CN109127966A - Sping mattress automated production equipment and method - Google Patents

Sping mattress automated production equipment and method Download PDF

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Publication number
CN109127966A
CN109127966A CN201811057480.XA CN201811057480A CN109127966A CN 109127966 A CN109127966 A CN 109127966A CN 201811057480 A CN201811057480 A CN 201811057480A CN 109127966 A CN109127966 A CN 109127966A
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CN
China
Prior art keywords
spring
push
electromagnet
component
dialing
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Granted
Application number
CN201811057480.XA
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Chinese (zh)
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CN109127966B (en
Inventor
万斌
刘涛
李立君
喻秋良
闵淑辉
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Central South University of Forestry and Technology
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Central South University of Forestry and Technology
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Priority to CN201811057480.XA priority Critical patent/CN109127966B/en
Publication of CN109127966A publication Critical patent/CN109127966A/en
Application granted granted Critical
Publication of CN109127966B publication Critical patent/CN109127966B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F33/00Tools or devices specially designed for handling or processing wire fabrics or the like
    • B21F33/04Connecting ends of helical springs for mattresses

Abstract

Sping mattress automated production equipment and method, including string spring machine, characterized by further comprising the Song Huang mechanisms for delivery spring, mounted in Song Huang mechanism side for closelypacked spring to be divided into the dialing spring mechanism of single spring, it is used to catch the single spring that dialing spring mechanism separates below dialing spring mechanism and spring joint is changed into lateral steering mechanism, the push spring mechanism that spring is changed into vertical indexing mechanism from level and is used in the spring push-in string spring machine by vertical setting mounted in indexing mechanism side is used for mounted in steering mechanism side, the Song Huang mechanism, dialing spring mechanism, steering mechanism, the movement of indexing mechanism and push spring mechanism is uniformly controlled by control system.The present invention realizes that spring is separated from output, individually, node turns to, the automation process of indexing and push-in string spring machine, improves the production automation level of sping mattress, the operation intensity in mitigation production process, raising production efficiency.

Description

Sping mattress automated production equipment and method
Technical field
The present invention relates to a kind of sping mattress automated production equipment and methods, belong to sping mattress production field.
Background technique
Compressed spring is widely used in current numerous industries, and most industries especially sping mattress In production, spring supply, installation exercise still using manually sorting, then carry out wearing spring.Operational method falls behind, production effect Rate is low.When enterprise's flow line production, influence of this operation mode to production is especially serious.The large labor intensity of worker, work Time is long, and enterprise personnel is costly.For improving the efficiency of enterprise's spring sorting, the working strength for reducing worker, economizing on resources And the energy, spring mechanism for sorting have great application prospect.
Summary of the invention
Sping mattress automated production equipment provided by the invention and method realize spring from output, single separation, node It turns to, the automation process of indexing and push-in string spring machine, improves the production automation level of sping mattress, mitigate in production process Operation intensity, improve production efficiency.
In order to achieve the above objectives, the technical solution adopted by the present invention is that:
Sping mattress automated production equipment, including string spring machine, it is characterised in that further include for delivery spring Song Huang mechanism, It is used to for closelypacked spring being divided into the dialing spring mechanism of single spring mounted in Song Huang mechanism side, used below dialing spring mechanism In catching single spring that dialing spring mechanism separates and spring joint is changed into lateral steering mechanism, used mounted in steering mechanism side In spring is changed into vertical indexing mechanism from level and is used for mounted in indexing mechanism side by the spring push-in string of vertical setting The movement of push spring mechanism in spring machine, the Song Huang mechanism, dialing spring mechanism, steering mechanism, indexing mechanism and push spring mechanism is led to Control system is crossed to be uniformly controlled.
Preferably, the Song Huang mechanism includes the carrying steelframe of frame shape, is mounted in carrying steelframe and is multilayer knot The box frame of structure, be placed in each layer of box frame for storing the box of spring, on the outside of carrying steelframe for by spring from box The traction component pulled out in son and the conveyer belt for spring to be delivered to dialing spring mechanism, conveyer belt are horizontally disposed mounted in traction Immediately below component, box frame passes through the lead screw Power Component being vertically arranged in carrying steelframe, with lead screw Power Component band It moves and is vertically moved in carrying steelframe, be aligned box with conveyer belt, traction component draws the spring in box to conveying It takes;
The box includes for placing the box body of spring, the box cover on box body and on the box body and can be with draw groups The spring pull-out assembly of part connection, the box cover side and box body are hinged, and the other side is connect with box body by hasp, and spring is drawn Component is parallel with conveyer belt out, and traction component pulls the movement of spring pull-out assembly, and spring is released box body;
Locating part for preventing spring from stretching out from box body in the case where vibration is housed on the spring traversing through end of the box cover, Locating part, which is vertically arranged, is against spring end, and locating part is rotatably mounted on box cover by torsional spring;
Spring pull-out assembly includes that the planker of box body one end is arranged in and is connected at left and right sides of planker and parallel with conveyer belt Pull rod, planker are against spring end, and pull rod is placed on box body, and one end of pull rod is connect with planker, and the other end has can be with traction The connecting plate of component connection, pull rod drive planker to move, the spring in box body are released with the movement of traction component;
The traction component includes being fixed on front side of carrying steelframe and being arranged in parallel in right above conveyer belt to send spring lead screw Component, mounted in move send spring electromagnet assembly with the movement for sending spring lead screw assembly is sent on spring lead screw assembly, described send spring Electromagnet assembly can be sucked with spring pull-out assembly and be connect;
It is described send spring lead screw assembly include send spring motor, with send that spring motor drive connect send spring long lead screw and with send spring long filament Spring attachment base is sent in the cooperation of thick stick screw, send spring electromagnet assembly include and send spring attachment base it is fixed send spring connection frame, mounted in giving On spring connection frame and what can be sucked with spring pull-out assembly send spring electromagnet.
Preferably, the dialing spring mechanism and traction component horizontal alignment are installed, including bracket, equipped with for will on bracket Electricity vibration component, the dialing spring component for transfering to single spring and be used to prevent single spring from dialling that spring vibration on conveyer belt dissipates The clamp spring component of related adjacent springs when out, electricity vibration component are arranged in spring transmitting of the surface of conveyer belt on conveyer belt and hang down To vibration, the top of conveyer belt end is arranged in clamp spring component, and dialing spring component is located on rear side of clamp spring component, clamp spring component and dialing spring Component is vertically pitched in spring, and single spring is transferred in the movement of dialing spring component level;
The electricity Zhen mechanism include on the bracket and the steel pipe frame parallel with bracket, electric vibrator and positioning round steel, it is described Copper pipe frame is located at right above conveyer belt, and electric vibrator is on steel pipe frame, and round steel is parallel with steel pipe frame is being mounted in steel pipe frame just for positioning Lower section, positioning round steel are pressed into spring, and electric vibrator will be vibrated on incoming spring by positioning round steel;
The dialing spring component includes along vertically disposed dialing spring sliding electromagnet one, dialing spring sliding electromagnet is driven to move horizontally And it is parallel to the dialing spring lead screw Power Component of bracket and is pitched along the dialing spring for being vertically fixed on the push-and-pull of dialing spring sliding electromagnet one end, institute The dialing spring lead screw Power Component stated is located at the top of transmission belt end, and dialing spring sliding electromagnet one pushes dialing spring to pitch into spring In, the movement of dialing spring lead screw Power Component drives dialing spring fork to move horizontally, and single spring is transferred to;
Clamp spring component includes vertically the dialing spring sliding electromagnet two above the transmission belt end and being connected to dialing spring push-and-pull electricity Magnet two pushes and pulls the snap-gauge of end and rectangular shape, and the horizontal sides of the snap-gauge are connect with dialing spring sliding electromagnet two, vertical While pitching in spring, the kidney-shaped adjustment hole for connecting dialing spring sliding electromagnet two is provided in the horizontal sides of snap-gauge.
It is preferred that the steering mechanism includes the placement for being horizontally disposed with the single spring for catching the dial-out of dialing spring mechanism Frame, the electromagnet steering assembly for sucking spring and spring being driven to turn to, the steering sliding electromagnet one on rack, Multiple springs are placed side by side on rack, and electromagnet steering assembly is corresponding with spring attracting mounted in rack, turn to push-and-pull electricity The push-and-pull end of magnet one is connect with electromagnet steering assembly, drive electromagnet steering assembly on rack horizontal movement by spring It is pushed into indexing mechanism;
Electric vibrator is housed, the quantity of the electric vibrator is two, and is symmetricly set on the two of rack on the rack End;
On horizontally disposed rack guide rail, rack bottom and rack guide rail guiding cooperate the rack, put It sets on frame guide rail equipped with the steering lead screw Power Component for driving rack to move along rack guide rail;
The electromagnet steering assembly include movably on the rack and the mounting plate parallel with rack, mounted in peace Electromagnet is adsorbed in the steering of steering power component and rotatable dress on a mounting board in loading board, and it is more for turning to absorption electromagnet A and be arranged along mounting plate length direction uniform intervals, each steerings absorption electromagnet is corresponding attracting with a spring, and steering is moved Power component is connect with absorption electromagnet is turned to, and is driven steering absorption electromagnet rotation to turn to spring, is turned to sliding electromagnet one Push-and-pull end connect with mounting plate;
The steering power component includes fixed steering driving motor on a mounting board and steering driving motor transmission connection Crank rocker component, the end of rocking bar is coaxially fixed with absorption electromagnet is turned in crank rocker component, makes to turn to absorption electricity Magnet swings with crank rocker component and is rotated;
The crank rocker component includes the crank A swung by the driving of steering driving motor, hinged with crank A swinging end Long connecting rod B, with the quantity of long connecting rod B hinged rocking bar C, the rocking bar C be multiple, and with turn to absorption electromagnet one by one Corresponding, one end of rocking bar C is connect with connecting rod B, and the other end is coaxially fixed with absorption electromagnet;
It is hinged by short connecting rod D near the rocking bar C and long connecting rod B for turning to driving motor, near steering driving motor Rocking bar C initial position it is vertical with the initial position of other rocking bar C, the counter-clockwise swing of crank A drives and passes near turning to The rocking bar C clockwise oscillation of dynamic motor, other rocking bar C counter-clockwise swings.
Preferably, the indexing mechanism, including indexable rack, the indexable rack are provided with and spring can be driven by water Flat turn at vertical indexable electromagnet assembly, the lifting assembly that indexable electromagnet assembly can be driven vertically to go up and down, can be with turn What position electromagnet assembly moved in the horizontal direction moves horizontally component, and indexable electromagnet assembly is on lifting assembly, lifting group Mounted in moving horizontally on component, more horizontally disposed springs are adsorbed on indexable electromagnet assembly part side by side;
Indexable electromagnet assembly includes on lifting assembly and horizontally disposed indexing bracket is propped up with rotatable mounted in indexing On frame and by the shaft electromagnet of control system control rotation, shaft electromagnet is arranged in parallel with indexable bracket, more levels The spring of setting is adsorbed on side by side on shaft electromagnet;
The shaft electromagnet includes horizontally disposed and end and indexable bracket are rotatably connected shaft, mounted in shaft bottom Indexing absorption electromagnet, the upper limit electromagnet at the top of shaft, the described indexing absorption electromagnet is along shaft length Direction is arranged side by side, and horizontally disposed spring is inhaled on indexing absorption electromagnet, and upper limit electromagnet sucks indexable bracket limit The rotation of shaft processed;
The roller end is equipped with the indexable positioning plate being vertically arranged, and is equipped on indexable bracket corresponding with indexable positioning plate Positioning electromagnet, indexable positioning plate is posted by positioning electromagnet bottom with the rotation of shaft;
It is equipped in the indexable rack with shaft electromagnet to the station platform for being applied to more horizontal Tile springs of placement, station Platform is arranged in parallel in shaft electromagnet obliquely downward, the station platform connect by horizontally disposed flat surface and with flat surface and with Flat surface forms the inclined table composition of angle, and the inclined table leans on shaft electromagnet side.
Preferably, the push spring mechanism include for receive and convey indexing mechanism output spring long conveying belt, The side that long conveying belt is arranged in is used for the push spring component in the spring push-in string spring machine on long conveying belt.
Preferably, the push spring component includes push spring bracket, the push spring pawl on push spring bracket, drives push spring pawl water The dynamic push spring lead screw force piece that spring is pushed into string spring machine of translation and the push spring guide part that the movement of push spring pawl is oriented to;
The push spring pawl includes multiple push plates arranged side by side, and a spring is pushed into string spring machine by a push plate campaign;
The push spring lead screw force piece includes the push spring electric threaded shaft on push spring bracket and pushes away with what electric threaded shaft cooperated Spring threaded block, push spring threaded block are fixed with push spring pawl;
The push spring guide part includes the push spring guide rail on push spring bracket and leads with the push spring of push spring guide rail guiding cooperation Seat, the push spring guide bracket are fixed with push spring pawl;
The push spring guide bracket is connect by push spring connecting rod with push spring bracket, and push spring connecting rod two end is respectively articulated with push spring guide bracket and pushes away Spring bracket, and push spring connecting rod is made of upper connecting rod and the lower link hinged with upper long connecting rod.
Preferably, the push spring component further includes compression spring component, and the compression spring component is mounted on push spring bracket and position In the surface of push spring pawl, compression spring component includes on push spring bracket and along vertically to the push spring sliding electromagnet of setting and company It connects and pushes and pulls end in push spring sliding electromagnet and in the voltage stabilization plate that the spring downward on long conveying belt is stable.
Sping mattress automatic production method, using above-described sping mattress automated production equipment, by compact reactor Long-pending spring is exported from Song Huang mechanism, is separated spring one by one by dialing spring mechanism during spring output and is dropped down onto turning machine Structure, steering mechanism by the node of spring change into it is lateral after spring is pushed into indexing mechanism, indexing mechanism will be along the bullet of horizontal plants Spring changes into vertical, and spring is moved to push spring mechanism, push spring mechanism will go here and there in the spring push-in string spring machine of vertical setting Spring realizes the automated production of sping mattress.
The present invention is used for the automated production of sping mattress, and wherein Song Huang mechanism is used for the output of raw material spring, dialing spring machine Structure is used to the spring of the close envelope accumulation of output being separated into single spring, and steering mechanism is for turning the node of single spring Meet the Node distribution requirement in string spring process to spring side by side at laterally, indexing mechanism is used to change into spring from level vertical To and be moved in push spring mechanism, push spring mechanism will vertical setting spring push-in string spring machine in complete string spring process, realize bullet Spring turns to from output, single separation, node, the automation process of indexing and push-in string spring machine, thus realize sping mattress certainly Dynamic metaplasia produces, and improves the production automation level of sping mattress, mitigates the operation intensity in production process, improves production efficiency.
In carrying steelframe, the box for storing spring is arranged in box frame the setting of box frame, defeated in Song Huang mechanism Send band setting carrying steelframe on the outside of, box frame carrying steelframe in move, by the box in box frame one by one with conveyer belt pair Together, drawn by traction component and the spring in box be pushed on conveyer belt, realize spring in sping mattress production process from Dynamicization supply, movement of the box frame in carrying steelframe realize that spring is transmitted on conveyer belt from box by lead screw power It is realized by traction component, the movement of entire mechanism is controlled by control system, improves spring in sping mattress production process The automatic output efficiency of supply.
The setting of electricity vibration component above conveyer belt, transmits vertical vibration to spring by electricity vibration component in dialing spring mechanism, So that spring is become loose orderly from the close product that pushes away on the conveyor belt, dialing spring component and clamp spring component be set in the end of conveyer belt, Dialing spring component is pitched in spring through horizontal movement, and single spring is transferred to one by one, and clamp spring component is arranged on front side of dialing spring mechanism Pitch with by the adjacent spring of dial-out spring, it is related by adjacent single spring when preventing dialing spring mechanism from transfering to single spring It transfers to together, realizes the single effective sorting for closely pushing away long-pending spring, whole process is participated in without artificial, the efficiency of spring separation It is high.
Steering mechanism requires to turn to spring according to the orientation of spring joint in sping mattress production process, makes spring Node be respectively positioned on the side of spring, guarantee that spring joint is distributed as required in the string spring process of sping mattress production, and Entire mechanism can realize steering simultaneously to multiple springs, improve the production automation level of sping mattress, mitigate production process In operation intensity, can avoid completely node turn to mistake, spring joint turn to accuracy rate and high reliablity.Pass through electromagnet The node side of the node and spring below of first spring after steering power component one row's spring of realization in steering assembly turns to Position is on the contrary, meet the Node distribution requirement in string spring process to spring side by side.
Indexing mechanism realizes the indexing and movement of spring, sucks spring by indexable electromagnet assembly, drives spring from water Flat turn drives indexable electromagnet assembly lifting at vertical, by lifting assembly, so that the lifting of spring is realized, by moving horizontally Component drives indexable electromagnet assembly to move horizontally, and from the translation for realizing spring, is moved to next work after spring indexing Position, entire indexing and mobile process are automatically performed, and are participated in without artificial.
Push spring mechanism will be pushed into string spring machine from the spring exported in indexing mechanism, wherein long transmission belt is for receiving indexing The spring of mechanism output, and before spring is transmitted to push spring component, spring is pushed by string spring machine, compression spring component by push spring component For the spring downward pressure stabilizing before being pushed into, the transmission inertia of spring is eliminated, guarantees that before spring is pushed into string spring machine be in stationary state, String spring effective percentage is improved, entire push spring process is automatically performed, and is participated in without artificial.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of sping mattress automated production equipment in specific embodiment.
Fig. 2 is the structural schematic diagram of Song Huang mechanism.
Fig. 3 is the structural schematic diagram of box.
Fig. 4 is the structural schematic diagram of traction component.
Fig. 5 is dialing spring mechanism and traction component horizontal alignment and is mounted in conveyer belt top structure schematic diagram.
Fig. 6 is the structural schematic diagram of electricity vibration component.
Fig. 7 is the structural schematic diagram of dialing spring component.
Fig. 8 is the structural schematic diagram of clamp spring component.
Fig. 9 is the structural schematic diagram of steering mechanism.
Figure 10 is the structural schematic diagram of electromagnet steering assembly.
Figure 11 is the partial top view of electromagnet steering assembly.
Figure 12 is the partial elevation view of electromagnet steering assembly.
Figure 13 is the swing schematic diagram of crank rocker component.
Figure 14 is the structural schematic diagram of indexing mechanism.
Figure 15 is indexable electromagnet assembly, lifting assembly and moves horizontally the structural schematic diagram that component is equipped with.
Figure 16 is the structural schematic diagram of indexable electromagnet assembly.
Figure 17 is the knot schematic diagram of push spring mechanism.
Figure 18 is the structural schematic diagram of push spring component.
Figure 19 is the rear isometric schematic diagram of push spring component.
Specific embodiment
It elaborates below with reference to Fig. 1 to Figure 19 to the embodiment of the present invention.
Sping mattress automated production equipment, including string spring machine 1, it is characterised in that further include sending spring for delivery spring Mechanism 2 is used to for closelypacked spring being divided into the dialing spring mechanism 3 of single spring, mounted in dialing spring machine mounted in 2 side of Song Huang mechanism For catching single spring that dialing spring mechanism 3 separates and spring joint being changed into lateral steering mechanism 4, mounted in turning below structure 3 It is used to spring changing into vertical indexing mechanism 5 from level to 4 side of mechanism and is used to set vertical mounted in 5 side of indexing mechanism The push spring mechanism 6 in spring push-in string spring machine 1 set, the Song Huang mechanism 2, dialing spring mechanism 3, steering mechanism 4, indexing mechanism 5 and the movement of push spring mechanism 6 be uniformly controlled by control system.
Above-described sping mattress automated production equipment, for the automated production of sping mattress, wherein sending spring machine Structure 2 is used for the output of raw material spring, and dialing spring mechanism 3 is used to the spring of the close envelope accumulation of output being separated into single spring, turn It is used to change into the node of single spring to mechanism 4 and laterally the Node distribution of spring side by side is wanted with meeting in string spring process It asks, indexing mechanism 5 from level by spring for changing into vertical and be moved in push spring mechanism, and push spring mechanism 6 is by vertical setting String spring process is completed in spring push-in string spring machine 1, realizes that spring is turned to from output, single separation, node, indexing and push-in go here and there spring The automation process of machine improves the production automation level of sping mattress to realize the automated production of sping mattress, mitigates Operation intensity in production process improves production efficiency.
Wherein, the Song Huang mechanism 2 includes the carrying steelframe 21 of frame shape, is mounted in carrying steelframe 21 and is multilayer The box frame 22 of structure is placed in each layer of box frame 22 for storing the box 23 of spring, being used on the outside of carrying steelframe 21 By traction component 24 that spring is pulled out from box 23 and the conveyer belt 25 for being used to for spring being delivered to dialing spring mechanism 3, conveying Band 25 is horizontally disposed immediately below traction component 24, and box frame 22 is mounted in by the lead screw Power Component 26 being vertically arranged and is held It carries in steelframe 21, drives with lead screw Power Component 26 and vertically moved in carrying steelframe 21, keep box 23 and conveyer belt 25 right Together, traction component 24 draws the spring in box 23 to conveyer belt 25;
As shown, box frame 22 is mounted in carrying steelframe 21 by lead screw Power Component 26, the movement of lead screw Power Component 26 It drives box frame 22 to move up and down in carrying steelframe 21, the box in each layer of box frame 22 is aligned with conveyer belt 25, it is right The spring in box is drawn to conveyer belt 25 by traction mechanism 24 after neat, realizes the automation supply of spring, entire machine The movement of structure is controlled by control system, improves the automatic output efficiency of supply of spring in sping mattress production process, improves life The automatization level of production mitigates the operation intensity in production process, improves production efficiency.
The box 23 includes for placing the box body 231 of spring, the box cover 232 on box body 231 and mounted in box On body 231 and the spring pull-out assembly 233 that can connect with traction component 24,232 side of box cover and box body 231 are hinged, The other side is connect with box body 231 by hasp 234, and spring pull-out assembly 233 is parallel with conveyer belt 25, and traction component 24 pulls bullet Spring pull-out assembly 223 moves, and spring is released box body 231;Spring pull-out assembly 233 is connect with traction mechanism 24, with dragger The movement of structure 24 and move by spring release box body 231.
Equipped with for preventing spring from stretching from box body 231 the case where vibrating on the spring traversing through end of the box cover 232 Locating part 235 out, locating part 235, which is vertically arranged, is against spring end, and locating part 235 is rotatably mounted in box by torsional spring On lid 232;Locating part 235 is deviate from from box 23 for limited spring, and locating part 235 is rotatably filled by torsional spring On box cover 232, torsional spring elastic force can be overcome under the effect of external force and is rotated, it will not be dry from the mobile formation in box to spring It relates to.
Spring pull-out assembly 233 includes that the planker 233.1 of 231 one end of box body is arranged in and is connected to planker 233.1 or so Two sides and the pull rod 233.2 parallel with conveyer belt 25, planker 233.1 are against spring end, and pull rod 233.2 is placed on box body 231, One end of pull rod 233.2 is connect with planker 233.1, and the other end has the connecting plate 233.3 that can be connect with traction component 24, pull rod 233.2 drive planker 233.1 to move with the movement of traction component 24, and the spring in box body 231 is released;As shown, planker 233.1 are arranged in one end of box body 231, and one end of pull rod 233.2 is connect with planker 233.1, and the other end is used for and traction mechanism Connection, traction mechanism pull pull rod 233.2 mobile, drive planker 233.1 mobile, the spring in box is pushed by planker 233.1 Conveyer belt 25, after the completion of conveying, traction mechanism will drive pull rod 233.2 to move back, and planker 233.1 is taken back initial position.
The traction component 24 includes being fixed on 21 front side of carrying steelframe and being arranged in parallel in right above conveyer belt 25 Send spring lead screw assembly 241, mounted in sending what is moved on spring lead screw assembly 241 with the movement for sending spring lead screw assembly 241 to send spring electric Magnet assemblies 242, it is described to send spring electromagnet assembly 242 that suck with spring pull-out assembly 233 to connect;
It is described send spring lead screw assembly 241 include send spring motor 241.1, with send what spring motor 241.1 was sequentially connected to send spring long filament Thick stick 241.2 and with send 241.2 screw of spring long lead screw cooperate send spring attachment base 241.3, send spring electromagnet assembly 242 to include and send Spring attachment base 241.3 it is fixed send spring connection frame 242.1, mounted in sending on spring connection frame 242.1 and can be with spring pull-out assembly 233 What is sucked send spring electromagnet 242.2.
As shown, traction mechanism 24 is by sending spring long lead screw 241.2 and sending the cooperative movement of spring attachment base 241.3 come band It is dynamic that spring electromagnet 242.2 is sent to move, it send spring electromagnet 242.2 to suck with the connecting plate 233.3 of 233.2 end of pull rod and connect, from And drive pull rod 233.2 to move by magnetic attraction, to drive planker 233.1 to move.
Wherein, the dialing spring mechanism 3 and 24 horizontal alignment of traction component are installed, including bracket 31, are equipped on bracket 31 Electricity vibration component 32 for dissipating the spring vibration on conveyer belt 25 is used for dialing spring component 33 that single spring is transferred to and is used to prevent The surface of conveyer belt 25 is arranged in defeated in the clamp spring component 34 of related adjacent springs when only single spring is transferred to, electricity vibration component 32 The spring on band 25 is sent to transmit vertical vibration, the top of 25 end of conveyer belt is arranged in clamp spring component 34, and dialing spring component 33 is located at 34 rear side of clamp spring component, clamp spring component 34 and dialing spring component 33 are vertically pitched in spring, and 33 horizontal movement of dialing spring component will Single spring is transferred to;
Dialing spring mechanism as shown in the figure closely pushes away long-pending spring and enters from 25 front end of conveyer belt, moves with the movement of conveyer belt 25 Dynamic, electricity Zhen mechanism 32 transmits vertical vibration to spring in spring moving process, and spring is gradually loose, can from figure Out, spring becomes loose orderly from product is closely pushed away, and when reaching 25 end of conveyer belt, is dialled single spring by dialing spring component 33 Out, clamp spring component 34 blocks adjacent spring in dialing spring, is transferred to so that spring free is related, automatic dialing spring isolates single spring Process, may replace artificial separation, greatly improve the sorting efficiency of spring, promote the automatization level of sping mattress production, and And whole process is participated in without artificial, speed is fast, high-efficient and separation is reliable, vibrate the reliability of dialing spring mechanism, validity and Practicability is high.
The electricity Zhen mechanism 32 include on the bracket 31 and the steel pipe frame 321 parallel with bracket 31, electric vibrator 322 and Round steel 323 is positioned, the copper pipe frame 321 is located at right above conveyer belt 25, and electric vibrator 322 is on steel pipe frame 321, setting circle The underface mounted in steel pipe frame 321 parallel with steel pipe frame 321 of steel 323, positioning round steel 323 are pressed into spring, and electric vibrator 322 passes through Positioning round steel 321 will vibrate on incoming spring;Electric vibrator 322 is provided vertically to vibration, positions round steel 323 and is pressed into spring, will Vertical vibration is transferred on spring, and is positioned to the direction of motion of spring, guarantees that spring only can be towards 25 direction of conveyer belt Loosely, moving horizontally for other directions will not occur, the accuracy and reliability of the vibration shot spring of electricity Zhen mechanism 32 is higher.
The dialing spring component 33 includes along vertically disposed dialing spring sliding electromagnet 1, drives dialing spring push-and-pull electromagnetism Iron 331 moves horizontally and is parallel to the dialing spring lead screw Power Component 332 of bracket 31 and along being vertically fixed on dialing spring sliding electromagnet The dialing spring fork 333 at one 331 push-and-pull ends, the dialing spring lead screw Power Component 332 is located at the top of 25 end of transmission belt, and dialing spring pushes away Draw electromagnet 1 that dialing spring fork 333 is pushed to pitch in spring, the movement of dialing spring lead screw Power Component 332 drives dialing spring fork 333 horizontal It is mobile, single spring is transferred to;As shown in figure 4, the movement of dialing spring lead screw Power Component 332 drives dialing spring fork 333 to move horizontally, Since dialing spring fork 333 is pitched in spring, the mobile of dialing spring fork 43 can transfer to the single spring of most end, and conveyer belt does not stop Transmission, cooperation dialing spring fork 333 ceaselessly acts, single spring transferred to one by one.
Clamp spring component 34 includes the dialing spring sliding electromagnet 2 341 being vertically mounted in above 25 end of transmission belt and is connected to Dialing spring sliding electromagnet 2 341 pushes and pulls the snap-gauge 342 of end and rectangular shape, and the horizontal sides of the snap-gauge 342 are pushed away with dialing spring Electromagnet 2 341 is drawn to connect, vertical side is pitched in spring, is provided in the horizontal sides of snap-gauge 342 for connecting dialing spring push-and-pull electromagnetism The kidney-shaped adjustment hole 342.1 of iron 2 341.Electromagnetism is pushed and pulled relative to dialing spring by the adjustable snap-gauge 342 of kidney-shaped adjustment hole 342.1 It is convenient for snap-gauge 342 by the effective clamping of spring, circlip to adjust the position that snap-gauge 342 stretches to spring in the position of iron 2 341 The reliability and validity of component 5 are higher.
Wherein, the steering mechanism 4 includes the placement for being horizontally disposed with the single spring for catching the dial-out of dialing spring mechanism 3 Frame 41, the electromagnet steering assembly 42 for sucking spring and spring being driven to turn to, the steering push-and-pull electricity on rack 41 Magnet 1, multiple springs are placed side by side on rack 41, and electromagnet steering assembly 42 is corresponding with spring mounted in rack 41 Attracting, the push-and-pull end for turning to sliding electromagnet 1 is connect with electromagnet steering assembly 42, and electromagnet steering assembly 42 is driven to exist Spring is pushed into indexing mechanism 5 by horizontal movement on rack 41;
Electric vibrator 46 is housed, the quantity of the electric vibrator 46 is two, and is symmetricly set on placement on the rack 41 The both ends of frame 41;
As shown, can place multiple springs side by side on rack 41, electromagnet steering assembly 42 is corresponding with spring, passes through Magnetic attraction sucks spring, then drives spring pivotal again, as long as guaranteeing that the node for the spring being placed on rack 41 is downward Setting, it is ensured that the node of spring is towards laterally disposed, satisfaction string spring work after electromagnet steering assembly 42 drives and turns to To the Node distribution requirement of spring side by side in sequence.Entire mechanism can realize steering to multiple springs simultaneously, improve sping mattress Production automation level, mitigate production process in operation intensity.Electric vibrator 46 transmits vertical vibration to rack 41, is shaking During dynamic, under gravity, the node of spring can be arranged spring downward, guarantee the spring placed on rack 41 Node is arranged downward, after vibrated, restart electromagnet steering assembly 42 and turns to spring, the same of spring can be realized When turn to, can avoid completely node turn to mistake, spring section turn to accuracy rate and high reliablity.
The rack 41 is on horizontally disposed rack guide rail 44,41 bottom of rack and rack guide rail 44 Guiding cooperates, equipped with the steering lead screw power packages for driving rack 41 to move along rack guide rail 44 on rack guide rail 44 Part 45;Rack 41 is driven to move horizontally on rack guide rail 44 by turning to lead screw Power Component 45, to catch one by one The spring isolated in dialing spring mechanism.
The electromagnet steering assembly 42 includes movably on the rack 41 and the peace parallel with rack 41 Electricity is adsorbed in loading board 421, the steering power component 422 on mounting plate 421 and the rotatable steering on mounting plate 421 Magnet 423 turns to absorption electromagnet 423 and is multiple and is arranged along 421 length direction uniform intervals of mounting plate, each steering absorption Electromagnet 423 and a spring are corresponding attracting, and steering power component 422 is connect with absorption electromagnet 423 is turned to, and drive to turn to and inhale The attached rotation of electromagnet 423 turns to spring, and the push-and-pull end for turning to sliding electromagnet 1 is connect with mounting plate 421;One steering Absorption electromagnet 423 sucks a spring, is turned to again after sucking, and makes the node of spring from changing into downward towards side, so Rear steering sliding electromagnet 1 pushes mounting plate 421 mobile, the spring having shifted towards can be pushed into next station.
The steering power component 422 includes the steering driving motor 422.1 being fixed on mounting plate 421 and turns to The crank rocker component 422.2 that driving motor 422.1 is sequentially connected, the end of rocking bar and steering in crank rocker component 422.2 It is coaxially fixed to adsorb electromagnet 423, steering absorption electromagnet 423 is made to swing and rotate with crank rocker component 422.2;Pass through song The swing of handle rocker assembly 422.2 realizes the rotation for turning to absorption electromagnet 423, to realize the steering of spring joint, crank Distant bar assembly 422.2 swings 90 degree, can spring section from being turned into downward towards side.
The crank rocker component 422.2 include by the driving of steering driving motor 422.1 and swing crank A, with The hinged long connecting rod B of crank A swinging end, with the quantity of long connecting rod B hinged rocking bar C, the rocking bar C be multiple, and with turn It is corresponded to absorption electromagnet 423, one end of rocking bar C is connect with connecting rod B, and the other end is coaxial fixed with absorption electromagnet 23; As shown, crank A is driven by turning to driving motor 422.1, crank A swing then drives long connecting rod B to swing, long connecting rod B pendulum It is dynamic then drive rocking bar C swing, rocking bar C swing drive absorption electromagnet 23 rotate, to realize the rotation of spring, make the section of spring Point is gone to towards side.
It is hinged by short connecting rod D near the rocking bar C and long connecting rod B for turning to driving motor 422.1, near steering The rocking bar C initial position of driving motor 422.1 is vertical with the initial position of other rocking bar C, and the counter-clockwise swing of crank A drives Near the rocking bar C clockwise oscillation for turning to driving motor 422.1, other rocking bar C counter-clockwise swings.It can from Figure 11 Out, short connecting rod D is connected between the rocking bar C and long connecting rod B for turning to driving motor 422.1, as shown in figure 13, crank A is inverse When hour hands are swung, short connecting rod D movement is driven near the rocking bar C clockwise oscillation for turning to driving motor 422.1, while long connecting rod B, which is swung, drives other rocking bar C counter-clockwise swings, and before as can be seen from the figure swinging, the angle of crank A and horizontal direction is 45 Degree, the angle near the rocking bar C and horizontal direction that turn to driving motor 422.1 is 315 degree, other rocking bar C and level side To angle be 45 degree, after 90 degree of crank A counter-clockwise swing, near turn to driving motor 422.1 rocking bar C and level side To angle become 225 degree, the angle of other rocking bar C and horizontal direction becomes 135 degree, makes first bullet in row's spring The node of spring is in spring left side, and the node of other springs realizes first bullet after row's spring steering in spring right side The node of spring and the node orientation of spring below require the Node distribution of spring side by side on the contrary, meeting in string spring process.
Wherein, the indexing mechanism 5, including indexable rack 54, the indexable rack 54, which is provided with, can drive spring The lifting assembly for being changed into vertical indexable electromagnet assembly 51 by level, indexable electromagnet assembly 51 being driven vertically to go up and down 52, it can drive what indexable electromagnet assembly 51 moved in the horizontal direction to move horizontally component 53, indexable electromagnet assembly 51 is mounted in On lifting assembly 52, for lifting assembly 52 mounted in moving horizontally on component 53, more horizontally disposed springs are adsorbed on indexing side by side On electromagnet assembly 51;
As shown, indexable electromagnet assembly 51 drives its lifting, lifting group on lifting assembly 52, through lifting assembly 52 Part 52 drives 51 water of lifting assembly 52 and indexable electromagnet assembly mounted in moving horizontally on component 53, by moving horizontally component 53 Translation is dynamic, to realize movement of the spring in rack 54, indexable electromagnet assembly 51 for adsorb spring and drive spring from Level changes into vertical, and more springs are adsorbed on together on indexable electromagnet assembly 51, indexing while more springs can be realized And it is mobile, for the production automation level of sping mattress in the automated production process of sping mattress, to can be improved, mitigate production Operation intensity in the process, proposes production efficiency.
Indexable electromagnet assembly 51 includes on the lifting assembly 52 and horizontally disposed indexable bracket 511 and rotatable It is propped up on indexable bracket 511 and through the shaft electromagnet 512 of control system control rotation, shaft electromagnet 512 and indexing Frame 511 is arranged in parallel, and more horizontally disposed springs are adsorbed on side by side on shaft electromagnet 512;
The shaft electromagnet 512 includes horizontally disposed and end and indexable bracket 511 is rotatably connected shaft 512.1, Indexing absorption electromagnet 512.2 mounted in 512.1 bottom of shaft, the upper limit electromagnet mounted in 512.1 top of shaft 512.3, the indexing absorption electromagnet 512.2 is arranged side by side along 512.1 length direction of shaft, and horizontally disposed spring is inhaled On indexing absorption electromagnet 512.2, upper limit electromagnet 512.3 sucks the rotation that indexable bracket 511 limits shaft 512.1;
As shown, 512.1 both ends of shaft are rotatably coupled on indexable bracket 511 by bearing, upper limit electromagnet 512.3 suck indexable bracket 511 in the state of energization, to limit rotation of the shaft 512.1 relative to indexable bracket 511, and And absorption electromagnet 512.2, before the rotation of shaft 512.3, adsorbable horizontally disposed spring, works as top in the energized state When limiting electromagnetism 512.3 power-off of electricity, the adsorption capacity between indexable bracket 511 disappears, and shaft 512.1 is due to indexing absorption electricity The gravity of magnet 512.2 and spring can rotate down 90 degree automatically, spring is changed into from level it is vertical, to realize bullet The indexing of spring.And due to shaft 12.1 relative to indexable bracket 11 be it is rotatable, when spring moves to next station and indexing After adsorbing the separation of electromagnet 512.2, by the movement of shaft 12.1 and inclined deck contact, returning for shaft 512.1 can be realized Turn, so that the axial direction of indexing absorption electromagnet 512.2 is returned back to level, that is, utilize the design feature of itself, realize in production process Movement is reciprocal, and the automatization level that sping mattress produced kind, but also energy saving consumption not only can be improved.
512.1 end of shaft is equipped with the indexable positioning plate 512.4 being vertically arranged, and is equipped on indexable bracket 511 Positioning electromagnet 511.1 corresponding with indexable positioning plate 512.4, indexable positioning plate 512.4 recline with the rotation of shaft 512.1 In 511.1 bottom of positioning electromagnet;After shaft 512.1 rotates down 90 degree automatically, in order to prevent spring in moving process, Due to shaft 512.1 swing and generate shake, by sucking for indexable positioning plate 512.4 and positioning electromagnet 511.1, limit The swing of shaft 512.1 positions shaft 512.1, improves the stability in spring moving process.When spring is moved to down After one station, positioning electromagnet 511.1 is powered off, rotate shaft 512.1 can automatically relative to indexable bracket 511, is led to The movement of shaft 512.1 and inclined deck contact are crossed, the revolution of shaft 512.1 can be realized.
It is equipped in the indexable rack 54 with shaft electromagnet 512 to the work for being applied to more horizontal Tile springs of placement Position platform 541, station platform 541 are arranged in parallel in 512 obliquely downward of shaft electromagnet, and the station platform 541 is by horizontally disposed flat Table top 541.1 and the composition of inclined table 541.2 that angle is connect and formed with flat surface 541.1 with flat surface 541.1, it is described Inclined table 541.2 leans on 512 side of shaft electromagnet.Due to shaft 512.1 relative to indexable bracket 511 be it is rotatable, when Spring move to next station with indexing absorption electromagnet 512.2 separate after, shaft 512.1 movement is contacted with inclined table 541.2, The revolution that shaft 512.1 can be realized, make indexing absorption electromagnet 512.2 axially self returns back to level, that is, utilizes itself Design feature, realize that movement is reciprocal in production process, the automatization level that sping mattress produced kind not only can be improved, but also Energy saving consumption.
Wherein, the push spring mechanism 6 includes the long conveying belt for receiving and conveying the spring of the output of indexing mechanism 5 61, the side that long conveying belt 61 is arranged in is used for the push spring component 62 in the spring push-in string spring machine 1 on long conveying belt 61.It pushes away Spring mechanism will be pushed into string spring machine from the spring exported in indexing mechanism, wherein long transmission belt is used to receive indexing mechanism output Spring, and before spring is transmitted to push spring component, spring is pushed by string spring machine, entire push spring process by the movement of push spring component It is automatically performed, is participated in without artificial.
The push spring component 62 includes push spring bracket 621, the push spring pawl 622 on push spring bracket 621, drives push spring Pawl 622 is moved horizontally the push spring lead screw force piece 623 in spring push-in string spring machine 1 and is led to the movement of push spring pawl 622 To push spring guide part 624;Push spring pawl 622 moves horizontally, and spring is pushed into string spring machine.
The push spring pawl 622 includes multiple push plates 622.1 arranged side by side, and a push plate 622.1 is moved a bullet Spring push-in string spring machine 1;Guarantee each spring by thrust in the same direction simultaneously.
The push spring lead screw force piece 623 include push spring electric threaded shaft 623.1 on the push spring bracket 621 and with electricity The push spring threaded block 623.2 that dynamic lead screw 623.1 cooperates, push spring threaded block 623.2 and push spring pawl 622 are fixed;
The push spring guide part 624 include push spring guide rail 624.1 on the push spring bracket 621 and with push spring guide rail 624.1 It is oriented to the push spring guide bracket 624.2 of cooperation, the push spring guide bracket 624.2 and push spring pawl 622 are fixed;
The push spring guide bracket 624.2 is connect by push spring connecting rod 625 with push spring bracket 621, and 625 both ends of push spring connecting rod are cut with scissors respectively Push spring guide bracket 624.2 and push spring bracket 621 are connect, and push spring connecting rod 625 is hinged by upper connecting rod 625.1 and with upper long connecting rod 625.1 Lower link 625.2 form.Push spring guide bracket 624.2 is reduced by the movement of push spring connecting rod 625 to be moved through along push spring guide rail 624.1 Horizontal bending moment power suffered by push spring guide bracket 624.2, improves the smoothness of guiding movement in journey, to improve the structure of push spring mechanism Stability.
The push spring component 62 further includes compression spring component 626, and the compression spring component 626 is on push spring bracket 621 And it is located at the surface of push spring pawl 622, compression spring component 626 includes on push spring bracket 626 and along vertically to the push spring of setting It sliding electromagnet 626.1 and is connected to push spring sliding electromagnet 626.1 and pushes and pulls end and in by the spring downward on long conveying belt 61 Stable voltage stabilization plate 626.2.When being pushed into spring in string spring machine 1 due to push spring component 62, long conveying belt 61 is off movement, But there is also certain mobile inertia, compression spring components to disappear for the spring downward pressure stabilizing before being pushed into for the spring on long conveying belt Except the transmission inertia of spring, guarantees that before spring is pushed into string spring machine be in stationary state, improve string spring effective percentage.
The present invention also protects a kind of sping mattress automatic production method, using the automatic metaplasia of above-described sping mattress Produce equipment, closelypacked spring is exported from Song Huang mechanism 2, spring output during by dialing spring mechanism 3 by spring by A separation simultaneously drops down onto steering mechanism 4, steering mechanism 4 by the node of spring change into it is lateral after spring is pushed into indexing mechanism 5, indexing Mechanism 5 will change into vertical along the spring of horizontal plants, and spring is moved to push spring mechanism 6, and push spring mechanism 6 is by vertical setting String spring is carried out in spring push-in string spring machine 1, realizes the automated production of sping mattress.
Above-described sping mattress automatic production method realizes that spring turns to from output, single separation, node, turns The automation process of position and push-in string spring machine improves the production of sping mattress certainly to realize the automated production of sping mattress Dynamicization is horizontal, mitigates the operation intensity in production process, improves production efficiency.
It is completely described in conjunction with technical solution of the attached drawing to the embodiment of the present invention above, it should be noted that described Embodiment be only a part of the embodiments of the present invention.Based on the embodiments of the present invention, those of ordinary skill in the art exist Every other embodiment obtained under the premise of creative work is not made, shall fall within the protection scope of the present invention.

Claims (9)

1. sping mattress automated production equipment, including string spring machine (1), it is characterised in that further include sending spring for delivery spring Mechanism (2) is used to closelypacked spring being divided into the dialing spring mechanism (3) of single spring, be mounted in mounted in Song Huang mechanism (2) side It is used to catch the single spring that dialing spring mechanism (3) separates below dialing spring mechanism (3) and spring joint is changed into lateral turning machine Structure (4) is used to spring is changed into vertical indexing mechanism (5) from level and mounted in indexing mechanism mounted in steering mechanism (4) side (5) side is used for the push spring mechanism (6) in spring push-in string spring machine (1) by vertical setting, and the Song Huang mechanism (2) is dialled The movement of spring mechanism (3), steering mechanism (4), indexing mechanism (5) and push spring mechanism (6) is uniformly controlled by control system.
2. sping mattress automated production equipment according to claim 1, it is characterised in that Song Huang mechanism (2) packet It includes the carrying steelframe (21) of frame shape, interior mounted in carrying steelframe (21) and box frame (22) for multilayered structure, be placed in box For storing the box (23) of spring, being used for spring from box (23) on the outside of carrying steelframe (21) in frame (22) each layer The traction component (24) pulled out and the conveyer belt (25) for spring to be delivered to dialing spring mechanism (3), conveyer belt (25) are horizontal Immediately below traction component (24), box frame (22) passes through the lead screw Power Component (26) being vertically arranged mounted in carrying for setting It in steelframe (21), drives with lead screw Power Component (26) and is vertically moved in carrying steelframe (21), make box (23) and conveying Band (25) is aligned, and traction component (24) draws the spring in box (23) on conveyer belt (25);
The box (23) includes for placing the box body of spring (231), the box cover (232) on box body (231) and dress On box body (231) and the spring pull-out assembly (233) that can be connect with traction component (24), the box cover (232) side with Hingedly, the other side is connect with box body (231) by hasp (234) box body (231), spring pull-out assembly (233) and conveyer belt (25) in parallel, traction component (24) pulls spring pull-out assembly (223) movement, and spring is released box body (231);
Equipped with for preventing spring from stretching from box body (231) the case where vibrating on the spring traversing through end of the box cover (232) Locating part (235) out, locating part (235), which is vertically arranged, is against spring end, and locating part (235) is rotatable by torsional spring On box cover (232);
Spring pull-out assembly (233) includes setting in the planker (233.1) of box body (231) one end and is connected to planker (233.1) The left and right sides and the pull rod parallel with conveyer belt (25) (233.2), planker (233.1) are against spring end, and pull rod (233.2) is set In on box body (231), one end of pull rod (233.2) is connect with planker (233.1), and the other end has can be with traction component (24) even The connecting plate (233.3) connect, pull rod (233.2) drives planker (233.1) to move with the movement of traction component (24), by box body (231) spring in is released;
The traction component (24) includes being fixed on front side of carrying steelframe (21) and being arranged in parallel in right above conveyer belt (25) Send spring lead screw assembly (241), moved with the movement for sending spring lead screw assembly (241) on spring lead screw assembly (241) mounted in sending Send spring electromagnet assembly (242), it is described to send spring electromagnet assembly (242) that suck with spring pull-out assembly (233) to connect;
It is described send spring lead screw assembly (241) include send spring motor (241.1), with send giving for spring motor (241.1) transmission connection Spring long lead screw (241.2) and with send spring long lead screw (241.2) screw cooperate send spring attachment base (241.3), send spring electromagnet group Part (242) include with send spring attachment base (241.3) it is fixed send spring connection frame (242.1), mounted in sending on spring connection frame (242.1) And what can be sucked with spring pull-out assembly (233) send spring electromagnet (242.2).
3. sping mattress automated production equipment according to claim 2, it is characterised in that the dialing spring mechanism (3) with The installation of traction component (24) horizontal alignment, including bracket (31), equipped with for by the spring on conveyer belt (25) on bracket (31) Vibration dissipate electricity vibration component (32), the dialing spring component (33) for transfering to single spring and for prevent single spring transfer to when company Clamp spring component (34) with adjacent springs, electricity vibration component (32) are arranged in the surface of conveyer belt (25) on conveyer belt (25) Spring transmits vertical vibration, and clamp spring component (34) is arranged in the top of conveyer belt (25) end, and dialing spring component (33) is located at circlip On rear side of component (34), clamp spring component (34) and dialing spring component (33) are vertically pitched in spring, the horizontal fortune of dialing spring component (33) It is dynamic to transfer to single spring;
The electricity Zhen mechanism (32) includes on bracket (31) and the steel pipe frame (321) parallel with bracket (31), electric vibrator (322) it is located at right above conveyer belt (25) with positioning round steel (323), the copper pipe frame (321), electric vibrator (322) is mounted in steel On pipe support (321), positioning round steel (323) underface mounted in steel pipe frame (321) parallel with steel pipe frame (321) positions round steel (323) it is pressed into spring, electric vibrator (322) will be vibrated on incoming spring by positioning round steel (321);
The dialing spring component (33) includes along vertically disposed dialing spring sliding electromagnet one (331), drives dialing spring push-and-pull electromagnetism Iron (331) moves horizontally and is parallel to the dialing spring lead screw Power Component (332) of bracket (31) and pushes and pulls along dialing spring is vertically fixed on The dialing spring that electromagnet one (331) pushes and pulls end pitches (333), and the dialing spring lead screw Power Component (332) is located at transmission belt (25) not The top at end, dialing spring sliding electromagnet one (331) push dialing spring fork (333) to pitch in spring, dialing spring lead screw Power Component (332) Movement drives dialing spring fork (333) to move horizontally, and single spring is transferred to;
Clamp spring component (34) includes vertically the dialing spring sliding electromagnet two (341) above transmission belt (25) end and connection The snap-gauge (342) of end and rectangular shape, the horizontal sides of the snap-gauge (342) are pushed and pulled in dialing spring sliding electromagnet two (341) It is connect with dialing spring sliding electromagnet two (341), vertical side is pitched in spring, is provided in the horizontal sides of snap-gauge (342) for connecting The kidney-shaped adjustment hole (342.1) of dialing spring sliding electromagnet two (341).
4. sping mattress automated production equipment according to claim 2, it is characterised in that steering mechanism (4) packet It includes and is horizontally disposed with the rack (41) of the single spring for catching dialing spring mechanism (3) dial-out, for sucking spring and band is moved Electromagnet steering assembly (42), the steering sliding electromagnet one (43) on rack (41) of spring steering, multiple springs exist Placed side by side on rack (41), electromagnet steering assembly (42) is corresponding with spring attracting mounted in rack (41), turns to push-and-pull The push-and-pull end of electromagnet one (43) is connect with electromagnet steering assembly (42), drives electromagnet steering assembly (42) in rack (41) spring is pushed into indexing mechanism (5) by horizontal movement on;
Electric vibrator (46) are housed on the rack (41), the quantity of the electric vibrator (46) is two, and is symmetrical arranged At the both ends of rack (41);
The rack (41) is on horizontally disposed rack guide rail (44), rack (41) bottom and rack guide rail (44) guiding cooperates, equipped with the steering for driving rack (41) mobile along rack guide rail (44) on rack guide rail (44) Lead screw Power Component (45);
The electromagnet steering assembly (42) includes movably on rack (41) and parallel with rack (41) It mounting plate (421), the steering power component (422) on mounting plate (421) and is rotatably mounted on mounting plate (421) Absorption electromagnet (423) is turned to, turning to absorption electromagnet (423) is multiple and along mounting plate (421) length direction uniform intervals Setting, each steering absorption electromagnet (423) and a spring are corresponding attracting, steering power component (422) and steering absorption electricity Magnet (423) connection, driving to turn to absorption electromagnet (423) and rotate turns to spring, turns to pushing away for sliding electromagnet one (43) Pull end is connect with mounting plate (421);
The steering power component (422) includes the steering driving motor (422.1) being fixed on mounting plate (421) and turns The crank rocker component (422.2) being sequentially connected to driving motor (422.1), the end of rocking bar in crank rocker component (422.2) Portion is coaxial fixed with steering absorption electromagnet (423), makes to turn to absorption electromagnet (423) with crank rocker component (422.2) pendulum It moves and rotates;
The crank rocker component (422.2) include the crank (A) swung by the driving of steering driving motor (422.1), Hinged long connecting rod (B) and long connecting rod (B) hinged rocking bar (C), the quantity of the rocking bar (C) are with crank (A) swinging end It is multiple, and corresponded with absorption electromagnet (423) is turned to, one end of rocking bar (C) is connect with connecting rod (B), the other end and absorption Electromagnet (23) is coaxially fixed;
Pass through short connecting rod (D) hingedly near the rocking bar (C) for turning to driving motor (422.1) and long connecting rod (B), near Turn to driving motor (422.1) rocking bar (C) initial position with others rocking bars (C) initial position it is vertical, crank (A) it is inverse Hour hands swing rocking bar (C) clockwise oscillation driven near driving motor (422.1) are turned to, and other rocking bars (C) are counterclockwise It swings.
5. sping mattress automated production equipment according to claim 1, it is characterised in that the indexing mechanism (5), Including indexable rack (54), the indexable rack (54), which is provided with, can drive spring to change into vertical indexable electromagnet by level Component (51), can drive indexable electromagnet group at the lifting assembly (52) that indexable electromagnet assembly (51) can be driven vertically to go up and down What part (51) moved in the horizontal direction moves horizontally component (53), and indexable electromagnet assembly (51) is mounted on lifting assembly (52), For lifting assembly (52) mounted in moving horizontally on component (53), more horizontally disposed springs are adsorbed on indexable electromagnet assembly side by side (51) on;
Indexable electromagnet assembly (51) includes on lifting assembly (52) and horizontally disposed indexable bracket (511) and rotatable The shaft electromagnet (512) rotated on indexable bracket (511) and through control system control, shaft electromagnet (512) It is arranged in parallel with indexable bracket (511), more horizontally disposed springs are adsorbed on side by side on shaft electromagnet (512);
The shaft electromagnet (512) includes horizontally disposed and end and the shaft that indexable bracket (511) is rotatably connected (512.1), the top mounted in indexing absorption electromagnet (512.2) of shaft (512.1) bottom, at the top of shaft (512.1) It limits electromagnet (512.3), indexing absorption electromagnet (512.2) is arranged side by side along shaft (512.1) length direction, water The spring of flat setting is inhaled in indexing absorption electromagnet (512.2), and upper limit electromagnet (512.3) sucks indexable bracket (511) rotation of shaft (512.1) is limited;
Shaft (512.1) end is equipped with the indexable positioning plate (512.4) being vertically arranged, and fills on indexable bracket (511) There is positioning electromagnet (511.1) corresponding with indexable positioning plate (512.4), indexable positioning plate (512.4) is with shaft (512.1) Rotation be posted by positioning electromagnet (511.1) bottom;
It is equipped in the indexable rack (54) with shaft electromagnet (512) to the work for being applied to more horizontal Tile springs of placement Position platform (541), station platform (541) are arranged in parallel in shaft electromagnet (512) obliquely downward, and the station platform (541) is by level The flat surface (541.1) of setting and the inclined table that angle is connect and formed with flat surface (541.1) with flat surface (541.1) (541.2) it forms, the inclined table (541.2) leans on shaft electromagnet (512) side.
6. sping mattress automated production equipment according to claim 1, it is characterised in that push spring mechanism (6) packet It includes the long conveying belt (61) of the spring for receiving and conveying indexing mechanism (5) output, be arranged in the side of long conveying belt (61) Push spring component (62) for being pushed into the spring on long conveying belt (61) in string spring machine (1).
7. sping mattress automated production equipment according to claim 7, it is characterised in that the push spring component (62) Push spring pawl (622) including push spring bracket (621), on push spring bracket (621), drive push spring pawl (622) move horizontally by Push spring lead screw force piece (623) and the push spring that is oriented to the movement of push spring pawl (622) in spring push-in string spring machine (1) are led To part (624);
The push spring pawl (622) includes multiple push plates arranged side by side (622.1), and push plate (622.1) movement is by one Spring push-in string spring machine (1);
The push spring lead screw force piece (623) include push spring electric threaded shaft (623.1) on push spring bracket (621) and with The push spring threaded block (623.2) of electric threaded shaft (623.1) cooperation, push spring threaded block (623.2) and push spring pawl (622) are fixed;
The push spring guide part (624) include push spring guide rail (624.1) on push spring bracket (621) and with push spring guide rail (624.1) the push spring guide bracket (624.2) of guiding cooperation, the push spring guide bracket (624.2) and push spring pawl (622) are fixed;
The push spring guide bracket (624.2) is connect by push spring connecting rod (625) with push spring bracket (621), push spring connecting rod (625) two End is respectively articulated with push spring guide bracket (624.2) and push spring bracket (621), and push spring connecting rod (625) by upper connecting rod (625.1) and with it is upper Hinged lower link (625.2) composition of long connecting rod (625.1).
8. sping mattress automated production equipment according to claim 7, it is characterised in that the push spring component (62) It further include compression spring component (626), the compression spring component (626) is on push spring bracket (621) and is located at push spring pawl (622) Surface, compression spring component (626) include on push spring bracket (626) and along vertically to the push spring sliding electromagnet of setting (626.1) it and is connected to push spring sliding electromagnet (626.1) push-and-pull end and stablizes in by the spring downward on long conveying belt (61) Voltage stabilization plate (626.2).
9. sping mattress automatic production method is set using the described in any item sping mattress automated productions of claim 1 to 8 It is standby, the output from the Song Huang mechanism (2) by closelypacked spring, during spring output by dialing spring mechanism (3) by spring by A separation simultaneously drops down onto steering mechanism (4), steering mechanism (4) by the node of spring change into it is lateral after spring is pushed into indexing mechanism (5), indexing mechanism (5) will change into vertical along the spring of horizontal plants, and spring is moved to push spring mechanism (6), push spring mechanism (6) string spring will be carried out in spring push-in string spring machine (1) of vertical setting, realizes the automated production of sping mattress.
CN201811057480.XA 2018-09-11 2018-09-11 Automatic production equipment and method for spring mattress Expired - Fee Related CN109127966B (en)

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