CN111761833A - Automatic cotton pressing machine - Google Patents
Automatic cotton pressing machine Download PDFInfo
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- CN111761833A CN111761833A CN202010503816.1A CN202010503816A CN111761833A CN 111761833 A CN111761833 A CN 111761833A CN 202010503816 A CN202010503816 A CN 202010503816A CN 111761833 A CN111761833 A CN 111761833A
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 253
- 238000003825 pressing Methods 0.000 title claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 4
- 238000007599 discharging Methods 0.000 claims description 34
- 230000008602 contraction Effects 0.000 claims description 9
- 239000011521 glass Substances 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 8
- 230000009467 reduction Effects 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 6
- 241000196324 Embryophyta Species 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000004083 survival effect Effects 0.000 abstract description 2
- 238000003466 welding Methods 0.000 abstract 1
- 230000009471 action Effects 0.000 description 13
- 230000008569 process Effects 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008635 plant growth Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000001963 growth medium Substances 0.000 description 1
- 238000011221 initial treatment Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G31/00—Soilless cultivation, e.g. hydroponics
- A01G31/02—Special apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
- B29C66/0224—Mechanical pre-treatments, e.g. reshaping with removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
- B29C66/0224—Mechanical pre-treatments, e.g. reshaping with removal of material
- B29C66/02241—Cutting, e.g. by using waterjets, or sawing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The invention discloses an automatic cotton pressing machine, and relates to the technical field of production of plant cultivation accessories. The material sorting device comprises a hood, a material sorting vibrator and a case, wherein the hood is fixedly arranged on the top surface of the case, and the material sorting vibrator is arranged on one side of the case; the top central point of quick-witted case puts and is provided with the rotary disk, and rotary disk and quick-witted incasement slewing mechanism's output fixed connection, evenly is provided with first mounting bracket, second mounting bracket, ejection of compact cylinder and feeding guide rail respectively along the circumferencial direction on the quick-witted roof surface in the rotary disk outside, and the outside of second mounting bracket is provided with mounting panel and third mounting bracket respectively, and the lower extreme fixed connection of third mounting bracket is on the top surface of mounting panel, and the mounting panel is with the fixed welding of upper end one side of quick-witted case. The device can realize automatic replacement and filling of the cotton sliver in the rubber plug through a series of structures, the density of the filled cotton sliver is more uniform, the survival rate of plant seedlings or spores is improved, and the device is operated automatically, so that the labor force is greatly reduced.
Description
Technical Field
The invention relates to the technical field of production of plant cultivation accessories, in particular to an automatic cotton pressing machine.
Background
In the prior agricultural science and technology industry, seedlings or plant spores and nutrient solution are placed in a glass bottle in the aspect of plant culture medium, the bottle mouth is plugged by a rubber plug with cotton ventilation holes, air in the culture bottle is isolated from the outside air to prevent the seedlings from being infected by the outside bacteria from growing, however, the cotton is pulled into the rubber plug manually into a section by people in the prior art, and the cotton is pressed into the rubber plug manually, so that the cotton in the prior rubber plug cannot be controlled by the inaccurate length of the manually pulled cotton, the cotton density is not uniform due to the nonuniform manual force in manual cotton pressing, the seedlings grow in the culture bottle directly, the air with bacteria outside infects the seedlings or the spores through the air-permeable cotton with too low density, or the survival rate of the seedlings cannot be reduced through the air-permeable cotton breathing because the air-permeable cotton with too high density is too high, there is therefore a need for improvements in the prior art to address the above-mentioned problems.
Disclosure of Invention
Technical problem to be solved
The invention aims to provide an automatic cotton pressing machine to solve the problems that cotton in the existing rubber plug for a plant culture bottle in the background art is manually plugged, the labor intensity is high, the density of the plugged cotton is not uniform, and the growth of plant seedlings or spores is influenced.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: the automatic cotton pressing machine comprises a machine cover, a material arranging vibrator and a machine case, wherein the machine cover is fixedly arranged on the top surface of the machine case, and the material arranging vibrator is arranged on one side of the machine case; the rotary disc is arranged at the center of the top of the case and fixedly connected with the output end of a rotating mechanism in the case, a first mounting frame, a second mounting frame, a discharging cylinder and a feeding guide rail are uniformly arranged on the top surface of the case outside the rotary disc along the circumferential direction, a mounting plate and a third mounting frame are arranged outside the second mounting frame, the lower end of the third mounting frame is fixedly connected to the top surface of the mounting plate, the mounting plate is fixedly welded with one side of the upper end of the case, and a cotton sliver placing hopper is arranged on one side of the top surface of the mounting plate;
the outer end of the rotating disc is uniformly provided with a plurality of placing grooves along the circumferential direction, rubber plugs are placed in the placing grooves, a plurality of arc-shaped straightening plates are uniformly arranged on the outer side of the rotating disc along the circumferential direction, and the arc-shaped straightening plates are all clamped on the top surface of the case in a sliding manner;
the first mounting frame is fixedly mounted on the top surface of the case, the first mounting frame is fixedly provided with a cotton outlet cylinder, the bottom of the cotton outlet cylinder is fixedly provided with a first cotton pressing thimble, and the first cotton pressing thimble is vertically aligned with the circle center of the rubber plug;
the second mounting frame is fixedly mounted on the top surface of the case, a first pressure-adjustable cotton cylinder is fixedly mounted at the center of the top of the second mounting frame, a second pressure-adjustable cotton ejector pin is fixedly mounted at the bottom of the first pressure-adjustable cotton cylinder, the second pressure-adjustable cotton ejector pin is vertically aligned with the circle center of the rubber plug, and a cotton suction mold is vertically aligned between the second pressure-adjustable cotton ejector pin and the rubber plug;
a material conveying plate is fixedly connected to the outer side of a cotton inlet of the cotton suction mold, the bottom surface of the other end of the material conveying plate is fixedly connected to the output end of a motor through a rotating shaft, a material inlet pipe is arranged right above the motor, the upper end of the material inlet pipe is connected to a third mounting frame in a communicating mode, and the lower end of the material inlet pipe is located above one side of the material conveying plate;
a first cotton clamping mechanical arm is arranged on one side above the feeding pipe, the first cotton clamping mechanical arm and the second mounting frame are respectively positioned on two sides of the third mounting frame, a second cotton clamping mechanical arm is arranged above the first cotton clamping mechanical arm, the second cotton clamping mechanical arm is fixedly mounted on the bottom surface of the fixing plate, one end of the fixing plate is fixedly connected to the upper end of the connecting plate, a cotton sliver contraction opening is formed in the other end of the fixing plate, and the cotton sliver contraction opening and a clamping part of the second cotton clamping mechanical arm are vertically aligned; the upper end of the central position of the fixed plate is provided with a cotton sliver guide pillar, and one end of the cotton sliver guide pillar is rotatably connected to a side plate on one side of the fixed plate;
one end of the feeding guide rail is fixedly connected to the output end of the material arranging vibrator, and the other end of the feeding guide rail penetrates through the hood and extends into the hood and is positioned above one side of the placing groove;
mounting frames are fixedly mounted on the four side surfaces and the top surface of the hood, protective glass is mounted in the mounting frames, the upper ends of the mounting frames on the four side surfaces of the hood are hinged with the hood through hinges, and a single chip microcomputer controller is mounted on the protective glass on one side surface of the hood;
the discharging cylinder is fixedly arranged on the top surface of the case, a discharging port is formed in the case at one end of the discharging cylinder, and one end of the discharging cylinder extends into the case;
the single-chip microcomputer controller is electrically connected with the material arranging vibrator, the case, the discharging cylinder, the cotton discharging cylinder, the first pressure-adjustable cotton cylinder, the motor, the first cotton clamping mechanical arm and the second cotton clamping mechanical arm through conducting wires.
Preferably, the bottom of the material arranging vibrator is fixedly provided with a vibration reduction plate, and foot pads are fixedly arranged on four corners of the bottom of the vibration reduction plate.
Preferably, foot pads are fixedly mounted at four corners of the bottom of the case, and support columns are fixedly welded at the corners of the bottom of the mounting plate.
Preferably, a positioning cylinder is fixedly mounted on the top surface of the case at a position between the discharging cylinder and the feeding guide rail, the positioning cylinder is located on the outer side of the arc-shaped straightening plate, and the positioning cylinder is electrically connected with the single chip microcomputer controller through a conducting wire.
Preferably, inhale cotton mould and ejection of compact cylinder between the position and be provided with the cotton cylinder of the adjustable pressure of second along vertical direction, the cotton cylinder fixed mounting of the adjustable pressure of second is at the second mounting bracket, the lower extreme fixed mounting of the cotton cylinder of the adjustable pressure of second has the cotton thimble of third pressure, and the setting of lining up from top to bottom of the centre of a circle of cotton thimble and plug is pressed to the third, the cotton cylinder of the adjustable pressure of second passes through conducting wire and single chip microcomputer controller electric connection.
Preferably, the lower extreme fixed connection of first double-layered cotton manipulator is served at the first flexible of pulling out cotton cylinder, and the fixed end fixed connection that pulls out cotton cylinder simultaneously is served at the flexible of second pulling out cotton cylinder, first pulling out cotton cylinder and second pull out cotton cylinder and pass through conducting wire and single chip microcomputer controller electric connection respectively.
Preferably, the connecting plate is fixedly welded on the outer wall of one side of the cotton sliver placing hopper, a guide hole is formed in the upper end of the connecting plate, and the guide hole is located on one side above the cotton sliver guide pillar.
(III) advantageous effects
The invention provides an automatic cotton pressing machine which has the following beneficial effects:
according to the invention, the old rubber plugs can be automatically and orderly arranged and conveyed to the placing groove by arranging the material arranging vibrator, and the cotton discharging cylinder can drive the first cotton pressing thimble to move downwards to extrude cotton slivers in the old rubber plugs, so that the primary treatment of the old rubber plugs is completed.
According to the cotton plug pressing device, a cotton strip can be pulled and cut at a fixed length through the arrangement of the first cotton clamping mechanical arm and the second cotton clamping mechanical arm, so that stuffed cotton is more uniform, the uniformly cut cotton strip is conveyed to the upper side of the feeding pipe under the action of the second cotton pulling cylinder matched with the first cotton clamping mechanical arm, the motor rotates at the moment, the cotton suction mold rotates to one side of the lower end of the feeding pipe, the first cotton clamping mechanical arm loosens the cotton strip, the cotton strip is adsorbed in the cotton suction mold under the action of vacuum suction, the motor rotates again, the cotton strip falls on the upper side of the rubber plug, the cotton suction mold rotates and moves away at the moment, the first adjustable cotton pressing cylinder drives the second cotton pressing ejector pin to press downwards three times to plug the cotton strip into a filling hole in the rubber plug, and the second adjustable cotton pressing cylinder can drive the third cotton pressing ejector pin to press the cotton strip in the rubber plug again.
The invention can lead the density of the cotton sliver in the rubber plug to be more uniform by automatically replacing the cotton sliver of the old rubber plug, is beneficial to the healthy growth of plant seedlings or spores in a culture bottle, and the whole process of the invention is automatically completed by machinery, has high automation degree and greatly reduces the manual labor force.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a left side view of the present invention;
FIG. 3 is a schematic view of the internal structure of the hood of the present invention;
FIG. 4 is a left side view of FIG. 3 in accordance with the present invention;
fig. 5 is an enlarged view of the invention at a in fig. 3.
The reference numbers in the figures are: 1. a hood; 2. installing a frame; 3. protective glass; 4. a guide hole; 5. a connecting plate; 6. a vibration damping plate; 7. a material arranging vibrator; 8. a foot pad; 9. a chassis; 10. a discharge port; 11. a single chip controller; 12. a cotton sliver placing hopper; 13. a feed guide rail; 14. a cotton sliver guide post; 15. a fixing plate; 16. a cotton sliver contraction opening; 17. a second cotton clamping mechanical arm; 18. a first cotton clamping manipulator; 19. a first cotton pulling cylinder; 20. a second cotton pulling cylinder; 21. mounting a plate; 22. a discharging cylinder; 23. a first pressure-adjustable cotton cylinder; 24. a second mounting bracket; 25. a cotton outlet cylinder; 26. rotating the disc; 27. positioning the air cylinder; 28. a first cotton pressing thimble; 29. a second pressure-adjustable cotton cylinder; 30. an arc straightening plate; 31. a placement groove; 32. a support pillar; 33. a feed pipe; 34. a material conveying plate; 35. a motor; 36. a third cotton pressing thimble; 37. a second cotton pressing thimble; 38. a cotton suction mould; 39. a first mounting bracket; 40. a third mounting bracket; 41. a rubber plug.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an embodiment of the present invention is shown; the automatic cotton pressing machine comprises a machine cover 1, a material arranging vibrator 7 and a machine case 9, wherein the machine cover 1 is fixedly arranged on the top surface of the machine case 9, and the material arranging vibrator 7 is arranged on one side of the machine case 9; the arrangement of the material arranging vibrator 7 can realize automatic sequencing and output of rubber plugs 41 through vibration, a rotating disc 26 is arranged at the center of the top of the case 9, the rotating disc 26 is fixedly connected with the output end of a rotating mechanism in the case 9, a first mounting frame 39, a second mounting frame 24, a discharging air cylinder 22 and a feeding guide rail 13 are uniformly arranged on the top surface of the case 9 at the outer side of the rotating disc 26 along the circumferential direction, a mounting plate 21 and a third mounting frame 40 are respectively arranged at the outer side of the second mounting frame 24, the lower end of the third mounting frame 40 is fixedly connected to the top surface of the mounting plate 21, the mounting plate 21 is fixedly welded with one side of the upper end of the case 9, a cotton sliver placing hopper 12 is arranged at one side of the top surface of the;
the outer end of the rotating disc 26 is uniformly provided with a plurality of placing grooves 31 along the circumferential direction, rubber plugs 41 are placed in the placing grooves 31, the outer side of the rotating disc 26 is uniformly provided with a plurality of arc-shaped straightening plates 30 along the circumferential direction, the arc-shaped straightening plates 30 are all clamped on the top surface of the case 9 in a sliding manner, the placing grooves 31 can limit and fix the rubber plugs 41, and the arc-shaped straightening plates 30 can position the rubber plugs 41;
the first mounting frame 39 is fixedly mounted on the top surface of the case 9, the cotton outlet cylinder 25 is fixedly mounted on the first mounting frame 39, the first cotton pressing thimble 28 is fixedly mounted at the bottom of the cotton outlet cylinder 25, the first cotton pressing thimble 28 is vertically aligned with the circle center of the rubber plug 41, and the first cotton pressing thimble 28 is driven to move up and down under the telescopic action of the cotton outlet cylinder 25, so that the cotton sliver in the old rubber plug 41 is positioned;
the second mounting frame 24 is fixedly mounted on the top surface of the case 9, a first pressure-adjustable cotton cylinder 23 is fixedly mounted at the center position of the top of the second mounting frame 24, a second pressure-adjustable cotton thimble 37 is fixedly mounted at the bottom of the first pressure-adjustable cotton cylinder 23, the second pressure-adjustable cotton thimble 37 is vertically aligned with the circle center of the rubber plug 41, a cotton suction mold 38 is vertically aligned at a position between the second pressure-adjustable cotton thimble 37 and the rubber plug 41, and the second pressure-adjustable cotton thimble 37 is arranged to drive the second pressure-adjustable cotton thimble 37 to move up and down under the telescopic action of the first pressure-adjustable cotton cylinder 23, so that a cotton sliver is pressed into the rubber plug 41;
a material conveying plate 34 is fixedly connected to the outer side of a cotton inlet of the cotton suction mold 38, the bottom surface of the other end of the material conveying plate 34 is fixedly connected to the output end of the motor 35 through a rotating shaft, a material inlet pipe 33 is arranged right above the motor 35, the upper end of the material inlet pipe 33 is connected to the third mounting frame 40 in a communicating mode, the lower end of the material inlet pipe 33 is located above one side of the material conveying plate 34, the material conveying plate 34 can be arranged to temporarily place cotton slivers, the motor 35 can be arranged to rotate the material conveying plate 34, and the material inlet pipe 33 can be arranged to convey the cotton slivers;
a first cotton clamping mechanical arm 18 is arranged on one side above the feeding pipe 33, the first cotton clamping mechanical arm 18 and the second mounting frame 24 are respectively positioned on two sides of the third mounting frame 40, a second cotton clamping mechanical arm 17 is arranged above the first cotton clamping mechanical arm 18, the second cotton clamping mechanical arm 17 is fixedly mounted on the bottom surface of the fixing plate 15, one end of the fixing plate 15 is fixedly connected to the upper end of the connecting plate 5, a cotton sliver contraction opening 16 is formed in the other end of the fixing plate 15, and the cotton sliver contraction opening 16 and a clamping part of the second cotton clamping mechanical arm 17 are vertically aligned; the upper end of the central position of the fixed plate 15 is provided with a cotton sliver guide post 14, one end of the cotton sliver guide post 14 is rotatably connected to one side plate of the fixed plate 15, the first cotton clamping mechanical arm 18 and the second cotton clamping mechanical arm 17 are matched to realize the cutting of a fixed length of a cotton sliver, the cotton sliver can be shaped by the arrangement of the cotton sliver contraction opening 16, the cotton sliver is more flat, and the arrangement of the cotton sliver guide post 14 can play a role in guiding the conveying of the cotton sliver;
one end of the feeding guide rail 13 is fixedly connected to the output end of the material arranging vibrator 7, the other end of the feeding guide rail 13 penetrates through the hood 1 and extends to the inside of the hood 1 to be located above one side of the placing groove 31, and the feeding guide rail 13 can play a role of a bridge, so that the rubber plug 41 in the material arranging vibrator 7 is conveyed into the placing groove 31;
the mounting frames 2 are fixedly mounted on the four side surfaces and the top surface of the hood 1, the protective glass 3 is mounted in the mounting frames 2, the upper ends of the mounting frames 2 on the four side surfaces of the hood 1 are hinged with the hood 1 through hinges, the mounting frames 2 on the side surfaces can be conveniently opened, feeding and maintenance of the device are facilitated, the single-chip microcomputer controller 11 is mounted on the protective glass 3 on one side surface of the hood 1, and the hood 1 and the protective glass 3 can provide a relatively closed working space to protect safety of workers;
the discharging cylinder 22 is fixedly installed on the top surface of the case 9, a discharging port 10 is formed in the hood 1 at one end of the discharging cylinder 22, one end of the discharging cylinder 22 extends into the hood 1, and the discharging cylinder 22 can be used for discharging the rubber plug 41;
the single chip microcomputer controller 11 is electrically connected with the material arranging vibrator 7, the case 9, the discharging cylinder 22, the cotton discharging cylinder 25, the first pressure-adjustable cotton cylinder 23, the motor 35, the first cotton clamping mechanical arm 18 and the second cotton clamping mechanical arm 17 through conducting wires.
Referring to fig. 1, 2 and 4, the vibration reduction plate 6 is fixedly mounted at the bottom of the material arranging vibrator 7 through bolts, the vibration reduction plate 6 can perform a vibration reduction function, the stability of the material arranging vibrator 7 is improved, and foot pads 8 are fixedly mounted on four corners of the bottom of the vibration reduction plate 6 through bolts.
Referring to fig. 1 and 3, foot pads 8 are fixedly mounted on four corners of the bottom of the case 9 through bolts, support columns 32 are fixedly welded on the corners of the bottom of the mounting plate 21, and the foot pads 8 and the support columns 32 are arranged to support each other.
Referring to fig. 3 and 4, a positioning cylinder 27 is fixedly mounted on the top surface of the case 9 between the discharging cylinder 22 and the feeding guide rail 13, the positioning cylinder 27 is located on the outer side of the arc-shaped straightening plate 30, the positioning cylinder 27 is electrically connected with the single chip microcomputer controller 11 through a conducting wire, the positioning cylinder 27 is fixedly mounted on the top surface of the case 9 between the discharging cylinder 22 and the feeding guide rail 13 through a bolt, the positioning cylinder 27 is located on the outer side of the arc-shaped straightening plate 30, the input end of the positioning cylinder 27 is electrically connected with the single chip microcomputer controller 11, and the positioning cylinder 27 can return the arc-shaped straightening plate 30.
Referring to fig. 3-5, a second pressure-adjustable cotton cylinder 29 is disposed between the cotton suction mold 38 and the discharge cylinder 22 along a vertical direction, the second pressure-adjustable cotton cylinder 29 is fixedly mounted on the second mounting frame 24 through a bolt, a third pressure cotton thimble 36 is fixedly mounted at a lower end of the second pressure-adjustable cotton cylinder 29, the third pressure cotton thimble 36 is vertically aligned with a center of the rubber plug 41, an input end of the second pressure-adjustable cotton cylinder 29 is electrically connected to the mcu 11, the cotton suction mold 38 is externally connected to an air suction pump during use, and the second pressure-adjustable cotton cylinder 29 can drive the third pressure cotton thimble 36 to move up and down by stretching.
Referring to fig. 1, 3 and 5, the lower end of the first cotton clamping manipulator 18 is fixedly connected to the telescopic end of the first cotton pulling cylinder 19 through a bolt, the fixed end of the first cotton pulling cylinder 19 is fixedly connected to the telescopic end of the second cotton pulling cylinder 20 through a bolt, the input ends of the first cotton pulling cylinder 19 and the second cotton pulling cylinder 20 are respectively electrically connected to the single chip microcomputer controller 11, the first cotton pulling cylinder 19 is arranged to enable the first cotton clamping manipulator 18 to move in the up-down direction, so that a cotton sliver is dragged, and the second cotton pulling cylinder 20 is arranged to enable the first cotton clamping manipulator 18 to move in the horizontal direction, so that the cotton sliver is conveyed to the upper portion of the feeding pipe 33.
Referring to fig. 1-2, a connecting plate 5 is fixedly welded on an outer wall of one side of a sliver placing hopper 12, a guiding hole 4 is formed at an upper end of the connecting plate 5, the guiding hole 4 is located at one side above a sliver guide post 14, and the guiding hole 4 is arranged to guide a sliver.
The working principle is as follows:
the automatic replacement of the cotton sliver of the old rubber plug 41 comprises the following steps in sequence:
the old rubber plugs 41 are placed into the material arranging vibrator 7, the old rubber plugs 41 can be automatically sequenced through the vibration of the material arranging vibrator 7, and the old rubber plugs are conveyed into the placing groove 31 through the feeding guide rail 13;
under the action of the rotating disc 26 driven by the case 9, the old rubber plug 41 firstly moves to the position right below the cotton outlet cylinder 25, and cotton strips in the old rubber plug 41 are taken out under the action of the cotton outlet cylinder 25 driving the first cotton pressing thimble 28 to move downwards;
a new sliver is placed in the sliver placing hopper 12, and one end of the new sliver extends from the sliver contraction opening 16 to below the fixed plate 15 through the guide hole 4 and the sliver guide post 14, respectively;
the first cotton pulling cylinder 19 drives the first cotton clamping mechanical arm 18 to extend upwards, one end of the cotton sliver is clamped to move downwards, and after the first cotton clamping mechanical arm moves to a fixed distance, the second cotton clamping mechanical arm 17 clamps the cotton sliver, so that the cotton sliver is cut into a fixed length and falls onto the material conveying plate 34 from the material inlet pipe 33;
under the action that the case 9 drives the rotating disc 26 to rotate again, the rubber plug 41 moves to the position right below the first pressure-adjustable cotton cylinder 23;
the cotton sliver is sucked into the cotton suction mold 38 under the action of vacuumizing of the cotton suction mold 38, the cotton suction mold 38 is transferred to the position right above the rubber plug 41 under the driving of the rotation of the motor 35, and the cotton sliver falls on the rubber plug 41 after the vacuumizing action of the cotton suction mold 38 is lost;
the motor 35 rotates again, and after the cotton suction mold 38 is transferred, the first pressure-adjustable cotton cylinder 23 stretches and retracts to drive the second cotton pressing thimble 37 to move up and down so as to plug the cotton sliver into the rubber plug 41;
after the completion, the case 9 drives the rotating disc 26 to rotate again, so that the rubber plug 41 moves to a position right below the second pressure-adjustable cotton cylinder 29, and at the moment, under the action that the second pressure-adjustable cotton cylinder 29 drives the third cotton pressing thimble 36 to move up and down, the cotton sliver in the rubber plug 41 is pressed again;
the case 9 drives the rotating disc 26 to rotate again to move the rubber plug 41 to the position of the discharging cylinder 22 after the rubber plug 41 is pressed, and at this time, the discharging cylinder 22 pushes out the rubber plug 41 pressed with the cotton sliver and discharges the cotton plug from the discharging hole 10.
Through the structure, the automatic replacement and compression of the cotton sliver for the old rubber plug 41 can be realized.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The automatic cotton pressing machine comprises a machine cover (1), a material arranging vibrator (7) and a machine case (9), wherein the machine cover (1) is fixedly arranged on the top surface of the machine case (9), and the material arranging vibrator (7) is arranged on one side of the machine case (9); the method is characterized in that:
a rotating disc (26) is arranged at the center of the top of the case (9), the rotating disc (26) is fixedly connected with the output end of a rotating mechanism in the case (9), a first mounting frame (39), a second mounting frame (24), a discharging cylinder (22) and a feeding guide rail (13) are uniformly arranged on the top surface of the case (9) on the outer side of the rotating disc (26) along the circumferential direction, a mounting plate (21) and a third mounting frame (40) are respectively arranged on the outer side of the second mounting frame (24), the lower end of the third mounting frame (40) is fixedly connected to the top surface of the mounting plate (21), the mounting plate (21) is fixedly welded with one side of the upper end of the case (9), and a cotton sliver placing hopper (12) is arranged on one side of the top surface of the mounting;
a plurality of placing grooves (31) are uniformly formed in the outer end of the rotating disc (26) along the circumferential direction, rubber plugs (41) are placed in the placing grooves (31), a plurality of arc-shaped straightening plates (30) are uniformly arranged on the outer side of the rotating disc (26) along the circumferential direction, and the arc-shaped straightening plates (30) are all clamped on the top surface of the case (9) in a sliding manner;
the first mounting frame (39) is fixedly mounted on the top surface of the case (9), the cotton discharging cylinder (25) is fixedly mounted on the first mounting frame (39), the bottom of the cotton discharging cylinder (25) is fixedly mounted with a first cotton pressing thimble (28), and the first cotton pressing thimble (28) is vertically aligned with the circle center of the rubber plug (41);
the second mounting frame (24) is fixedly mounted on the top surface of the case (9), a first pressure-adjustable cotton cylinder (23) is fixedly mounted at the center of the top of the second mounting frame (24), a second pressure-adjustable cotton ejector pin (37) is fixedly mounted at the bottom of the first pressure-adjustable cotton cylinder (23), the second pressure-adjustable cotton ejector pin (37) is vertically aligned with the circle center of the rubber plug (41), and a cotton suction mold (38) is vertically aligned with the position between the second pressure-adjustable cotton ejector pin (37) and the rubber plug (41);
a cotton conveying plate (34) is fixedly connected to the outer side of a cotton inlet of the cotton suction mold (38), the bottom surface of the other end of the cotton conveying plate (34) is fixedly connected to the output end of a motor (35) through a rotating shaft, a feeding pipe (33) is arranged right above the motor (35), the upper end of the feeding pipe (33) is communicated and connected to a third mounting frame (40), and the lower end of the feeding pipe (33) is located above one side of the cotton conveying plate (34);
a first cotton clamping mechanical arm (18) is arranged on one side above the feeding pipe (33), the first cotton clamping mechanical arm (18) and the second mounting frame (24) are respectively located on two sides of the third mounting frame (40), a second cotton clamping mechanical arm (17) is arranged above the first cotton clamping mechanical arm (18), the second cotton clamping mechanical arm (17) is fixedly installed on the bottom surface of the fixing plate (15), one end of the fixing plate (15) is fixedly connected to the upper end of the connecting plate (5), a cotton sliver contraction opening (16) is formed in the other end of the fixing plate (15), and the cotton sliver contraction opening (16) and a clamping part of the second cotton clamping mechanical arm (17) are arranged in an up-and-down alignment mode; the upper end of the central position of the fixed plate (15) is provided with a cotton sliver guide post (14), and one end of the cotton sliver guide post (14) is rotatably connected to a side plate on one side of the fixed plate (15);
one end of the feeding guide rail (13) is fixedly connected to the output end of the material arranging vibrator (7), and the other end of the feeding guide rail (13) penetrates through the hood (1) and extends into the hood (1) to be positioned above one side of the placing groove (31);
mounting frames (2) are fixedly mounted on four side surfaces and the top surface of the hood (1), protective glass (3) is mounted in the mounting frames (2), the upper ends of the mounting frames (2) on the four side surfaces of the hood (1) are hinged with the hood (1) through hinges, and a single chip microcomputer controller (11) is mounted on the protective glass (3) on one side surface of the hood (1);
the discharging air cylinder (22) is fixedly arranged on the top surface of the case (9), a discharging port (10) is formed in the hood (1) at one end of the discharging air cylinder (22), and one end of the discharging air cylinder (22) extends into the hood (1);
the single chip microcomputer controller (11) is respectively electrically connected with the material arranging vibrator (7), the case (9), the discharging cylinder (22), the cotton discharging cylinder (25), the first pressure-adjustable cotton cylinder (23), the motor (35), the first cotton clamping mechanical arm (18) and the second cotton clamping mechanical arm (17) through conducting wires.
2. The automatic cotton press according to claim 1, characterized in that: the material arranging vibrator (7) is characterized in that a vibration reduction plate (6) is fixedly mounted at the bottom of the material arranging vibrator (7), and foot pads (8) are fixedly mounted at four corners of the bottom of the vibration reduction plate (6).
3. The automatic cotton press according to claim 1, characterized in that: foot pads (8) are fixedly mounted at four corners of the bottom of the case (9), and support columns (32) are fixedly welded at the corners of the bottom of the mounting plate (21).
4. The automatic cotton press according to claim 1, characterized in that: the machine box is characterized in that a positioning cylinder (27) is fixedly mounted on the top surface of the machine box (9) between the discharging cylinder (22) and the feeding guide rail (13), the positioning cylinder (27) is located on the outer side of the arc-shaped straightening plate (30), and the positioning cylinder (27) is electrically connected with the single chip microcomputer controller (11) through a conducting wire.
5. The automatic cotton press according to claim 1, characterized in that: inhale cotton mould (38) and ejection of compact cylinder (22) between the position be provided with cotton cylinder (29) of the adjustable pressure of second along vertical direction, cotton cylinder (29) fixed mounting of the adjustable pressure of second is in second mounting bracket (24), the lower extreme fixed mounting of the cotton cylinder (29) of the adjustable pressure of second has the third to press cotton thimble (36), and the third presses the centre of a circle of cotton thimble (36) and plug (41) to align the setting from top to bottom, cotton cylinder (29) of the adjustable pressure of second passes through conducting wire and single chip microcomputer controller (11) electric connection.
6. The automatic cotton press according to claim 1, characterized in that: the lower end of the first cotton clamping manipulator (18) is fixedly connected to the telescopic end of the first cotton pulling cylinder (19), the fixed end of the first cotton pulling cylinder (19) is fixedly connected to the telescopic end of the second cotton pulling cylinder (20), and the first cotton pulling cylinder (19) and the second cotton pulling cylinder (20) are electrically connected with the single chip microcomputer controller (11) through conducting wires respectively.
7. The automatic cotton press according to claim 1, characterized in that: the cotton sliver guide post is characterized in that the connecting plate (5) is fixedly welded on the outer wall of one side of the cotton sliver placing hopper (12), a guide hole (4) is formed in the upper end of the connecting plate (5), and the guide hole (4) is located on one side above the cotton sliver guide post (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010503816.1A CN111761833A (en) | 2020-06-04 | 2020-06-04 | Automatic cotton pressing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010503816.1A CN111761833A (en) | 2020-06-04 | 2020-06-04 | Automatic cotton pressing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111761833A true CN111761833A (en) | 2020-10-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010503816.1A Pending CN111761833A (en) | 2020-06-04 | 2020-06-04 | Automatic cotton pressing machine |
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| CN (1) | CN111761833A (en) |
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