CN109080922B

CN109080922B - Cement bag dismounting and collecting device

Info

Publication number: CN109080922B
Application number: CN201810584840.5A
Authority: CN
Inventors: 辛卫
Original assignee: Chongqing Xuanhan Construction Engineering Co Ltd
Current assignee: Chongqing Xuanhan Construction Engineering Co., Ltd
Priority date: 2018-06-08
Filing date: 2018-06-08
Publication date: 2020-05-12
Anticipated expiration: 2038-06-08
Also published as: CN109080922A

Abstract

The invention discloses a cement bag dismounting and collecting device which comprises a first conveying belt, a support assembly, a driving mechanism, a control device, a top disc, a cutter disc, a leveler and a collecting box, wherein the support assembly comprises a bottom plate, a first conveying belt support and a leveler support, the driving mechanism comprises a first conveying belt driving mechanism, a clip driving mechanism, a cutter disc driving mechanism, a leveler driving mechanism and a second conveying belt driving mechanism, the control device comprises a controller, a sensor and a starting switch, the first conveying belt, the top disc, the second conveying belt, the leveler and the collecting box are sequentially arranged on the bottom plate at intervals along a longitudinal axis, and the cutter disc and the top disc are sequentially arranged on the bottom plate at intervals along a transverse axis. The invention collects the disassembly, assembly, arrangement and collection of the cement bags in one device, has simple structure and is beneficial to realization; the whole dismounting and collecting process is controlled mechanically and electrically, so that the labor is saved; the cement bag can be recycled after collection, so that the environmental pollution and the resource waste are reduced.

Description

Cement bag dismounting and collecting device

Technical Field

The invention relates to a device for disassembling, assembling and collecting a cement bag.

Background

At present, the dismouting of cement bag relies on the manpower mostly, and the dismouting process cement dust flies upward, has very big harm to operating personnel health, and the cement bag of taking apart moreover can be abandoned along with building rubbish together, causes extravagant and secondary pollution environment, and the cement producer all need prepare new cement bag, extravagant cost from the factory new cement.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: provides a cement bag dismounting and collecting device which is beneficial to environmental protection.

In order to solve the technical problem, the invention comprises a first conveyer belt, a support assembly, a driving mechanism, a control device, a top disc, a cutter head, a leveler and a collecting box, wherein the support assembly comprises a bottom plate, a first conveyer belt support for supporting the first conveyer belt and a leveler support for supporting a second conveyer belt and the leveler, the driving mechanism comprises a first conveyer belt driving mechanism for driving the first conveyer belt to convey, a clamp driving mechanism, a cutter head driving mechanism for driving the cutter head to rotate, a leveler driving mechanism for driving the leveler and a second conveyer belt driving mechanism for driving the second conveyer belt to convey, the control device comprises a controller, an inductor and a starting switch, the driving mechanism and the inductor are connected with the controller, the first conveyer belt, the top disc, the second conveyer belt, the leveler and the collecting box are sequentially arranged on the bottom plate at intervals along the same longitudinal axis of the leveler, the cutter head and the top disc are sequentially arranged on the bottom plate at intervals along the same transverse axis, the top disc comprises a plate and a supporting rod, the plate is arranged above the supporting rod, a rotary clip track is arranged on the edge of the lower surface of the plate, a clip driving mechanism is used for driving the clip track to rotate on the plate, a plurality of clips are uniformly arranged on the clip track, a sensor used for sensing the rotating position of the clips is connected onto each clip, each clip is an electric clip, each clip is connected with a controller, the cutter head and the clip track rotate oppositely, the cutter head is a cutter head which can just scratch the lower end of a cement bag clamped by the clips to enable cement to be spilled out, 4-6 cutters with cutter tips facing outwards are arranged on the cutter head along the circumference, the cutting edges of the cutters face the rotating direction of the cutter head, the leveler comprises upper row and the lower row of cylindrical rollers which are arranged in a staggered mode and shells which are used for, the channel and the horizontal plane form an included angle of 30-50 degrees, the higher end of the shell is an inlet end, the other end of the shell is an outlet end, the inlet end of the shell is connected with a second conveying belt, one end of the second conveying belt, which is far away from the leveler, is provided with a flat plate, the upper surface of the flat plate is parallel and level with the upper surface of the second conveying belt, the upper surface of the second conveying belt is right opposite to the inlet of the channel, the collecting box is a box body with a square shape and an open upper end, the collecting box is positioned below the outlet end, each gripper has two states of movement over an end of the first conveyor belt adjacent the top plate and over the inlet end of the trimming member, when the sensor detects that the clip is positioned over the inlet end of the trimming member, the controller controls the clip to be released, when the sensor detects that the clamp is positioned above one end of the first conveying belt, which is adjacent to the top plate, the controller controls the clamp to clamp.

In order to enable the cement bags to keep upright, the clamps are beneficial to clamping the cement bags more easily, a plurality of cement bag clamping devices are arranged on the first conveying belt at intervals, each cement bag clamping device comprises a group of vertically arranged baffle plates, and one ends of the baffle plates are fixed on the first conveying belt.

In order to enable the collected cement bags to be smoother, the number of rollers in each row of the leveler is 3-6.

The invention has the beneficial effects that: the invention collects the disassembly, assembly, arrangement and collection of the cement bags in one device, has simple structure and is beneficial to realization; the whole dismounting and collecting process is controlled mechanically and electrically, so that the labor is saved; the cement bag can be recycled after collection, so that the environmental pollution and the resource waste are reduced.

Drawings

FIG. 1 is a schematic elevational view of the present invention;

FIG. 2 is a schematic top view of the present invention;

fig. 3 is a schematic side view of the present invention.

In the figure: 1. a first conveyor belt; 2. a baffle plate; 3. a controller; 4. a first conveyor belt support; 5. a first conveyor belt drive mechanism; 6. a top tray; 7. a clip; 8. a clip drive mechanism; 9. a cutter head; 10. a cutter head driving mechanism; 11. a flat plate; 12. a leveler; 13. a leveler support; 14. a leveler drive mechanism; 15. a collection box; 16. a base plate; 17. starting a switch; 18. a second conveyor belt; 19. a second conveyor belt drive mechanism; 20 clip tracks; 21. an inductor.

Detailed Description

As shown in fig. 1, the embodiment includes a first conveyor belt 1, a support assembly, a driving mechanism, a control device, a top disc 6, a cutter disc 9, a finisher 12 and a collecting box 15, the support assembly includes a bottom plate 16, a first conveyor belt support 4 for supporting the first conveyor belt 1 and a finisher support 13 for supporting a second conveyor belt 18 and a finisher 12, the driving mechanism includes a first conveyor belt driving mechanism 5 for driving the first conveyor belt 1 to convey, a clamp driving mechanism 8, a cutter disc driving mechanism 10 for driving the cutter disc 9 to rotate, a finisher driving mechanism 14 for driving the finisher 12 and a second conveyor belt driving mechanism 19 for driving the second conveyor belt 18 to convey, the control device includes a controller 3, a sensor 21 and a start switch 17, the driving mechanism and the sensor 21 are connected with the controller 3, as shown in fig. 2 and 3, the first conveyor belt 1, the top disc 6, the cutter disc 9, the finisher 12 and the collecting box 15, the control, The second conveying belt 18, the leveler 12 and the collecting box 15 are sequentially arranged on the bottom plate 16 at intervals along the same longitudinal axis, the cutter head 9 and the top plate 6 are sequentially arranged on the bottom plate 16 at intervals along the same transverse axis, the top plate 6 comprises a plate and a supporting rod, the plate is arranged above the supporting rod, a rotating clamp track 20 is arranged on the lower surface of the plate along the edge, a clamp driving mechanism 8 is used for driving the clamp track 20 to rotate on the plate, a plurality of clamps 7 are uniformly arranged on the clamp track 20, an inductor 21 used for inducing the rotating positions of the clamps is connected onto the clamps 7, the clamps 7 are electric clamps, the clamps 7 are connected with the controller 3, the cutter head 9 and the clamp track 20 rotate oppositely, the cutter head 9 is a cutter head which is just high in height and can cut the lower end of a cement bag clamped by the clamps 7 to enable cement to be spilled out, 4-6 cutters with the cutter points facing outwards, the cutting edge of the cutter faces the rotating direction of the cutter head 9, the leveler 12 comprises upper and lower two rows of cylindrical rollers which are arranged in a staggered mode and a shell which is used for wrapping openings at two ends of the rollers, the number of the rollers in each row of the leveler 12 is 3-6, a channel for cement bags to pass through is arranged between the two rows of rollers, the included angle of 30-50 degrees is formed between the channel and the horizontal plane, the inlet end of the other end of the higher end of the shell is an outlet end, the inlet end of the shell is connected with the second conveying belt 18, the flat plate 11 is arranged at one end, far away from the leveler 12, of the second conveying belt 18, the upper surface of the flat plate 11 is flush with the upper surface of the second conveying belt 18, the upper surface of the second conveying belt 18 is just opposite to the inlet of the channel, the collecting box 15 is a box with a square upper end being opened, the collecting box 15 is positioned below the outlet end of the leveler 12, the clamp rail 20 is in the rotating The state, when inductor 21 detected clip 7 to be located 12 entrance point tops of evener, controller 3 control clip 7 unclamped, when inductor 21 detected clip 7 to be located the one end top of first conveyer belt 1 neighbouring roof dish 6, controller 3 control clip 7 presss from both sides tightly, and the interval is provided with a plurality of cement bag clamping device on the first conveyer belt 1, and cement bag clamping device includes the baffle 2 of a set of vertical setting, and baffle 2 one end is fixed on first conveyer belt 1.

When the cement bag clamping device is used, the starting switch 17 of the device is firstly turned on, all parts on the device are driven by the corresponding driving mechanism to start to operate, a cement bag is placed in the cement bag clamping device on the first conveying belt 1, the cement bag is upright under the action of the cement bag clamping device and moves forwards along with the first conveying belt 1, when the cement bag reaches one end, adjacent to the top disc 6, of the first conveying belt 1, the clamp 7 detects that the cement bag is positioned above one end, adjacent to the top disc 6, of the first conveying belt 1 under the action of the sensor 21, the controller 3 controls the clamp 7 to be opened and then clamps the cement bag, the cement bag leaves the first conveying belt 1 under the action of the clamp 7 and is hung in the air to rotate on the plate along with the clamp rail 20, when the position of the cutter disc 9 is rotated, the cement bag is cut by the cutter with the cutter point on the cutter disc facing outwards and the cutting edge facing the rotating direction of the cutter disc, therefore, the direction of the cutting edge of the cutter on the cutter head 9 is just opposite to the operation direction of the cement bag, the cutter can more easily cut the cement bag, the rotating speed of the cutter head 9 is higher than that of the clamp 7, so that when the cement bag passes through the cutter head 9, several cutters can successively cut the cement bag one by one, the cement bag is scattered after being cut, the cement bag continuously rotates to reach the flat plate 11 and the second conveying belt 18 in sequence, at the moment, the upper end of the cement bag is vertically clamped by the clamp 7, but the lower end of the cement bag is positioned in front of the whole bag body under the action of the second conveying belt 18 and is in a horizontal state, when the cement bag rotates to the upper part of the inlet end of the leveler 12, the clamp 7 is detected to be positioned above the inlet end of the leveler 12 under the action of the sensor 21, at the moment, the controller 3 controls the clamp 7 to be loosened, the cement bag falls, the dismouting, the collection process of a cement bag end, incessantly place the cement bag toward first conveyer belt 1, and then the cement bag can accomplish above-mentioned dismouting, collection process in proper order.

Claims

1. The utility model provides a dismouting and collection device of cement bag which characterized in that: comprises a first conveying belt (1), a support assembly, a driving mechanism, a control device, a top disc (6), a cutter head (9), a leveler (12) and a collecting box (15), wherein the support assembly comprises a bottom plate (16), a first conveying belt support (4) used for supporting the first conveying belt (1) and a leveler support (13) used for supporting a second conveying belt (18) and the leveler (12), the driving mechanism comprises a first conveying belt driving mechanism (5) used for driving the first conveying belt (1) to convey, a clamp driving mechanism (8), a cutter head driving mechanism (10) used for driving the cutter head (9) to rotate, a leveler driving mechanism (14) used for driving the leveler (12) and a second conveying belt driving mechanism (19) used for driving the second conveying belt (18) to convey, the control device comprises a controller (3), an inductor (21) and a starting switch (17), the driving mechanism, the inductor (21) and the controller (3) are connected, the first conveying belt (1), the top disc (6), the second conveying belt (18), the leveler (12) and the collecting box (15) are sequentially arranged on the bottom plate (16) at intervals along the same longitudinal axis, the cutter head (9) and the top disc (6) are sequentially arranged on the bottom plate (16) at intervals along the same transverse axis, the top disc (6) comprises a plate and a supporting rod, the plate is arranged above the supporting rod, the lower surface of the plate is provided with a rotating clamp rail (20) along the edge, the clamp driving mechanism (8) is used for driving the clamp rail (20) to rotate on the plate, the clamp rail (20) is uniformly provided with a plurality of clamps (7), the clamps (7) are connected with the inductor (21) used for inducing the rotating positions of the clamps, the cement bag leveling device is characterized in that the clamp (7) is an electric clamp, the clamp (7) is connected with the controller (3), the cutter disc (9) and the clamp track (20) rotate oppositely, the cutter disc (9) is a cutter disc which can just scratch the lower end of a cement bag clamped by the clamp (7) to enable cement to be spilled out, 4-6 cutters with outward cutter points are arranged on the cutter disc (9) along the circumference, the cutting edge of each cutter faces the rotating direction of the cutter disc (9), the leveler (12) comprises upper and lower rows of cylindrical rollers which are arranged in a staggered mode and shells which wrap openings at two ends of the rollers, a channel for the cement bag to pass through is arranged between the two rows of rollers, an included angle of 30-50 degrees is formed between the channel and the horizontal plane, the higher end of the shell is an inlet end and the other end, and the inlet end of the shell is connected with the second conveying belt (18), the end, far away from the leveler (12), of the second conveying belt (18) is provided with a flat plate (11), the upper surface of the flat plate (11) is flush with the upper surface of the second conveying belt (18), the upper surface of the second conveying belt (18) is opposite to an inlet of the channel, the collecting box (15) is a box body with a square upper end, the collecting box (15) is positioned below an outlet end of the leveler (12), each clip (7) has two states of moving to a position above one end, close to the top disc (6), of the first conveying belt (1) and moving to a position above an inlet end of the leveler (12) in the rotating process of the clip track (20), when the sensor (21) detects that the clip (7) is positioned above the inlet end of the leveler (12), the controller (3) controls the clip (7) to be loosened, and when the sensor (21) detects that the clip (7) is positioned above one end, close to the top disc (6), of the first conveying belt (1), the controller (3) controls the clamp (7) to clamp.

2. The cement bag disassembly and assembly device of claim 1, wherein: first conveyer belt (1) on the interval be provided with a plurality of cement bag clamping device, cement bag clamping device baffle (2) including a set of vertical setting, baffle (2) one end fix on first conveyer belt (1).

3. The cement bag attaching, detaching and collecting device as set forth in claim 1 or 2, wherein: the number of each row of rollers of the leveler (12) is 3-6.