertical through slots, 101. open slots, 102. lock-bit seats, 105.L type step, 106. screw holes,
107. vertical plate, 108. rodless cylinders, 109. sliding pairs two, 111. fixed plates four, 112. vertical cylinders four, 113. sliding pairs three,
114.L template four, 115. brackets nine, 116. vertical cylinders five, 117.T type connecting plate, 118. vertical cylinders six, 119. connections
Plate, 120. sliding racks three, 121.7 font plates, 122. vacuum cups, 123. sliding pairs four, 124.T template, 125. pairs of slide bar gas
Cylinder five, 126. cylinder clamping jaws, 127. auxiliary detent pawls, 128. limit plates, 129. reserve tanks, 130. vertical cylinders seven, 131. watch
Take motor, 132. speed reducers, 133. upper head plates, 134. top chocks, 135. upper cardans, 136. circumference axis, 137. circumference axis
Set, 138.T type connecting rod, 139.Z type slide plate, 140. sub-assemblies, 141.L type slide plate, 142. shafts one, 143. bottom brackets,
144. shafts two, 145. sub-connectors, 146.U type frame two, 147. screw collets, 148. electric screwdriver bottle openers, 149. back plates, 151.
Sliding sleeve, 152. holes one, 153. holes two, 156. half slots, 157. input holes, 158. cantilevers, 159. crescents, 160.T type narrow boards,
161. screw input pipes, 162. vertical panels, 163. interstitial holes, 164. plates of falling soil font, 168.U type groove three, 169. holes three,
170. output semicircle orifices, 171.L type semicircle step, 172. templates, 173. slide bars, 174. tension springs, 175. symmetrical collets, 176. limits
Position block, 190. sliding racks four, 191. single armed pawls one, 192. single armed pawls two, 201. bending spaces, 204. threaded holes one, 205.
Threaded hole two, 206.U type groove one, 207. coaming plates, 208. straight flange plates, 209. bending operation slots, 210.U type groove two, 211. low
Rank, 212. high steps, 213. upper table surfaces, 214. 3 face fins, 215. mounting grooves, 216. operating spaces, 217. arc rings, 218.
Base surface one, 219. mounting holes one, 220. bending edges one, 221. mounting holes two, 222. base surfaces two, 223. bending edges two,
Contact on 224., 225. descend contacts, contact housing assembling assembly on 234., 235. self-tapping screws, 236. lower contact housings assembly
Component, 237. discharge assemblies.
Specific embodiment
The assembly main body of apparatus of the present invention is the essentially identical a housing of structure, b housing and c housing, the dress of apparatus of the present invention
Pairing as if upper contact 224 and lower contact 225.
Such as Fig. 1 a, it is provided with base surface 1 on one side in upper contact 224, base surface 1 is provided with mounting hole one
219 (for installing a self-tapping screw 235), upper 224 another side of contact is known as bending edges 1.
Such as Fig. 1 b, mounting hole 2 221 is provided with (for installing another self-tapping screw in lower 225 middle position of contact
235), 2 221 both sides of mounting hole of lower contact 225 are referred to as base surface 2 222 and bending edges 2 223.
Such as Fig. 1 c, the structure and b housing of a housing are essentially identical, only size different from, below according to b housing
Structure description.
Such as Fig. 1 d, the main body of b housing is cylindrical body, and cylindrical body bottom center is equipped with interior four square groove (for assembling and determining
Position), the interior any both sides outside of four square grooves is symmetrically arranged with a pair of bolts hole (for fixing b housing);Cylindrical body upper end is equipped with low
Step 211 and high step 212, three face of boss of low 211 centre of step are with the coaming plate of " 3 " font semi arch of bottom end closure
207, boss one side opening is known as U-type groove 1, is equipped with threaded hole 1 among U-type groove 1;It is opened among high step 212
There is U-type groove 2 210, threaded hole 2 205 is equipped among U-type groove 2 210, the two side channels edge of U-type groove 2 210 is provided with straight flange plate
208, the opening edge of U-type groove 2 210 is along (the upper top for upper 224 bending operation of contact of bending operation slot 209 for being provided with sinking
Space);Bending space 201 is arranged at intervals between low step 211 and high step 212.
When assembly, the base surface 1 of upper contact 224 is caught in U-type groove 2 210, the mounting hole 1 of upper contact 224
It just and a self-tapping screw 235 is installed realizes and fix with 2 205 pairs of threaded hole;Upper 224 bending edges 1 of contact are located at U-type groove
Above one 206 back wall seamed edge.The mounting hole 2 221 of lower contact 225 just and installs another self tapping with one 204 pairs of threaded hole
Screw 235, which is realized, to be fixed;The bending edges 2 223 of lower contact 225 are overlapped on the back wall seamed edge (self-tapping screw 235 of U-type groove 1
After fixation, bending edges 2 223 are passively upwarped to be equivalent to and be pre-bended at back wall seamed edge), the base surface 2 222 of lower contact 225 is from U
The opening of type groove 1 is stretched out.
Such as Fig. 1 e, the main body of c housing is cylindrical body, and cylindrical body bottom surface center is equipped with interior four square groove (for assembling and determining
Position), the interior any both sides outside of four square grooves is symmetrically arranged with a pair of bolts hole (for fixing c housing);Pass through three on upper table surface 213
Face fin 214 surrounds mounting groove 215, and 215 shape of mounting groove and the U-type groove 2 210 of a housing are significantly different;215 notch of mounting groove
Edge is provided with the operating space 216 of sinking, is provided with threaded hole 2 205 in mounting groove 215;It is symmetrically set on the boss of following table
The arc ring 217 there are two small semicircle is set, there are openings, referred to as dual openings slot to 217 front and back of arc ring for this;Upper table surface 213 with
Equally there are bending spaces 201 between following table.
When assembly, the base surface 1 of upper contact 224 is caught in mounting groove 215, the mounting hole 1 of upper contact 224 with
2 205 pairs of threaded hole is just and one self-tapping screw 235 of installation is realized and fixed;The bending edges 1 of upper contact 224 are located at double open
Above the inner opening of mouth slot.The mounting hole 2 221 of lower contact 225 just and installs another self tapping spiral shell with one 204 pairs of threaded hole
Silk 235, which is realized, to be fixed;The base surface 2 222 and bending edges 2 223 of lower contact 225 are stretched from the inside and outside opening of dual openings slot respectively
Out.
A housing, b housing, the substructure of c housing are essentially identical, only size different from.Each housing passes through increasing
Setting position is oriented to, pre-bends, bending operation section, is convenient for automatic operation.
F referring to Fig.1, the object of the present invention is to be performed the following operation to above-mentioned assembly main body and respective assembly object
Obtain respective assembly finished product:
1) firstly, in the U-type groove 2 210 of three kinds of specification housings or mounting groove 215 automatic assembling one upper contact 224,
Passed through using a self-tapping screw 235 and mounting hole 1 and tighten fixation with threaded hole 2 205, using bending operation slot 209 or
Operating space 216 will lift on the bending edges 1 of upper contact 224, until the ends bent of bending edges 1 is to height H1 to high
(including height H1 and height H2) is spent between H2, contact housing assembling assembly 234 is obtained;
2) then, the automatic assembling one lower contact 225 in the U-type groove 1 of three kinds of specification housings or dual openings slot, makes
Mounting hole 2 221 is passed through with another self-tapping screw 235 and tightens fixation, the bending edges two of lower contact 225 with threaded hole 1
It 223 is overlapped on the back wall seamed edge of U-type groove 1 and is pre-bended and (tighten and allow for lower contact during self-tapping screw 235
225 have certain bending, are known as pre-bending), the process not pre-bended then for the lower contact 225 in dual openings slot;Then
The upward outward bending of bending edges 2 223 is made into bending edges two around 235 stub end of self-tapping screw by lower contact foldable component 6
223 end height is not less than height H3, obtains lower contact housing assembling assembly 236;
Upper contact housing assembling assembly 234 and lower contact housing assembling assembly 236 collectively referenced as electric leakage electrical appliance button switch
Switch contact system.
As the structure of Fig. 2 a, Fig. 2 b, apparatus of the present invention are, including turntable 2 is provided on table top 1,2 upper surface of turntable
Eight stations are uniformly arranged along the circumference, each station is equipped with one group of lock-bit fixture 3;It is arranged on table top 1 around turntable 2
There is each executing agency, including housing feed mechanism 4 (for the auto-sequencing and feeding of three kinds of specification housings, housing feeder
The component distribution of structure 4 is on table top 2 10 and table top 3 11), automatic identification housing whether there is or not identification sensor, lower contact sub-material
Feeding and lock screw mechanism 5 (automatic feed dividing and lock screw for lower contact 225), lower contact foldable component 6 (are used for lower contact
225 automatic bending), upper contact sub-material feeding and lock screw mechanism 7 (automatic feed dividing and lock screw for upper contact 224),
Upper contact foldable component 8 (the automatic bending for upper contact 224), position sensor (contact 224 and lower contact 225 in detection
Whether be installed in place) and assembly finished product discharge component 9, qualified product hopper and rejected product are configured on the outside of discharge component 9
Hopper (not shown);
Such as Fig. 3, the divider 22 of turntable 2 and multistation is drivingly connected, and divider 22 is provided with the driving motor of oneself, is turned
Disk 2, divider 22 and driving motor are collectively referred to as turntable assembly;The structure of lock-bit fixture 3 on 8 stations is consistent, lock-bit folder
Main body of the tool 3 as vertical insertion type tight fit housing, the switching of compatible a housing, b housing, c housing;When original state, eight groups
Lock-bit fixture 3 respectively corresponds to a station, i.e. a station 21 is corresponding with housing feed mechanism 4, and two stations 14 are passed with a pair of of identification
Sensor is corresponding (not showing in figure, identify the housing of different size), three stations 15 and lower contact sub-material feeding and lock screw mechanism 5
Corresponding, four stations 16 are corresponding with lower contact foldable component 6, and five stations 17 are corresponding with upper contact sub-material feeding and lock screw mechanism 7,
Six stations 18 are corresponding with upper contact foldable component 8, seven stations 19 it is corresponding with a pair of of position sensor (do not shown in figure, detect at
Grade is set), eight stations 20 are corresponding with discharge component 9;
If the structure of Fig. 4, every group of lock-bit fixture 3 are, including the linear guide being radially fixed on turntable 2, straight line is led
It is provided with sliding block 26 on rail, fixed plate 1 is installed on sliding block 26, fixed plate 1 is fixedly connected with link rod plate 27, link rod plate
27 are sequentially connected with the piston rod of cylinder 1, and the cylinder body of cylinder 1 is fixed on turntable 2;It is equipped with side by side in fixed plate 1
Interior four square groove of locating piece two 30 and locating piece one 29 of the four directions with seamed edge, 2 30 shape of locating piece and a housing and b housing is kissed
It closes, interior four square groove of one 29 shape of locating piece and c housing coincide.
When being switched to feeding c housing from a housing or b housing, one 28 drive link plate 27 of cylinder and fixed plate 1 to
Outer movement makes locating piece 2 30 concede lock screw operation position, while locating piece 1 is moved into the lock screw operation position, just
In the lock screw operation of c housing.
Such as Fig. 5 a, the structure of upper contact sub-material feeding and lock screw mechanism 7 is to walk material tube line by the spiral of upper contact 224,
Including sub-material component 34 of upper contact sort sections, upper contact, the secondary sub-material component of upper contact being mounted on table top 4 31
37, upper contact locks screw assembly 36, and table top 4 31 is fixed on table top 1;
The structure of upper contact sort sections is, including charging tray 1, and the spiral in charging tray 1 erects the setting of track outer
Multiple air-blowing valves and notch, one 35 delivery outlet of charging tray are docked with U-shaped 33 input port of rail, and the U-shaped setting of rail 33 is on directly vibration support 32.
It lies low multiple upper contacts 224 in one 35 bottom of charging tray, upper contact 224 is vibrated along acclivitous by the vibrating of one 35 bottom of charging tray
Spiral erects track and climbs (upper contact 224 is changed to vertical posture by lying low), erects the outer of track through one 35 spiral of charging tray
Along the selection of multiple air-blowing valves and notch to upper contact 224 is arranged, to the upper incongruent (base surface one of 224 discharging direction of contact
Do not met even if 218 are located at front end direction with mounting hole 1), it is blown upper contact 224 from notch by air-blowing valve in indentation, there
Place is fallen in feed back disk 1, circulation rearrangement;Meet base surface 1 for discharging direction to be located at mounting hole 1
The upper contact 224 of rear end, air-blowing valve do not work, and upper contact 224 erects track along spiral and climb onto charging tray 1 across notch
The air-blowing valve of the 33 input port outer of U-shaped rail of U-type groove is arranged in delivery outlet in the delivery outlet for erectting straight way along the spiral of inner ring
It blows to the upper contact 224 of the sequence output of charging tray 1, is made upper contact 224 from becoming lying posture vertically by air-blowing, prevent
The aggregation that lying position is bonded in integrated and multiple upper contacts 224 is in heaps, and can not spiral climbing feeding sequence the problem of.Notch
Inscribed air-blowing valve action is that the upper contact 224 of air-blowing returning charge is poured into charging tray 1 and resequenced using self gravity offset;
Do not have spiral jaggy to erect straight way and multiple air-blowing valves are set to 224 air-blowing of the upper contact push of setting (non-table in the above figure
Up to), upper contact 224 erects straight way vibration along spiral and is sent to outlet by U-shaped rail 33, erects straight way outlet and U-shaped rail 33 in spiral
Air-blowing valve is equally arranged in junction, and the multiple upper contacts 224 for making spiral erect straight way output are erect by lying low, being changed to, then by erecting
Straight posture becomes lying low in U-shaped rail 33 again, then shakes and be sent to the U-shaped outlet of rail 33.
There are six rotation station, the U-shaped outlet of rail 33 and sub-material groups of upper contact for the setting of sub-material component 34 of upper contact
The charging rotation station of part 34 is docked, the discharging rotation station and the secondary sub-material component of upper contact of sub-material component 34 of upper contact
37 front end double-suction head faces are drawn upper contact 224 using double-suction head and are moved on in secondary blow tank one, the upper secondary sub-material group of contact
The double fastener hand of 37 rear end of part clamps contact 224 from secondary blow tank one, and transfer is packed into the spiral shell of upper contact lock screw assembly 36
It is positioned on silk cutter head, the lock-bit fixture 3 on turntable 2 is turned over from the lower section of upper contact lock screw assembly 36 at the same time, predetermined
The residence time interior a housing being assembled in upper contact 224 by upper contact lock screw assembly 36 on the locating piece 2 30 of lock-bit fixture 3
Or in b housing, assembly and lock screw are completed.
Such as Fig. 5 b, lower contact sub-material feeding and lock screw mechanism 5 and upper contact sub-material feeding and lock screw mechanism 7 it is main
Structure is similar, including be arranged on table top 5 42 sub-material component 39 of charging tray 2 38, lower contact, the secondary sub-material group of lower contact
Part 41 and lower contact lock screw assembly 40;Table top 5 42 is fixedly connected with table top 1;Except 2 38 outlet shapes of charging tray and lower touching
Reserve tank shape on sub-material component 39 of piece, secondary blow tank two and lower contact in the lower secondary sub-material component 41 of contact
225 is identical outer, remaining structure is all the same.
If the structure of Fig. 6, a upper sub-material component 34 of contact are, six are provided on the bracket 8 90 among table top 4 31
The divider two of station cycle is equipped with rotating disc 85 on divider two, circumferentially opens that there are six openings on rotating disc 85, each
One lock-bit seat 102 is installed, 85 outer of rotating disc is stretched out in each 102 outer end of lock-bit seat, and six groups of lock-bit seats 102 are corresponding in opening
Six rotation stations;Rotating disc 85 is provided with bracket 3 70, bracket 4 73, bracket 5 79, bracket 6 80, bracket 7 88,
Above-mentioned U-shaped rail 33 and straight vibration support 32 are mounted on bracket 3 70;
102 main body of lock-bit seat is a T-shaped plate, and T-shaped plate external end head is horizontally disposed to be had and upper 224 shape of contact kiss
The open slot 101 of conjunction is provided with vertical through slot 100 (cooperating with 6 86 discharge assembly 237 of station) in open slot 101;T-shaped plate
Posterior transversal both ends lower surface is L-type step 105 (detent for lock-bit seat 102 and rotating disc 85), and T-shaped plate rear portion is horizontal
Multiple screw holes 106 (being fixed for installing the screw hole on bolt and rotating disc 85) are provided with to both ends.
Rotating disc 85 in the initial state, dock with the lock-bit seat 102 of station 1, station 1 by the U-shaped outlet of rail 33
Lock-bit seat 102 is vertical with binder component 75 to be correspondingly arranged, station 2 76 with identify upper contact 224 whether there is or not detection sensor three it is right
It should be arranged, station 3 71 is correspondingly arranged with sweeping through the material component, and station 4 72 is correspondingly arranged with multiple pressure module 82, station 5 84 and upper touching
The secondary sub-material component 37 of piece is correspondingly arranged and (does not show in Fig. 6), and station 6 86 is correspondingly arranged with discharge assembly 237;
The structure of binder component 75 is that double slide bar cylinders 2 74, double slide bar cylinders two are vertically arranged on bracket 4 73
74 piston rod ends are connected with L-type connecting plate one, and L-type plate 2 95 is fixed on L-type connecting plate one, and L-type plate 2 95 is provided with bottom plate
Hole 2 94 and bottom plate hole 1 stud with the pressing plate 2 93 with guiding seamed edge in bottom plate hole 2 94, stud with band in bottom plate hole 1 and lead
To the pressing plate 1 of seamed edge;Multiple upper contacts 224 in the open slot 101 of lock-bit seat 102 on one 91 pairs of stations 1 of pressing plate
It is flattened, meanwhile, multiple upper contacts 224 in 2 93 pairs of the pressing plate U-shaped outlets of rail 33 flatten.
The structure of sweeping through the material component is that being horizontally disposed on bracket 5 79 has double slide bar cylinders 3 77, double slide bar cylinders 3 77
Piston rod end is equipped with L-type connecting plate two, and L-type connecting plate two and L-type plate 1 are fixed, and the lower end of L-type plate 78 is equipped with four square grooves,
It is covered with hairbrush in four square grooves, the hairbrush is for sweeping the foreign matter in the open slot 101 in the lock-bit seat 102 on station 3 71
It removes.
The structure of multiple pressure module 82 is that double slide bar cylinders 4 96, double slide bar cylinders 4 96 are vertically arranged on bracket 6 80
Piston rod end is equipped with connecting plate three, and connecting plate three and L-type plate 3 81 are fixed, is provided with bottom on the flat underside of 3 81 lower part of L-type plate
Plate hole 3 97 studs with the pressing plate 3 98 with guiding seamed edge in bottom plate hole 3 97;Pressing plate 3 98 is used for the lock-bit on station 4 72
Multiple upper contacts 224 in seat 102 are flattened (referred to as multiple pressure) again.
The structure of discharge assembly 237 is that vertical cylinder 3 89 is provided on bracket 7 88,3 89 piston rod of vertical cylinder
102 face of lock-bit seat on end and station 6 86,3 89 piston rod of vertical cylinder extend upwardly into vertical logical in open slot 101
Upper contact 224 is ejected and completes discharge by slot 100.
If the structure of Fig. 8 a, Fig. 8 b, lower contact lock screw assembly 40 are to be equipped with main support, main support on table top 5 42
Upper head plate 133 on be respectively arranged with the propulsion assembly, secondary of lock screw screwing element, screw collet 147, screw collet 147
Sub-material and suction clip assembly;
The structure of lock screw screwing element is that the outer stomidium of upper head plate 133 is equipped with top chock 134, is pacified on top chock 134
Speed reducer 132 equipped with low back clearance low speed, 132 input shaft upper end of speed reducer and servo motor 131 are drivingly connected, speed reducer 132
Rotary shaft lower end connect with upper cardan 135, upper cardan 135 is connect with the circumference axis 136 of the straight protruding shaft item of six-way downwards, circle
The circumference axle sleeve 137 of all axis 136 and the recessed straight trough pipe of six-way is slidably connected, and plays guiding role up and down;Circumference axle sleeve 137 passes through lower ten thousand
It is sequentially connected to section and the shaft 1 in bottom bracket 143, bottom bracket 143 is arranged on the bottom plate of L-type plate 4 114;L
Vertical plate on template 4 114 is fixedly connected with Z-type slide plate 139, and 4 114 lower part of L-type plate is fixedly connected with U-shaped frame 2 146;U
The left plate of type frame 2 146 is fixedly connected with the vertical plate of L-type slide plate 141, and it is (double that the lower part of U-shaped frame 2 146 is provided with driving member
T-type slide bar and dual spring are constituted), which connect with screw collet 147 downwards;Turn in U-shaped 2 146 middle bearing bracket of frame
Axis 2 144 is coaxially connected upwardly through shaft joint and shaft 1, and 2 144 lower end of shaft is connect with sub-connector 145 is played, and rises
Sub-connector 145 passes downwardly through clamp button of the spring and connect with electric screwdriver bottle opener 148;Electric screwdriver bottle opener 148 passes through driving member and U-shaped frame two
146 alter into screw collet 147, eject for rotating screw collet 147.
As the structure of Fig. 7, screw collet 147 are, including back plate 149 and template 172, back plate 149 are fixed on U-shaped frame two
146 lower parts, 172 both sides cantilever 158 of template are horizontally opened with symmetrical a pair of holes 1, and template 172 passes through a pair of holes using screw
One 152 are fixedly connected with back plate 149;Be equipped among the upper surface of template 172 electric screwdriver bottle opener 148 alter into input hole 157, template
172 fronts slot middle and upper part are provided with vertical panel 162, and the through-hole being arranged on vertical panel 162 is connect with screw input pipe 161, mould
172 front slot middle and lower part of plate is provided with the plate of falling soil font 164, and the plate of falling soil font 164 is provided with interstitial hole 163;Both sides cantilever 158
Upper surface is symmetrically arranged with a pair of holes 2 153, be separately installed in the device to hole 2 153 sliding sleeve 151 (device to hole 2 152 with
The coaxial aperture of sliding sleeve 151 is the sliding rail of the double-T shaped slide bar of driving member);172 upper surface of template is symmetrically set close to input hole 157
It is equipped with a pair of of half slot 156, a slide bar 173 is horizontally installed on each half slot 156, each 173 front and back end of slide bar
Tension spring 174 is hung in annular groove, the hanging hole on 175 upper end L-type step of 174 lower end of tension spring and a pair of symmetrical collet, which hooks, to be connected;
This is installed on the U-type groove 3 168 being arranged among symmetrical collet 175 on the T-type narrow boards 160 of 172 cantilever of template, 158 lower section, often
Two crescents 159 up and down are horizontally disposed in the T-type narrow boards 160 on side, two crescents 159 pass through respective slide-bar and place one side
Symmetrical collet 175 on a pair of holes 3 169 be socketed so that this can slide up and down symmetrical collet 175 along crescent 159;It hangs down
Limited block 176 is studded in the space that straight panel 162, the plate of falling soil font 164 and a pair of symmetrical collet 175 surround;Each symmetrical folder
Conical output semicircle orifice 170 is provided among the L-type semicircle step 171 of first 175 lower end, 171 shape of L-type semicircle step is
Semicircle is tapered;171 detent of L-type semicircle step of each symmetrical 175 lower end of collet is in 164 lower end of the plate of falling soil font, a pair of output
Semicircle orifice 170 to being connected in delivery outlet of the full circle as self-tapping screw 235 and electric screwdriver bottle opener 148, the delivery outlet and interstitial hole 163 and
Input hole 157 is coaxially disposed;Self-tapping screw 235 enters interstitial hole by the through-hole on screw input pipe 161 and vertical panel 162
163 enter back into delivery outlet, and the stub end of self-tapping screw 235 is limited by 176 inner face of limited block.
If the structure of Fig. 8 a, the propulsion assembly of screw collet 147 are, it is fixed on main support upper head plate 133 perpendicular
Straight cylinder 7 130,7 130 piston rod of vertical cylinder are connect with T-type connecting rod 138 downwards, the T of T-type connecting rod 138 and Z-type slide plate 139
Type groove socket, Z-type slide plate 139 connect with the L-type slide plate 141 being arranged on sliding pair 3 113 downwards, sliding pair 3 113 it is straight
Line guide rail is fixed with main support vertical plate;Be connected between Z-type slide plate 139 and L-type slide plate 141 sub-assembly 140 (the double slide bar of T-type and
Double-spring structure), L-type slide plate 141 and U-shaped frame 2 146 and 149 one of back plate are fixed.
The working principle of screw collet 147 is the lock different from the cooperation reduction revolving speed output of speed reducer 132 of servo motor 131
Different torques needed for screw realize the stepless outputting torsion for automatically controlling adjustment and increasing electric screwdriver bottle opener 148.Encountering conventional skill
When art lock screw resistance cannot lock, adjust automatically reduces revolving speed increase torsion and overcomes resistance, realizes electric screwdriver bottle opener 148 to self tapping
The firm of screw 235 locks.
Top chock 134, bottom bracket 143 and U-shaped 2 146 middle bearing bracket three of frame are coaxial, the straight protruding shaft item of six-way
The circumference axle sleeve 137 of circumference axis 136 and the recessed straight trough pipe of six-way descends rotational slide, shaft 1 and electric screwdriver bottle opener 148 vertically
Coaxial rotating realizes the coaxial high-precision lock screw of straight line with upper and lower precession.Vertical cylinder 7 130 promotes Z-type slide plate 139 to make to justify
The circumferentially rotation of axis 136 and the downward precession of all axle sleeves 137, makes shaft 1, bottom bracket 143, shaft 2 144, U-shaped frame
2 146, electric screwdriver bottle opener 148 and the downward precession of screw collet 147 are moved to above the lock screw position of housing;Screw collet 147
When withstanding on housing, Z-type slide plate 139 drives sub-assembly 140 to push L-type slide plate 141, the rotation of electric screwdriver bottle opener 148 and precession output
The self-tapping screw 235 of mouth, rotation ejection delivery outlet, while sub-assembly 140 downwards moves down template 172 along crescent 159,
A pair of symmetrical collet 175 is opened naturally, and electric screwdriver bottle opener 148, which enters, screws self-tapping screw 235;When the depth and torsion of lock screw
After reaching, vertical cylinder 7 130 leads all parts in screw collet 147 to reset, and tension spring 174 draws a pair of symmetrical collet 175
Position is replied to clamp.
Such as Fig. 8 b, secondary sub-material and the structure for inhaling clip assembly are fixed on the bracket 9 115 of F type in the middle part of main support,
Bracket 9 115 is located at the rear of L-type plate 4 114, and 9 115 lower horizontal of bracket is provided with double slide bar cylinders 5 125, double slide bar gas
Linear guide sliding rack is set on the slip lid of cylinder 5 125, and 9 115 top of bracket is provided with vertical cylinder 5 116, vertical cylinder five
116 piston rod ends are connect with T-type connecting plate 117, and 117 stub end of T-type connecting plate is sleeved on downwards the T-slot of connecting plate 119
Interior, connecting plate 119 is fixed on linear guide sliding rack;119 left side of connecting plate is provided with T-type plate 124, fixes on T-type plate 124
There is cylinder clamping jaw 126, the fixation plate of 126 bar front end of cylinder clamping jaw is connect with the lower end of sliding rack 4 190, in fixed plate
Single armed pawl 1 and single armed pawl 2 192 are installed in square groove, installation linear slide rail and needle-like cylinder (figure on sliding rack 4 190
In do not show, when which be sent into lower contact 225 on housing by clamping, needle-like cylinder drives fixed plate to drive single armed pawl one
191 and single armed pawl 2 192 make lower contact 225 is corresponding to be stuck in coaming plate 207 after rib along upper and arc ring 217, be pressed into U-type groove one
In 206), the auxiliary detent pawl 127 of more bendings is installed on 126 single armed pawl 1 of cylinder clamping jaw, assists 127 side of detent pawl
Face is equipped with U-type groove and (is equipped among the both ends or lower contact 225 of the big end part of mounting hole 1 for contact 224 in detent
Big nose circle guarantees that the mounting hole of each specification contact is aligned with the threaded hole on housing to just in this way);Single armed pawl 1 and list
Arm pawl 2 192 is used for lower 225 back end grip of contact, and lower 225 front end of contact is positioned in the U-type groove of auxiliary 127 side of detent pawl,
Neutral gear between cylinder clamping jaw 126 and auxiliary detent pawl 127 exposes the mounting hole 221 or mounting hole 219 of different contacts, convenient for electricity
It criticizes the pre- of bottle opener 148 and enters positioning;Sliding pair 4 123, the sliding rack 3 120 of sliding pair 4 123 are provided on the right of connecting plate 119
On 7 121,7 font plate of font plate, 121 outer end lower surface be installed be provided with a pair of of vacuum cups 122, for adsorbing station 5 84
To the upper contact 224 in lock-bit seat 102;Sliding rack 3 120 and vertical cylinder 6 118 are sequentially connected, and vertical cylinder 6 118 is solid
It is scheduled on 119 upper right side of connecting plate;
The lower part of main support is provided with fixed plate 4 111, and fixed plate 4 111 is located at cylinder clamping jaw 126, a pair of of vacuum cups
122 lower section, is equipped with vertical plate 107 in fixed plate 4 111, and 107 both ends of vertical plate are provided with a pair of of limit plate 128, on vertical plate 107
Portion is provided with sliding pair 2 109, and sliding pair 2 109 is slidably fitted with L-type mounting plate, be provided among L-type mounting plate upper surface with
Upper 224 shape of contact identical reserve tank 129 is equipped with vertical through-hole among reserve tank 129;In 4 111 outside installation of fixed plate
There is rodless cylinder 108, vertical cylinder 4 112, the piston rod of vertical cylinder 4 112 are installed on the sliding rack of rodless cylinder 108
The vertical through-hole of the upward face reserve tank 129 in end.
Secondary sub-material and inhale clip assembly working principle be,
1) slip lid of double slide bar cylinders 5 125 moves right, and makes a pair of of 122 face station of vacuum cups, 5 84 place lock-bit
The open slot 101 of seat 102,108 horizontal left of rodless cylinder make 129 face cylinder clamping jaw 126 of reserve tank and auxiliary detent pawl 127
Among neutral gear, vertical cylinder 6 118 drives a pair of of vacuum cups 122 to move down the upper contact in the open slot 101 by lock-bit seat 102
Rise after 224 absorption;
2) 4 112 piston rod of vertical cylinder stretching ejects the upper contact 224 in reserve tank 129, cylinder clamping jaw 126 and list
Rise again with upper contact 224 after arm pawl 1 and single armed pawl 2 192 and the auxiliary decline clamping of detent pawl 127;
3) slip lid of double slide bar cylinders 5 125 is moved to the left, and is made cylinder clamping jaw 126 and is assisted the upper of the clamping of detent pawl 127
Contact 224 moves on to above the housing contact rigging position on the lock-bit fixture 3 on rotary disc assembly (at this moment a pair of of vacuum cups 122
Synchronize and move on to 129 top of reserve tank), the plum blossom that vertical cylinder 7 130 pushes down on electric screwdriver bottle opener 148 locks the self tapping that the crown goes out
Screw is caught in mounting hole 221 or hole 219, face vertical with the screw hole 205 on housing, cylinder clamping jaw 126 and single armed pawl 1
Upper contact 224 is unclamped with single armed pawl 2 192 and auxiliary detent pawl 127, upper contact 224 locks head by the plum blossom of electric screwdriver bottle opener 148
It is pressed into and is positioned in U-type groove 206 or U-type groove 210, upper contact 224 is locked the self tapping spiral shell that the crown goes out by the plum blossom of electric screwdriver bottle opener 148
In silk precession screw hole 205, lock screw is completed;
4) slip lid of double slide bar cylinders 5 125 is moved to the left, the upper touching that cylinder clamping jaw 126 and auxiliary detent pawl 127 clamp
Piece 224 moves to left simultaneously, and a pair of of vacuum cups 122 moves to left simultaneously, while 108 level of rodless cylinder is moved to right close to a pair of of vacuum cups
122, housing U-type groove 206 or U-type groove 210 are reached when the upper contact 224 that cylinder clamping jaw 126 and auxiliary detent pawl 127 clamp moves to left
When top, rodless cylinder 108 drives 129 level of reserve tank to be shifted to the right to a pair of of 122 lower section of vacuum cups, a pair of of vacuum cups 122
Upper contact 224 is put into reserve tank 129;
5) sliding block of double slide bar cylinders 5 125 moves to right, and drives cylinder clamping jaw 126 and auxiliary detent pawl 127 and a pair of of vacuum
When suction nozzle 122 resets, rodless cylinder 108 drives 129 horizontal left of reserve tank right to cylinder clamping jaw 126 and auxiliary detent pawl 127
The stop position of shifting waits the feeding of next upper contact 224.
Lower contact foldable component 6, upper contact foldable component 8, discharge component 9 and housing feed mechanism 4 can be used existing
Technology and corresponding equipment.
Referring to Fig. 2 a, Fig. 2 b, housing feed mechanism 4 include three sets of housing loading assemblies (including three vibrating disks 12,
Each vibrating disk 12 respectively corresponds a kind of housing of specification), a set of step feeding component (including stepping reflux circular route
13, realize the charging of the housing of three kinds of specifications) and four feeding manipulators, three sets of housing loading assemblies be arranged at table top 2 10
On, a set of step feeding component and four feeding manipulators are arranged on table top 3 11, and table top 2 10 and table top 3 11 are solid
Be scheduled on table top 1, every set housing loading assemblies by a corresponding feeding manipulator and step feeding component into
The docking of mouthful end, the outlet end of step feeding component by the 4th feeding manipulator it is corresponding with the lock-bit fixture 3 on turntable 2 on
Material, realizes the feeding of the housing of three kinds of specifications.
The course of work of apparatus of the present invention, follows the steps below to implement:
Turntable 2 is in resting state, and in this original state, eight lock-bit fixtures 3 respectively correspond eight stations, are followed successively by one
First lock-bit fixture 3 of station 21 is corresponding with housing feed mechanism 4, and two stations 14 are corresponding with identification sensor, three stations 15
Corresponding with lower contact sub-material feeding and lock screw mechanism 5, four stations 16 are corresponding with lower contact foldable component 6, five stations 17 with it is upper
Contact sub-material feeding and lock screw mechanism 7 are corresponding, and six stations 18 are corresponding with upper contact foldable component 8, and seven stations 19 are felt with position
Answer device corresponding (not showing in figure, detection assembly finished product), eight stations 20 are corresponding with discharge component 9;
Be described below according to the action step of b housing and first lock-bit fixture 3, subsequent lock-bit fixture 3 successively with
Into;The assembling process of a housing and c housing is consistent with b housing;
1) turntable 2 is in resting state in a station 21, and housing feed mechanism 4 starts, and b housing is packed into this first lock
In position fixture 3.
2) first lock-bit fixture 3 rests on two stations 14 with 2 stepping of turntable, and a pair of of identification sensor is to current work
The b housing of position carries out having then later process operation whether there is or not detection, not then not Job Alerts.
3) first lock-bit fixture 3 rests on three stations 15, lower contact sub-material feeding and screw locking machine with 2 stepping of turntable
Structure 5 starts, and the transfer of lower contact 225 is fitted into the b housing of lock-bit fixture 3, completes assembling, the lock spiral shell of lower contact 225 and b housing
Silk and lower contact 225 pre-bend.
4) first lock-bit fixture 3 rests on four stations 16 with 2 stepping of turntable, and lower contact foldable component 6 is to lower contact
225 bending and moldings again.
5) first lock-bit fixture 3 rests on five stations 17, upper contact sub-material feeding and screw locking machine with 2 stepping of turntable
Structure 7 starts, and the transfer of upper contact 224 is fitted into the b housing of lock-bit fixture 3, the assembling of contact 224 and b housing, lock spiral shell in completion
Silk.
6) first lock-bit fixture 3 rests on six stations 18 with 2 stepping of turntable, and upper contact foldable component 8 is to upper contact
224 carry out bending and molding.
7) first lock-bit fixture 3 rests on seven stations 19 with 2 stepping of turntable, and a pair of of position sensor is to current work
The upper contact 224 and lower contact 225 of position carry out having then later process operation whether there is or not detection, not then not Job Alerts.
8) first lock-bit fixture 3 rests on eight stations 20 with 2 stepping of turntable, and discharge component 9 starts, according to step 7)
Testing result, the assembly finished product of b housing is clamped to taking-up from lock-bit fixture 3, is transplanted on qualified product hopper or unqualified material
In case.
It repeats the above steps 1) to step 8), realizes feeding assembling, the lock spiral shell of b housing and lower contact 225 and upper contact 224
Silk, bending full-automatic assembly line flow process.
Claims (10)
1. a kind of assembly equipment of rotating disc type button switch conducting system, it is characterised in that: be included on table top one (1) and be provided with
Turntable (2), turntable (2) upper surface have been uniformly arranged along the circumference eight stations, and each station is equipped with one group of lock-bit fixture (3);
Turntable (2) are provided with each executing agency, including housing feed mechanism (4), a pair of of identification sensing on table top one (1)
Device, lower contact sub-material feeding and lock screw mechanism (5), lower contact foldable component (6), upper contact sub-material feeding and lock screw mechanism
(7), upper contact foldable component (8), a pair of of position sensor and discharge component (9);
Turntable (2) and divider (22) are drivingly connected, and divider (22) is provided with the driving motor of oneself, turntable (2), divider
(22) turntable assembly is collectively referred to as with driving motor.
2. the assembly equipment of rotating disc type button switch conducting system according to claim 1, it is characterised in that: under described
The structure of contact sub-material feeding and lock screw mechanism (5) is, including charging tray two (38), the lower contact being arranged on table top five (42)
Sub-material component (39), the secondary sub-material component (41) of lower contact and lower contact lock screw assembly (40);
The structure of lower contact lock screw assembly (40) is that main support is equipped on table top five (42), the upper head plate (133) of main support
On be respectively arranged with lock screw screwing element, screw collet (147), the propulsion assembly of screw collet (147), secondary sub-material and inhale
Clip assembly;
The structure of lock screw screwing element is that upper head plate (133) outer stomidium is equipped with top chock (134), on top chock (134)
It is equipped with speed reducer (132), speed reducer (132) input shaft upper end and servo motor (131) are drivingly connected, speed reducer (132)
Rotary shaft lower end is connect with upper cardan (135), and upper cardan (135) is connect with circumference axis (136) downwards, circumference axis (136)
It is slidably connected with circumference axle sleeve (137);Circumference axle sleeve (137) passes through the shaft one in lower cardan and bottom bracket (143)
(142) it is sequentially connected, bottom bracket (143) is arranged on the bottom plate of L-type plate four (114);Vertical plate on L-type plate four (114)
It is fixedly connected with Z-type slide plate (139), L-type plate four (114) lower part is fixedly connected with U-shaped frame two (146);U-shaped frame two (146)
Left plate is fixedly connected with the vertical plate of L-type slide plate (141), and the lower part of U-shaped frame two (146) is provided with driving member, the driving member
It is connect with screw collet (147) downwards;Shaft two (144) in U-shaped frame two (146) middle bearing bracket upwardly through shaft joint with
Shaft one (142) is coaxially connected, and shaft two (144) lower end is connect with sub-connector (145) are played, and it is downward to play sub-connector (145)
It is connect with electric screwdriver bottle opener (148);
The structure of screw collet (147) is, including back plate (149) and template (172), back plate (149) are fixed on U-shaped frame two
(146) lower part, template (172) both sides cantilever (158) are horizontally opened with symmetrical a pair of holes one (152), and template (172) utilizes screw
It is fixedly connected by a pair of holes one (152) with back plate (149);Electric screwdriver bottle opener (148) are equipped among the upper surface of template (172) to alter
Into input hole (157), template (172) front slot middle and upper part is provided with vertical panel (162), and what is be arranged on vertical panel (162) is logical
Hole is connect with screw input pipe (161), and template (172) front slot middle and lower part is provided with the plate of falling soil font (164), soil font
Plate (164) is provided with interstitial hole (163);Both sides cantilever (158) upper surface is symmetrically arranged with a pair of holes two (153), the device to hole two
(153) sliding sleeve (151) is separately installed on;Template (172) upper surface is symmetrically arranged with one and half close to input hole (157)
Circular groove (156) is horizontally installed with a slide bar (173) on each half slot (156), the ring of end before and after each slide bar (173)
It is hung in slot tension spring (174), the hanging hole on tension spring (174) lower end and a pair of symmetrical collet (175) upper end L-type step, which hooks, to be connected
It connects;The T-type being installed below template (172) cantilever (158) to the U-type groove three (168) being arranged among symmetrical collet (175) is narrow
Two crescents (159) above and below being horizontally disposed on plate (160), in the T-type narrow boards (160) on every side, two crescents (159) pass through
A pair of holes three (169) on respective slide-bar and the symmetrical collet (175) on place one side is socketed;Vertical panel (162), the plate of falling soil font
(164) limited block (176) are studded in the space surrounded with a pair of symmetrical collet (175);Each symmetrical collet (175) lower end
Conical output semicircle orifice (170) is provided among L-type semicircle step (171), L-type semicircle step (171) shape is semicircle
It is tapered;For L-type semicircle step (171) detent of each symmetrical collet (175) lower end in the plate of falling soil font (164) lower end, a pair is defeated
Semicircle orifice (170) is to delivery outlet of the full circle as self-tapping screw (235) and electric screwdriver bottle opener (148) is connected in out, and the delivery outlet is in
Between hole (163) and input hole (157) coaxial arrangement.
3. the assembly equipment of rotating disc type button switch conducting system according to claim 2, it is characterised in that: the spiral shell
The structure of the propulsion assembly of silk collet (147) is to be fixed with vertical cylinder seven (130) on main support upper head plate (133),
Vertical cylinder seven (130) piston rod is connect with T-type connecting rod (138) downwards, the T-slot of T-type connecting rod (138) and Z-type slide plate (139)
Socket, Z-type slide plate (139) are connect with the L-type slide plate (141) being arranged on sliding pair three (113) downwards, sliding pair three (113)
Linear guide fixed with main support vertical plate;Sub-assembly (140), L are connected between Z-type slide plate (139) and L-type slide plate (141)
Type slide plate (141) and U-shaped frame two (146) and back plate (149) are integrally fixed.
4. the assembly equipment of rotating disc type button switch conducting system according to claim 2, it is characterised in that: described two
Secondary sub-material and the structure for inhaling clip assembly are fixed on the bracket nine (115) of F type in the middle part of main support, and bracket nine (115) is located at
The rear of L-type plate four (114), bracket nine (115) lower horizontal are provided with double slide bar cylinders five (125), double slide bar cylinders five
(125) linear guide sliding rack is set on slip lid, and bracket nine (115) top is provided with vertical cylinder five (116), vertical cylinder
Five (116) piston rod ends are connect with T-type connecting plate (117), and T-type connecting plate (117) stub end is sleeved on downwards connecting plate
(119) in T-slot, connecting plate (119) is fixed on linear guide sliding rack;
Connecting plate (119) left side is provided with T-type plate (124), and cylinder clamping jaw (126), cylinder clamping jaw are fixed on T-type plate (124)
(126) the fixation plate of bar front end is connect with the lower end of sliding rack four (190), is installed with single armed pawl in the square groove of fixed plate
One (191) and single armed pawl two (192), installation linear slide rail and needle-like cylinder on sliding rack four (190), in cylinder clamping jaw
(126) the auxiliary detent pawl (127) of more bendings is installed, auxiliary detent pawl (127) side is equipped with U-shaped on single armed pawl one (191)
Slot;It is provided with sliding pair four (123) on the right of connecting plate (119), 7 words are installed on the sliding rack three (120) of sliding pair four (123)
Template (121), 7 font plate (121) outer end lower surfaces are provided with a pair of of vacuum cups (122);Sliding rack three (120) and vertical gas
Cylinder six (118) transmission connection, vertical cylinder six (118) are fixed on connecting plate (119) upper right side;
The lower part of main support is provided with fixed plate four (111), and fixed plate four (111) is located at cylinder clamping jaw (126), a pair of of vacuum is inhaled
The lower section of head (122) is equipped with vertical plate (107) in fixed plate four (111), and vertical plate (107) both ends are provided with a pair of of limit plate
(128), vertical plate (107) top is provided with sliding pair two (109), and sliding pair two (109) is slidably fitted with L-type mounting plate, L-type peace
The reserve tank (129) coincideing with upper contact (224) shape is provided among loading board upper surface, it is vertical to be equipped among reserve tank (129)
Through-hole;It is equipped with rodless cylinder (108) on the outside of fixed plate four (111), it is vertical to be equipped on the sliding rack of rodless cylinder (108)
Cylinder four (112), the vertical through-hole of the upward face reserve tank (129) of the piston rod end of vertical cylinder four (112).
5. the assembly equipment of rotating disc type button switch conducting system according to claim 1, it is characterised in that: the cover
Shell feed mechanism (4) includes three sets of housing loading assemblies, a set of step feeding component and four feeding manipulators, on three sets of housings
Material component is arranged on table top two (10), and a set of step feeding component and four feeding manipulators are arranged in table top three (11)
On, every set housing loading assemblies are docked by a corresponding feeding manipulator with the input end of step feeding component, are walked
It is corresponding with lock-bit fixture (3) on turntable (2) by the 4th feeding manipulator into the outlet end of feeding material component.
6. the assembly equipment of rotating disc type button switch conducting system according to claim 1, it is characterised in that: the lock
The structure of position fixture (3) is, including the linear guide being radially fixed on turntable (2), is provided with sliding block in linear guide
(26), fixed plate one (25) is installed on sliding block (26), fixed plate one (25) is fixedly connected with link rod plate (27), link rod plate (27)
It is sequentially connected with the piston rod of cylinder one (28), the cylinder body of cylinder one (28) is fixed on turntable (2);In fixed plate one (25) simultaneously
Column are equipped with locating piece two (30) and locating piece one (29), the interior four square groove kiss of locating piece two (30) shape and a housing and b housing
It closes, interior four square groove of locating piece one (29) shape and c housing coincide.
7. the assembly equipment of rotating disc type button switch conducting system according to claim 1, it is characterised in that: described is upper
The structure of contact sub-material feeding and lock screw mechanism (7) is to walk material tube line by the spiral of upper contact (224), including be mounted on platform
Sub-material component (34) of upper contact sort sections, upper contact, the secondary sub-material component (37) of upper contact, upper touching on face four (31)
Mortice lock screw assembly (36);
The structure of upper contact sort sections is, including charging tray one (35), and the spiral in charging tray one (35) erects the setting of track outer
Multiple air-blowing valves and notch, charging tray one (35) delivery outlet are docked with U-shaped rail (33) input port, and U-shaped rail (33) setting is in straight vibration branch
On seat (32);Straight way outlet, which is erect, in spiral is again provided with other air-blowing valve with U-shaped rail (33) junction;
There are six rotation station, U-shaped rail (33) outlet and sub-material groups of upper contact for sub-material component (34) setting of upper contact
The charging rotation station of part (34) is docked, the discharging rotation station and the secondary sub-material of upper contact of sub-material component (34) of upper contact
Component (37) front end double-suction head face.
8. the assembly equipment of rotating disc type button switch conducting system according to claim 7, it is characterised in that: described is upper
The structure of sub-material component (34) of contact is to be provided with six station cycles on the intermediate bracket eight (90) of table top four (31)
Divider two is equipped with rotating disc (85) on divider two, is circumferentially opened on rotating disc (85) there are six opening, in each opening
One lock-bit seat (102) is installed, rotating disc (85) outer is stretched out in each lock-bit seat (102) outer end, and six groups of lock-bit seats (102) are right
Answer six rotation stations;Rotating disc (85) is provided with bracket three (70), bracket four (73), bracket five (79), bracket six
(80), bracket seven (88), above-mentioned U-shaped rail (33) and directly vibration support (32) are mounted on bracket three (70).
9. the assembly equipment of rotating disc type button switch conducting system according to claim 8, it is characterised in that: the lock
Position seat (102) main body is a T-shaped plate, and T-shaped plate external end head is horizontally disposed with to have and open with what upper contact (224) shape was coincide
Mouthful slot (101) is provided with vertical through slot (100) in open slot (101);T-shaped plate posterior transversal both ends lower surface is L-type step
(105), T-shaped plate posterior transversal both ends are provided with multiple screw holes (106).
10. the assembly equipment of rotating disc type button switch conducting system according to claim 8, it is characterised in that: described
Rotating disc (85) in the initial state, dock with the lock-bit seat (102) of station one (87), station one (87) by U-shaped rail (33) outlet
Lock-bit seat (102) and binder component (75) it is vertical corresponding, station two (76) and identify upper contact (224) whether there is or not detection sensing
Device three is corresponding, and station three (71) is corresponding with sweeping through the material component, and station four (72) is corresponding with multiple pressure module (82), station five (84) with it is upper
The secondary sub-material component (37) of contact is corresponding, and station six (86) is corresponding with discharge assembly (237).
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CN201811029595.8A CN109128810B (en) | 2018-09-05 | 2018-09-05 | The assembly equipment of rotating disc type button switch conducting system |
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CN109128810B CN109128810B (en) | 2019-11-29 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111761833A (en) * | 2020-06-04 | 2020-10-13 | 珠海市冠浩机械设备有限公司 | Automatic cotton pressing machine |
US11117229B2 (en) * | 2018-06-25 | 2021-09-14 | Dongguan University Of Technology | Automatic assembly machine for combined control button |
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CN206643595U (en) * | 2017-02-27 | 2017-11-17 | 常熟市天银机电股份有限公司 | The rotary disk drive mechanism of protector automatic assembling apparatus |
CN108213931A (en) * | 2017-12-29 | 2018-06-29 | 王建林 | A kind of turntable movable type automatic lock screws apptss of 3P pedestals |
CN207548141U (en) * | 2017-12-12 | 2018-06-29 | 东莞市旺高实业有限公司 | A kind of rocker type switch automatic assembling |
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JPH0621691A (en) * | 1992-03-31 | 1994-01-28 | Nippon Dempa Kogyo Co Ltd | Mounting apparatus for insulating piece |
CN206527517U (en) * | 2017-02-27 | 2017-09-29 | 常熟市天银机电股份有限公司 | The protector Automated assembly device of release function is extracted with protector pedestal |
CN206643595U (en) * | 2017-02-27 | 2017-11-17 | 常熟市天银机电股份有限公司 | The rotary disk drive mechanism of protector automatic assembling apparatus |
CN207548141U (en) * | 2017-12-12 | 2018-06-29 | 东莞市旺高实业有限公司 | A kind of rocker type switch automatic assembling |
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Publication number | Priority date | Publication date | Assignee | Title |
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US11117229B2 (en) * | 2018-06-25 | 2021-09-14 | Dongguan University Of Technology | Automatic assembly machine for combined control button |
CN111761833A (en) * | 2020-06-04 | 2020-10-13 | 珠海市冠浩机械设备有限公司 | Automatic cotton pressing machine |
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Effective date of registration: 20191028 Address after: 325608, No. 339, Lane 31, Zhenxing West Road, Hongqiao Town, Wenzhou, Zhejiang, Yueqing Applicant after: The dynamo-electric Co., Ltd in wild island, Leqing Address before: 325608, No. 339, Lane 31, Zhenxing West Road, Hongqiao Town, Wenzhou, Zhejiang, Yueqing Applicant before: Wang Fei |
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