CN109108489A - Mandrel oil line laser system of processing - Google Patents
Mandrel oil line laser system of processing Download PDFInfo
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- CN109108489A CN109108489A CN201811069016.2A CN201811069016A CN109108489A CN 109108489 A CN109108489 A CN 109108489A CN 201811069016 A CN201811069016 A CN 201811069016A CN 109108489 A CN109108489 A CN 109108489A
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- material stock
- mandrel
- mandrel part
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- 238000012545 processing Methods 0.000 title claims abstract description 44
- 238000012546 transfer Methods 0.000 claims abstract description 192
- 238000003860 storage Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 211
- 230000005540 biological transmission Effects 0.000 claims description 32
- 238000003698 laser cutting Methods 0.000 claims description 16
- 238000005516 engineering process Methods 0.000 claims description 15
- 230000007306 turnover Effects 0.000 claims description 15
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 2
- 238000003672 processing method Methods 0.000 abstract description 4
- 238000009510 drug design Methods 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 17
- 238000010586 diagram Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
Abstract
The present invention relates to mandrel oil line laser systems of processing, assemble method and processing method, it includes rack components, it is arranged and has the Working gantry of control button in rack components, conveying device on Working gantry is set, it is arranged at conveying device beginning and is stored with the storage device of mandrel part, laser processing device in the middle part of conveying device and for drawing oily line to conveying device output mandrel part is set, conveying device terminal is set and for the transferring device for having drawn oily core shaft member transfer, transferring device end and the output bearing frame for putting mandrel part are set, and transferring device is set and exports the reclaimer robot between bearing frame and for transporting mandrel part.The present invention has rational design, compact-sized and easy to use.
Description
Technical field
The present invention relates to mandrel oil line laser system of processing, assemble method and processing methods.
Background technique
Currently, a large amount of spindle rods need to draw oil groove on surface in engineering machinery, convenient for being lubricated to bearing, in order to protect
The precision of card processing axis draws oily line and is typically scheduled at finishing operation, still, due to will do it at surface heat after mandrel processing
Reason, such as quenching, coating etc., to cause prior art that can not process, and especially elongated shaft, processing when, is be easy to cause
The deformation and scuffing of axis, to influence Product Precision and quality.
Summary of the invention
The technical problems to be solved by the invention are generally speaking to provide a kind of mandrel oil line laser system of processing, assembling side
Method and processing method；The technical issues of solving in detail and acquirement beneficial effect in aftermentioned content and combine specific embodiment
Middle content specifically describes.
To solve the above problems, the technical solution used in the present invention is:
A kind of mandrel oil line laser system of processing, including being arranged in rack components, rack components and having control button
Working gantry, the conveying device being arranged on Working gantry, the storage for being arranged at conveying device beginning and being stored with mandrel part
Device is arranged in the middle part of conveying device and for conveying device output mandrel part draws the laser processing device of oily line, setting exists
Conveying device terminal and for having drawn the transferring device of oily core shaft member transfer, setting in transferring device end and be used to put
The output bearing frame of mandrel part and the reclaimer for being arranged between transferring device and output bearing frame and be used to transport mandrel part
Tool hand.
As a further improvement of the above technical scheme:
Storage device includes that buffer bin above Working gantry is arranged in, is arranged in buffer bin and horizontal longitudinal storage has
The material stock inner cavity of mandrel part, the material stock back side inclined plate that material stock intracavity bottom is set in eight words and material stock front side plate, setting
Exit and the material stock being located at material stock back side inclined plate lower end output seat, water between material stock back side inclined plate and material stock front side plate
Flat longitudinal direction is rotatably provided in material stock output seat and is distributed in and deposits with material stock godet, the circumference array between the side plate lower end of material stock front
On material godet lateral wall and accommodate the material stock C-shaped channel of single mandrel part, the material stock positioning in the coaxial arrangement of material stock godet one end
Index dial, the material stock positioning Hall sensor for being arranged on buffer bin and being used to detect the indexing of material stock locating indexing disc, setting exist
The material stock rotating electric machine that is connect on buffer bin and with material stock Guide disc drive, setting material stock back side inclined plate and material stock front side plate it
Between material stock V-type below exit and for position to the lateral centering of mandrel part export and be arranged at material stock V-type outlet both ends
And the material stock outlet end positioning plate for being positioned to mandrel part both ends；The length of material stock back side inclined plate is longer than material stock front side plate
Length.
Conveying device includes the conveying frame being arranged on Working gantry, the conveying drive chain that conveying frame both ends are arranged in
Wheel group and conveying driven sprocket group, be sleeved on conveying drive sprocket set and conveying driven sprocket group on and be located at material stock V-type export
The conveying transmission chain of lower section, the conveying uplink support for being arranged in parallel in conveying frame and being located at conveying transmission chain two sides are led
Rail is disposed longitudinally on the conveying uplink guide-track groove conveyed on uplink supporting guide inner sidewall and is distributed in conveying transmission chain
Conveying positioning clamping fixture upper and for placing the mandrel part fallen from the outlet of material stock V-type；
Conveying positioning clamping fixture includes the conveying mould seat being mounted on conveying transmission chain, setting in conveying mould seat two sides
And forward conveying mould side wheel is rolled in conveying uplink guide-track groove, conveying mould seat upper surface is disposed longitudinally on and is used for
Accommodate the conveying mould V-type locating clip of mandrel part, setting is conveying mould seat upper surface and is being located at conveying mould V-type locating clip two
The conveying mould end locating piece at end and be horizontally installed on conveying mould end locating piece and conveying mould V-type locating clip it
Between and be located at conveying mould seat upper surface conveying mould transverse direction reclaiming technology slot；Convey mould transverse direction reclaiming technology slot and conveying
Mould V-type locating clip centralized positioning slot forms I-shaped.
Laser processing device includes being symmetrically positioned in conveying transmission chain two sides and mandrel on laser knife and conveying positioning clamping fixture
The laser outer shield being buckled on laser cutting machine, swashing on laser outer shield is arranged in the contour laser cutting machine of part center line
Light gas vent and the laser intermediate bulkhead being vertically arranged in inside laser outer shield.
Transferring device includes the transfer rack of the transfer station side at conveying transmission chain upstream terminal, sets vertically
It sets the transfer crane in transfer rack, the transfer lateral cylinder for being horizontally set on transfer crane upper end, be arranged in transfer
Lateral cylinder piston rod end and the transfer L-type for being used to lift mandrel part both ends from conveying mould transverse direction reclaiming technology slot insertion
The transfer station other side is arranged in bracket, lateral inclination and the transfer first for accepting the mandrel part on transfer L bracket is led
Expect channel, transfer the first material guide channel inlet is set and be used to lift the transfer hyoplastron in the middle part of mandrel part, be arranged in transfer
First material guide channel entrance transfer hyoplastron two sides and transfer technique gap corresponding with transfer L bracket, upper end are hinged on transfer
The transfer backgauge turnover panel in the first material guide channel exit, the second rack of transfer being arranged on Working gantry, fore-and-aft tilt setting
In the second rack of transfer and input terminal is accepted from transfer backgauge turnover panel rolls out the second material guide channel of transfer of mandrel part, setting exists
Transfer the second material guide channel input terminal and the second beginning of transfer inductor, the longitudinal direction for being used to monitor transfer backgauge turnover panel opening and closing movement
Transfer the second material guide channel input terminal and the transfer second longitudinal direction gas for longitudinally carrying out the mandrel part of longitudinal state are set
Cylinder is arranged in the second material guide channel of transfer and for cleaning/air-drying nozzle to the air-dried transfer second of mandrel part and be located at
Transfer the second terminal station of transfer the second material guide channel terminal and reclaimer robot clamping mandrel part.
A kind of assemble method of mandrel oil line laser system of processing, mandrel oil line laser system of processing include rack components,
In rack components be arranged and with control button Working gantry, be arranged on Working gantry conveying device, setting conveying
At device beginning and it is stored with the storage device of mandrel part, is arranged in the middle part of conveying device and is used to export mandrel to conveying device
Part draws the laser processing device of oily line, conveying device terminal is arranged in and for filling to the transfer for having drawn oily core shaft member transfer
It sets, transferring device end is set and be used to put the output bearing frame of mandrel part and be arranged and held in transferring device and output
Connect the reclaimer robot between frame and for transporting mandrel part；The assemble method includes the following steps；
Step A assembles rack components, firstly, in rack components bottom installation walking roller and adjustment lower margin；Then, lead to
Level meter is crossed, Working gantry upper surface is adjusted into horizontality, levelness≤0.05mm；Secondly, pacifying inside rack components
Armored pump station, valve group and electrical control member；
Step B, assembling conveying device are pacified firstly, installing conveying frame on Working gantry at conveying frame both ends respectively
Conveying drive sprocket set and conveying driven sprocket group are filled, conveying transmission chain is sleeved on and conveys drive sprocket set and conveys driven
On chain wheel set；Then, the installation conveying uplink supporting guide in conveying frame, and by conveying frame and conveying ascending branch
The lower surface for supportting the conveying uplink guide-track groove of increase and decrease gasket adjustment two sides between guide rail, until the lower surface depth of parallelism < of two sides
0.03mm, levelness < 0.03mm；Secondly, successively installation conveys positioning clamping fixture on conveying transmission chain, by the defeated of uplink section
Mould side wheel is sent to be mounted in conveying uplink guide-track groove；
Step C assembles storage device；Firstly, installing material stock back side inclined plate in inverse Ba type in material stock inner cavity lower part and depositing
Expect front side plate, exports seat on the right side of installation at material stock back side inclined plate lower end for the material stock of c-type；Then, pacify in buffer bin
Dress is located at the material stock godet between material stock output seat right end and material stock front side plate lower end, and installation and material stock on buffer bin
The material stock rotating electric machine that godet shaft is connected by shaft coupling, in the key connection material stock positioning indexing of the material stock godet shaft other end
Disk installs material stock corresponding with material stock locating indexing disc in buffer bin and positions Hall sensor, adjusts separately material stock C-shaped channel and deposit
Gap between material output seat and material stock front side plate lower end；The outlet of material stock V-type is installed below material stock locating indexing disc
With material stock outlet end positioning plate；Finally, buffer bin is lifted on Working gantry, and ride on conveying transmission chain, will deposit
Expect that V-type outlet and material stock outlet end positioning plate are corresponding with conveying mould V-type locating clip and conveying mould end locating piece respectively；
Step D assembles laser processing device；Firstly, pairs of laser cutting machine is mounted on conveying transmission chain two sides,
The laser head for adjusting laser cutting machine is orthogonal in same level with positioned at the conveying center line of mandrel part of positioning clamping fixture；So
Afterwards, laser outer shield is buckled on laser cutting machine；
Step E assembles transferring device, firstly, in installing at the transfer station that Working gantry is located at conveying transmission chain
Favourable turn frame, vertically-mounted transfer crane, is horizontally mounted transfer lateral cylinder, on transfer crane in transfer rack
Turn the piston rod end installation of lateral cylinder for being inserted into and lifting the transfer L bracket of conveying positioning clamping fixture core shaft member；So
Afterwards, the position of transfer L bracket is adjusted according to conveying mould transverse direction reclaiming technology slot；Secondly, in Working gantry other side transverse direction
The first material guide channel of transfer is installed, and is adjusted to heeling condition；Again, upward in the installation of transfer the first material guide channel terminal
The transfer backgauge turnover panel dug and fallen by self weight；And then, in transfer the first material guide channel terminal side is longitudinally mounted
Turn the second rack, longitudinally mounted the second material guide channel of transfer in the second rack of transfer is vertical at transfer the second material guide channel beginning
To installation transfer second longitudinal direction cylinder and it is adjusted to heeling condition；Subsequently, in the first material guide channel of transfer in installation
Turn the second cleaning/air-dried nozzle；
Step F, firstly, transfer the second terminal station in the first material guide channel of transfer installs reclaimer robot；Then, exist
The side installation output bearing frame of reclaimer robot.
As a further improvement of the above technical scheme:
In stepb, as follows for the assembling steps of conveying positioning clamping fixture, firstly, being pressed in conveying mould seat upper center
Drawing is positioned mould V-type locating clip is conveyed and is fixed by positioning pin and bolt；Then, at conveying mould seat both ends point
Mould end locating piece An Zhuan not conveyed；Secondly the conveying between conveying mould seat both ends and conveying mould end locating piece
In-milling goes out to convey mould transverse direction reclaiming technology slot on mould seat；Finally, conveying mould side wheel is mounted on conveying mould
In the corresponding side surface of seat.
A kind of laser processing of mandrel oil line, by means of mandrel oil line laser system of processing comprising rack components,
In rack components be arranged and with control button Working gantry, be arranged on Working gantry conveying device, setting conveying
At device beginning and it is stored with the storage device of mandrel part, is arranged in the middle part of conveying device and is used to export mandrel to conveying device
Part draws the laser processing device of oily line, conveying device terminal is arranged in and for filling to the transfer for having drawn oily core shaft member transfer
It sets, transferring device end is set and be used to put the output bearing frame of mandrel part and be arranged and held in transferring device and output
Connect the reclaimer robot between frame and for transporting mandrel part；The processing method includes the following steps；
Step 1, firstly, mandrel part vertical equity is put in material stock inner cavity；Then, material stock rotating electric machine driving is deposited
Expect godet rotation, material stock C-shaped channel band moving mandrel's part on material stock godet is swung to be positioned from the outlet of material stock V-type with material stock outlet end
Plate output；Again, Hall sensor is positioned by material stock, material stock locating indexing disc closed loop detects the stop position of material stock C-shaped channel
With rotation angle；
Step 2, firstly, conveying positioning clamping fixture accepts the mandrel part of step 1 output；Then, conveying drive sprocket set is driven
Dynamic uplink section conveying transmission chain drives conveying positioning clamping fixture to horizontally vertically move along conveying uplink guide-track groove；
Step 3, when the mandrel part of step 2 reaches at laser processing device；Start laser gas vent, laser cutting machine pair
Forward mandrel part processing oil line；
Step 4, when the mandrel part of step 3 reaches transfer station；Firstly, starting transfer lateral cylinder drives transfer L-type
In the laterally inserted conveying mould transverse direction reclaiming technology slot of bracket；Then, transfer crane band moving mandrel's part leaves conveying positioning tire
Tool；Secondly, the mandrel part is fed into the beginning of the first material guide channel of transfer by transfer lateral cylinder, at this point, transfer L bracket position
In the opening position of transfer the first material guide channel input terminal；Again, transfer L bracket declines, transfer the first material guide channel input terminal
Hyoplastron lifts the mandrel part；And then, transfer L bracket returns, meanwhile, which is rolled into the end of the first material guide channel of transfer
End, under the action of self-weight, pushes transfer backgauge turnover panel open, and the mandrel part positioned at front end falls into the second material guide channel of transfer beginning
End；Still later, transfer second longitudinal direction cylinder pushes it to transfer the second terminal station, and while forward, transfer second is clear
Wash/air-dry nozzle to its surface coolant liquid carry out cleaning air-dry；
The mandrel part for being located at the second terminal of transfer station terminal is put output bearing frame by step 5, reclaimer robot
On.Beneficial effects of the present invention description without being limited thereto has carried out more to preferably be easy to understand in specific embodiment part
Add detailed description.
Detailed description of the invention
Fig. 1 is whole structural schematic diagram of the invention；
Fig. 2 is the structural schematic diagram of main component of the present invention；
Fig. 3 is the structural schematic diagram of inventive memory device；
Fig. 4 is the structural schematic diagram of conveying device of the present invention；
Fig. 5 is the structural schematic diagram of transferring device of the present invention；
Wherein: 1, mandrel part；2, rack components；3, storage device；4, conveying device；5, laser processing device；6, transfer
Device；7, bearing frame is exported；8, reclaimer robot；9, control button；10, Working gantry；11, buffer bin；12, material stock inner cavity；
13, material stock back side inclined plate；14, material stock exports seat；15, material stock front side plate；16, material stock godet；17, material stock C-shaped channel；18, it deposits
Anticipate a Hall sensor；19, material stock locating indexing disc；20, material stock V-type exports；21, material stock outlet end positioning plate；22, it deposits
Expect rotating electric machine；23, conveying frame；24, transmission chain is conveyed；25, drive sprocket set is conveyed；26, driven sprocket group is conveyed；
27, uplink supporting guide is conveyed；28, uplink guide-track groove is conveyed；29, positioning clamping fixture is conveyed；30, mould seat is conveyed；31, tire is conveyed
Has side wheel；32, mould V-type locating clip is conveyed；33, mould end locating piece is conveyed；34, mould transverse direction reclaiming technology is conveyed
Slot；35, laser outer shield；36, laser gas vent；37, laser cutting machine；38, laser intermediate bulkhead；39, transfer station；40,
Transfer rack；41, transfer crane；42, transfer lateral cylinder；43, transfer L bracket；44, the first material guide channel of transfer；45,
Transfer backgauge turnover panel；46, the second rack of transfer；47, the second beginning of transfer inductor；48, transfer second longitudinal direction cylinder；49, in
Turn the second cleaning/air-dried nozzle；50, the second material guide channel of transfer；51, the second terminal of transfer station.
Specific embodiment
As shown in Figure 1, the mandrel oil line laser system of processing of the present embodiment, including set in rack components 2, rack components 2
It sets and the Working gantry 10 with control button 9, the conveying device 4 being arranged on Working gantry 10, setting is in the beginning of conveying device 4
At end and the storage device 3 of mandrel part 1, setting are stored at 4 middle part of conveying device and for exporting mandrel part to conveying device 4
4 terminal of conveying device is arranged in and for filling to the transfer for having drawn oily 1 transfer of core shaft member in the laser processing device 5 of 1 stroke of oily line
Set 6,6 end of transferring device be set and for put mandrel part 1 output bearing frame 7 and setting transferring device 6 with it is defeated
Reclaimer robot 8 between bearing frame 7 and for transporting mandrel part 1 out.
Storage device 3 includes the buffer bin 11 that 10 top of Working gantry is arranged in, is arranged in buffer bin 11 and level is vertical
There is the material stock inner cavity 12 of mandrel part 1 to storage, the material stock back side inclined plate 13 of 12 bottom of material stock inner cavity is set in eight words and is deposited
Expect front side plate 15, exit is set between material stock back side inclined plate 13 and material stock front side plate 15 and is located at material stock back side inclined plate
Material stock output seat 14 at 13 lower ends horizontal longitudinal is rotatably provided at material stock output seat 14 and 15 lower end of material stock front side plate it
Between material stock godet 16, circumference array is distributed on 16 lateral wall of material stock godet and accommodates the material stock C-shaped channel of single mandrel part 1
17, in the material stock locating indexing disc 19 of 16 one end of material stock godet coaxial arrangement, setting on buffer bin 11 and for detecting material stock
The material stock that locating indexing disc 19 indexes positions Hall sensor 18, is arranged on buffer bin 11 and is sequentially connected with material stock godet 16
Material stock rotating electric machine 22, be arranged between material stock back side inclined plate 13 and material stock front side plate 15 below exit and for core
The material stock V-type outlet 20 and setting that 1 side of shaft member is positioned to centering export 20 both ends in material stock V-type and are used for 1 liang of mandrel part
Hold the material stock outlet end positioning plate 21 of positioning；The length of material stock back side inclined plate 13 is longer than the length of material stock front side plate 15.
Conveying device 4 includes the conveying frame 23 being arranged on Working gantry 10, the defeated of 23 both ends of conveying frame is arranged in
Send drive sprocket set 25 and conveying driven sprocket group 26, be sleeved on conveying drive sprocket set 25 and conveying driven sprocket group 26 on and
The conveying transmission chain 24 of 20 lower sections is exported, be arranged in parallel in conveying frame 23 and is located at conveying conveyer chain positioned at material stock V-type
The conveying uplink supporting guide 27 of 24 two sides of item, the conveying uplink being disposed longitudinally on conveying 27 inner sidewall of uplink supporting guide are led
Track slot 28 and the conveying for being distributed on conveying transmission chain 24 and be used to place the mandrel part 1 fallen from material stock V-type outlet 20
Positioning clamping fixture 29；
Conveying positioning clamping fixture 29 includes the conveying mould seat 30 being mounted on conveying transmission chain 24, setting in conveying mould
Seat 30 two sides and conveying uplink guide-track groove 28 in roll forward conveying mould side wheel 31, be disposed longitudinally on conveying mould seat
The 30 upper surfaces and conveying mould V-type locating clip 32 for accommodating mandrel part 1, setting 30 upper surface of mould seat and are located in conveying
It conveys the conveying mould end locating piece 33 at 32 both ends of mould V-type locating clip and is horizontally installed on the positioning of conveying mould end
Between block 33 and conveying mould V-type locating clip 32 and it is located at the conveying mould transverse direction reclaiming technology slot for conveying 30 upper surface of mould seat
34；Conveying mould transverse direction reclaiming technology slot 34 forms I-shaped with conveying 32 centralized positioning slot of mould V-type locating clip.
Laser processing device 5 includes being symmetrically positioned in conveying 24 two sides of transmission chain and on laser knife and conveying positioning clamping fixture 29
The contour laser cutting machine 37 of 1 center line of mandrel part, is arranged outside laser the laser outer shield 35 being buckled on laser cutting machine 37
Laser gas vent 36 on shield 35 and the laser intermediate bulkhead 38 being vertically arranged in inside laser outer shield 35.
Transferring device 6 includes the transfer rack of 39 side of transfer station at conveying 24 upstream terminal of transmission chain
40, the transfer crane 41 that is vertically arranged in transfer rack 40, the transfer for being horizontally set on 41 upper end of transfer crane are lateral
Cylinder 42, setting are in 42 piston rod end of transfer lateral cylinder and for lifting from the conveying insertion of mould transverse direction reclaiming technology slot 34
The transfer L bracket 43 at 1 both ends of mandrel part, lateral inclination setting in 39 other side of transfer station and are used to accept transfer L-type
The first material guide channel of transfer 44 of mandrel part 1 on bracket 43, setting in 44 inlet of the first material guide channel of transfer and are used to hold in the palm
Lift the transfer hyoplastron at the middle part of mandrel part 1, setting 44 entrance transfer hyoplastron two sides of the first material guide channel of transfer and with transfer L-type support
The corresponding transfer technique gap of frame 43, upper end are hinged on the transfer backgauge turnover panel 45 in 44 exit of the first material guide channel of transfer, set
Set on Working gantry 10 the second rack of transfer 46, fore-and-aft tilt be arranged in the second rack of transfer 46 and input terminal accept from
Transfer backgauge turnover panel 45 rolls out the second material guide channel of transfer 50 of mandrel part 1, is arranged in 50 input terminal of the second material guide channel of transfer
And it is used to monitor the second beginning of transfer inductor 47 of 45 opening and closing movement of transfer backgauge turnover panel, is disposed longitudinally on the second guide of transfer
50 input terminal of channel and for the mandrel part 1 of longitudinal state is longitudinally carried out transfer second longitudinal direction cylinder 48, be arranged in transfer
Transfer second in second material guide channel 50 and for air-drying to mandrel part 1 is cleaned/is air-dried nozzle 49 and is located at transfer second
50 terminal of material guide channel and reclaimer robot 8 clamp the second terminal of transfer station 51 of mandrel part 1.
The assemble method of the mandrel oil line laser system of processing of the present embodiment, mandrel oil line laser system of processing includes rack
It is arranged and has the Working gantry 10 of control button 9, the conveying device being arranged on Working gantry 10 on component 2, rack components 2
4, be arranged at 4 beginning of conveying device and be stored with the storage device 3 of mandrel part 1, setting the middle part of conveying device 4 and for pair
Conveying device 4 export mandrel part 1 draw oily line laser processing device 5, setting 4 terminal of conveying device and for drawn oil line
The transferring device 6 of 1 transfer of mandrel part, be arranged in 6 end of transferring device and for put mandrel part 1 output bearing frame 7 and
Transferring device 6 is set and exports the reclaimer robot 8 between bearing frame 7 and for transporting mandrel part 1；The assemble method includes
Following steps；
Step A assembles rack components 2, firstly, in 2 bottom of rack components installation walking roller and adjustment lower margin；Then,
By level meter, 10 upper surface of Working gantry is adjusted into horizontality, levelness≤0.05mm；Secondly, in rack components 2
Portion is installed by pumping plant, valve group and electrical control member；
Step B assembles conveying device 4, firstly, conveying frame 23 is installed on Working gantry 10, at 23 liang of conveying frame
Installation conveys drive sprocket set 25 and conveying driven sprocket group 26 respectively at end, and conveying transmission chain 24 is sleeved on conveying drive chain
On wheel group 25 and conveying driven sprocket group 26；Then, the installation conveying uplink supporting guide 27 in conveying frame 23, and pass through
The following table of the conveying uplink guide-track groove 28 of increase and decrease gasket adjustment two sides between conveying frame 23 and conveying uplink supporting guide 27
Face, until the lower surface depth of parallelism < 0.03mm of two sides, levelness < 0.03mm；Secondly, on conveying transmission chain 24 successively
Installation conveying positioning clamping fixture 29, the conveying mould side wheel 31 of uplink section is mounted in conveying uplink guide-track groove 28；
Step C assembles storage device 3；Firstly, installing material stock back side inclined plate 13 in inverse Ba type in 12 lower part of material stock inner cavity
With material stock front side plate 15, seat 14 is being exported for the material stock of c-type on the right side of installation at 13 lower end of material stock back side inclined plate；Then,
Material stock godet 16 between buffer bin 11 is positioned at material stock output 14 right end of seat and material stock front 15 lower end of side plate, and
The material stock rotating electric machine 22 connecting with 16 shaft of material stock godet by shaft coupling is installed, in 16 shaft of material stock godet on buffer bin 11
The other end is keyed material stock locating indexing disc 19, installs material stock positioning corresponding with material stock locating indexing disc 19 suddenly in buffer bin 11
That sensor 18, between adjusting separately between material stock C-shaped channel 17 and material stock output seat 14 and 15 lower end of material stock front side plate
Gap；Material stock V-type outlet 20 and material stock outlet end positioning plate 21 are installed below material stock locating indexing disc 19；Finally, by material stock
Case 11 is lifted on Working gantry 10, and is ridden on conveying transmission chain 24, and material stock V-type outlet 20 and material stock outlet end are determined
Position plate 21 is corresponding with conveying mould V-type locating clip 32 and conveying mould end locating piece 33 respectively；
Step D assembles laser processing device 5；Firstly, pairs of laser cutting machine 37 is mounted on conveying transmission chain 24
Two sides, the laser head for adjusting laser cutting machine 37 are orthogonal same with positioned at the conveying center line of mandrel part 1 of positioning clamping fixture 29
On horizontal plane；Then, laser outer shield 35 is buckled on laser cutting machine 37；
Step E assembles transferring device 6, firstly, at the transfer station 39 that Working gantry 10 is located at conveying transmission chain 24
Transfer rack 40 is installed, in transfer rack 40 vertically-mounted transfer crane 41 is horizontally mounted on transfer crane 41
Turn lateral cylinder 42, installation is for being inserted into and lifting conveying 29 core of positioning clamping fixture in the piston rod end of transfer lateral cylinder 42
The transfer L bracket 43 of shaft member 1；Then, the position of transfer L bracket 43 is adjusted according to conveying mould transverse direction reclaiming technology slot 34
It sets；Secondly, being transversely mounted the first material guide channel of transfer 44 in 10 other side of Working gantry, and it is adjusted to heeling condition；Again
It is secondary, in the transfer backgauge turnover panel 45 that the installation of 44 terminal of the first material guide channel of transfer digs upwards and fallen by self weight；And then,
It is longitudinally mounted in the second rack of transfer 46 in longitudinally mounted the second rack of transfer 46 in 44 terminal side of the first material guide channel of transfer
The second material guide channel of transfer 50 longitudinally mounted transfer second longitudinal direction cylinder 48 and is adjusted at 50 beginning of the second material guide channel of transfer
Whole is heeling condition；Subsequently, the cleaning of transfer second/air-dried nozzle 49 is installed in the first material guide channel of transfer 44；
Step F, firstly, the second terminal of transfer station 51 in the first material guide channel of transfer 44 installs reclaimer robot 8；So
Afterwards, in the side of reclaimer robot 8 installation output bearing frame 7.
In stepb, as follows for the assembling steps of conveying positioning clamping fixture 29, firstly, in conveying 30 upper end of mould seat
Portion is positioned mould V-type locating clip 32 is conveyed and is fixed by positioning pin and bolt by drawing；Then, in conveying mould seat
30 both ends are installed by conveying mould end locating piece 33 respectively；Secondly it is positioned at conveying 30 both ends of mould seat and conveying mould end
In-milling goes out to convey mould transverse direction reclaiming technology slot 34 on conveying mould seat 30 between block 33；Finally, mould side will be conveyed
Idler wheel 31 is mounted in the corresponding side surface of conveying mould seat 30.
The laser processing of the mandrel oil line of the present embodiment, by means of mandrel oil line laser system of processing comprising machine
It is arranged and has the Working gantry 10 of control button 9, the conveying being arranged on Working gantry 10 dress on frame component 2, rack components 2
Set 4, the storage device 3 that is arranged at 4 beginning of conveying device and is stored with mandrel part 1, setting at 4 middle part of conveying device and are used for
Mandrel part 1 is exported to conveying device 4 and draws the laser processing device 5 of oily line, setting in 4 terminal of conveying device and for having drawn oil
The transferring device 6 of 1 transfer of core shaft member, be arranged in 6 end of transferring device and for put mandrel part 1 output bearing frame 7, with
And transferring device 6 is set and exports the reclaimer robot 8 between bearing frame 7 and for transporting mandrel part 1；The processing method packet
Include following steps；
Step 1, firstly, 1 vertical equity of mandrel part is put in material stock inner cavity 12；Then, material stock rotating electric machine 22 drives
Dynamic material stock godet 16 rotates, the material stock C-shaped channel 17 on material stock godet 16 with moving mandrel's part 1 swing from material stock V-type outlet 20 with deposit
Expect that outlet end positioning plate 21 exports；Again, Hall sensor 18 is positioned by material stock, 19 closed loop of material stock locating indexing disc detects
The stop position and rotation angle of material stock C-shaped channel 17；
Step 2, firstly, conveying positioning clamping fixture 29 accepts the mandrel part 1 of step 1 output；Then, drive sprocket set is conveyed
25 driving uplink section conveying transmission chains 24 drive conveying positioning clamping fixture 29 to horizontally vertically move along conveying uplink guide-track groove 28；
Step 3, when the mandrel part 1 of step 2 reaches at laser processing device 5；Start laser gas vent 36, laser cutting
Machine 37 is to forward 1 processing oil line of mandrel part；
Step 4, when the mandrel part 1 of step 3 reaches transfer station 39；Firstly, in the starting drive of transfer lateral cylinder 42
Turn in the laterally inserted conveying mould transverse direction reclaiming technology slot 34 of L bracket 43；Then, transfer crane 41 with moving mandrel's part 1 from
Open conveying positioning clamping fixture 29；Secondly, the mandrel part 1 is fed into the beginning of the first material guide channel of transfer 44 by transfer lateral cylinder 42
End, at this point, transfer L bracket 43 is located at the opening position of 44 input terminal of the first material guide channel of transfer；Again, transfer L bracket 43
Decline, 44 input terminal hyoplastron of the first material guide channel of transfer lift the mandrel part 1；And then, transfer L bracket 43 returns, meanwhile,
The mandrel part 1 is rolled into the terminal of the first material guide channel of transfer 44, under the action of self-weight, pushes transfer backgauge turnover panel 45 open, is located at
The mandrel part 1 of front end falls into 50 beginning of the second material guide channel of transfer；Still later, transfer second longitudinal direction cylinder 48 pushes it to
The second terminal of transfer station 51, while forward, the cleaning of transfer second/air-dried nozzle 49 cleans its surface coolant liquid
It air-dries；
The mandrel part 1 for being located at 51 terminal of the second terminal of transfer station is put output and accepted by step 5, reclaimer robot 8
On frame 7.
, can be not damaged with mandrel part 1 when using the present invention, it is support with rack components 2 that oily line is drawn in automation, thus side
Just it assembles, passes through storage device 3, conveying device 4, laser processing device 5, transferring device 6, output bearing frame 7, reclaimer robot
8 realize that automation input, processing, transmission and output arrange stacking.
Storage device 3 is easy to assembly, convenient, and precision is high, is realized by material stock back side inclined plate 13 and material stock front side plate 15
Guide function, by the different design of length, avoid mandrel it is excessive be deposited in positive side, reduce the resistance of mandrel downlink output
Power, reasonable stress is uniform, exports seat 14 by material stock and realizes installation, material stock godet 16 and material stock C-shaped channel 17 realize indexing fixed
Number output, material stock positioning Hall sensor 18, material stock locating indexing disc 19 realizes closed loop monitoring, improves indexing accuracy, realizes certainly
I corrects, and by material stock V-type outlet 20, material stock outlet end positioning plate 21 realizes automatic positioning output.
Conveying device 4 is easy to assembly, convenient, and precision is high, ensure that uplink section chain by conveying uplink guide-track groove 28
Levelness and the depth of parallelism reduce the resistance that moves ahead, while accurate positioning by conveying mould side wheel 31, by conveying positioning clamping fixture
29 realize accurate feeding, and by conveying mould V-type locating clip 32, conveying mould end locating piece 33 realizes positioning, conveys mould
Lateral reclaiming technology slot 34 is conveniently taken.
Laser processing device 5 realizes automation processing, ensure that 37 laser head of laser cutting machine by step and guide-track groove
Contour orthogonal with mandrel axis, laser intermediate bulkhead 38 avoids processing splashing injured surface.
Transferring device 6 is easy to assembly, convenient, and precision is high.It realizes mandrel deflecting conveying, passes through gap and hyoplastron (dotted line table
Show) realize mechanical feed, quantitative output is realized by transfer backgauge turnover panel 45, facilitates induction control, by transfer second cleaning/
It air-dries nozzle 49 mandrel is quickly cleaned and/or air-dried, avoids pollution environment, guarantee the clean hygiene of operating environment.
The second terminal of transfer station 51, facilitates robot to take.
The present invention has rational design, it is low in cost, durable, safe and reliable, easy to operate, easy to assembly, time saving and energy saving,
It is saving fund, compact-sized and easy to use, assembled with high precision, fast operating are realized, automation, precision are realized in processing.
Claims (5)
1. a kind of mandrel oil line laser system of processing, it is characterised in that: including in rack components (2), rack components (2) setting and
Working gantry (10) with control button (9), the conveying device (4) being arranged on Working gantry (10), setting are filled in conveying
It sets at (4) beginning and is stored with the storage device (3) of mandrel part (1), setting in the middle part of conveying device (4) and for filling to conveying
It sets (4) output mandrel part (1) and draws the laser processing device (5) of oily line, setting in conveying device (4) terminal and for having drawn oil
The transferring device (6) of core shaft member (1) transfer, setting are in transferring device (6) end and output for putting mandrel part (1) is held
It is mechanical to connect the feeding of frame (7) and setting between transferring device (6) and output bearing frame (7) and for transporting mandrel part (1)
Hand (8).
2. mandrel oil line laser system of processing according to claim 1, it is characterised in that: storage device (3) includes setting
Buffer bin (11) above Working gantry (10) is arranged in buffer bin (11) and horizontal longitudinal storage has mandrel part (1)
Material stock inner cavity (12), material stock back side inclined plate (13) and material stock front side plate in eight words setting in material stock inner cavity (12) bottom
(15), exit is set between material stock back side inclined plate (13) and material stock front side plate (15) and is located at material stock back side inclined plate (13)
Material stock output seat (14), horizontal longitudinal material stock that is rotatably provided at lower end export seat (14) and material stock front side plate (15) lower end
Between material stock godet (16), circumference array is distributed on material stock godet (16) lateral wall and accommodates single mandrel part (1)
Material stock C-shaped channel (17), material stock godet (16) one end coaxial arrangement material stock locating indexing disc (19), be arranged in buffer bin
(11) material stock positioning Hall sensor (18), setting on and for detecting material stock locating indexing disc (19) indexing are in buffer bin
(11) in material stock back side inclined plate (13) and material stock on and with the material stock rotating electric machine (22) of material stock godet (16) transmission connection, setting
Between front side plate (15) below exit and for the lateral centering positioning of mandrel part (1) material stock V-type outlet (20) and
It is arranged and exports (20) both ends in material stock V-type and the material stock outlet end positioning plate (21) for positioning to mandrel part (1) both ends；It deposits
The length of material back side inclined plate (13) is longer than the length of material stock front side plate (15).
3. mandrel oil line laser system of processing according to claim 2, it is characterised in that: conveying device (4) includes setting
Conveying frame (23) on Working gantry (10), setting conveying frame (23) both ends conveying drive sprocket set (25) with it is defeated
Driven sprocket group (26) is sent, conveying drive sprocket set (25) is sleeved on and conveys on driven sprocket group (26) and be located at material stock V-type
The conveying transmission chain (24) below (20) is exported, is arranged in parallel on conveying frame (23) and is located at conveying transmission chain (24)
The conveying uplink supporting guide (27) of two sides, the conveying uplink being disposed longitudinally on conveying uplink supporting guide (27) inner sidewall are led
It track slot (28) and is distributed in conveying transmission chain (24) and exports (20) mandrel part for falling for placing from material stock V-type
(1) conveying positioning clamping fixture (29)；
Conveying positioning clamping fixture (29) includes the conveying mould seat (30) being mounted in conveying transmission chain (24), setting in conveying tire
Tool seat (30) two sides and rolled in conveying uplink guide-track groove (28) forward conveying mould side wheel (31), be disposed longitudinally on it is defeated
It send mould seat (30) upper surface and the conveying mould V-type locating clip (32) for accommodating mandrel part (1), setting is conveying mould seat
(30) upper surface and be located at conveying mould V-type locating clip (32) both ends conveying mould end locating piece (33) and laterally set
It sets between conveying mould end locating piece (33) and conveying mould V-type locating clip (32) and is located at table in conveying mould seat (30)
The conveying mould transverse direction reclaiming technology slot (34) in face；Convey mould transverse direction reclaiming technology slot (34) and conveying mould V-type locating clip
(32) centralized positioning slot is formed I-shaped.
4. mandrel oil line laser system of processing according to claim 3, it is characterised in that: laser processing device (5) includes
It is symmetrically positioned in conveying transmission chain (24) two sides and mandrel part (1) center line is contour in laser knife and conveying positioning clamping fixture (29)
Laser cutting machine (37), is arranged on laser outer shield (35) the laser outer shield (35) being buckled on laser cutting machine (37)
Laser gas vent (36) and the laser intermediate bulkhead (38) for being vertically arranged in laser outer shield (35) inside.
5. mandrel oil line laser system of processing according to claim 4, it is characterised in that: transferring device (6) includes being located at
The transfer rack (40) of transfer station (39) side at conveying transmission chain (24) upstream terminal is vertically arranged in transfer rack
(40) transfer crane (41) on, the transfer lateral cylinder (42) for being horizontally set on transfer crane (41) upper end, setting exist
Transfer lateral cylinder (42) piston rod end and for from conveying mould transverse direction reclaiming technology slot (34) insertion lift mandrel part (1)
The transfer L bracket (43) at both ends, lateral inclination setting in transfer station (39) other side and are used to accept transfer L bracket
(43) the first material guide channel of transfer (44) of the mandrel part (1) on is arranged in the first material guide channel of transfer (44) inlet and use
In lift the transfer hyoplastron in the middle part of mandrel part (1), setting the first material guide channel of transfer (44) entrance transfer hyoplastron two sides and with
The corresponding transfer technique gap of transfer L bracket (43), upper end are hinged on the transfer in the first material guide channel of transfer (44) exit
Backgauge turnover panel (45), the second rack of transfer (46) being arranged on Working gantry (10), fore-and-aft tilt are arranged in the second machine of transfer
On frame (46) and input terminal is accepted from transfer backgauge turnover panel (45) and rolls out the second material guide channel of transfer (50) of mandrel part (1), sets
It sets in the second material guide channel of transfer (50) input terminal and the transfer second for monitoring transfer backgauge turnover panel (45) opening and closing movement is begun
End inductor (47) is disposed longitudinally on the second material guide channel of transfer (50) input terminal and is used for the mandrel part (1) of longitudinal state
The transfer second longitudinal direction cylinder (48) longitudinally carried out is arranged in the second material guide channel of transfer (50) and for mandrel part (1)
The air-dried cleaning of transfer second/air-dry nozzle (49) and be located at the second material guide channel of transfer (50) terminal and reclaimer robot
(8) transfer the second terminal station (51) of mandrel part (1) is clamped.
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| CN201811069016.2A CN109108489B (en) | 2018-09-13 | 2018-09-13 | Spindle oil line laser processing system |
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|---|---|---|---|
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Cited By (1)
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| CN110039192A (en) * | 2019-04-16 | 2019-07-23 | 温州大学激光与光电智能制造研究院 | Revolving body glassware laser processing device |
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