CN109035950A - A kind of benzol hydro refining unit benzene class leakage three-dimensional artificial emergency disposal design method - Google Patents

A kind of benzol hydro refining unit benzene class leakage three-dimensional artificial emergency disposal design method Download PDF

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Publication number
CN109035950A
CN109035950A CN201810767149.0A CN201810767149A CN109035950A CN 109035950 A CN109035950 A CN 109035950A CN 201810767149 A CN201810767149 A CN 201810767149A CN 109035950 A CN109035950 A CN 109035950A
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China
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benzene class
leakage
benzene
emergency disposal
emergency
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CN201810767149.0A
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Inventor
邱全山
陆国辉
惠振
王少华
张雪锋
邱高平
黄贤弟
沈立嵩
徐浩
尹德祥
季文明
徐成伟
金年生
李家浩
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Maanshan Iron and Steel Co Ltd
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Maanshan Iron and Steel Co Ltd
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    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B9/00Simulators for teaching or training purposes

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  • Business, Economics & Management (AREA)
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  • General Physics & Mathematics (AREA)
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Abstract

The invention discloses a kind of benzol hydro refining unit benzene classes to leak three-dimensional artificial emergency disposal design method, belongs to harmful influence emergency rescue technology field.Step of the invention are as follows: A, building emergency disposal management module: any role carries out record storage to related data according to the instruction task distributed in benzol hydro refining unit benzene class leakage emergency drilling prediction scheme, the emergency disposal of complete independently benzene class leakage, system;B, evaluation management module is constructed: after the completion of benzene class leakage disposition emulation emergency disposal, evaluation management module is compared according to task performance and the standard process flow for the system that has been built in, the disposition situation of role is provided automatically and is objectively evaluated, content includes: disposition step, equipment use, movement accuracy, information communication and operating environment identification etc..Operating performance of the present invention is high, improves the emergency disposal ability of numerous workers, enhances benzol hydro refining unit benzene class leakage accident emergency maneuvre mechanism, reduce the influence of leakage accident.

Description

A kind of benzol hydro refining unit benzene class leakage three-dimensional artificial emergency disposal design method
Technical field
The present invention relates to harmful influence emergency rescue technology fields, let out more specifically to a kind of benzol hydro refining unit benzene class Leak three-dimensional artificial emergency disposal design method.
Background technique
Risk is big, harmfulness is big, sudden strong, disposition difficulty height because itself having for benzol hydro refining unit benzene class leakage accident The characteristics of, it has been increasingly becoming benzene hydrogenation safety in production field and has paid close attention to problem.Benezene material leakage disposition not in time, method It is not perfect, it not only be easy to cause serious environmentally friendly accident but also heavy losses can be brought to employee's lives and properties, continue shadow It rings big.
For the benzene class incident of leakage that may be happened suddenly in benzene hydrogenation industry, constantly improve benzene class and leaks special emergency preplan, Have become major tasks indispensable in industry.Domestic benzene hydrogenation industry passes through the live incident of leakage of simulation mostly, constantly Combat exercise gradual perfection emergency preplan.But actual production operation in, not only continuous combat exercise can consume a large amount of manpower, Material resources, financial resources, higher cost, and harmful influence largely leak real scene itself and are also difficult to realize.It in the process can for manoeuvre Can happen suddenly unpredictable event, benzene class leakage emergency disposal effect be difficult to the problems such as objectively evaluating force reply benzene class leakage emergency Method of disposal remains to be further improved.
How a kind of benzene class leakage three of intelligent, information-based, digitizing technique combination benzene hydrogenation production actual design is utilized Dimension emulation emergence treating method possesses a set of perfect emergency disposal scheme after leakage accident generation, cultivates a collection of quality mistake The hard enough strong workforces of ability, reply effective within the shortest time, without any confusion leak burst accident, avoid thing Therefore bring secondary hazards, people life property safety's loss is reduced, is that current domestic most benzene hydrogenation production units are badly in need of solution Certainly the problem of.
Summary of the invention
1, it to solve the problems, such as
In view of the defects existing in the prior art with deficiency, it is three-dimensional imitative that the present invention provides a kind of leakages of benzol hydro refining unit benzene class True emergency disposal design method, for benzol hydro refining unit benzene class leakage accident simulation field scene true to nature can 1:1 really also Former benzene hydrogenation oil depot region scene specifically includes the visual articles such as storage tank storage tank, piping lane pipeline, equipment valve, benzene class medium, mould The related links such as quasi- benzene class leakage accident occurrence scene, including leakage, diffusion, Fire explosion, poisoning, recycling, according to practical need It asks and reaches flexible operating, support arbitrary model parameter modification in scene.Instead of the table for formula of reading according to the copy in a manner of open manoeuvre The property drilled manoeuvre mode leaks emergency drilling prediction scheme in conjunction with benzene class based on establishing benzol hydro refining unit benzene class Leaking Simulation scene Leakage accident is disposed, strong operability.Traditional combat exercise is avoided on the basis of realizing real simulation leakage accident The uncontrollable situation that may be happened suddenly, security performance are high.By drilling, finding weakness repeatedly, strengthen emergency management and rescue system, raising extensively The emergency disposal ability of big worker, training value are high.The present invention is based on benzene hydrogenation oil depot area three-dimensional simulation model, simulation Benzene class leakage accident scene, safe handling benzene class leakage accident are simultaneously objectively evaluated, are found out present in emergence treating method Weakness strengthens the leakage emergency management and rescue of benzene hydrogenation benzene class and drills mechanism.
2, technical solution
In order to achieve the above objectives, technical solution provided by the invention are as follows:
A kind of benzol hydro refining unit benzene class leakage three-dimensional artificial emergency disposal design method, the steps include:
A, construct emergency disposal management module: any role is according in benzol hydro refining unit benzene class leakage emergency drilling prediction scheme points The instruction task matched, the emergency disposal of complete independently benzene class leakage, system carry out record storage to related data;
B, construct evaluation management module: benzene class leakage disposition emulation emergency disposal after the completion of, evaluation management module according to times The standard process flow of business performance and the system that has been built in compares, and provides and objectively evaluates automatically to the disposition situation of role, Content includes: disposition step, equipment use, movement accuracy, information communication and operating environment identification etc..
Further, further include C, building role management module: benzene hydrogenation benzene class leakage accident emergency disposal process is set Fixed polygonal color is participated in, and is realized polygonal color while being carried out integrated interactive simulation rehearsal, the behaviour control of different type role passes through Different type state machine and Animator the controller realization that Unity is supported, Jiao Seru: squad leader, middle control personnel, inspection people Member, service personnel, fireman, medical staff etc..
Further, further include D, building scene management module: benzol hydro refining unit oil depot region benzene class leakage scene is pressed Establish three-dimensional simulation model according to 1:1, use using Unity3D engine as core developing instrument and programming language it is designed in conjunction one 3D emergency drilling operating system is covered, 1:1 restores benzene hydrogenation oil depot region real scene on the basis of the softwares such as Max3D, Maya, The visual articles such as storage tank storage tank, piping lane pipeline, equipment valve, benzene class medium, emergency management and rescue equipment and fire-fighting equipment are specifically included, It simulates benzene class leakage accident to occur and dispose scene, and the movement of synchronous role and corresponding scene in system, comprising: dress Set the related links such as operation data, control room alarm signal, leakage, diffusion, Fire explosion, poisoning, recycling.
Further, further include E, building multi-window managing module: it is flat to build communication for role's exchange in simulation system Platform, the present invention combine communications protocol with Transmission Control Protocol using the UNET frame of Unity3D, real by unity audio component technology Existing voice dialogue, verbal description provide role's window for carrying out release tasks in operation, receiving instruction, voice dialogue. Realize the interactive action of person to person in simulated drill.
Further, the evaluation management module can be extracted relevant knowledge question and answer by database and test the role that takes part in a performance, and Answer situation is summarized to appraisement system terminal.
3, beneficial effect
Compared with the prior art, the invention has the benefit that
A. the present invention carries out three-dimensional artificial modeling for domestic benzene hydrogenation oil depot region, all scenes include pipeline, equipment, The fine degree true to nature such as valve, instrument is high, and benzene class leakage management system operability can be high;
B. different role has ability difference in character management system, and can flexibly be equipped using stage property, completes true All operational motions of people;
C. benzene hydrogenation benzene class leakage three-dimensional artificial emergency disposal management system is equipped with the teletransmission server that can be synchronized, with benzene Class leaks emergency drilling database and is connected, and can constantly record, store, uploading the shape of all terminal scene systems during rehearsal State and role action;
D. the benzene hydrogenation oil depot area three-dimensional simulation model that the present invention is realized is applied to benzene class and leaks emergency drill, Break this confined condition of actual leakage scene in actual production, virtual deduce can be repeated and simulate;
E. evaluation management system carries out comprehensive assessment marking, energy to role play state and benzene class leakage accident disposition Benzene class leakage accident emergency disposal prediction scheme overall effect is enough objectively responded, weakness existing for manoeuvre is found, to environment and equipment Reinforce answering benzene hydrogenation production unit to the processing capacity of benzene class leakage accident in the case where not having any impact;
F. this benzol hydro refining unit benzene class provided by the present invention leaks three-dimensional artificial emergence treating method, can be used as training Teaching material and related contests manage platform, improve worker's cognition benzene hydrogenation operating system and reply benzene class leaks processing capacity.
Safety benefit: carrying out benzene class by system and leak three-dimensional artificial emergency drilling, can not only realize real simulation The uncontrollable situation that traditional combat exercise may happen suddenly is avoided on the basis of leakage accident, be more importantly can repeatedly into Row improves the emergency disposal ability of numerous workers, strengthens benzol hydro refining unit benzene class leakage accident emergency maneuvre mechanism, reduces leakage The influence of accident;
Social benefit: the present invention makes intelligent, information-based, digitlization chemical company using benzene class leakage accident as opportunity Manage platform, specification hazardous chemical emergency disposal embodiment solves safety problem, in benzene hydrogenation industry, as benzene plus Hydrogen system training and benzene class leakage accident emergency disposal training all have very extensive dissemination.
Detailed description of the invention
Fig. 1 is that benzol hydro refining unit benzene class of the invention leaks three-dimensional artificial emergency disposal flow chart.
Specific embodiment
The present invention is further described below with attached drawing combined with specific embodiments below:
Benzene class leakage problem in reality can not be really simulated for benzene class leakage accident emergency disposal, the present invention passes through foundation Benzene hydrogenation benzene class leaks three-dimensional artificial emergency disposal management system, and the leakage for benezene material may be implemented, disposition, evaluated Journey.Intelligent, information-based, digitizing technique is applied in benzene hydrogenation benzene class leakage emergency disposal by the present invention, on the one hand, enhancing Worker copes with benzene class and leaks emergency disposal ability;On the other hand, benzene hydrogenation benzene class leakage emergency disposal scheme can be improved, to whole A accident handling process is objectively evaluated, and is inherently promoted benzene hydrogenation industrial security system level, is ensured Enterprise Staff wealth Production and life security.
Embodiment 1
Horse steel benzene hydrogenation is directed to benzene hydrogenation oil depot region, and light benzene A slot because maintenance causes bottom valve to be broken, largely let out by light benzene This accident is leaked, the inventive technique is applied as unit of normal production team, specific as follows:
(1) scenario building
Three-dimensional simulation model is established according to 1:1 to benzol hydro refining unit oil depot region benzene class leakage scene, is used with Unity3D Engine is core developing instrument and programming language a set of 3D emergency drilling operating system designed in conjunction, in Max3D, Maya etc. On the basis of software 1:1 restore benzene hydrogenation oil depot region real scene, specifically include storage tank storage tank, piping lane pipeline, equipment valve, The visual articles such as benzene class medium, emergency management and rescue equipment and fire-fighting equipment, simulation benzene class leakage accident occurs and disposition scene, and The movement of synchronous role and corresponding scene in system, comprising: device operation data, control room alarm signal, leakage, expansion The related links such as scattered, Fire explosion, poisoning, recycling.
(2) role chooses
Role is controlled using distributed emulation control technology, the different types of state supported by Unity Machine and Animator controller carry out role-act control, and assign its and use equipment, disposition accident, rescue, answer etc. Ability.Including commander in chief, squad leader on duty, middle control personnel, patrol officer, service personnel, Security Personnel, fireman, medical staff Deng.
(3) system starts
Role chooses and finishes, and leaks three-dimensional artificial emergency disposal system into benzene hydrogenation benzene class, loads oil depot region scene And light benzene leaks scene.It is shown in picture at this time:
Middle control operation interface: toxic and harmful gas alarm system interface is located at an oil depot light benzene A slot gas alarm instrument nearby There is benzene gas height report, numerical value 230ppm, presentation persistently increases trend;Light benzene A tank liquor position 12.32m is presented slowly decline and becomes Gesture;
Live view: light benzene A trench bottom is taken out material valve and is broken suddenly, and a large amount of light benzenes continuously outflow;Field service personnel is tight It suddenly withdraws, and someone nearby falls in a swoon;Nearby toxic and harmful gas alarm issues ear-piercing sound-light alarm to light benzene A slot.
Picture has showed corresponding field scene, middle control operation circle when light benzene A trench bottom valve fracture light benzene largely leaks The states such as the variation of face relevant parameter and toxic gas alarm system alarm, by middle control control picture and visualization of presence measure come Analog feedback.
(4) emergency disposal
On the basis of benzene hydrogenation benzene class leakage accident scene module, emergency disposal scheme is leaked according to benzene hydrogenation benzene class, Patrol officer instructs (communication module can realize man-machine intercommunication, instruction publication) according to squad leader, knows accident situation, urgent to scene Carry out relevant operation.
Firstly, patrol officer, which wears four-in-one alarm and air respiratorresuscitator, confirms dangerous situation to scene, an inspection is urgent Rescue poisoning personnel;Meanwhile light benzene A slot root valve is closed in an inspection;One inspection reports live wind direction and carries out warning (everything is reported to middle control personnel in time);
Secondly, middle control personnel report the developments according to patrol officer, notifies all on-site personnels to stop operation, promptly remove From (being withdrawn according to wind direction to uptake 1# or 2# emergency evacuation point), superior is reported, is made a request for help, and responsible person works and assists It adjusts and reports the work;
Finally, cofferdam, which is arranged, in patrol officer prevents Release and dispersion, opens simultaneously oil depot cofferdam drainage valve, closes accident water Pond outlet valve opens large trough spray system and foam water cannon, and constantly detects live benzene gas concentration;Fire fighting truck reaches existing , fire fighter cooperates patrol officer to rinse ground remnants light benzene;Service personnel carries out replacement valve operation;Patrol officer passes through Pump recycles emergency pool light benzene.
At this point, picture has following display: wearing air respiratorresuscitator patrol officer vital values 100HP (not having decline);In By rescue Survive the perils of life, vital values are gradually brought to 90HP for malicious personnel's success;Root valve is closed leakage and is stopped, light benzene A Tank liquor position 12.20m (no longer declines), and live benzene gas concentration gradually reduces, and is finally 0;After middle steering higher level report makes a request for help, Fire fighting truck reaches field control dangerous situation.
(5) manoeuvre is evaluated
During progress, system is monitored and according to task all scene states and role's dynamic for entire manoeuvre Performance is given a mark, and it includes following aspect that wherein task, which completes standard:
1 task of table completes standard
Manoeuvre content Completion standard
Start Whether commander in chief issues manoeuvre sign on
Scene confirmation Inspection whether wear sky exhale and four-in-one alarm to light benzene slot nearby confirm benzene gas concentration
Report wind direction Whether inspection is according to live wind vane report wind direction
Higher level reports Whether middle control, which dials company's dispatching telephone report dangerous situation, makes a request for help
Emergency relief Whether inspection carries on the back the wounded to uptake safety zone and carries out CPR movement
Scene warning Whether inspection is arranged in safety zone is guarded against
Evacuation crowd Whether middle control passes through live megaphone evacuation crowd to uptake safety zone
Equipment uses Whether inspection uses correct equipment
Operate valve Whether inspection opens or closes related valve
Cofferdam is set Whether inspection is arranged cofferdam to leakage periphery fire-fighting sand
Lead fire fighting truck Whether inspection leads fire fighting truck and informs leaking medium physicochemical property and harm
Environment measuring Whether inspection further detects confirmation to live benzene gas concentration
Leakage recycling Inspection checks that scene is lauched and whether contains oily mater
Sound all clear Leakage accident is disposed, and whether live and middle control alarm releases
It checks the number of people Whether commander in chief checks manoeuvre number
Manoeuvre process leaks special emergency preplan in strict accordance with company's benzene class and carries out, and monitors all roles at the appointed time Compulsory exercise is completed, is compared with the device normal condition under the fixed benchmark treatment of system and corresponding default scene, with This evaluation instruction accuracy and action accuracy, and manoeuvre report is generated, it is 100 points.
(6) communication is realized
The present invention is combined using the UNET frame of Unity3D with Transmission Control Protocol, is realized by unity audio component technology Voice dialogue, verbal description, in entire simulation process, different role point-to-point can send phonetic order to other roles, It is achieved remote analog operation accessible communication, in benzene hydrogenation benzene class leakage three-dimensional artificial emergency disposal, major embodiment At following three aspects:
A, commander in chief instructs to different role release tasks;
B, relevant operation personnel report task performance to commander in chief;
C, different majors personnel communicate with each other cooperation.
The present invention can be used as training materials, reinforce the maneuverability that worker copes with the leakage of benzene class, caused by reduction accident Life and property loss reduces social influence.
Embodiment 2
Horse steel benzene hydrogenation is directed to benzene hydrogenation oil depot region, and light benzene B slot because maintenance causes bottom valve to be broken, largely let out by light benzene This accident is leaked, the inventive technique is applied as unit of normal production team, specific as follows:
(1) scenario building, with embodiment 1;
(2) role chooses, with embodiment 1;
(3) system starts, with embodiment 1;
(4) emergency disposal
On the basis of benzene hydrogenation benzene class leakage accident scene module, emergency disposal scheme is leaked according to benzene hydrogenation benzene class, Patrol officer instructs (communication module can realize man-machine intercommunication, instruction publication) according to squad leader, knows accident situation, urgent to scene Carry out relevant operation.
Firstly, patrol officer, which wears four-in-one alarm, confirms dangerous situation to scene, but air respiratorresuscitator is not worn, one is patrolled Inspection, which is forgotten, rescues poisoning personnel;Meanwhile closing light benzene B slot root valve is forgotten in an inspection;Live wind direction is reported in one inspection And carry out scene warning (everything is reported to middle control personnel in time);
Secondly, middle control personnel report the developments according to patrol officer, notifies all on-site personnels to stop operation, promptly remove From (being withdrawn according to wind direction to uptake 1# or 2# emergency evacuation point), forgets superior and report, make a request for help;
Finally, cofferdam, which is arranged, in patrol officer prevents Release and dispersion, opens simultaneously oil depot cofferdam drainage valve, closes accident water Pond outlet valve opens large trough spray system and foam water cannon, and constantly detects live benzene gas concentration;Fire fighting truck reaches existing , fire fighter rinses ground;Service personnel carries out replacement valve operation;Patrol officer carries out emergency pool light benzene by pump Recycling.
Picture is shown at this time: patrol officer does not wear air respiratorresuscitator, close to light benzene B slot leakage region, vital values by Gradually decline, it is final to fall down to the ground for 0 poisoning;Poisoning personnel are not rescued to safety zone, vital values 0;Light benzene B slot root valve is not Closing causes light benzene leakage not stop, and continually trickles, light benzene B tank liquor position progressively decreases to 0, and four-in-one alarm is shown Live benzene gas concentration 340ppm (gradually rising);There is no fire fighting truck to reach scene to support, dangerous situation cannot be controlled effectively.
(5) manoeuvre is evaluated
Manoeuvre process does not leak special emergency preplan in strict accordance with company's benzene class and carries out, according to role action operation shape of taking part in a performance State compares with the device normal condition under the fixed benchmark treatment of system and corresponding default scene, generates manoeuvre report, It fails for 20 points.After report generation scores in detail, according to the deficiency of logical order during manoeuvre and the essential of exercise etc., It carries out understanding correction in time, improves benzene class leakage accident emergency disposal scheme, be conducive to reinforcement benzene hydrogenation industrial security system and build If.
Communication is realized, with embodiment 1.
Schematically the present invention and embodiments thereof are described above, description is not limiting, institute in attached drawing What is shown is also one of embodiments of the present invention, and actual method is not limited thereto.So if the common skill of this field Art personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution Similar frame mode and embodiment, are within the scope of protection of the invention.

Claims (5)

1. a kind of benzol hydro refining unit benzene class leaks three-dimensional artificial emergency disposal design method, it is characterised in that: the steps include:
A, construct emergency disposal management module: any role in benzol hydro refining unit benzene class leakage emergency drilling prediction scheme according to distributing Instruction task, the emergency disposal of complete independently benzene class leakage, system carry out record storage to related data;
B, construct evaluation management module: after the completion of benzene class leakage disposition emulation emergency disposal, evaluation management module is complete according to task It is compared at the standard process flow of situation and the system that has been built in, the disposition situation of role is provided automatically and is objectively evaluated, content It include: disposition step, equipment use, movement accuracy, information communication and operating environment identification etc..
2. a kind of benzol hydro refining unit benzene class according to claim 1 leaks three-dimensional artificial emergency disposal design method, special Sign is: further including C, building role management module: joining to the polygonal color of benzene hydrogenation benzene class leakage accident emergency disposal process setting Add, realize polygonal color while carrying out integrated interactive simulation rehearsal, what the behaviour control of different type role was supported by Unity Different type state machine and Animator controller realize, Jiao Seru: squad leader, middle control personnel, patrol officer, service personnel, Fireman, medical staff etc..
3. a kind of benzol hydro refining unit benzene class according to claim 1 or 2 leaks three-dimensional artificial emergency disposal design method, It is characterized in that: further including D, building scene management module: benzene class leakage scene in benzol hydro refining unit oil depot region is established according to 1:1 Three-dimensional simulation model, use using Unity3D engine as core developing instrument and programming language it is designed in conjunction a set of 3D emergency Operating system is drilled, 1:1 restores benzene hydrogenation oil depot region real scene on the basis of the softwares such as Max3D, Maya, specifically includes The visual articles such as storage tank storage tank, piping lane pipeline, equipment valve, benzene class medium, emergency management and rescue equipment and fire-fighting equipment simulate benzene class Leakage accident occurs and disposition scene, and the movement of synchronous role and corresponding scene in system, comprising: device runs number According to related links such as, control room alarm signal, leakage, diffusion, Fire explosion, poisoning, recycling.
4. a kind of benzol hydro refining unit benzene class leakage three-dimensional artificial emergency disposal design according to any one of claim 1-3 Method, it is characterised in that: further include E, building multi-window managing module: it is flat that communication is built for role's exchange in simulation system Platform, the present invention combine communications protocol with Transmission Control Protocol using the UNET frame of Unity3D, real by unity audio component technology Existing voice dialogue, verbal description provide role's window for carrying out release tasks in operation, receiving instruction, voice dialogue, Realize the interactive action of person to person in simulated drill.
5. a kind of benzol hydro refining unit benzene class leakage three-dimensional artificial emergency disposal design described in any one of -4 according to claim 1 Method, it is characterised in that: the evaluation management module can be extracted relevant knowledge question and answer by database and test the role that takes part in a performance, and will Answer situation summarizes to appraisement system terminal.
CN201810767149.0A 2018-07-13 2018-07-13 A kind of benzol hydro refining unit benzene class leakage three-dimensional artificial emergency disposal design method Pending CN109035950A (en)

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CN106710356A (en) * 2017-03-22 2017-05-24 交通运输部水运科学研究所 Oil spill accident simulation training simulation method
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CN112364554A (en) * 2020-11-17 2021-02-12 安徽工业大学 Port offshore oil spill emergency treatment simulation drilling method
CN112364554B (en) * 2020-11-17 2022-09-20 安徽工业大学 Port offshore oil spill emergency treatment simulation drilling method
CN112819375A (en) * 2021-02-26 2021-05-18 交通运输部天津水运工程科学研究所 Loading and unloading accident emergency disposal test method for container self-ship

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