CN109037370A - 一种硅基太阳能电池 - Google Patents
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Abstract
本发明公开了一种硅基太阳能电池,包括透明电极,透明电极为石墨烯薄膜,厚度不大于20nm,本发明用抽滤的方法制备薄膜,保证了薄膜的均匀性以及器件的稳定性;采用了水转移的方法,将石墨烯膜的厚度控制在纳米级别,提高了薄膜的透光率;转移过程中,引入了微观褶皱,增加了薄膜和光敏层的接触面积;高温处理后,石墨烯缺陷少,薄膜强度高,可以耐受柔性电极反复折叠过程中的应力变化。整个过程简单、绿色、极易操作。相比而言,该石墨烯薄膜具有高的电子迁移率,相对较低的光透过率,通过不断反射增加硅的太阳能吸收率,且其本身产生的电子孔穴,可以在内建电场的作用下分离,提高光转化效率。
Description
技术领域
本发明涉及太阳能电池,尤其涉及一种硅基太阳能电池。
背景技术
随着环境问题的日益严重,化石能源的无节制应用带来的环境问题日益引起大人们的关注。人们迫切希望找到可再生,无污染的新能源来替代重污染的化石能源。而太阳能作为地球声明之源,一直是人们关注的对象。其中石墨烯/硅太阳能电池是其中的应用之一,它是应用石墨烯(4.5eV)和硅(4.31eV)的功函不同而构建异质结,在太阳光照射到两者表面时,硅中的价电子吸收入射光中的光子能量发生跃迁,从而形成电子-空穴对。在内建电场的作用下,电子-空穴对被分离,并可经由石墨烯和硅传输到外电路当中,实现太阳能到电能的转换。
但是传统的石墨烯/硅太阳能电池是应用单层石墨烯或者少层机械剥离石墨烯作为透明导电电极,其存在以下几方面的问题,其一,石墨烯厚度低,吸光率太低;其二,单层石墨烯转移缺陷多,电子迁移率低,不利于光电子的传输;第三,少层石墨烯面积太小,不适合大量制备。
为此,我们设计了高强度、高导电、高透明的石墨烯膜,用于克服传统石墨烯存在的以上各种问题,并通过提高厚度,增加界面反射,同时石墨烯本身也可以吸收太阳能,在内建电场作用下,增加光的转化效率。
发明内容
本发明的目的是克服现有技术的不足,提供一种硅基太阳能电池。
本发明的目的是通过以下技术方案实现的:一种硅基太阳能电池,具有两层结构,其中一层为硅层,另一层为石墨烯层,石墨烯层与硅层贴合;石墨烯层厚度不大于20nm,通过以下方法制备得到:
(1)在AAO基底膜上抽滤得到氧化石墨烯膜;
(2)将表面贴合有石墨烯膜的AAO基底膜以氧化石墨烯膜所在的面朝上,置于水面上;按压AAO基底膜,使得AAO基底膜下沉,氧化石墨烯膜漂浮于水面。
(3)用硅片将漂浮于水面的氧化石墨烯膜从下往上捞起,使得石墨烯膜平铺于基底表面;
(4)室温下蒸发氧化石墨烯膜中的水分,使得氧化石墨烯膜水含量大于50wt%;将蒸发处理后的氧化石墨烯膜进行冷冻干燥,氧化石墨烯膜从硅片表面脱离。
(5)对氧化石墨烯膜在2000~3000℃进行还原,使得其电导率大于0.5MS/m。
进一步地,所述步骤2中,按压位置为AAO基底膜的边缘。
进一步地,所述步骤1中石墨烯的厚度为4nm。
进一步地,所述AAO基底膜的表面的孔隙率不小于40%。
本发明的有益效果在于:本发明用抽滤的方法制备薄膜,保证了薄膜的均匀性以及器件的稳定性;采用了水转移的方法,将石墨烯膜的厚度控制在纳米级别,提高了薄膜的透光率;转移过程中,引入了微观褶皱,增加了薄膜和光敏层的接触面积;高温处理后,石墨烯膜缺陷含量极低,电导率和电子迁移率高,有利于有机太阳能电池的光电子传输;高温处理后,石墨烯缺陷少,薄膜强度高,可以耐受柔性电极反复折叠过程中的应力变化。整个过程简单、绿色、极易操作。在保证透明的同时,保证了极大的导电率和力学承载性能,可使得电池在使用过程中耐受各种环境问题以及外界干扰。相比而言,石墨烯具有更高的电子迁移率,有利于电子传输;相对较高的厚度,提高了石墨烯的吸光率;同时,增加界面反射,同时石墨烯本身也可以吸收太阳能,在内建电场作用下,增加光的转化效率;另外,相对于少层石墨烯,本专利制备的薄膜尺寸大,可操作性更强。
附图说明
图1为AAO基底膜剥离石墨烯膜的流程示意图。
图2为实施例1AAO基底膜剥离石墨烯膜的实验过程图。
图3为实施例1制得的石墨烯膜的原子力显微镜图。
图4为实施例1制备得到的石墨烯膜的扫描图。
图5为实施例2制得的石墨烯膜的原子力显微镜图。
图6为对比例1MCE基底膜剥离石墨烯膜的实验过程图。
具体实施方式
实施例1:
如图1所示,通过控制石墨烯溶液的浓度,通过抽滤方法在AAO基底膜抽滤得到超薄的氧化石墨烯膜;将表面贴合有氧化石墨烯膜的AAO基底膜(孔隙率为40%),以石墨烯膜所在的面朝上,置于水面上,如图1a和2a;按压AAO基底膜,如图2b,AAO基底膜开始下沉,如图2c,最后,AAO基底膜沉于杯底,石墨烯膜(虚线圈内)漂浮于水面,如图1b和2d。
用硅片将漂浮于水面的石墨烯膜从下往上捞起,使得石墨烯膜平铺于基底表面,室温下蒸发氧化石墨烯膜中的水分30分钟,测得氧化石墨烯膜水含量为54wt%;将蒸发处理后的氧化石墨烯膜进行冷冻干燥,氧化石墨烯膜从硅片表面脱离;如图4所示,表面具有大量褶皱;通过原子力显微镜测试其厚度为4nm,如图3所示。
对氧化石墨烯膜利用2000℃热还原,还原1h后测得其电导率为0.5MS/m,石墨烯膜强度为10GPa。
将上述石墨烯膜平铺于一硅基底上。以石墨烯所在面为受光面,获得本发明太阳能电池①;在相同的硅基底上利用聚合物辅助转移法构建单层石墨烯,获得太阳能电池②;相比于电池②,本发明的太阳能电池①的光电转换效率提高119%,石墨烯电池①在使用8760h后,太阳能电池的光电转换效率保持在原来的97%以上。
实施例2:
通过控制石墨烯溶液的浓度,通过抽滤方法在AAO基底膜抽滤得到超薄的还原氧化石墨烯膜;将表面贴合有氧化石墨烯膜的AAO基底膜(孔隙率为60%),以石墨烯膜所在的面朝上,置于水面上,按压AAO基底膜边缘,AAO基底膜开始下沉,最后,AAO基底膜沉于杯底,石墨烯膜漂浮于水面,石墨烯膜成功剥离。
用硅片将漂浮于水面的石墨烯膜从下往上捞起,使得石墨烯膜平铺于基底表面,室温下蒸发氧化石墨烯膜中的水分30分钟,测得氧化石墨烯膜水含量为67wt%;将蒸发处理后的氧化石墨烯膜进行冷冻干燥,氧化石墨烯膜从硅片表面脱离,得到表面褶皱的石墨烯膜,通过原子力显微镜测试其厚度为14nm,如图5所示。
对氧化石墨烯膜利用2000℃热还原,还原1h后测得其电导率为0.6MS/m,石墨烯膜强度为7GPa。
将上述石墨烯膜平铺于一硅基底上。以石墨烯所在面为受光面,获得本发明太阳能电池①;在相同的硅基底上利用聚合物辅助转移法构建单层石墨烯,获得太阳能电池②;相比于电池②,本发明的太阳能电池①的光电转换效率提高108%,石墨烯电池①在使用8760h后,太阳能电池的光电转换效率保持在原来的94%以上。
实施例3:
通过控制石墨烯溶液的浓度,通过抽滤方法在AAO基底膜抽滤得到超薄的还原氧化石墨烯膜;将表面贴合有氧化石墨烯膜的AAO基底膜(孔隙率为60%),以石墨烯膜所在的面朝上,置于水面上,按压AAO基底膜边缘,AAO基底膜开始下沉,最后,AAO基底膜沉于杯底,石墨烯膜漂浮于水面,石墨烯膜成功剥离。
用硅片将漂浮于水面的石墨烯膜从下往上捞起,使得石墨烯膜平铺于基底表面,室温下蒸发氧化石墨烯膜中的水分30分钟,测得氧化石墨烯膜水含量为75wt%;将蒸发处理后的氧化石墨烯膜进行冷冻干燥,氧化石墨烯膜从硅片表面脱离,得到表面褶皱的石墨烯膜,通过原子力显微镜测试其厚度为20nm。
对氧化石墨烯膜利用3000℃热还原,还原0.2h后后测得其电导率0.8MS/m。石墨烯膜强度为9GPa。
将上述石墨烯膜平铺于一硅基底上。以石墨烯所在面为受光面,获得本发明太阳能电池①;在相同的硅基底上利用聚合物辅助转移法构建单层石墨烯,获得太阳能电池②;相比于电池②,本发明的太阳能电池①的光电转换效率提高114%,石墨烯电池①在使用8760h后,太阳能电池的光电转换效率保持在原来的98%以上。
对比例1
按照如实施例2的抽滤方法,在MCE基底膜抽滤得到厚度为14nm的还原氧化石墨烯膜,然后将表面贴合有还原氧化石墨烯膜的MCE基底膜(孔隙率为60%),以石墨烯膜所在的面朝上,置于水面上,图6a所示,按压MCE基底膜边缘,MCE基底膜不下沉,图6b所示,石墨烯膜剥离失败。
需要说明的是,抽滤法只目前公认的最均匀制备石墨烯膜的方法,在一定的抽滤液量下,可以调控浓度来对石墨烯膜的厚度进行控制,厚度最低可以是一层石墨烯,随着石墨烯浓度的增加,在压力作用下,新增的石墨烯逐步填充到第一层石墨烯的间隙,使得第一层石墨烯逐步完全填充,进而发展成第二层,不断重复以上步骤,可以制备厚度跨越2层到上万层石墨烯的石墨烯纳米膜。因此,本领域技术人员可通过简单的实验参数调整即可获得厚度为4nm的石墨烯膜。
Claims (4)
1.一种硅基太阳能电池,其特征在于,具有两层结构,其中一层为硅层,另一层为石墨烯层,石墨烯层与硅层贴合;石墨烯层厚度不大于20nm,通过以下方法制备得到:
(1)在AAO基底膜上抽滤得到氧化石墨烯膜;
(2)将表面贴合有石墨烯膜的AAO基底膜以氧化石墨烯膜所在的面朝上,置于水面上;按压AAO基底膜,使得AAO基底膜下沉,氧化石墨烯膜漂浮于水面;
(3)用硅片将漂浮于水面的氧化石墨烯膜从下往上捞起,使得石墨烯膜平铺于基底表面;
(4)室温下蒸发氧化石墨烯膜中的水分,使得氧化石墨烯膜水含量大于50wt%;将蒸发处理后的氧化石墨烯膜进行冷冻干燥,氧化石墨烯膜从硅片表面脱离;
(5)对氧化石墨烯膜在2000~3000℃进行还原,使得其电导率大于0.5MS/m。
2.根据权利要求1所述的硅基太阳能电池,其特征在于,所述步骤2中,按压位置为AAO基底膜的边缘。
3.根据权利要求1所述的硅基太阳能电池,其特征在于,所述步骤1中石墨烯的厚度为4nm。
4.根据权利要求1所述的硅基太阳能电池,其特征在于,所述AAO基底膜的表面的孔隙率不小于40%。
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