CN109122792B - Sausage product production line - Google Patents
Sausage product production line Download PDFInfo
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- CN109122792B CN109122792B CN201811149773.0A CN201811149773A CN109122792B CN 109122792 B CN109122792 B CN 109122792B CN 201811149773 A CN201811149773 A CN 201811149773A CN 109122792 B CN109122792 B CN 109122792B
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C11/00—Sausage making ; Apparatus for handling or conveying sausage products during manufacture
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C11/00—Sausage making ; Apparatus for handling or conveying sausage products during manufacture
- A22C11/02—Sausage filling or stuffing machines
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C15/00—Apparatus for hanging-up meat or sausages
- A22C15/001—Specially adapted for hanging or conveying several sausages or strips of meat
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Abstract
The invention belongs to the technical field of sausage product processing, and particularly relates to a sausage product production line. The sausage product production line comprises a filling device for automatically filling sausage casings; a traction device for guiding and forwarding the casing filled with the slurry; the workbench is used for temporarily storing sausage products to be bound; the tying device is used for fixing length, segmenting and tying the sausage product; the hanging rod machine is used for hanging the tie-bound sausage product on the hanging rod; the rod conveying device is used for conveying hanging rods of the non-hung sausage products to the sausage output end of the hanging rod machine and conveying the hanging rods full of sausage to the sausage caching device; the sausage buffer device is used for receiving the hanging rod of the hung sausage conveyed by the bar conveying device; and the stitch removing device is used for removing the cotton thread which is segmented on the fumigated or steamed sausage product after the stitch is tied. The sausage product production line provided by the invention can realize mechanization in all links of sausage production, and has the advantages of simplicity in operation, convenience in maintenance and high production efficiency.
Description
Technical Field
The invention belongs to the technical field of sausage product processing, and particularly relates to a sausage product production line.
Background
In the filling process of the existing casing filling products (such as sausage, ham sausage, fruit beverage, liquid medicine and other slurry filling products), a filling machine is generally adopted to replace the traditional manual filling process, a filling tube is generally arranged at the outlet of the filling machine, the casing is sleeved on the filling tube, and thus, the slurry in the filling tube enters the casing after being output.
Modern production technology of sausage products such as sausage, ham sausage and sausage is always derived from foreign processing technology and production equipment, and the like, and usually sausage products such as sausage casing, ham sausage and sausage are formed by casting slurry into sausage casings and twisting the sausage casings into sections. The production technology has low production efficiency, the sausage products are not uniform, the sausage casing knots occupy the length of the sausage casing, the waste of the sausage casing is caused, the production cost of the sausage products is increased, and the production equipment for producing sausage products such as sausage, ham sausage, sausage and the like in the knots has large occupied space, high input cost and complex operation and maintenance.
Therefore, there is a need for a production line for manufacturing sausage products which has the advantages of small occupied space, simple operation, convenient maintenance, low production cost, high production efficiency and uniform sausage products.
Disclosure of Invention
First, the technical problem to be solved
Aiming at the existing technical problems, the invention provides a sausage product production line which has the advantages of small occupied space, simple operation, convenient maintenance, low production cost, high production efficiency and uniform sausage products.
(II) technical scheme
In order to achieve the above purpose, the main technical scheme adopted by the invention comprises the following steps:
a sausage product production line comprises a filling device, a traction device, a workbench, a wire binding device, a rod hanging machine, a bar conveying device, a sausage caching device and a wire removing device, wherein,
the filling device is used for automatically filling the casing;
a traction device for guiding and forwarding the casing filled with the slurry;
the workbench is used for temporarily storing sausage products to be bound;
the tying device is used for fixing length, segmenting and tying the sausage product;
the hanging rod machine is used for hanging the tie-bound sausage product on the hanging rod;
the rod conveying device is used for conveying hanging rods of the non-hung sausage products to the sausage output end of the hanging rod machine and conveying the hanging rods full of sausage to the sausage caching device;
the sausage buffer device is used for receiving the hanging rod of the hung sausage conveyed by the bar conveying device;
The stitch removing device is used for removing the cotton thread which is segmented on the fumigated or steamed sausage product after the stitch is tied, and cutting off the segmented sausage product by adopting a mode of pulling the cotton thread.
Preferably, the filling device comprises a hopper for receiving the slurry;
the vane pump is arranged in the shell of the filling device and positioned below the hopper, and is used for pushing the slurry into the filling pipe and extruding the slurry into the casing;
a vacuum pump for forming a negative pressure in the vane pump;
the filling device further comprises a storage tank and a lifting device, wherein the lifting device is used for lifting the storage tank and overturning the storage tank so as to pour slurry in the storage tank into the hopper.
An auger is arranged in the shell of the filling device, and the auger is connected with a power device through a rotating shaft.
Preferably, the traction device comprises a machine body, two transmission mechanisms and a power driving device, wherein the two transmission mechanisms are arranged on a substrate of the machine body and are arranged in parallel, each transmission mechanism comprises a driving wheel assembly and a driven wheel assembly, in each transmission mechanism, a driving wheel of the driving wheel assembly is in transmission connection with a driven wheel of the driven wheel assembly through a synchronous belt, a gap is formed between the synchronous belts of the two transmission mechanisms, and the gap is used for providing a movement space for conveying sausage casings filled with slurry;
The power driving device drives the sausage casing filled with the slurry to linearly move in a gap between the two transmission mechanisms through the two transmission mechanisms;
the traction device further comprises a spacing adjusting mechanism, wherein a driving wheel assembly and a corresponding driven wheel assembly of one of the two transmission mechanisms are connected with the spacing adjusting mechanism, and the driving wheel assembly and the driven wheel assembly of the transmission mechanism synchronously linearly move relative to the substrate along the vertical direction of the transmission direction of the synchronous belt through the spacing adjusting mechanism so as to adjust the distance between the two transmission mechanisms and further adjust the diameter of the casing with different filling diameters.
Preferably, the front end of the workbench is provided with an inclined plane matched with the traction device and used for conveying the sausage products conveyed out by the traction device.
Preferably, the wire tying device comprises:
the segmented clamp mechanism is used for pre-converging the sausage product;
the tying mechanism is used for tying the sausage product by adopting cotton thread winding at the convergence part so as to segment the sausage product;
and the fixed-length traction mechanism is used for drawing the starting and stopping positions of the sausage product by a set traction distance so as to divide the sausage product into sections with fixed length.
Preferably, the sausage rod hanging machine comprises a rod hanging machine frame, a telescopic machine head, a guide mechanism and a conveying belt;
The telescopic machine head, the guide mechanism and the conveyer belt are all arranged on the rack of the hanging rod machine;
the telescopic machine head is positioned at the front end of the rack of the hanging rod machine and is in sliding connection with the rack of the hanging rod machine, and the telescopic machine head is driven by the machine head driving assembly to reciprocate relative to the rack of the hanging rod machine in a front-back alternating mode;
the guide mechanism is arranged on the telescopic machine head through a guide rod, the guide rod is arranged on the guide mechanism in a penetrating way, and the guide mechanism reciprocates along the guide rod under the drive of the screw rod nut component;
the guide mechanism is provided with a synchronous belt, and a material conveying channel is arranged between the conveyer belt and the synchronous belt on the telescopic machine head.
Preferably, the bar conveying device is positioned at the rear end of the sausage rod hanging machine, a plurality of hanging rods are arranged on the bar conveying device, and one hanging rod on the bar conveying device is positioned at the lower end of the conveying channel;
the bar conveying device comprises a bar storage device, a driving device, a transmission device and a bar hooking device;
the rod storage device is provided with a plurality of hanging rods, the transmission device is provided with a plurality of rod hooking devices, when the transmission device rotates under the drive of the driving device, the rod hooking devices on the transmission device hook the hanging rods on the rod storage device one by one, and a single rod hooking device can hook only one hanging rod each time.
Preferably, the sausage buffering device is arranged at the rear end of the rod conveying device, the sausage buffering device comprises a buffering conveying belt, and the feeding end of the buffering conveying belt is in butt joint with the discharging end of the transmission device.
Preferably, the disconnecting device comprises a frame, a power driving device, a take-up shaft and a threading disconnecting frame, wherein the power driving device, the take-up shaft and the threading disconnecting frame are arranged on the frame; wherein,,
the winding shaft is used for drawing and winding the binding wire of the sausage body so as to furl the binding wire of the sausage body;
the threading and disjointing frame is provided with a first notch with a width larger than the diameter of the tying wire and smaller than the diameter of the sausage body, and the first notch is used for threading and disjointing the sausage body;
the power driving device is used for driving the take-up shaft to rotate so that the binding wire of the sausage body passes through the first notch on the threading uncoupling frame and is folded onto the take-up shaft under the traction of the take-up shaft.
Preferably, the disconnecting device further comprises a guide bracket arranged between the threading uncoupling frame and the wire collecting shaft, and the guide bracket is used for supporting and guiding the wire which is threaded out of the first notch of the threading uncoupling frame and extends to the wire collecting shaft so as to limit wire binding drifting.
(III) beneficial effects
The beneficial effects of the invention are as follows: the sausage product production line provided by the invention can realize mechanization in all links of sausage production, has the advantage of high production efficiency compared with manual production, and simultaneously has the advantages of small occupied space, simplicity in operation, convenience in maintenance, low production cost and high production efficiency.
Drawings
FIG. 1 is a schematic structural view of a sausage product production line according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a filling device according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a traction device according to an embodiment of the present invention;
FIG. 4 is a schematic view of a structure of a workbench according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a wire binding machine according to an embodiment of the present invention;
FIG. 6 is a front view of a hanging rod machine according to an embodiment of the present invention;
FIG. 7 is a top view of a rod making machine according to an embodiment of the present invention;
FIG. 8 is a right side view of a rod making machine according to an embodiment of the present invention;
FIG. 9 is a top view of a guide mechanism and telescoping nose assembly provided in accordance with an embodiment of the present invention;
FIG. 10 is a front view of a guide mechanism and telescoping nose assembly provided in accordance with an embodiment of the present invention;
FIG. 11 is a front view of a bar stock transport device according to an embodiment of the present invention;
FIG. 12 is a top view of a bar stock transfer device according to an embodiment of the present invention;
fig. 13 is a schematic perspective view of a stitches removing apparatus according to an embodiment of the present invention;
Fig. 14 is a schematic structural view of a winding shaft according to an embodiment of the present invention.
[ reference numerals description ]
100: a filling device;
101: filling a shell; 102: a hopper; 103: filling tubes; 104: a storage tank; 105: a lifting arm;
200: a traction device;
201: a traction machine body; 202: a substrate; 203: a transmission mechanism;
300: a work table;
301: an inclined plane;
400: a wire binding device;
401: a protective cover; 402: a segment clamp; 403: a traction belt; 404: a foot margin;
500: a rod hanging machine;
501: a rack of a rod hanging machine; 502: a guide mechanism; 503: a telescopic machine head; 504: conveying a synchronous belt; 505: a guide rod; 506: a handpiece drive assembly; 507: guide rail and slider assembly
5011: a first roller;
5021: an inner frame plate; 5022: guiding a synchronous belt; 5023: an upper support plate; 5024: a guide rod; 5025: a power guide rod; 5026: a first synchronizing wheel;
5031: an outer connecting plate; 5032: an inner connection plate; 5033: a support plate; 5034: a guide motor; 5035: a swing motor;
600: a bar conveying device;
601: a bar stock rack; 602: a driving device; 603: a transmission device; 604: a storage wand assembly; 605: a rod hooking device; 606: a hanging rod;
700: sausage buffer device;
800: a stitch removing device;
801: a wire insertion rack; 802: a reel is taken up; 803: threading the disjoint frame; 804: a guide bracket; 805: a directional caster; 806: universal castor;
8031: a first notch; 8032: a handle; 8033: threading the disjointing plate;
8021: an upstanding baffle; 8022: a relief groove; 8023: an arc-shaped plate; 8024: a gap.
Detailed Description
The invention will be better explained by the following detailed description of the embodiments with reference to the drawings.
Referring to fig. 1, the invention discloses a sausage product production line, which comprises a filling device 100, a traction device 200, a workbench 300, a wire binding device 400, a rod hanging machine 500, a bar conveying device 600, a sausage buffering device 700 and a wire removing device 800, wherein,
the filling device 100 is used for automatically filling casings.
A pulling device 200 for guiding and transporting forward the casing filled with the slurry.
The workbench 300 is used for temporarily storing sausage products to be bound.
The tying device 400 is used for fixing length, segmenting and tying the sausage product.
The hanging rod machine 500 is used for hanging the tie-bound sausage product on the hanging rod.
The sausage buffer device 700 is used for receiving the hanging rod of the hung sausage conveyed by the bar conveying device.
The stitch removing device 800 is used for removing the cotton thread segmented on the fumigated or steamed sausage product after the stitch is tied, and cutting the segmented sausage product by adopting a mode of pulling the cotton thread.
Filling device 100
Referring to fig. 2, the filling apparatus 100 includes a filling housing 101, a hopper 102, a vacuum pump, a vane pump, and a packing auger provided in the filling housing 101. Hopper 102 is a cone mounted above filling housing 101 to receive slurry. A vane pump is provided in the filling housing 101 below the hopper 102 for pushing the slurry into the filling tube 103 and into the casing. The vacuum pump can form negative pressure in the vane pump, and can finish the functions of filling, portioning, filling, forming and the like by the inner cam vane pump in a vacuum state, so that the problems of fat oxidation, protein hydrolysis, fiber destruction, filling heating and the like in slurry are effectively prevented, and the finished product of the sausage product is effectively ensured to be free of air, high in density, good in structure and mellow and positive in taste. Besides the vacuum pump is adopted to form vacuum in the cavity of the pump cavity to ensure that no bubbles are generated in filling, a compression area is formed in the inner curve of the pump cavity, slurry is compressed in the compression area, bubbles in the slurry are extruded, and the reduction of the bubble quantity is further ensured. In addition, a high-pressure state is formed in the compression area, and materials are sprayed after entering the filling outlet, so that the filling speed and quality are ensured. The auger is arranged in the filling shell 101 and is connected with a power device through a rotating shaft so as to realize rotation. The packing auger can ensure that the pump body of the vane pump is filled firmly, has no bubbles and is full.
Further, in this embodiment, the filling device 100 further includes a storage tank 104 and a lifting device, the lifting device includes a lifting arm 105, one end of the lifting arm 105 is connected to a frame on which the filling housing 101 is mounted, and the other end is connected to a mounting structure on which the storage tank 104 is mounted. The lifting arm 105 is rotated by the driving mechanism to lift and turn the storage tank 104, so as to automatically pour the slurry in the storage tank 104 into the hopper 102. The lifting device is arranged to facilitate the filling operation, greatly reduce the cost of manual filling and improve the filling efficiency.
The filling device 100 has a quantitative function, the quantitative range is 5g-10000g, and the quantitative precision is as follows: the ratio of the minced product to the block product is +/-2 g/100g, and the ratio of the block product to the block product is +/-5 g/100g. The whole filling device 100 is made of SUS304 stainless steel and alloy stainless steel, so that the corrosion of washing water to the filling device 100 during flushing of the filling device 100 is effectively avoided.
Traction device 200
Referring to fig. 3, in the present embodiment, a pulling device 200 is provided near the outlet of the filling tube 103 of the filling device 100 for pulling and guiding the pulp-filled intestinal product, and the intestinal product having a uniform diameter and saturation is obtained and transported forward. The traction device 200 comprises a traction body 201, a vertical base plate 202 is arranged above the traction body 201, the base plate 202 is used for installing two transmission mechanisms and a power driving device, and the power driving device can drive the two transmission mechanisms to forward convey sausage products filled with slurry.
Two transmission mechanisms 203 are installed in parallel up and down on the base plate 202. Each transmission mechanism 203 comprises a driving wheel assembly and a driven wheel assembly, and in each transmission mechanism 203, the driving wheel of the driving wheel assembly is in transmission connection with the driven wheel of the driven wheel assembly through a synchronous belt. A gap is formed between the two synchronous belts of the two transmission mechanisms, and the gap can provide a movement space for conveying the casing filled with the slurry. The power driving device drives the sausage casing filled with the slurry to linearly move in a gap between the two transmission mechanisms through the two transmission mechanisms 203.
Through adjusting the rotation speed of the power driving device, the transmission speed of the two synchronous belts of the traction device 200 is consistent with the discharge speed of the filling pipe of the filling device, so that the slurry can be uniformly filled into the casing, the diameter of the filled product is uniform, the saturation and the compactness are consistent, and the product is not thick and thin, thereby improving the quality of the filled product.
The traction device 200 of the embodiment clamps and limits the casing of the grouting material in two opposite directions, so that the grouting material is uniform (equal in length and weight and uniform in diameter), the waste of bursting and bursting of the grouting material is avoided, the quality of the grouting material is greatly improved, the casing is saved, the raw material cost is reduced, and the grouting efficiency is improved. The whole traction device 200 has simple structure, convenient operation and maintenance and good traction and guiding effects on sausage products.
In this embodiment, as shown in fig. 4, the front end of the table 300 is provided with a slope 301 matching with the traction device 200, and the height of the high end of the slope 301 is the same as the height of the synchronous belt of the traction device 200 at the low position, so that the sausage product transferred from the traction device 200 can be smoothly transferred.
Wire binding device 400
Referring to fig. 5, in this embodiment, the binding device 400 is a full-automatic double-strip sausage product binding machine, which is made of stainless steel, and has the advantages of small volume, easy operation, high binding efficiency, low energy consumption, saving production raw materials, single-phase operation and the like, and the length of the sausage product produced by adopting the binding device 400 can be adjusted independently according to the needs of customers, so that the sausage product is flexible and changeable, and the binding device 400 is suitable for the needs of markets, and is more suitable for small and medium-sized food enterprises.
The wire binding device 400 comprises a main controller, a servo motor connected with the main controller, and a sectional clamping mechanism, a wire binding mechanism and a fixed-length traction mechanism which are respectively connected with the servo motor. The segmented clamp mechanism may pre-converge the bowel product. The tying mechanism can wind and tie the sausage product at the convergence by adopting cotton threads to divide the sausage product. The fixed-length traction mechanism can draw the starting and stopping positions of the sausage product by a set traction distance, so that the sausage product is divided into sections by fixed length.
The protective cover 401 is arranged outside the sectional clamping mechanism and the wire binding mechanism, so that dust can be prevented, dirt can be effectively prevented from entering the sectional clamping mechanism and the wire binding mechanism to cause equipment damage, and normal operation of the wire binding device 400 is ensured; and the damage to operators caused by the exposure of the sectional clamping mechanism and the wire binding mechanism can be avoided, and the safety usability is improved.
The segment clamp mechanism includes a segment clamp driver, a segment clamp motor, and two segment clamps 402. The main controller controls the sectional clamp driver to drive the sectional clamp motor to rotate along a first direction so as to drive the sectional clamp 402 to close a set angle, and controls the sectional clamp driver to drive the sectional clamp motor to rotate along a second direction so as to drive the sectional clamp 402 to open a set angle, so that the pre-convergence of the sausage product is realized.
The wire binding mechanism comprises a wire winding driver, a wire winding spindle motor and a wire winding spindle. The main controller controls the winding driver to drive the winding spindle motor to rotate so as to drive the winding spindle to rotate, thereby completing the set winding turns and realizing the binding of sausage products.
The fixed length traction mechanism includes a traction belt drive, a traction belt motor, and a traction belt 403. The main controller controls the traction belt driver to drive the traction belt motor to rotate so as to drive the traction belt 403 to rotate for a set traction distance, and the fixed-length traction of the sausage products is realized.
The above-mentioned tying device 400 integrates the pre-convergence of the sectional clamp 402 to the sausage product, the tying of the cotton thread to the sausage product, and the pulling of the pulling belt 403 to the sausage product into a whole, and is controlled by the main controller, so that the tying efficiency is improved. And the coil winding quantity is consistent each time, and the fixed-length sectioning can be realized, namely, all the sections formed after the binding are equal in length, so that the consistency of the sausage products produced in batches is improved, and the coil winding machine is very suitable for mass production. The binding device 400 of the embodiment can save the casing, and the binding opening adopts a winding mode, so that the binding is firm and the sausage product is attractive and elegant.
Four bottom corners of the bottom of the wire binding apparatus 400 are respectively provided with a foot 404, and the level and the height of the wire binding apparatus 400 can be adjusted by adjusting the foot 404.
The wire binding device 400 of this embodiment is made of 304 stainless steel, 316 stainless steel, carbon steel, plastic, etc., and is beautiful, sanitary and easy to clean. The servo motor is adopted for driving, the reaction speed is high, the precision is high, the production efficiency is high, and the highest speed can reach 800 knots/min.
Hanging rod machine 500
Referring to fig. 6 to 10, the sausage rod making machine is suitable for completing the front and rear rod making process in the manual rod making process, and comprises a rod making machine frame 501, a guide mechanism 502, a telescopic machine head 503 and a conveying synchronous belt 504.
The telescopic machine head 503 is arranged at the front end of the rack 501 and is in sliding connection with the rack 501, and the telescopic machine head 503 is driven by the machine head driving assembly 506 to reciprocate relative to the rack 501 in a front-back alternating mode, wherein the telescopic machine head 503 moves forwards when moving towards the sausage hanging rod, and conversely moves backwards. The direction of the sausage rod refers to the area where the sausage rod process is located.
The hanging rod machine frame 501 and the telescopic machine head 503 are provided with rollers, and the conveying synchronous belt 504 is wound on the rollers to form a rotary structure.
During the sausage hanging rod process, sausage runs along the conveying synchronous belt 504, when the telescopic machine head 503 moves forwards, the sausage falls on the rear side of the sausage hanging rod, and when the telescopic machine head 503 moves backwards, the sausage falls on the front side of the sausage hanging rod, so that the sausage can be hung on the front side and the rear side of the sausage hanging rod through the front-back movement of the telescopic machine head 503.
The telescoping nose 503 comprises an outer connecting plate 5031, a conveying synchronous belt 504 and a roller, and the telescoping nose 503 is arranged at the front end of the hanging rod machine frame 501 and is in sliding connection with the hanging rod machine frame 501 through a guide rail and sliding block assembly 507. Specifically, the telescoping machine head 503 includes two oppositely disposed outer connecting plates 5031, sliding blocks are disposed on the outer sides of the two outer connecting plates 5031, and corresponding sliding rails corresponding to the sliding blocks are disposed on the rack 501 of the hanging rod machine. Limiting blocks are arranged at two ends of the sliding rail and used for limiting the sliding position of the sliding block, so that the section of the telescopic machine head 503, which moves back and forth relative to the hanging rod machine frame 501, is limited.
In order to facilitate connection of the telescopic machine head 503 and the hanging rod machine frame 501, one end of the outer connecting plate 5031 extends to one side of the hanging rod machine frame 501 to form an inner connecting plate 5032, a supporting plate 5033 is arranged above the inner connecting plate 5032, the supporting plate 5033 is used for supporting the conveying synchronous belt 504, when the inner connecting plate 5032 is arranged on the outer connecting plate 5031, a sliding block is arranged on the inner connecting plate 5032, and the outer connecting plate 5031 is matched with a sliding rail on the hanging rod machine frame 501 through the sliding block on the inner connecting plate 5032.
A plurality of rollers are arranged on the outer connecting plate 5031 and the hanging rod machine frame 501, wherein the rollers are a power roller, a first roller, a second roller, a third roller, a fourth roller, a fifth roller, a sixth roller and a seventh roller, and a synchronous belt is wound on the rollers, and the power roller, the first roller and the seventh roller are arranged on the hanging rod machine frame 501; the second, third, fourth, fifth, and sixth rollers are disposed on the outer connection plate 503.
The on-hook machine frame 501 is provided with a conveyer motor, the conveyer motor drives a power roller to rotate, and the power roller drives a conveyer synchronous belt 504 to rotate on the plurality of rollers.
The first roller 5011 is slidably connected to the boom machine frame 501, the first roller 5011 is disposed on the boom machine frame 501 through a sliding seat, the sliding seat reciprocates along the boom machine frame 501 through a sliding seat driving mechanism, and in the same operation period, the sliding seat and the operation direction of the telescopic machine head 503 are the same. Specifically, when the telescoping machine head 503 runs forward, the sliding seat drives the first roller 5011 to run forward, and when the telescoping machine head 503 runs forward, the sliding seat drives the first roller 5011 to run backward, and through synchronous running of the first roller 5011 and the telescoping machine head 503, the conveying synchronous belt 504 can be always in a tensioning state, and in addition, the conveying synchronous belt 505 can be prevented from obstructing reciprocating running of the telescoping machine head 503.
In this embodiment, another way of adjusting the conveying timing belt 504 when the telescoping nose 503 is running is also provided, specifically as follows:
the first roller 5011 is connected with the hanging rod machine frame 501 through a tensioning device, the tensioning device comprises a sliding rod, a sliding block arranged on the sliding rod and a spring sleeved on the sliding rod, a rotating shaft of the roller is connected with the sliding block, and the compression and extension directions of the spring and the running direction of the telescopic machine head are in the same direction or reverse direction. Specifically, the setting direction of the slide bar is consistent with the moving direction of the telescopic machine head 503, when the telescopic machine head 503 moves forward, the slide block also moves forward and compresses the spring on the slide bar, when the telescopic machine head 503 moves backward, the slide block moves backward under the action of the elasticity of the spring. With this configuration, the conveyance timing belt 504 can be kept in tension all the time, and the conveyance timing belt 504 can be prevented from obstructing the reciprocating operation of the telescoping head 503.
The machine head driving components 506 are arranged on two sides of the hanging rod machine frame 501, the machine head driving components 506 are crank connecting rod mechanisms, one end of each crank connecting rod is connected with the telescopic machine head 503, the other end of each crank connecting rod is connected with a power device, and the crank connecting rods drive the telescopic machine head 503 to reciprocate under the driving of the power device.
Specifically, the crank link mechanism includes a crank, a crank connecting rod and a swinging shaft, wherein, a first end of the crank is fixedly connected with an output shaft of the power output device, a second end of the crank is rotatably connected with a second end of the crank connecting rod, the second end of the crank connecting rod is rotatably connected with the swinging shaft, the swinging shaft is vertically arranged with the telescopic machine head 503, and further specifically, the swinging shaft is connected with an outer connecting plate 5031 of the telescopic machine head 503.
The front end crank is driven by the output shaft of the power device to do circular motion around the output shaft, the crank transmits power to the telescopic machine head 503 through the crank connecting rod and the swinging shaft, and the telescopic machine head 503 converts rotation of the crank into reciprocating motion along the direction of the guide rail under the limit action of the guide rail and the sliding block assembly 507.
The guiding mechanism 502 comprises an inner frame plate 5021, a plurality of evenly distributed synchronizing wheels are arranged from the bottom to the upper portion of the inner frame plate 5021, the synchronizing wheels are arranged on the same side of the inner frame plate 5021, and the guiding synchronizing belt 5022 is wound on the synchronizing wheels. The plurality of synchronous wheels are respectively: the first synchronizing wheel, the second synchronizing wheel and the third synchronizing wheel are wound with a guiding synchronizing belt 5022. A sausage transport path is formed between the guide timing belt 5022 and the transport timing belt 504 wound around the telescoping nose 503.
The sausage hanging rod device comprises two guide mechanisms 502, wherein the upper ends of inner frame plates 5021 of the two guide mechanisms 502 are connected through an upper support plate 5023. The two guiding mechanisms 502 can be matched with the conveying synchronous belt 504 on the telescopic machine head 503, so that two sausage conveying belts can be formed, and the sausage conveying efficiency can be improved.
The guide mechanism 502 has a guide rod 5024 at the upper and lower sides, and the guide rod 5024 passes through an inner frame plate 5021 of the guide mechanism 502 and is fixedly connected with an outer connecting plate 5031 on the telescoping nose 503. The inner frame plate 5021 is slidably connected to the guide rod 5024.
The telescoping handpiece 503 is provided with a guiding motor 5034, i.e. the outer connecting plate 5031 is provided with a guiding motor 5034.
An output shaft of the guide motor 5034 is connected with a power guide rod 5025, and the power guide rod 5025 passes through the inner frame plate 5021 and the first synchronizing wheel 5026 arranged on the inner frame plate 5021.
The first synchronizing wheel 5026 is coaxially arranged with the power guide rod 5025, grooves are formed in the surface of the power guide rod 5025 and distributed along the axial direction of the power guide rod 5025, and flat keys matched with the grooves are arranged on the first synchronizing wheel 5026 sleeved on the power guide rod 5025. The first synchronizing wheel 5026 and the power guide rod 5025 are matched in such a way that the grooves and the flat keys are matched, so that relative rotation does not occur in the circumferential direction of the grooves and the flat keys, and when the power guide rod 5025 rotates under the drive of the guide motor 5034, the first synchronizing wheel 5026 correspondingly rotates, and correspondingly, the guide synchronous belt 2105 is driven to synchronously rotate.
The guide mechanism 502 slides along the guide rod 5024 under the drive of the ball screw assembly, specifically, the swing motor 5035 is arranged on the outer connecting plate 5031, the ball screw is connected with the output shaft of the swing motor 5035 and arranged between the two outer connecting plates 5031, the ball screw is arranged on the inner frame plate 5021 and is coupled with the screw nut, when the swing motor 5035 rotates, the ball screw can be driven to rotate, the ball screw is rotated and converted into linear motion of the screw nut, the screw nut drives the inner frame plate 5021 to move along the guide rod 5024, namely, the guide mechanism 502 moves along the guide rod 5024, the rotation direction of the swing motor 5035 is changed regularly, and the left and right reciprocating motion of the guide mechanism 503 along the guide rod 5024 can be realized.
The sausage hanging rod guide mechanism further comprises a sausage guide rod group.
The sausage guide rod group comprises two sausage guide rods 505, the two sausage guide rods 505 are arranged at an angle, and the distance between the first ends of the two sausage guide rods 505 is larger than the distance between the second ends of the two sausage guide rods 505;
the conveying synchronous belt 504 positioned on the upper side of the hanging rod machine frame 501 is an upper conveying synchronous belt, and the sausage guide rod 505 is positioned above the upper conveying belt.
The rack 501 of the rod machine is provided with a rotating seat support, and the inlet end of a material conveying channel (a channel formed between the guide synchronous belt 2105 and the conveying synchronous belt 504) is provided with a guide groove.
The sausage guide rod 505 is connected with the rotating seat bracket through the rotating seat, the second end of the sausage guide rod 505 is connected with the guide groove in a rotating way, and the sausage guide rod 505 is connected with the rotating seat in a sliding way.
Specifically, the rotating seat support is fixed on the upper part of the support, and the rotating seat is rotationally connected with the rotating seat support. The rotating seat is provided with a through hole, the sausage guide rod penetrates through the through hole, and the sausage guide rod is in sliding connection with the through hole.
In this embodiment, a specific hanging rod process of the sausage hanging rod machine is also provided:
specifically, the segmented sausage is placed on a conveyor belt 504, and the conveyor motor drives a power roller to rotate.
Rotation of the power drum drives the conveying synchronous belt 504 to run around the power drum, the first drum, the second drum, the third drum, the fourth drum, the fifth drum, the sixth drum and the seventh drum.
During the operation of the conveying synchronous belt 504, sausage is conveyed under the drive of the conveying synchronous belt 504, and firstly enters between two sausage guide rods 505 during the sausage conveying process, and under the guiding action of the sausage guide rods 505, sausage enters the conveying channel through the guide grooves.
Further, sausage enters the guide mechanism 502 from the guide groove, the guide motor 5034 starts to rotate, the power guide rod 5025 is driven to rotate, the guide synchronous belt 5022 is driven to rotate around the first synchronous wheel 5026, the second synchronous wheel and the third synchronous wheel, and the guide synchronous belt 5022 drives sausage coming out of the guide groove to move downwards by friction force to carry out hanging rod while rotating.
In addition, the guiding of sausages of different diameters can be achieved by adjusting the fit clearance between the guiding timing belt 5022 and the timing belt combination of the telescoping nose 503.
Further, the swing motor 5035 starts to rotate, drives the ball screw to rotate, and drives the screw nut coupled with the ball screw to drive the guide mechanism to move left and right, so as to finish the hanging rod of the sausage in the left and right directions.
Further, the nose driving component 506 is in a crank-link structure, a crank at the front end (the side far away from the telescopic nose) of the driving component performs circular motion around the hanging rod machine frame, and the rear end (the side facing the telescopic nose) of the driving component drives the telescopic nose 503 to reciprocate along the hanging rod machine frame 501 through a link, so that a hanging rod of the sausage in the front-back direction of the hanging rod is completed.
In summary, the process of hanging a section of sausage in the front-back direction of the rod in the process of simulating manual hanging of sausage can be realized through the cooperation of the telescopic handpiece 503 and the guide mechanism 502, then the sausage is moved along the axial direction of the rod, and then a section of sausage is hung in the front-back direction of the rod, which may be repeated for a plurality of times according to the length of the hanging rod. The manual hanging rod is changed into the mechanical hanging rod, manual operation is not needed, time is saved, cost is saved, and working efficiency is improved.
Further, in the guiding structure 502, two pairs of correlation type sensors are arranged at the bottom and are arranged on the sensor support, so that the number of knots of the sausage conveyed in the guiding way is detected.
Bar conveying device 600
Referring to fig. 11 and 12, the rod conveying apparatus 600 includes a bar stock rack 601, a driving apparatus 602, a transmission apparatus 603, a storage rod apparatus 604, and a hooking rod apparatus 605.
The hanging rod is conveyed from one end of the bar frame 601 to the other end of the bar frame 601 by the transmission device 603, specifically, the rod storage device 604 is arranged at one end of the bar frame 601 as a rod input, the outlet end of the rod storage device 604 is fixedly connected with the input end of the bar frame 601, and the other end of the bar frame 601 is used as an output end of the rod; the transmission device 603 is fixedly arranged on the bar frame 601, the output end of the driving device 602 is rigidly connected with the transmission device 603, and the driving device 602 drives the transmission device 603 to rotate; the rod hooking device is arranged on the transmission device and rotates along with the transmission device, when the rod hooking device moves to the outlet end of the rod storage device, the rod is hooked, and the rod is separated from the rod hooking device to enter the next procedure after being conveyed to the output end of the rod rack 601 along with the rod hooking device.
Further specifically, the bar frame 601 includes a left bracket and a right bracket, the left bracket and the right bracket are symmetrically placed in parallel, the driving device 602 includes a power motor, a power shaft and a power sprocket, the driving device 603 includes a chain, a driven sprocket and a driven shaft, the power motor is fixedly connected with either the left bracket or the right bracket, and optionally, the power motor is fixedly connected with the left bracket.
The corresponding one end of the left bracket and the right bracket are rigidly connected with a power shaft, the corresponding other ends of the left bracket and the right bracket are rigidly connected with a driven shaft, two ends of the power shaft are respectively connected with a power sprocket, the power shaft is fixedly connected with the power sprocket, two ends of the driven shaft are respectively connected with a driven sprocket, the driven shaft is fixedly connected with the driven sprocket, the power shaft is fixedly connected with the output of a power motor, the power sprocket is fixedly connected with the power shaft, a chain surrounds the power sprocket and the driven sprocket on the same side and is meshed with the power sprocket and the driven sprocket on the same side, and the driven sprocket is fixedly connected with the driven shaft.
The specific transmission mode is that the power motor arranged on the left bracket drives the power shaft to rotate, the power shaft simultaneously drives the power chain wheels on the left bracket and the right bracket to rotate, the power chain wheels drive chains on the same side to rotate, further, the chains drive driven chain wheels on the same side to rotate, and the driven shaft follows the driven chain wheels to rotate and ensures that the driven chain wheels on two sides of the left bracket and the right bracket synchronously rotate.
The rod hooking device 605 comprises rod hooks which are fixedly arranged on a chain at certain intervals, the rod hooks on the left bracket and the right bracket are in one-to-one correspondence in position, the rod hooks synchronously rotate along with the chain, when the rod hooks move to the rod hooking position, the rod placed at the outlet end of the rod storage device is hooked up, the rod is moved by the rod hooks, and when the rod hooks move to the rod separating position, the rod in the rod hooks is separated from the rod hooks, so that the function of the rod conveying device for sausage hanging rod is completed.
Preferably, the grooves for hooking the rods are formed in the rod hooks and limit the rods, and the positions of the grooves formed in each rod hook are identical, so that two ends of the rods are hooked into the grooves of the rod hooks correspondingly formed in the chains on two sides during hooking.
The storage rod device is a structure with two side surfaces and a bottom surface, the bottom surface is used for bearing the rod, the distance between the two side surfaces is adjustable to adapt to the rods with different lengths, and the storage rod device comprises a frame plate, a support rod, a guide plate and a limiting plate.
Specifically, the two sides of the storage rod device 604 are symmetrically arranged by two frame plates, the bottom surface of the storage rod device 604 is formed by a guide plate, preferably, the two frame plates are respectively connected with the support rod in a sliding manner, and the two frame plates can slide on the support rod within a certain range, specifically, the distance between the two frame plates is reduced or increased by sliding the two frame plates towards each other or against each other, so as to adapt to rods with different lengths.
Optionally, a guide plate is fixedly connected to the support bar, the guide plate being arranged in a direction parallel to the frame plate, the side surface of the guide plate constituting the bottom surface of the storage bar arrangement 604.
Optionally, 3 guide plates are provided fixedly connected to the support bar, the sides of the 3 guide plates constituting the bottom surface of the storage bar arrangement 604.
Preferably, one end of the guide plate is provided with a boss, and an L-shaped groove formed by the boss can limit the rod so as to prevent the rod from sliding off the guide plate to the ground.
Preferably, the bottom surface of the storage bar device 604 is disposed obliquely to the ground surface, so that the bars stored on the bottom surface of the storage bar device 604 can roll down by gravity to the end of the storage bar device 604 facing the ground surface.
Preferably, the end of the storage rod device 604 facing the ground is provided with a limiting plate, the limiting plate is horizontally or obliquely arranged above the guide plate and close to the boss, the limiting plate is provided with two grooves, the grooves are correspondingly arranged with the hanging rod hooks, and a channel which can only ensure that one hanging rod passes through is arranged between the inner edge of the guide plate and the outer edge of the limiting plate, so that the rod hooks can only hook one rod in the groove formed by the boss every time when hooking, and can not hook the subsequent rod or cause the subsequent rod to drop to the ground.
Preferably, a sensor is also arranged, the sensor is fixedly connected with the left bracket, and the sensor is arranged at the position where the rod is hooked at the groove corresponding to the rod hook and is used for distinguishing whether the rod hook is hung on the rod, and after the rod is detected to be hung on the rod, the next procedure of hanging the sausage is executed, namely, the bound string of sausage is hung on the rod hook.
Principle of operation
When the device works, the power supply of the power motor is turned on, the power motor arranged on the left bracket drives the power shaft to rotate, the power shaft drives the power chain wheels on the left bracket and the right bracket to rotate simultaneously, the power chain wheels drive the chains on the same side to rotate, further, the chains drive the driven chain wheels on the same side to rotate, the driven shaft follows the driven chain wheels to rotate synchronously and ensure that the driven chain wheels on the two sides of the left bracket and the right bracket rotate synchronously, the rod hook arranged on the chains rotates synchronously with the chains, when the rod hook moves to the rod hook position, the rod placed in the groove formed by the boss is hooked, because the limiting plate is arranged above the boss, the limiting plate can prevent the rod hook from hooking a rod behind, so that when the rod hook is hooked, only one rod on the boss outermost at the outlet of the guide plate can be hooked, after the rod hook is hooked by the rod hook, the rod on the boss slides to the groove formed by the boss in sequence by the gravity of the rod hook, and further, when the rod follows the rod hook moves to the rod hook position, the rod hook is located in the rod hook position, and the rod hook is separated from the rod hook from the rod.
Sausage buffer device 700
Sausage buffer memory device includes the buffer memory frame, sets up the buffer memory synchronizing wheel in the frame to and twine the buffer memory hold-in range on the buffer memory synchronizing wheel, the buffer memory synchronizing wheel operates under the drive of buffer memory motor, and the buffer memory synchronizing wheel drives buffer memory hold-in range operation, and stick conveyor carries the peg of hanging full sausage to the buffer memory conveyer belt, after the peg falls on the buffer memory conveyer belt, the buffer memory hold-in range operation a distance prevents piling up of peg at the pan feeding end of buffer memory hold-in range.
Disconnecting device 800
In this embodiment, as shown in fig. 13 and 14, the unraveling device 800 can unravel the tie in the tie intestine and divide the individual tie intestine sections. Which includes a unwind stand 801, a power drive mounted on the unwind stand 801, a take-up spool 802, and a threading-off rack 803. Wherein the threading and disconnecting rack 803 has a first notch 8031 with a width greater than the wire diameter and less than the diameter of the bowel, the first notch 8031 being operable to thread and disconnect the bowel. The takeup spool 802 is used to pull and wind the tie of the bowel to draw in the tie of the bowel. The power driving device can drive the take-up spool 802 to rotate, so that the tying wire of the sausage body passes through the first notch 8031 on the threading and uncoupling frame 803 under the traction of the take-up spool 802 and is drawn up on the take-up spool 802.
The "width" of the first notch having a width larger than the diameter of the tie and smaller than the diameter of the intestine body "is determined according to the cross section of the first notch 8031, if the cross section of the first notch 8031 is a semicircle, the width refers to the diameter, and if the cross section of the first notch 8031 is an elongated hole, the width refers to a shorter interval, no matter what form, as long as the first notch 8031 is configured to allow the tie to pass through but not the intestine body.
The power driving device can drive the take-up shaft 802 to rotate, the binding wire is threaded out from the first notch 8031 on the threading and disconnecting frame 803 under the traction of the take-up shaft 802, and finally the binding wire extends to the take-up shaft 802 to be folded onto the take-up shaft 802, and meanwhile, the intestinal body is automatically disconnected at the first notch 8031. Compared with the existing manual stitch removing mode, the stitch removing device 800 has the advantages of simple structure, convenient operation, low cost, capability of removing stitches in the stitch-binding intestines and dividing each stitch-binding sausage section, cleanness, sanitation, high safety, high usability, high automation degree and high production efficiency, is suitable for a production line for large-scale industrialized production of the stitch-binding intestines, and can obtain sausage products with good quality by stitch removing through the stitch removing device 800.
Specifically, as shown in fig. 14, the take-up shaft 802 includes a central shaft connected to the power driving device, and both end portions of the central shaft are mounted with an arc-shaped upstanding baffle 8021. The arc-shaped vertical baffle 8021 can be a vertical baffle 8021 with a circular shape and can also be a vertical baffle 8021 with an oval shape, so that the processing is convenient, the processing cost is low, the outer periphery of the vertical baffle 8021 is prevented from being scratched by operators due to sharp corners, and the safety usability is improved.
The upright baffle 8021 can be made of engineering plastics with excellent hardness, strength, heat resistance, impact resistance and ageing resistance, such as polyamide, polytetrafluoroethylene, polycarbonate and ABS plastics, so that the problems of overhigh temperature, large impact force, large abrasion degree and the like caused by long-time winding of a binding wire on the upright baffle 8021 are effectively solved. Of course, the upright baffle 8021 can be made of martensitic stainless steel, such as 1Cr13, 3Cr13, etc., which has good strength, hardness and wear resistance.
The outer circumference of the upright baffle 8021 is provided with a plurality of relief grooves 8022 distributed along the circumferential direction, and the plurality of relief grooves 8022 can divide the whole upright baffle 8021 into a plurality of baffle units. The relief groove 8022 is used to provide relief space for an instrument (e.g., a knife, a ruler, etc.) used to sever or break a binding wire wrapped around the upstanding baffle 8021. When many ties of sausage are gathered on the gathering shaft 802 and even wound on the upright baffle 8021, an operator can let the device enter from the let-down groove 8022, and then cut (shear) or intermittently separate the ties wound on the upright baffle 8021, thereby facilitating further removal of the sausage.
The shape of the relief groove 8022 is not limited, and it may be a circular groove with a circular hole in cross section, an elongated groove with an elongated hole in cross section, or a V-shaped groove with a triangular hole in cross section, so long as an insertion space can be provided for an apparatus for cutting or intermittently winding a binding wire on the upright baffle 8021, and the convenience is brought to the cutting or intermittently winding of the binding wire on the upright baffle 8021 by the apparatus. The number of the relief grooves 8022 is not limited, and may be two or more, and the number thereof may be comprehensively considered according to the processing cost.
In order to avoid cutting off or intermittently winding the binding wire on the upright baffle 8021 at the position of the abdicating groove 8022 in the process of rotating the winding shaft 802 and stopping, the connecting part of each abdicating groove 8022 and the outer periphery of the upright baffle 8021 is provided with a round corner in smooth transition due to the scratch of the operator by the sharp corners, so that the personal safety of the operator is further ensured, and the safety usability is further improved.
A plurality of arc plates 8023 wrapping the outside of the central shaft are fixedly connected between the two upright baffles 8021, and the arc plates 8023 are arranged along the axial direction of the central shaft and are circumferentially distributed along the radial direction of the central shaft. The plurality of arcuate panels 8023 together enclose a cylindrical body for winding a tie of the intestinal body. Two ends of one arc 8023 can be respectively and fixedly connected with two baffle units which are symmetrically arranged, and also can be fixedly connected with two baffle units which are staggered. The number of arcuate plates 8023 is not limited and may be the same as or different from the number of baffle units separated by the relief slots 8022. The number of arcuate plates 8023 may be the same as the number of baffle units separated by the relief slots 8022 for overall symmetrical aesthetics.
Similar to the upright baffle 8021, the arc plate 8023 can be made of engineering plastics with excellent hardness, strength, heat resistance, impact resistance and aging resistance, such as polyamide, polytetrafluoroethylene, polycarbonate and ABS plastic, so that the problems of overhigh temperature, large impact force, large abrasion degree and the like caused by long-time winding of a binding wire on the arc plate 8023 are effectively solved. Of course, the arc 8023 may be made of martensitic stainless steel, such as 1Cr13, 3Cr13, etc., which has good strength, hardness and wear resistance. When the upright baffle 8021 is made of engineering plastic, the arc plate 8023 is also made of engineering plastic, and then the two plates can form fixed connection in an injection molding mode. When the upright baffle 8021 is made of stainless steel, the arc plate 8023 is correspondingly made of stainless steel, and then the two plates can be fixedly connected in a welding mode.
To facilitate stripping off the fully wound wire from the take-up spool 802, a gap 8024 is formed between two adjacent arcuate plates 8023, each gap 8024 being in communication with a relief groove 8022 located between the two arcuate plates 8023 forming the gap 8024. When the binding thread fully wound on the winding shaft 802 needs to be stripped, an operator firstly inserts a cutter into the abdication groove 8022, then inserts the cutter into a gap 8024 between the two arc plates 8023 in a sequential manner, and then cuts the binding thread positioned at the gap 8024, thereby completing the falling of the binding thread from the arc plates 8023.
When the number of the arc plates 8023 is the same as the number of the plurality of baffle units separated by the relief grooves 8022, that is, each baffle unit is fixedly connected with one end of one arc plate 8023, so that each gap 8024 is communicated with the corresponding relief groove 8022 between the two arc plates 8023 forming the gap 8024, the number of the gaps 8024 is the same as the number of the relief grooves 8022; on this basis, if two ends of the arc-shaped plate 8023 are fixedly connected with two baffle units which are symmetrically arranged respectively, the gap 8024 is arranged perpendicular to the upright baffle 8021 and forms a right angle with the upright baffle 8021; if the two ends of the arc plate 8023 are fixedly connected with the two baffle units which are arranged in a staggered manner respectively, the gap 8024 is arranged obliquely to the upright baffle 8021, an acute angle or an obtuse angle is formed between the gap 8024 and the upright baffle 8021, the structure is more beneficial to the entrance of an appliance into the gap 8024, the entrance part of the appliance is enlarged, and the shearing and stripping of the binding wire are more convenient.
When the number of the arc plates 8023 is different from the number of the baffle units separated by the relief grooves 8022, that is, the plurality of arc plates 8023 may be connected to the baffle units of the upright baffle 8021 at regular or irregular intervals, so that each gap 8024 is communicated with at least one corresponding relief groove 8022 between two arc plates 8023 forming the gap 8024, at this time, the number of the gaps 8024 is different from the number of the relief grooves 8022, and in the whole, the space of the gap 8024 is relatively larger, which is also beneficial for the entrance of an appliance into the gap 8024, increasing the entrance part of the appliance, and facilitating shearing and stripping of the binding wire.
As shown in fig. 13, the above-described threading-and-disconnecting rack includes a handle 8032 mounted on the disconnecting rack 801 and a threading-and-disconnecting plate 8033 mounted on an end of the handle 8032. The handle 8032 and the threading and uncoupling plate 8033 are made of stainless steel. The bottom end of the handle 8032 is fastened and connected with the disconnecting rack 801 by a fastener (such as a screw) and the top end of the handle 8032 is welded with the threading and disconnecting plate 8033. A plurality of first notches 8031 are provided at the top edge of the threading disjoint plate 8033. The tie head of the sausage may be pulled through the first slot 8031 to the take-up spool 802. The arrangement of the plurality of first notches 8031 can enable the multi-string sectional tying sausage to perform stitch removal work simultaneously, so that stitch removal efficiency is improved, and further processing time of sausage products is greatly shortened.
The threading dislocation frame 803 is adjustable in height. When the first notch 8031 of the threading-and-disconnecting plate 8033 of the threading-and-disconnecting frame 803 is higher than the installation height of the winding shaft 802, the removal of the tie of the intestinal body and the automatic disconnection of the respective intestinal bodies are facilitated.
The threading uncoupling plate 8033 is not limited in shape, and can be one of a straight plate, an arc plate, a U-shaped plate and a V-shaped plate, and the threading uncoupling plate 8033 with the shape is convenient to process and low in processing cost.
The thread removing device 800 further includes a guide bracket 804 (see fig. 12) provided between the thread take-up spool 802 and the thread take-up spool 803, the guide bracket 804 being for supporting and guiding the binding thread extending to the thread take-up spool 802 from the first notch 8031 of the thread take-up spool 803 to restrict the drift of the binding thread.
The guide bracket 804 includes a bend that effectively limits random drift of the binding. The shape of the bending part is one of arc, reverse U-shape and reverse V-shape, and the bending part of these shapes has a fulcrum, can support and guide the binding wire, and is convenient to process and low in processing cost.
The bend is slidably connected to the handle 8032 via a base, the height of the bend being adjustable to allow the binding to be wound onto the take-up spool 802 at varying degrees of tension across the bend (contacting the top of the bend) and eventually smoothly.
Specifically, the base includes base and lower base, and the kink welds with the upper surface of base, and the lower surface of base has the upper groove, and the upper surface of lower base has the lower groove. When the guide bracket 804 is assembled, the upper base is connected with the lower base through a fastener (such as a bolt), the upper groove is opposite to the lower groove, and the handle 8032 can be firmly penetrated in the accommodating space enclosed by the upper groove and the lower groove. By loosening the fasteners, the mounting position of the guide bracket 804 on the handle 8032 can be adjusted, thereby adjusting the mounting height of the guide bracket 804. When the top of the guide bracket 804 is higher than the installation height of the winding shaft 802 and lower than the height of the first notch 8031 of the threading-and-disconnecting plate 8033 of the threading-and-disconnecting frame 803, the removal of the tie of the intestinal body and the automatic disconnection of each intestinal body are facilitated.
The power driving device can select one of a common motor, a pneumatic motor, a servo motor, a stepping motor and a variable frequency motor, and the rotation speed of the winding shaft 802 is adjusted by adjusting the working rotation speed of the power driving device, so that the rotation speed of the winding shaft 802 is increased, and the processing efficiency can be further improved.
The bottom of the disconnecting rack 801 is provided with the directional castor 805 and the castor 806 with a brake function, so that the disconnecting device 800 is convenient to move, the disconnecting device 800 can be fixed at an operation position for use according to actual production requirements, and the flexibility is high.
The stitch removing device 800 of the embodiment can automatically remove the stitches in the stitch sausage and divide each stitch sausage section, is clean and sanitary, is safe and reliable to use, has high automation degree and high production efficiency, and produces sausage products with high quality.
The technical principles of the present invention have been described above in connection with specific embodiments, which are provided for the purpose of explaining the principles of the present invention and are not to be construed as limiting the scope of the present invention in any way. Other embodiments of the invention will be apparent to those skilled in the art from consideration of this specification without undue burden.
Claims (8)
1. A sausage product production line, characterized in that: comprises a filling device, a traction device, a workbench, a wire binding device, a rod hanging machine, a bar conveying device, a sausage caching device and a wire removing device, wherein,
the filling device is used for automatically filling the casing;
a traction device for guiding and forwarding the casing filled with the slurry;
the workbench is used for temporarily storing sausage products to be bound;
the tying device is used for fixing length, segmenting and tying the sausage product;
the hanging rod machine is used for hanging the tie-bound sausage product on the hanging rod;
the rod conveying device is used for conveying hanging rods of the non-hung sausage products to the sausage output end of the hanging rod machine and conveying the hanging rods full of sausage to the sausage caching device;
the sausage buffer device is used for receiving the hanging rod of the hung sausage conveyed by the bar conveying device;
the stitch removing device is used for removing the cotton thread which is segmented on the fumigated or steamed sausage product after the stitch is tied, and cutting off the segmented sausage product by adopting a mode of pulling the cotton thread;
the hanging rod machine comprises a hanging rod machine frame, a telescopic machine head, a guide mechanism and a conveying belt;
the telescopic machine head, the guide mechanism and the conveyer belt are all arranged on the rack of the hanging rod machine;
The telescopic machine head is positioned at the front end of the rack of the hanging rod machine and is in sliding connection with the rack of the hanging rod machine, and the telescopic machine head is driven by the machine head driving assembly to reciprocate relative to the rack of the hanging rod machine in a front-back alternating mode;
the guide mechanism is arranged on the telescopic machine head through a guide rod, the guide rod is arranged on the guide mechanism in a penetrating way, and the guide mechanism reciprocates along the guide rod under the drive of the screw rod nut component;
the guide mechanism is provided with a synchronous belt, and a material conveying channel is arranged between a conveying belt positioned on the telescopic machine head and the synchronous belt;
the bar conveying device is positioned at the rear end of the hanging rod machine, a plurality of hanging rods are arranged on the bar conveying device, and one hanging rod on the bar conveying device is positioned at the lower end of the conveying channel;
the bar conveying device comprises a bar storage device, a driving device, a transmission device and a bar hooking device;
the rod storage device is provided with a plurality of hanging rods, the transmission device is provided with a plurality of rod hooking devices, when the transmission device rotates under the drive of the driving device, the rod hooking devices on the transmission device hook the hanging rods on the rod storage device one by one, and a single rod hooking device can hook only one hanging rod each time.
2. Sausage product production line according to claim 1, characterized in that the filling device comprises a hopper for receiving the slurry;
The vane pump is arranged in the shell of the filling device and positioned below the hopper, and is used for pushing the slurry into the filling pipe and extruding the slurry into the casing;
a vacuum pump for forming a negative pressure in the vane pump;
the filling device further comprises a storage tank and a lifting device, wherein the lifting device is used for lifting the storage tank and overturning the storage tank so as to pour slurry in the storage tank into the hopper;
an auger is arranged in the shell of the filling device, and the auger is connected with a power device through a rotating shaft.
3. Sausage product production line according to claim 1, characterized in that the traction device comprises a machine body, two transmission mechanisms and a power driving device, wherein the two transmission mechanisms are arranged on a base plate of the machine body and are arranged in parallel, each transmission mechanism comprises a driving wheel assembly and a driven wheel assembly, in each transmission mechanism, a driving wheel of the driving wheel assembly is in transmission connection with a driven wheel of the driven wheel assembly through a synchronous belt, a gap is formed between the synchronous belts of the two transmission mechanisms, and the gap is used for providing a movement space for conveying sausage casings filled with slurry;
the power driving device drives the sausage casing filled with the sizing agent to linearly move in a gap between the two transmission mechanisms through the two transmission mechanisms;
The traction device further comprises a spacing adjusting mechanism, wherein a driving wheel assembly and a corresponding driven wheel assembly of one of the two transmission mechanisms are connected with the spacing adjusting mechanism, and the driving wheel assembly and the driven wheel assembly of the transmission mechanism synchronously linearly move relative to the substrate along the vertical direction of the transmission direction of the synchronous belt through the spacing adjusting mechanism so as to adjust the distance between the two transmission mechanisms and further adjust the diameter of the sausage casing with different filling diameters.
4. Sausage product production line according to claim 1, characterized in that the front end of the table is provided with a bevel matching the pulling device for transferring sausage products transferred by the pulling device.
5. Sausage product production line according to claim 1, characterized in that the thread tying device comprises:
the segmented clamp mechanism is used for pre-converging the sausage product;
the tying mechanism is used for tying the sausage product by adopting cotton thread winding at the convergence part so as to segment the sausage product;
and the fixed-length traction mechanism is used for drawing the starting and stopping positions of the sausage product by a set traction distance so as to divide the sausage product into sections with fixed length.
6. Sausage product production line according to claim 1, characterized in that the sausage buffer device is arranged at the rear end of the rod conveying device, and the sausage buffer device comprises a buffer conveying belt, and the feeding end of the buffer conveying belt is butted with the discharging end of the transmission device.
7. Sausage product production line according to claim 1, characterized in that the disconnecting device comprises a frame and a power drive, a take-up spool and a threading-off rack mounted on the frame; wherein,,
the winding shaft is used for drawing and winding the binding wire of the sausage body so as to furl the binding wire of the sausage body;
the threading and disjointing frame is provided with a first notch with a width larger than the diameter of the tying wire and smaller than the diameter of the sausage body, and the first notch is used for threading and disjointing the sausage body;
the power driving device is used for driving the take-up shaft to rotate so that the binding wire of the sausage body passes through the first notch on the threading uncoupling frame and is folded onto the take-up shaft under the traction of the take-up shaft.
8. The sausage product line of claim 7, wherein the unwind apparatus further comprises a guide bracket disposed between the threading-off bracket and the take-up spool for supporting and guiding the tie extending from the first notch of the threading-off bracket out to the take-up spool to limit the tie drift.
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CN110127093A (en) * | 2019-05-13 | 2019-08-16 | 安徽广泰食品科技有限公司 | A kind of bottle placer with automatic hanging rod function |
CN112205447B (en) * | 2020-10-27 | 2022-03-15 | 盐城凯兴食品有限公司 | Sausage manufacturing production line |
CN114468014B (en) * | 2022-01-20 | 2022-11-18 | 广东亚北农副产品有限公司 | A preparation system for meat deep-processing |
CN118355936A (en) * | 2024-05-15 | 2024-07-19 | 深圳市金口味食品有限公司 | Sausage preparation equipment and method |
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