Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art part, provides that a kind of structure is simple, reasonable in design, efficient quick, is convenient to the automatic setting fastening system of bean vermicelli of processing and processing method thereof.
The utility model solves its technical problem and takes following technical scheme to realize:
The automatic setting fastening system of a kind of bean vermicelli, it is characterized in that: comprise cabinet, bean vermicelli material all in one piece feed mechanism, clamping winding mechanism, gripping conveyor structure, coiling banding mechanism, feeding auxiliary body and slideway, cabinet nock is horizontally installed with a slideway, on front side of this slideway, guiding is slidably fitted with clamping winding mechanism, is fixed with a bean vermicelli material all in one piece feed mechanism in the cabinet rear upper end at rear, slideway one end; The cabinet upper end at slideway other end rear is provided with a gripping conveyor structure, is provided with a coiling banding mechanism inside the cabinet that this gripping conveyor structure is corresponding; In the cabinet front end that gripping conveyor structure front is corresponding, one feeding auxiliary body is installed.
And, described bean vermicelli material all in one piece feed mechanism comprises hopper fixed mount, hopper, shift fork, declutch shift shaft, connecting rod and cylinder, between the hopper fixed mount of both sides, level is fixed with a hopper, this hopper is the slot type structure of horizontal cross, it is feeding mouth above hopper, hopper front end is shaped with the outlet of lateral direction penetrating, this outlet upper horizontal is laterally fixed with a baffle plate, hopper posterior transversal interval is shaped with multiple longitudinal groove, in the plurality of groove, a shift fork is all installed, the plurality of shift fork upper end is stretched in hopper by groove, shift fork lower end is all packed in synchronously to drive on declutch shift shaft and by declutch shift shaft carries out rotation.
And, described clamping winding mechanism comprises pedestal, limiting bracket, position-limited claw, rotating disk, leading truck, guide rail and motor, base level horizontally set, pedestal upper end horizontal cross is fixed with guide rail, on this guide rail, guiding is slidably fitted with a leading truck, this leading truck is provided with the rotating disk that axial level is longitudinally arranged, rotating disk opens front center interval and is provided with the longitudinal position-limited claw stretched out of two row of horizontal, it is multiple that this two rows position-limited claw is that coaxial interval is fixedly mounted with, and the gaps between two row's position-limited claws are used for clamping bean vermicelli; The pedestal of guide rail one end of rotating disk side is fixed with a limiting bracket, and this limiting bracket upper end is the U-type groove structure of a upper end open; Pedestal corresponding below the rotary disk limitation pawl of pan feeding position is provided with a bracket, a lift cylinder is installed below this bracket.
And, described gripping conveyor structure comprises crawl fixed mount, closed slide, hook pawl, support claw, sliding panel, capture cylinder and transverse slat, in crawl fixed mount upper end, horizontal cross is fixed with a transverse slat, laterally closed slide is fixed with on front side of this transverse slat, on this closed slide, guiding is slidably fitted with a sliding panel, the horizontal side lower horizontal of this sliding panel is fixed with a support claw, this support claw front portion is hinged with a semiorbicular hook pawl, this hook pawl and support claw surround formation one loop configuration, the hinge of this hook pawl upper end fills the motion bar front end of a crawl cylinder, the stiff end hinge of this crawl cylinder is contained in the opposite side of sliding panel.
And, described coiling banding mechanism comprises to be tied up fixed mount, driving shaft, swing arm, line sending axle sleeve, fixing clamper, torsion binding apparatus, swing arm, swing arm driving axle, drive unit, pushes away line bent plate and blade, tie up fixed mount upper level and one driving shaft is installed, this driving shaft drive installation has a swing arm, extend at swing arm and be shaped with semi-circular crotch structure, the swing end of this crotch structure is fixed with one for carrying the line sending axle sleeve of cotton rope; Fixed mount side cantilevered of tying up corresponding below line sending axle sleeve is fixed with a columniform fixing clamper, and namely the action route of line sending axle sleeve encloses around this fixing clamper one and be wrapped on fixing clamper by line; On fixed mount inside fixing clamper, drive installation has a torsion binding apparatus, and reverse binding apparatus hinge and be contained in a swing arm upper end, upper and lower reciprocating motion is carried out in this swing arm; Be provided with a drive unit in fixing clamper upper outer, the movable end of this drive unit is provided with one and pushes away line bent plate, and this bent plate upper end is fixed with a blade.
Advantage of the present utility model and good effect are:
The utility model install automatically complete the arrangement of bean vermicelli bundled, push material loading, clamping is wound around rolling, conveying rolling capture, until the bean vermicelli bundle being wound around rolling is carried out tying up and fixing with fine rule, thus complete the rollforming of bean vermicelli is tied up, action accurate quick, effectively promotes working (machining) efficiency while ensureing crudy.
Detailed description of the invention
Below in conjunction with accompanying drawing, also by specific embodiment, the utility model is described in further detail, and following examples are descriptive, are not determinate, can not limit protection domain of the present utility model with this.
The automatic setting fastening system of a kind of bean vermicelli, comprise cabinet 1, bean vermicelli material all in one piece feed mechanism 3, clamping winding mechanism 2, gripping conveyor structure 4, coiling banding mechanism 5, feeding auxiliary body 6 and slideway 7, see on the left of direction shown in accompanying drawing 3 for machine front, right side are machine rear portion, cabinet nock is horizontally installed with a slideway, on front side of this slideway, guiding is slidably fitted with clamping winding mechanism, be fixed with a bean vermicelli material all in one piece feed mechanism in the cabinet rear upper end at rear, slideway one end, bean vermicelli material all in one piece feed mechanism is for inputting bean vermicelli bundle to be processed; The cabinet upper end at slideway other end rear is provided with a gripping conveyor structure, is provided with a coiling banding mechanism inside the cabinet that this gripping conveyor structure is corresponding; In order to auxiliary grip conveying mechanism captures bean vermicelli bundle from clamping winding mechanism, in the cabinet front end that gripping conveyor structure front is corresponding, one feeding auxiliary body is installed, this feeding auxiliary body one is packed in electric pushrod on cabinet with guide rail vertical-horizontal, and this push rod level pushes synchronously carries out with gripping conveyor structure.
Bean vermicelli material all in one piece feed mechanism is see accompanying drawing 4 to accompanying drawing 5, comprise hopper fixed mount 301, hopper 302, shift fork 303, declutch shift shaft 304, connecting rod 305 and cylinder 306, shown in accompanying drawing, between the hopper fixed mount of both sides, level is fixed with a hopper, this hopper is the slot type structure of horizontal cross, be feeding mouth above hopper, hopper radial section is inverted cone-shaped structure, thus makes to drop into the bean vermicelli of hopper from the landing of trend center bottom by upper end feeding mouth; Hopper front end is shaped with the outlet of lateral direction penetrating, and this outlet upper horizontal is laterally fixed with a baffle plate 307, for limiting the position of bean vermicelli; Hopper posterior transversal interval is shaped with multiple longitudinal groove, in the plurality of groove, a shift fork is all installed, the plurality of shift fork upper end is stretched in hopper by groove, shift fork lower end is all packed in synchronously to drive on declutch shift shaft and by declutch shift shaft carries out rotation, this declutch shift shaft horizontal cross hinge is contained in the middle part of the hopper fixed mount of both sides, declutch shift shaft is driven by connecting rod and is connected with a cylinder, and this air cylinder driven declutch shift shaft carries out reciprocating rotation, thus drives multiple shift fork to carry out reciprocally swinging.
Clamping winding mechanism is see accompanying drawing 6 to accompanying drawing 7, comprise pedestal 201, limiting bracket 202, position-limited claw 203, rotating disk 204, leading truck 206, guide rail 207 and motor 209, base level horizontally set, pedestal upper end horizontal cross is fixed with guide rail, on this guide rail, guiding is slidably fitted with a leading truck, this leading truck is provided with the rotating disk that axial level is longitudinally arranged, this rotating disk is driven by the motor being arranged on leading truck rear portion and rotates, and is provided with speed adjusting gear and controls rotating speed between motor and rotating disk; Rotating disk opens front center interval and is provided with the longitudinal position-limited claw stretched out of two row of horizontal, it is multiple that this two rows position-limited claw is that coaxial interval is fixedly mounted with, the lateral separation of the plurality of claw can be wound around the length of rolling up according to required bean vermicelli and adjust, and the gaps between two row's position-limited claws are used for clamping bean vermicelli; The pedestal of guide rail one end of rotating disk side is fixed with a limiting bracket, and this limiting bracket upper end is the U-type groove structure of a upper end open, and this U-type groove is identical with rotating disk middle height.Pedestal corresponding below the rotary disk limitation pawl of pan feeding position is provided with a bracket 205, a lift cylinder 208 is installed below this bracket.
Gripping conveyor structure is see accompanying drawing 8 to accompanying drawing 9, comprise and capture fixed mount 401, closed slide 402, hook pawl 403, support claw 404, sliding panel 405, capture cylinder 406 and transverse slat 407, in crawl fixed mount upper end, horizontal cross is fixed with a transverse slat, laterally closed slide is fixed with on front side of this transverse slat, on this closed slide, guiding is slidably fitted with a sliding panel, the horizontal side lower horizontal of this sliding panel is fixed with a support claw, this support claw front portion is hinged with a semiorbicular hook pawl, this hook pawl and support claw surround formation one loop configuration and tie in the middle part of youngster for crowding around the bean vermicelli capturing rolling, prevent bean vermicelli from tying loose, the hinge of this hook pawl upper end fills the motion bar front end of a crawl cylinder, the stiff end hinge of this crawl cylinder is contained in the opposite side of sliding panel.Capture the bean vermicelli bundle that Telescopic-cylinder is opened, closed crawl is wound around rolling, sliding panel moves along horizontal guide rail thus drives the bean vermicelli bundle captured to move, and captures, transports, and operate bean vermicelli bundle.
Coiling banding mechanism is see accompanying drawing 10 to accompanying drawing 11, comprise and tie up fixed mount 504, driving shaft 503, swing arm 501, four-bar linkage 502, line sending axle sleeve 511, fixing clamper 508, reverse binding apparatus 507, swing arm 506, swing arm driving axle 505, drive unit 512, push away line bent plate 509 and blade 510, tying up fixed mount is a bin-cube body structure, this is tied up fixed mount upper level and is provided with a driving shaft, this driving shaft drive installation has a swing arm, the concrete mounting structure of the present embodiment is the four-bar linkage driving hinge one to be arranged on perpendicular on driving shaft, the movable upper end bar of this four-bar linkage is swing arm, extend at swing arm and be shaped with semi-circular crotch structure, the swing end of this crotch structure is fixed with one for carrying the line sending axle sleeve of cotton rope, driving shaft drives four-bar linkage motion thus drives line sending axle sleeve reciprocally swinging regularly, fixed mount side cantilevered of tying up corresponding below line sending axle sleeve is fixed with a columniform fixing clamper, and namely the action route of line sending axle sleeve encloses around this fixing clamper one and be wrapped on fixing clamper by line, on fixed mount inside fixing clamper, drive installation has a torsion binding apparatus, and this torsion binding apparatus is a rotating clamp structure can clamping cotton rope end, reverses binding apparatus rotation and is clenched at the two ends of cotton rope simultaneously, reverse binding apparatus hinge and be contained in a swing arm upper end, this swing arm is driven by swing arm driving axle and coordinates the action of line sending axle sleeve to carry out upper and lower reciprocating motion regularly, be provided with a drive unit in fixing clamper upper outer, the movable end of this drive unit is provided with one and pushes away line bent plate, and this bent plate upper end is fixed with one for cutting off the blade of cotton rope.
The processing method of native system is as follows:
(1) bean vermicelli is put into hopper, by the shift fork of bean vermicelli material all in one piece feed mechanism, bean vermicelli to be processed is tied feeding material folding winding mechanism;
(2) clamp the position-limited claw clamping bean vermicelli bundle of winding mechanism, rotating 360 degrees, lift cylinder follows the upper and lower action of clamping winding mechanism always, thus the rotation of bean vermicelli bundle, compacting are become bean vermicelli volume, and concrete steps are:
A material loading, bean vermicelli bundle to be processed is sent on the bracket of guide rail one end, and meanwhile, the U-type groove inner support that bean vermicelli bundle middle part snaps in limiting bracket is fixed, and one end that bean vermicelli to be processed is tied enters the gap between two row's position-limited claws of rotating disk thus is stuck;
B is wound around, and motor drives rotating disk to carry out rotating from making its position-limited claw drive bean vermicelli end to rotate, and bean vermicelli is wound around and by the U-type groove of limiting bracket, is finally rolled into multilayer bean vermicelli volume; Meanwhile, bracket drives the rotation of following position-limited claw all the time to move up and down by lift cylinder, and coordinating winding action bean vermicelli to be bound close being wrapped on position-limited claw becomes bean vermicelli volume;
C feeding completes, and leading truck moves along guide rail, and bean vermicelli volume is transported to guide rail other one end and bean vermicelli is sent into next procedure of processing by position-limited claw; Bracket resets.
(3), after the work of clamping winding mechanism completes, move to operating position corresponding to opposite side reclaiming conveyer structure along guide rail;
(4) gripping conveyor structure stretches out feeding forward, captures bean vermicelli and has rolled up retrogressing, and meanwhile, the auxiliary release of the push rod of feeding auxiliary body ensures that bean vermicelli volume departs from clamping winding mechanism smoothly;
(5), after gripping conveyor structure retreats and puts in place, coiling banding mechanism starts coiling, beginning setting fastening after coiling completes, and after setting fastening completes, a workflow completes, and the specific works step of coiling banding mechanism is:
A by the cotton rope for tying up bean vermicelli volume through line sending axle sleeve and by end winding support at fixing clamper;
Bean vermicelli volume is placed on level between fixing clamper by bobbin and pushes the position arrived between fixing clamper and fixed mount by b pay-off, driving shaft drives swing arm to carry out rotation, thus line sending axle sleeve side cotton rope is fastened wire clamp one week, now cotton rope is rolled up one week around bean vermicelli, and fixing clamper side has gripped two strand ropes;
C pushes away line bent plate and is driven by drive unit and move horizontally and be pushed on the torsion binding apparatus inside fixed mount together by two strand ropes of fixing clamper side, reverses binding apparatus and clamps this two strands rope and overturn, form sling;
D pushes away blade in line bent plate reseting procedure and is cut off by the cotton rope be connected with fixing clamper, thus makes the bean vermicelli tied up roll up with cotton rope bundled separately, and bean vermicelli volume is sent by pay-off;
E repeats above-mentioned steps b to d;
(6) finished product exports, and completes the bean vermicelli volume that rolling ties up and sends this system of processing.
Although disclose embodiment of the present utility model and accompanying drawing for the purpose of illustration, but it will be appreciated by those skilled in the art that: in the spirit and scope not departing from the utility model and claims, various replacement, change and amendment are all possible, therefore, scope of the present utility model is not limited to the content disclosed in embodiment and accompanying drawing.