A kind of overhead transmission line ceramic insulator pug processing auxiliary machinery
Technical field
The present invention relates to ceramic insulators to process assistive device field, and specifically a kind of overhead transmission line ceramics are absolutely
Edge pug processing auxiliary machinery.
Background technology
Insulator is a kind of special insulation control, can be played an important role in overhead transmission line, between one's early years absolutely
Edge is chiefly used in electric pole, and the one end for being slowly developed in high type high-tension bus-bar connection tower has hung the insulator of many plate-likes, it is
In order to increase creepage distance, usually it is made of glass or ceramics, just cries insulator, insulator should not be negative due to environment and electricity
Lotus condition various electromechanical stress caused by changing and fail, otherwise insulator would not generate great effect, will damage
The use of the whole circuit of evil and service life;Generally there are commonly ceramic insulator, glass fiber reinforced plastic insulator, composite insulations for insulator
Son and semiconducting insulation.
Porcelain insulator is most a kind of insulators at present, and the main material that porcelain insulator makes is mud,
But needed by specially treated as the molding mud of porcelain insulator, the mud of porcelain insulator needs in mud to contain
There is fine metal to be removed, it is exactly ferrous components that wherein fine metal content is highest, at present for this block of slurry iron-removing technique
All it is much to carry out inhaling iron processing operation using artificial, and for the scum of suction without subsequent recovery processing, not only mud removes
Iron process occupies a large amount of labours, and de-ironing efficiency is low, and is utilized to scum non-recovery is sucked out, and causes the wasting of resources.
In consideration of it, the present invention provides a kind of overhead transmission line ceramic insulator pugs to process auxiliary machinery.
Invention content
In order to make up for the deficiencies of the prior art, the present invention provides a kind of processing of overhead transmission line ceramic insulator pug
Auxiliary machinery.
The present invention to be solved its technical problem and be realized using following technical scheme.
A kind of overhead transmission line ceramic insulator pug processing auxiliary machinery, including holder, stick magnet, gripping machinery
Hand, mobile deironing apparatus, scum conveying drying unit and scum screening plant;The holder is double-layer structure, holder upper layer
Left side is provided with defeated slurry tank, and defeated slurry tank is the rectangular configuration of upper end opening lower end closed, and defeated slurry front of the slot offers
Slurry outlet, for stick magnet lay out in parallel in the defeated slurry tank on holder upper layer, gripping manipulator is mounted on mobile deironing apparatus
Above left side, mobile deironing apparatus is located on the right side of defeated slurry tank, under scum conveys drying unit on the right side of mobile deironing apparatus
Place is set in orientation, and scum screening plant is mounted on immediately ahead of scum conveying drying unit.
Further, the gripping manipulator is including conjugating motor, rotation arm support, gripping push rod, lifting pallet, gripping and lead
To bar, guide spring, gripping claw, gripping bayonet lock, opening and closing push rod and opening and closing hinge;The Z-shaped structure of rotation arm support turns
Swing arm frame lower end is connected with displacement motor output shaft, and gripping push rod is located between rotation arm support and lifting pallet, and gripping pushes away
Bar upper end is connected with rotation arm support upper end, and gripping push rod lower end is connected with lifting pallet upper surface, lifting pallet lower face
On be provided with gripping ear mount, gripping guide rod is located at the left and right sides of gripping push rod, guide spring around being sleeved on gripping guide rod,
Grip claw quantity be two, gripping claw be located at lifting pallet below the left and right sides, gripping claw upper end by grip bayonet lock with
Gripping ear mount on lifting pallet lower face is connected, and is provided with arc-shaped slot at the medium position of gripping claw lower end, opening and closing push away
Bar is in tilted layout between gripping claw and lifting pallet, and opening and closing push rod upper end is connected by opening and closing hinge with lifting pallet
It connects, opening and closing push rod lower end is connected by opening and closing hinge with gripping claw madial wall;Gripping can be driven to block by conjugating motor
The rotary motion of pawl in the horizontal plane can drive the elevating movement of gripping claw on the vertical plane by gripping push rod, pass through
Opening and closing push rod can control the opening and closing of gripping claw, so as to which stick magnet is gripped and is discharged, gripping machinery
Hand can carry out the movement in the total two-freedom direction of a translation one rotation in space, move fast and flexible, and capture release stability
Height can have the stick magnet of iron tramp quickly to be gripped to being inhaled in mud.
Further, the mobile deironing apparatus includes walking mechanism, Wiping mechanism and pusher;The cleaning machine
Structure is located above walking mechanism, and pusher is fixed on immediately ahead of Wiping mechanism;The walking mechanism includes mobile platform, master
Dynamic motor, driving shaft, driving wheel, drive pulley, driven pulley, transmission belt, driven shaft, driven wheel and walking guide rail;Institute
The active motor stated is twin shaft output motor, and active motor is mounted on immediately below mobile platform, driving shaft one end and active motor
Output shaft be connected, the driving shaft other end is equipped with driving wheel, and drive pulley is fixed at driving shaft medium position, driven
It is attached using transmission belt between belt pulley and drive pulley, driven pulley is mounted on driven shaft, driven shaft both ends
It is separately installed with driven wheel, driven wheel and driving wheel are installed in walking guide rail;Walking mechanism is for moving deironing apparatus
Front and back walking, and will not shift in walking process, it is reliable and stable.
Further, the Wiping mechanism includes wiping support, driving motor, turn-screw, wiping slide, supporting bracket
Frame, conversion motor, rotating disk, wiping block, wiping push rod, wiping hinge, wiping is shipped and resell on another market and limit spring;The wiping support
The left and right sides has been symmetrically arranged wiping ear mount, shifting sledge is provided between wiping ear mount, shifting sledge front is side by side
It is provided with directive slide track, driving motor is fixed on wiping support, and turn-screw one end is connected with driving motor output shaft, is passed
The dynamic leading screw other end is connected with the wiping ear mount on wiping support, is provided in the middle part of wiping slide and matches peace with turn-screw
The internal thread hole of dress, wiping slide bottom end are provided with the wiping sliding slot for the installation that matches with shifting sledge, and Support bracket rear end is fixed
On wiping slide, Support bracket front end is mounted on directive slide track, and Support bracket front end is provided with socket, is offered in socket
Arc groove, conversion motor rear end are fixed on wiping slide front end face, and rotating disk is equipped on the output shaft of conversion motor front end,
Lower end is provided with rotation ear mount on front side of rotating disk, and wiping push rod is in tilted layout between rotating disk and wiping block, wipes push rod one
End is connected by wiping hinge with rotating disk, and the wiping push rod other end is connected by wiping hinge with wiping block, wiping block
It is shipped and resell on another market and is connected using wiping between the rotation ear mount of lower end on front side of rotating disk, limit spring is respectively symmetrically located at wiping push rod
The left and right sides, and limit spring one end is connected with rotating disk, the limit spring other end is connected with wiping block;The wiping
It is arranged vertically between block and rotating disk, wiping block upper end is provided with T-type plate, and wiping block lower end is provided with reciprocal cleaning block, reciprocal to wipe
Semicircle reciprocal card slot is offered on block, and semicircle flexible gasket is nested on semicircle reciprocal card slot;By wiping push rod
Contractile motion drives the upward reclining of wiping block, when the stick magnet of gripping manipulator gripping reaches below wiping block, passes through wiping
The stretching routine for wiping push rod drives wiping block to downwardly turn over, when the reciprocal card slot of semicircle on wiping block fits with stick magnet
When, stop the movement of wiping push rod, the positive and negative rotation of turn-screw is driven by the positive and negative rotation of driving motor, is wiped to realize
The left and right for wiping slide moves back and forth, and then the scum on the stick magnet upper surface for being adsorbed with scum is pushed away and is fallen in pusher groove,
Then the upward reclining of wiping block is driven by wiping the contractile motion of push rod, and is driven rotate by the rotation of conversion motor simultaneously
The rotation of disk, to which wiping block is rotated 180 degree, the stretching routine by wiping push rod drives wiping block to be flipped up, and works as wiping
When the reciprocal card slot of semicircle on boss fits with stick magnet, stop the movement of wiping push rod, by the left side for wiping slide
Right reciprocating movement falls in pusher groove to push away the scum on the stick magnet lower surface for being adsorbed with scum, completes stick
Scum in shape magnet whole surface pushes away the process fallen.
Further, the pusher includes pusher groove, pusher rack, scraping wings, pusher motor and pusher gear;Institute
The pusher groove right-hand end stated is provided with blow tank, and pusher rack is fixed on pusher groove front side side by side, and scraping wings upper end is provided with
Fixed seat, scraping wings lower end are provided with inclination push plate, and scraping wings is mounted in pusher groove, and pusher motor is fixed on scraping wings upper end
Fixed seat on, pusher gear is installed on pusher motor output shaft, is meshed between pusher gear and pusher rack;By pushing away
Expect that the rotation of motor drives the rotation of pusher gear, pusher gear to drive pusher plate level to move by gear motion with pusher rack
It is dynamic, to which the scum in pusher groove is pushed on scum conveying drying unit.
Further, the described scum conveying drying unit include transfer gantry, feeder motor, conveying driving wheel, conveying from
Driving wheel, conveying continuous belt, scum conveyer belt and electrical bar;Upper end is provided with the U-shaped installation of handstand in the middle part of the transfer gantry
Frame, feeder motor are located on the outside of transfer gantry, and conveying driving wheel is connected with feeder motor output shaft, conveying driving wheel and conveying
It is attached using conveying continuous belt between driven wheel, conveying driven wheel is connected with scum conveyer belt, and electrical bar is mounted on defeated
In the U-shaped mounting bracket for sending the handstand of mid-stent upper end, and electrical bar is in gridiron;Scum conveying drying unit is mainly used for
Scum under melt and dissolved state is conveyed, and the scum in transmission process is dried using electrical bar so that scum at
It is dry powdered.
Further, the scum screening plant includes screening bearing, vibrating screen, vibration branch, level-one material collecting box and two
Grade material collecting box;Bayonet is offered in the middle part of the screening bearing, vibrating screen is located at right over screening bearing, and vibration branch is located at sieve
Between branch's seat and vibrating screen, vibrating screen front end is open state, and screening hole, level-one material collecting box are offered on vibrating screen bottom face
At the bayonet in the middle part of screening bearing, two level material collecting box is mounted in front of vibrating screen;The vibration branch includes vibration
Platform, fixed station, vibration telescopic rod, upper hinge and lower hinge, and the quantity for vibrating telescopic rod, upper hinge and lower hinge is four;
Between shake table and fixed station, shake table is located at right over fixed station the vibration telescopic rod, vibration telescopic rod upper end
It is connected with shake table by upper hinge, vibration telescopic rod lower end is connected by lower hinge with fixed station;Branch is vibrated to use
The parallel institution of 4-RPR forms, can carry out the movement in the total three degree of freedom direction of a translation two rotation in space, and carry
Ability is strong, and kinetic stability is high, vibrating screen can be driven to move by vibrating branch, to be carried out at screening to the scum after drying
Reason.
Compared with prior art, the present invention has the following advantages:
(1) present invention can remove the ferrous components in ceramic insulator pug, improve the insulation of ceramic insulator
Performance, while the scum after porcelain insulator removal can also be recycled, vdiverse in function, high degree of automation improves
The production efficiency of porcelain insulator.
(2) gripping manipulator of the invention can carry out the movement in the total two-freedom direction of a translation one rotation, fortune in space
Dynamic fast and flexible, and release stability height is captured, there can be the stick magnet of iron tramp quickly to be gripped to being inhaled in mud.
(3) mobile deironing apparatus of the invention has the function of that walking, mobile wiping remove iron and pusher, by converting indexing point
It is other to there is the stick magnet upper and lower surface of iron tramp to carry out scum removal, quick and convenient and good iron removal effect suction.
(4) scum of the invention conveying drying unit is mainly used for conveying the scum under melt and dissolved state, and uses
Electrical bar dries the scum in transmission process so that scum becomes the powdered of drying.
(5) scum screening plant of the invention can carry out the fortune in the total three degree of freedom direction of a translation two rotation in space
It is dynamic, and bearing capacity is strong, kinetic stability is high, can carry out screening process to the scum after drying.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the dimensional structure diagram of the present invention;
Fig. 2 is the dimensional structure diagram of gripping manipulator;
Fig. 3 is the dimensional structure diagram (viewed from above) of the mobile deironing apparatus of the present invention;
Fig. 4 is the dimensional structure diagram (seeing from the bottom up) of the mobile deironing apparatus of the present invention;
Dimensional structure diagram when Fig. 5 is Wiping mechanism and pusher cooperation of the present invention;
Fig. 6 is the dimensional structure diagram of Wiping mechanism of the present invention;
Fig. 7 is the dimensional structure diagram of pusher of the present invention;
Fig. 8 is dimensional structure diagram when scum conveying drying unit and scum screening plant of the present invention coordinate;
Fig. 9 is the dimensional structure diagram of scum screening plant of the present invention;
Figure 10 is the dimensional structure diagram of present invention vibration branch.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
As shown in Figures 1 to 10, a kind of overhead transmission line ceramic insulator pug processing auxiliary machinery, including holder 1,
Stick magnet 4, gripping manipulator 5, mobile deironing apparatus 6, scum conveying drying unit 7 and scum screening plant 8;The branch
Frame 1 is double-layer structure, and defeated slurry tank is provided on the left of 1 upper layer of holder, and defeated slurry tank is the rectangle knot of upper end opening lower end closed
Structure, and defeated slurry front of the slot offers slurry outlet, 4 lay out in parallel of stick magnet is in the defeated slurry tank on 1 upper layer of holder, gripping
Manipulator 5 is mounted on 6 left side top of mobile deironing apparatus, and mobile deironing apparatus 6 is located on the right side of defeated slurry tank, scum conveying drying
Device 7 is located at 6 lower right-hand side position of mobile deironing apparatus, before scum screening plant 8 is mounted on scum conveying drying unit 7 just
Side.
The gripping manipulator 5 includes displacement motor 51, rotation arm support 52, gripping push rod 53, lifting pallet 54, gripping
Guide rod 55, guide spring 56, gripping claw 57, gripping bayonet lock 58, opening and closing push rod 59 and opening and closing hinge 510;The rotation
52 Z-shaped structure of arm support, rotation 52 lower end of arm support are connected with displacement 51 output shaft of motor, and gripping push rod 53 is located at rotation arm support
It between 52 and lifting pallet 54, and grips 53 upper end of push rod and is connected with 52 upper end of rotation arm support, grip 53 lower end of push rod and rise
54 upper surface of drop pallet is connected, and gripping ear mount is provided on 54 lower face of lifting pallet, and gripping guide rod 55, which is located at gripping, to be pushed away
The left and right sides of bar 53, for guide spring 56 around being sleeved on gripping guide rod 55, gripping 57 quantity of claw is two, grips claw 57
In the 54 lower section left and right sides of lifting pallet, gripping 57 upper end of claw is by gripping bayonet lock 58 and lifting the folder on 54 lower face of pallet
It takes ear mount to be connected, grips and be provided with arc-shaped slot at 57 lower end medium position of claw, the inclination arrangement of opening and closing push rod 59 is gripping
Between claw 57 and lifting pallet 54, and 59 upper end of opening and closing push rod is connected by opening and closing hinge 510 with lifting pallet 54, opening and closing
59 lower end of push rod is connected by opening and closing hinge 510 with gripping 57 madial wall of claw;Gripping can be driven by conjugating motor 51
The rotary motion of claw 57 in the horizontal plane can drive the lifting of gripping claw 57 on the vertical plane to transport by gripping push rod 53
It is dynamic, the opening and closing of gripping claw 57 can be controlled by opening and closing push rod 59, so as to which stick magnet 4 is gripped and released
It puts, gripping manipulator 5 can carry out the movement in the total two-freedom direction of a translation one rotation in space, move fast and flexible, and grab
It takes release stability high, can there is the stick magnet 4 of iron tramp quickly to be gripped to being inhaled in mud.
The mobile deironing apparatus 6 includes walking mechanism 61, Wiping mechanism 62 and pusher 63;The cleaning machine
Structure 62 is located at 61 top of walking mechanism, and pusher 63 is fixed on 62 front of Wiping mechanism;The walking mechanism 61 includes
Mobile platform 611, active motor 612, driving shaft 613, driving wheel 614, drive pulley 615, driven pulley 616, transmission
Band 617, driven shaft 618, driven wheel 619 and walking guide rail 6110;The active motor 612 is twin shaft output motor, actively
Motor 612 is mounted on immediately below mobile platform 611, and 613 one end of driving shaft is connected with the output shaft of active motor 612, actively
613 other end of axis is equipped with driving wheel 614, and drive pulley 615 is fixed at 613 medium position of driving shaft, driven pulley
It being attached using transmission belt 617 between 616 and drive pulley 615, driven pulley 616 is mounted on driven shaft 618, from
618 both ends of moving axis are separately installed with driven wheel 619, and driven wheel 619 and driving wheel 614 are installed in walking guide rail 6110;Row
Front and back walking of the mechanism 61 for moving deironing apparatus 6 is walked, and will not be shifted in walking process, it is reliable and stable.
The Wiping mechanism 62 include wiping support 621, driving motor 622, turn-screw 623, wiping slide 624,
Support bracket 625, conversion motor 626, rotating disk 627, wiping block 628, wiping push rod 629, wiping hinge 6210, wiping are shipped and resell on another market
6211 and limit spring 6212;621 left and right sides of the wiping support has been symmetrically arranged wiping ear mount, wiping ear mount it
Between be provided with shifting sledge, being arranged side by side immediately ahead of shifting sledge has directive slide track, driving motor 622 to be fixed on wiping support
On 621,623 one end of turn-screw is connected with 622 output shaft of driving motor, 623 other end of turn-screw and wiping support 621
On wiping ear mount be connected, wiping slide 624 middle part is provided with the internal thread hole that installation is matched with turn-screw 623, wipes
The wiping sliding slot that 624 bottom end of slide is provided with the installation that matches with shifting sledge is wiped, 625 rear end of Support bracket is fixed on wiping slide
On 624,625 front end of Support bracket is mounted on directive slide track, and 625 front end of Support bracket is provided with socket, is offered in socket
Arc groove, 626 rear end of conversion motor are fixed on wiping 624 front end face of slide, are installed on the output shaft of 626 front end of conversion motor
There are rotating disk 627,627 front side lower end of rotating disk to be provided with rotation ear mount, wiping push rod 629 is in tilted layout in 627 He of rotating disk
Between wiping block 628, wiping 629 one end of push rod is connected by wiping hinge 6210 with rotating disk 627, and wiping push rod 629 is another
One end is connected by wiping hinge 6210 with wiping block 628, the rotation ear mount of wiping block 628 and 627 front side lower end of rotating disk
Between shipped and resell on another market and 629 be connected using wiping, limit spring 6210 is respectively symmetrically located at 629 left and right sides of wiping push rod, and limits
6212 one end of spring is connected with rotating disk 627, and 6212 other end of limit spring is connected with wiping block 628;The wiping
It is arranged vertically between block 628 and rotating disk 627,628 upper end of wiping block is provided with T-type plate, and 628 lower end of wiping block is provided with back and forth
Cleaning block offers semicircle reciprocal card slot in reciprocal cleaning block, semicircle flexible gasket is nested on semicircle reciprocal card slot;Pass through
The contractile motion for wiping push rod 629 drives 628 upward reclining of wiping block, is wiped when the stick magnet 4 that gripping manipulator 5 grips reaches
When 628 lower section of boss, the stretching routine by wiping push rod 629 drives wiping block 628 to downwardly turn over, when on wiping block 628
When semicircle reciprocal card slot fits with stick magnet 4, stops the movement of wiping push rod 629, pass through the positive and negative of driving motor 622
Rotation drives the positive and negative rotation of turn-screw 623, to realize that the left and right of wiping slide 624 moves back and forth, and then will be adsorbed with
Scum on 4 upper surface of stick magnet of scum, which pushes away, to be fallen in pusher groove 631, and the contractile motion of wiping push rod 629 is then passed through
628 upward reclining of wiping block is driven, and drives the rotation of rotating disk 627 by the rotation of conversion motor 622 simultaneously, to wipe
Boss 628 rotates 180 degree, and the stretching routine by wiping push rod 629 drives wiping block 628 to be flipped up, when on wiping block 628
Semicircle reciprocal card slot when fitting with stick magnet 4, stop the movement of wiping push rod 629, pass through the left side for wiping slide 624
Right reciprocating movement falls in pusher groove 631 to push away the scum on 4 lower surface of stick magnet for being adsorbed with scum, completes
Scum in 4 whole surface of stick magnet is pushed away into the process fallen.
The pusher 63 includes pusher groove 631, pusher rack 632, scraping wings 633, pusher motor 634 and pusher
Gear 635;631 right-hand end of pusher groove is provided with blow tank, and pusher rack 632 is fixed on 631 front side of pusher groove side by side
Side, 633 upper end of scraping wings are provided with fixed seat, and 633 lower end of scraping wings is provided with inclination push plate, and scraping wings 633 is mounted on pusher
In slot 631, pusher motor 634 is fixed in the fixed seat of 633 upper end of scraping wings, is equipped with and is pushed away on 634 output shaft of pusher motor
Expect gear 635, is meshed between pusher gear 635 and pusher rack 632;Material pushing tooth is driven by the rotation of pusher motor 634
The rotation of wheel 635, pusher gear 635 drive scraping wings 633 to move horizontally with pusher rack 632 by gear motion, thus will
Scum in pusher groove 631 is pushed on scum conveying drying unit 7.
The described scum conveying drying unit 7 include transfer gantry 71, feeder motor 72, conveying driving wheel 73, conveying from
Driving wheel 74, conveying continuous belt 75, scum conveyer belt 76 and electrical bar 77;The 71 middle part upper end of transfer gantry is provided with handstand
U-shaped mounting bracket, feeder motor 72 is located at the outside of transfer gantry 71, and conveying driving wheel 73 is connected with 72 output shaft of feeder motor
It connects, conveys and be attached using conveying continuous belt 75 between driving wheel 73 and conveying driven wheel 74, convey driven wheel 74 and scum
Conveyer belt 76 is connected, and electrical bar 77 is mounted in the U-shaped mounting bracket that 71 middle part upper end of transfer gantry is stood upside down, and electrical bar 77 is in
Gridiron;Scum conveying drying unit 7 is mainly used for conveying the scum under melt and dissolved state, and uses electrical bar 77
Scum in transmission process is dried so that scum becomes the powdered of drying.
The scum screening plant 8 includes screening bearing 81, vibrating screen 82, vibration branch 83,84 and of level-one material collecting box
Two level material collecting box 85;81 middle part of screening bearing offers bayonet, and vibrating screen 82 is located at right over screening bearing 81, vibration
Branch 83 is located between screening bearing 81 and vibrating screen 82, and 82 front end of vibrating screen is open state, is opened on 82 bottom face of vibrating screen
Equipped with screening hole, level-one material collecting box 84 is mounted at the bayonet at 81 middle part of screening bearing, and two level material collecting box 85 is mounted on vibrating screen
82 fronts;The vibration branch 83 includes shake table 831, fixed station 832, vibration telescopic rod 833, upper hinge 834 and lower hinge
Chain 835, and the quantity for vibrating telescopic rod 833, upper hinge 834 and lower hinge 835 is four;The vibration telescopic rod 833
Between shake table 831 and fixed station 832, shake table 831 is located at right over fixed station 832, and 833 upper end of vibration telescopic rod passes through
Upper hinge 834 is connected with shake table 831, and vibration 833 lower end of telescopic rod is connected by lower hinge 835 with fixed station 832;It shakes
Dynamic branch 83 can carry out a translation two rotation three degree of freedom direction altogether using the parallel institution of 4-RPR forms in space
Movement, and bearing capacity is strong, and kinetic stability is high, vibrating screen 82 can be driven to move by vibrating branch 83, to drying
Scum afterwards carries out screening process.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the description in above embodiments and description only illustrates the present invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.