CN109097980A - 一种提高泳裤用涤纶面料均染性的处理工艺 - Google Patents

一种提高泳裤用涤纶面料均染性的处理工艺 Download PDF

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CN109097980A
CN109097980A CN201810809282.8A CN201810809282A CN109097980A CN 109097980 A CN109097980 A CN 109097980A CN 201810809282 A CN201810809282 A CN 201810809282A CN 109097980 A CN109097980 A CN 109097980A
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polyester fabric
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swimming trunks
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庆启文
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Hanshan Haida Garments Co Ltd
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Abstract

本发明公开了一种提高泳裤用涤纶面料均染性的处理工艺,涉及服饰面料技术领域,包括以下步骤:(1)将涤纶面料采用乙醇溶液浸泡;(2)将涤纶面料采用水蒸气进行第一次熏蒸;(3)将涤纶面料浸泡氢氧化钠溶液中,然后滴加柠檬酸溶液;(4)将涤纶面料采用水蒸气进行第二次熏蒸(5)将涤纶面料添加到清水中,然后向清水中添加甲基丙烯酸、磷酸三钠、有机酸酐环糊精和海藻酸钠,搅拌,然后保温静置,然后过滤,真空干燥至恒重,即可;通过本发明方法处理后的涤纶面料具有更好的均染性,使得处理后的涤纶面料的染色质量得到极大的保障。

Description

一种提高泳裤用涤纶面料均染性的处理工艺
技术领域
本发明属于服饰面料技术领域,具体涉及一种提高泳裤用涤纶面料均染性的处理工艺。
背景技术
随着夏天的到来,天气越来越热,甚至是酷热难当。为了避暑,游泳成了夏天的主要的娱乐活动。游泳池,海冰浴场、水库甚至是野外水塘等都是人们的游泳场所,从而使得泳裤成了人们的必需品,泳裤是指男士游泳、跳水或进行与水有关的活动时穿的服饰。形状与内裤相似,但面料通常不同。普通泳裤多以深蓝和黑色等暗的色调为主。还有明黄色、绿色、红色等其他鲜亮颜色的泳裤。现有泳裤加工采用的涤纶面料制成的泳裤成品,但是涤纶面料染色时均染性一般,导致染色效果较差,无法满足市场的需求。
发明内容
本发明的目的是针对现有的问题,提供了一种提高泳裤用涤纶面料均染性的处理工艺。
本发明是通过以下技术方案实现的:
一种提高泳裤用涤纶面料均染性的处理工艺,包括以下步骤:
(1)将涤纶面料采用乙醇溶液浸泡30-40min,然后过滤,放在阴凉通风处自然沥干;
(2)将上述处理后的涤纶面料采用水蒸气进行第一次熏蒸,熏蒸时间为5-8min;
(3)将上述处理后的涤纶面料浸泡在质量分数为2.5-3.0%的氢氧化钠溶液中,浸泡35-38min,然后向氢氧化钠溶液中滴加柠檬酸溶液,直到溶液pH至6.5,停止滴加,继续浸泡10min,然后过滤,采用去离子水清洗至中性,放在阴凉通风处自然沥干;
(4)将上述处理后的涤纶面料采用水蒸气进行第二次熏蒸,熏蒸时间为3-5min;
(5)将上述处理后的涤纶面料添加到其质量10倍的清水中,然后向清水中添加涤纶面料质量1.2-1.5%的甲基丙烯酸、0.2%的磷酸三钠、1.3%的有机酸酐、2.8%的环糊精和3.6%的海藻酸钠,加热至78℃,以200r/min转速搅拌1小时,然后保温静置3.5小时,然后过滤,真空干燥至恒重,即可。
进一步的,步骤(1)中所述的乙醇溶液质量分数为35%,乙醇溶液浸泡的温度为60℃。
进一步的,步骤(2)中所述的水蒸气温度为105℃。
进一步的,步骤(3)中所述的柠檬酸溶液浓度为0.15mol/L。
进一步的,步骤(4)中所述的水蒸气温度为100℃。
进一步的,步骤(5)中所述的有机酸酐为乙酸酐。
进一步的,步骤(5)中所述的环糊精为β-环糊精。
进一步的,步骤(5)中所述的真空干燥温度为40℃。
本发明相比现有技术具有以下优点:本发明方法对涤纶面料处理后,处理后的涤纶面料具有良好的耐褪色效果和湿摩擦牢度,本发明中通过步骤(3)与步骤(5)对涤纶的处理,能够明显的提高涤纶的耐褪色效果和湿摩擦牢度。本发明通过对涤纶面料的处理,经过处理后的涤纶面料进行染色后,能够显著的降低不匀度,从而显著的提高了涤纶面料的染色均匀性,进而提高了涤纶的染色品质和染色质量,本发明通过对涤纶面料的两次的水蒸气熏蒸处理,能够一定程度上降低涤纶面料染色不匀度,尤其是经过第二次水蒸气熏蒸处理,降低效果更佳明显,本发明通过步骤(5)对涤纶面料的处理能够大幅度的降低涤纶面料的不匀度,进而提高涤纶面料的染色效果。通过本发明方法处理后的涤纶面料具有更好的均染性,使得处理后的涤纶面料的染色质量得到极大的保障。
具体实施方式
实施例1
一种提高泳裤用涤纶面料均染性的处理工艺,包括以下步骤:
(1)将涤纶面料采用乙醇溶液浸泡30min,然后过滤,放在阴凉通风处自然沥干;
(2)将上述处理后的涤纶面料采用水蒸气进行第一次熏蒸,熏蒸时间为5min;
(3)将上述处理后的涤纶面料浸泡在质量分数为2.5%的氢氧化钠溶液中,浸泡35min,然后向氢氧化钠溶液中滴加柠檬酸溶液,直到溶液pH至6.5,停止滴加,继续浸泡10min,然后过滤,采用去离子水清洗至中性,放在阴凉通风处自然沥干;
(4)将上述处理后的涤纶面料采用水蒸气进行第二次熏蒸,熏蒸时间为3min;
(5)将上述处理后的涤纶面料添加到其质量10倍的清水中,然后向清水中添加涤纶面料质量1.2%的甲基丙烯酸、0.2%的磷酸三钠、1.3%的有机酸酐、2.8%的环糊精和3.6%的海藻酸钠,加热至78℃,以200r/min转速搅拌1小时,然后保温静置3.5小时,然后过滤,真空干燥至恒重,即可。
进一步的,步骤(1)中所述的乙醇溶液质量分数为35%,乙醇溶液浸泡的温度为60℃。
进一步的,步骤(2)中所述的水蒸气温度为105℃。
进一步的,步骤(3)中所述的柠檬酸溶液浓度为0.15mol/L。
进一步的,步骤(4)中所述的水蒸气温度为100℃。
进一步的,步骤(5)中所述的有机酸酐为乙酸酐。
进一步的,步骤(5)中所述的环糊精为β-环糊精。
进一步的,步骤(5)中所述的真空干燥温度为40℃。
实施例2
一种提高泳裤用涤纶面料均染性的处理工艺,包括以下步骤:
(1)将涤纶面料采用乙醇溶液浸泡40min,然后过滤,放在阴凉通风处自然沥干;
(2)将上述处理后的涤纶面料采用水蒸气进行第一次熏蒸,熏蒸时间为8min;
(3)将上述处理后的涤纶面料浸泡在质量分数为3.0%的氢氧化钠溶液中,浸泡38min,然后向氢氧化钠溶液中滴加柠檬酸溶液,直到溶液pH至6.5,停止滴加,继续浸泡10min,然后过滤,采用去离子水清洗至中性,放在阴凉通风处自然沥干;
(4)将上述处理后的涤纶面料采用水蒸气进行第二次熏蒸,熏蒸时间为5min;
(5)将上述处理后的涤纶面料添加到其质量10倍的清水中,然后向清水中添加涤纶面料质量1.5%的甲基丙烯酸、0.2%的磷酸三钠、1.3%的有机酸酐、2.8%的环糊精和3.6%的海藻酸钠,加热至78℃,以200r/min转速搅拌1小时,然后保温静置3.5小时,然后过滤,真空干燥至恒重,即可。
进一步的,步骤(1)中所述的乙醇溶液质量分数为35%,乙醇溶液浸泡的温度为60℃。
进一步的,步骤(2)中所述的水蒸气温度为105℃。
进一步的,步骤(3)中所述的柠檬酸溶液浓度为0.15mol/L。
进一步的,步骤(4)中所述的水蒸气温度为100℃。
进一步的,步骤(5)中所述的有机酸酐为乙酸酐。
进一步的,步骤(5)中所述的环糊精为β-环糊精。
进一步的,步骤(5)中所述的真空干燥温度为40℃。
实施例3
一种提高泳裤用涤纶面料均染性的处理工艺,包括以下步骤:
(1)将涤纶面料采用乙醇溶液浸泡35min,然后过滤,放在阴凉通风处自然沥干;
(2)将上述处理后的涤纶面料采用水蒸气进行第一次熏蒸,熏蒸时间为6min;
(3)将上述处理后的涤纶面料浸泡在质量分数为2.8%的氢氧化钠溶液中,浸泡37min,然后向氢氧化钠溶液中滴加柠檬酸溶液,直到溶液pH至6.5,停止滴加,继续浸泡10min,然后过滤,采用去离子水清洗至中性,放在阴凉通风处自然沥干;
(4)将上述处理后的涤纶面料采用水蒸气进行第二次熏蒸,熏蒸时间为4min;
(5)将上述处理后的涤纶面料添加到其质量10倍的清水中,然后向清水中添加涤纶面料质量1.3%的甲基丙烯酸、0.2%的磷酸三钠、1.3%的有机酸酐、2.8%的环糊精和3.6%的海藻酸钠,加热至78℃,以200r/min转速搅拌1小时,然后保温静置3.5小时,然后过滤,真空干燥至恒重,即可。
进一步的,步骤(1)中所述的乙醇溶液质量分数为35%,乙醇溶液浸泡的温度为60℃。
进一步的,步骤(2)中所述的水蒸气温度为105℃。
进一步的,步骤(3)中所述的柠檬酸溶液浓度为0.15mol/L。
进一步的,步骤(4)中所述的水蒸气温度为100℃。
进一步的,步骤(5)中所述的有机酸酐为乙酸酐。
进一步的,步骤(5)中所述的环糊精为β-环糊精。
进一步的,步骤(5)中所述的真空干燥温度为40℃。
对比例1:与实施例1区别仅在于不经过步骤(2)处理。
对比例2:与实施例1区别仅在于不经过步骤(3)处理。
对比例3:与实施例1区别仅在于不经过步骤(4)处理。
对比例4:与实施例1区别仅在于不经过步骤(5)处理。
对照组:未处理的纯涤纶面料。
试验
对实施例与对比例处理的相同规格的涤纶面料进行染色,染色采用E型分散染料,染色浴比1:25,染色温度56℃,对染色后的涤纶织物进行检测:
耐摩擦色牢度根据 GB/T 3920—2008《纺织品色牢度试验耐摩擦色牢度》测定;耐洗色牢度根据GB/T 3921—2008《纺织品色牢度试验耐皂洗色牢度》测定,染色牢度评级使用《评定变色灰色样卡》(GB/T 250—2008)进行评定;
表1
耐洗色牢度(褪色)/级 耐摩擦牢度(湿)/级
实施例1 5 5
实施例2 5 5
实施例3 5 5
对比例4 3 3
对比例3 4 4
由表1可以看出,本发明方法对涤纶面料处理后,处理后的涤纶面料具有良好的耐褪色效果和湿摩擦牢度,本发明中通过步骤(3)与步骤(5)对涤纶的处理,能够明显的提高涤纶的耐褪色效果和湿摩擦牢度;
匀染性
在电脑测色仪上任取上述实施例与对比例染色后的试样上8点测定(采用D65光源和10°视场)织物的表观得色量K/S值,然后求其平均值,计算各点K/S值对平均值的偏差,即相对不匀度(以下简称不匀度),按下列公式计算:
表2
不匀度 /×10<sup>-3</sup>
实施例1 6.35
实施例2 6.21
实施例3 6.28
对比例1 8.63
对比例2 11.58
对比例3 10.81
对比例4 22.51
对照组 26.92
由表2可以看出,本发明通过对涤纶面料的处理,经过处理后的涤纶面料进行染色后,能够显著的降低不匀度,从而显著的提高了涤纶面料的染色均匀性,进而提高了涤纶的染色品质和染色质量,本发明通过对涤纶面料的两次的水蒸气熏蒸处理,能够一定程度上降低涤纶面料染色不匀度,尤其是经过第二次水蒸气熏蒸处理,降低效果更佳明显,本发明通过步骤(5)对涤纶面料的处理能够大幅度的降低涤纶面料的不匀度,进而提高涤纶面料的染色效果。

Claims (8)

1.一种提高泳裤用涤纶面料均染性的处理工艺,其特征在于,包括以下步骤:
(1)将涤纶面料采用乙醇溶液浸泡30-40min,然后过滤,放在阴凉通风处自然沥干;
(2)将上述处理后的涤纶面料采用水蒸气进行第一次熏蒸,熏蒸时间为5-8min;
(3)将上述处理后的涤纶面料浸泡在质量分数为2.5-3.0%的氢氧化钠溶液中,浸泡35-38min,然后向氢氧化钠溶液中滴加柠檬酸溶液,直到溶液pH至6.5,停止滴加,继续浸泡10min,然后过滤,采用去离子水清洗至中性,放在阴凉通风处自然沥干;
(4)将上述处理后的涤纶面料采用水蒸气进行第二次熏蒸,熏蒸时间为3-5min;
(5)将上述处理后的涤纶面料添加到其质量10倍的清水中,然后向清水中添加涤纶面料质量1.2-1.5%的甲基丙烯酸、0.2%的磷酸三钠、1.3%的有机酸酐、2.8%的环糊精和3.6%的海藻酸钠,加热至78℃,以200r/min转速搅拌1小时,然后保温静置3.5小时,然后过滤,真空干燥至恒重,即可。
2.根据权利要求1所述的一种提高泳裤用涤纶面料均染性的处理工艺,其特征在于,步骤(1)中所述的乙醇溶液质量分数为35%,乙醇溶液浸泡的温度为60℃。
3.根据权利要求1所述的一种提高泳裤用涤纶面料均染性的处理工艺,其特征在于,步骤(2)中所述的水蒸气温度为105℃。
4.根据权利要求1所述的一种提高泳裤用涤纶面料均染性的处理工艺,其特征在于,步骤(3)中所述的柠檬酸溶液浓度为0.15mol/L。
5.根据权利要求1所述的一种提高泳裤用涤纶面料均染性的处理工艺,其特征在于,步骤(4)中所述的水蒸气温度为100℃。
6.根据权利要求1所述的一种提高泳裤用涤纶面料均染性的处理工艺,其特征在于,步骤(5)中所述的有机酸酐为乙酸酐。
7.根据权利要求1所述的一种提高泳裤用涤纶面料均染性的处理工艺,其特征在于,步骤(5)中所述的环糊精为β-环糊精。
8.根据权利要求1所述的一种提高泳裤用涤纶面料均染性的处理工艺,其特征在于,步骤(5)中所述的真空干燥温度为40℃。
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