CN109014962A - A kind of full-automatic wire rod double end process equipment - Google Patents

A kind of full-automatic wire rod double end process equipment Download PDF

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Publication number
CN109014962A
CN109014962A CN201811204833.4A CN201811204833A CN109014962A CN 109014962 A CN109014962 A CN 109014962A CN 201811204833 A CN201811204833 A CN 201811204833A CN 109014962 A CN109014962 A CN 109014962A
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CN
China
Prior art keywords
mould group
workbench
full
wire rod
process equipment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811204833.4A
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Chinese (zh)
Inventor
刘佳
杜昌鑫
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Dongguan Lao Intelligent Technology Co Ltd
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Dongguan Lao Intelligent Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Lao Intelligent Technology Co Ltd filed Critical Dongguan Lao Intelligent Technology Co Ltd
Priority to CN201811204833.4A priority Critical patent/CN109014962A/en
Publication of CN109014962A publication Critical patent/CN109014962A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses a kind of full-automatic wire rod double end process equipments, including bracing wire mould group, Yarn selection mechanism, folder all-in-one machine is made in stripping, manipulator, Tui Ke mechanism, vibrating disk, payingoff mechanism, transport mechanism and workbench, the workbench is fixed on the ground by the support frame that bottom end is arranged, the side of end face on the table is arranged close to edge in the bracing wire mould group, bracing wire mould group is provided with transport mechanism towards the middle on the inside of workbench, and Yarn selection mechanism is respectively arranged on the workbench of the transport mechanism two sides, folder all-in-one machine is made in stripping, manipulator, Tui Ke mechanism and vibrating disk, the Yarn selection mechanism, folder all-in-one machine is made in stripping, manipulator, Tui Ke mechanism and vibrating disk are sequentially increased at a distance from workbench two sides are between bracing wire mould group.The full-automatic wire rod double end process equipment, whole process one completion, improves the processing efficiency of wire rod, shortens the period of product, reduces customer equipment cost.

Description

A kind of full-automatic wire rod double end process equipment
Technical field
The invention belongs to wire rod processing technique fields, and in particular to a kind of full-automatic wire rod double end process equipment.
Background technique
The wire rod processing of distribution industry is essential process, and the processing of wire rod includes the cutting to wire rod, wire rod Peeling, the printing of casing mark, wire rod sleeve-penetrating, wire rod wear terminal and crimp type terminal, with the rise of power industry, wire rod Demand more increase, it is also more stringent to the processing request of wire rod, and traditional wire rod processing needs many combination of steps to complete.
Traditional wire rod processing at present using manual processing or it is semi-automatic complete the process, processing efficiency is low, required artificial labor Fatigue resistance is big, while the positioning sheared is inaccurate, be easy to cause the error of shearing, influences the quality of product, while improving visitor Family equipment cost.
Summary of the invention
The purpose of the present invention is to provide a kind of full-automatic wire rod double end process equipments, to solve to mention in above-mentioned background technique Out the problem of.
To achieve the above object, the invention provides the following technical scheme: a kind of full-automatic wire rod double end process equipment, including Folder all-in-one machine, manipulator, Tui Ke mechanism, vibrating disk, payingoff mechanism, transport mechanism and work are played in bracing wire mould group, Yarn selection mechanism, stripping Platform, the workbench are fixed on the ground by the support frame that bottom end is arranged, and end face on the table is arranged in the bracing wire mould group Side close to edge, bracing wire mould group is provided with transport mechanism, and the transport mechanism towards the middle on the inside of workbench Yarn selection mechanism is respectively arranged on the workbench of two sides, folder all-in-one machine, manipulator, Tui Ke mechanism and vibrating disk, the choosing are played in stripping Line mechanism, stripping beat folder all-in-one machine, manipulator, Tui Ke mechanism and vibrating disk at a distance from workbench two sides are between bracing wire mould group according to Secondary increase, described workbench both sides of the upper end are respectively arranged with thread feeding mechanism and outlet mechanism, and the thread feeding mechanism setting is being drawn Above line mould group, and be vertically arranged with bracing wire mould group antarafacial, the outlet mechanism setting on the table end face close to vibrating disk One side edge, be symmetrical arranged between outlet mechanism and thread feeding mechanism about workbench, and size dimension is identical.
Preferably, the bracing wire mould group includes first motor, screw rod, integrated guide rail and slide, the first motor, screw rod It is arranged in integrated guide rail with slide, and a side of integrated guide rail is arranged in first motor, the screw rod passes through bearing block It is fixedly connected with bearing with the output shaft of first motor, the slide screw thread is set on screw rod, and the two side ends of slide and one Body guide rail is slidably connected, and the integrated guide rail is integrally formed by aluminum material, and is handled through hard anodizing, integrated guide rail For U-shaped structure, U-shaped both ends inner wall is provided with wide guide rail, and is slidably connected with the both ends of slide.
Preferably, the Tui Ke mechanism includes pushing away shell main body, miniature mould group, upper material clamp and slotting shell fixture, described miniature The side for pushing away shell main body is arranged in mould group, is internally provided with the second motor, and be drivingly connected with shell main body is pushed away, pushes away the top of shell main body End is detachably equipped with material clamp, and the upper material clamp is pushed away far from one end of Tui Ke main center is equipped with slotting shell in shell main body Fixture, the slotting shell fixture drive rotation using four station motors.
Preferably, the payingoff mechanism includes unwrapping wire body frame and the scarce line detector being mounted on unwrapping wire body frame, broken line Detection device, tensioning apparatus and frequency converter, the frequency converter are mounted on the one side of unwrapping wire body frame, the scarce line detector It is equipped on the vertical side vertical with side where unwrapping wire body frame, the broken line detector is mounted on the top of unwrapping wire body frame On face, the tensioning apparatus is mounted on brokenly line detector on the unwrapping wire body frame top for lacking line detector side.
Preferably, the tensioning apparatus includes multiple groups tightener sheave and two groups of tensioning backup plates, and the tightener sheave is symmetrically set In the outside of two groups of tensioning backup plates, and being fixed on the side of tensioning backup plate by screw, the tensioning backup plate upper end are L-type Plate, lower end are surface plate, and top and bottom are an integral molding structure.
Preferably, the scarce line detector includes optoelectronic switch, the unwrapping wire motor inside optoelectronic switch and unwrapping wire body frame It is electrically connected, and unwrapping wire motor is also electrically connected with frequency converter, the broken line detector is set as circuit detection, with detection electricity Line forms detection circuit.
Preferably, for the transport mechanism using synchronous belt as transmission device, the manipulator uses THK high-precision mould group The right angle coordinate manipulator built, the vibrating disk use rubber shell form Design.
Technical effect and advantage of the invention: the full-automatic wire rod double end process equipment, by being provided with Yarn selection mechanism, drawing Folder all-in-one machine is made in line mould group, Tui Ke mechanism, payingoff mechanism, vibrating disk, manipulator and stripping, by a series of device, can incite somebody to action Wire rod carries out full automatic processing, improves the efficiency of processing, and ensure that wire rod can meet production in process Demand, furthermore by the combination of Yarn selection mechanism and bracing wire mould group, can by the movement of bracing wire mould group, to the lines of different colours into Row position shearing improves the efficiency of shearing, ensure that the accuracy of shearing, while replacing traditional gas by miniature mould group Cylinder pushes away shell, improves the speed and precision for pushing away shell, and can reduce customer equipment cost by the rubber shell of similar difference PIN, And vibrating disk uses rubber shell form Design, can flexibly dismantle corresponding different rubber shells.
Detailed description of the invention
Fig. 1 is top view of the invention;
Fig. 2 is bracing wire mould top view of the invention;
Fig. 3 pushes away shell mechanism structure schematic diagram for of the invention;
Fig. 4 is payingoff mechanism structural schematic diagram of the invention;
Fig. 5 is payingoff mechanism top view of the invention.
In figure: 1 bracing wire mould group, 2 Yarn selection mechanisms, 3 strippings are made folder all-in-one machine, 4 manipulators, 5 Tui Ke mechanisms, 6 vibrating disks, 7 are put It is line mechanism, 8 transport mechanisms, 9 workbench, 10 synchronous belts, 11 first motors, 12 screw rods, 13 integrated guide rails, 14 slides, 15 miniature Mould group, material clamp on 16,17 slotting shell fixtures, 18 scarce line detectors, 19 broken line detectors, 20 tensioning apparatus, 21 frequency converters, 22 outlet mechanisms, 23 thread feeding mechanisms, 24 unwrapping wire body frames, 25 push away shell main body, 26 tightener sheaves, 27 tensioning backup plates.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
The present invention provides a kind of full-automatic wire rod double end process equipments as shown in Figs. 1-5, including bracing wire mould group 1, choosing Folder all-in-one machine 3, manipulator 4, Tui Ke mechanism 5, vibrating disk 6, payingoff mechanism 7, transport mechanism 8 and workbench 9 are beaten in line mechanism 2, stripping, The workbench 9 is fixed on the ground by the support frame that bottom end is arranged, and the bracing wire mould group 1 is arranged in 9 upper surface of workbench Side close to edge, the middle of bracing wire mould group 1 towards 9 inside of workbench is provided with transport mechanism 8, and the transporter Yarn selection mechanism 2 is respectively arranged on the workbench 9 of 8 two sides of structure, folder all-in-one machine 3, manipulator 4, Tui Ke mechanism 5 and vibrating disk are beaten in stripping 6, the Yarn selection mechanism 2, stripping beat folder all-in-one machine 3, manipulator 4, Tui Ke mechanism 5 and vibrating disk 6 in 9 two sides of workbench and bracing wire mould The distance between group 1 is sequentially increased, and described 9 both sides of the upper end of workbench is respectively arranged with thread feeding mechanism 23 and outlet mechanism 22, The setting of thread feeding mechanism 23 is vertically arranged above bracing wire mould group 1, and with 1 antarafacial of bracing wire mould group, and the outlet mechanism 22 is set The one side edge in 9 upper surface of workbench close to vibrating disk 6 is set, about workbench 9 between outlet mechanism 22 and thread feeding mechanism 23 It is symmetrical arranged, and size dimension is identical.
Specifically, the bracing wire mould group 1 includes first motor 11, screw rod 12, integrated guide rail 13 and slide 14, described first Motor 11, screw rod 12 and slide 14 are arranged in integrated guide rail 13, and the side of integrated guide rail 13 is arranged in first motor 11 End, the screw rod 12 are fixedly connected by bearing block and bearing with the output shaft of first motor 11, and 14 screw thread of slide is arranged On screw rod 12, and the two side ends of slide 14 are slidably connected with integrated guide rail 13, and the integrated guide rail 13 is by aluminum material one It is body formed, and handled through hard anodizing, integrated guide rail 13 is U-shaped structure, and U-shaped both ends inner wall is provided with wide guide rail, and It is slidably connected with the both ends of slide 14, to adapt to instrument size, the mould group of designed, designed, using the big guide rail minor diameter of Japanese THK Screw rod 12 cooperates slim guide rail, so that the speed of service is more accelerated under equal volume.
Specifically, the Tui Ke mechanism 5 includes pushing away shell main body 25, miniature mould group 15, upper material clamp 16 and slotting shell fixture 17, The side for pushing away shell main body 25 is arranged in the miniature mould group 15, is internally provided with the second motor, and connect with the driving of shell main body 25 is pushed away It connects, the top for pushing away shell main body 25 is detachably equipped with material clamp 16, and the upper material clamp 16 is separate to push away 25 center of shell main body One end pushes away and is equipped with slotting shell fixture 17 in shell main body 25, and the slotting shell fixture 17 drives rotation using four station motors, using mould Group pushes away shell to substitute traditional cylinder, improves the speed and precision for pushing away shell, and can drop by the rubber shell of similar difference PIN Low customer equipment cost.
Specifically, the payingoff mechanism 7 includes unwrapping wire body frame 24 and the scarce line detector being mounted on unwrapping wire body frame 24 18, line detector 19, tensioning apparatus 20 and frequency converter 21, the frequency converter 21 are broken and is mounted on the one side of unwrapping wire body frame 24 On, the scarce line detector 18 is equipped on the vertical side vertical with 24 place side of unwrapping wire body frame, the broken line detection Device 19 is mounted on the top end face of unwrapping wire body frame 24, and the tensioning apparatus 20 is mounted on brokenly line detector 19 and examines backwards to line is lacked It surveys on 24 top of unwrapping wire body frame of 18 side of device, is controlled by using frequency converter 21, and be provided with scarce 18 He of line sensing device Broken line detector 19, reminds client to perceive in time.
Specifically, the tensioning apparatus 20 includes multiple groups tightener sheave 26 and two groups of tensioning backup plates 27, the tightener sheave 26 are symmetrically arranged at the outside of two groups of tensioning backup plates 27, and being fixed on the side of tensioning backup plate 27 by screw, the tensioning 27 upper end of backup plate is L-type plate, and lower end is surface plate, and top and bottom are an integral molding structure.
Specifically, the scarce line detector 18 includes optoelectronic switch, the unwrapping wire inside optoelectronic switch and unwrapping wire body frame 24 Electrical connection of motor, and unwrapping wire motor is also electrically connected with frequency converter 21, the broken line detector 19 is set as circuit detection, Detection circuit is formed with detection electric wire.
Specifically, the transport mechanism 8 is used as transmission device using synchronous belt 10, the manipulator 4 is using THK high-precision The right angle coordinate manipulator that mould group is built, the vibrating disk 6 use rubber shell form Design, top slideway are flexibly dismantled Corresponding different rubber shells.
Specifically, the full-automatic wire rod double end process equipment places 1-10 according to product type first in use Cylinder line and payingoff mechanism 7,1 inside slide 14 of bracing wire mould group linear motion, move distance is product requirement length, in Yarn selection mechanism It is cut off at 2, stripping is transported to by transport mechanism 8 later and is beaten at folder all-in-one machine 3, carried out peeling and beat terminal process, then transport To at manipulator 4,4 wire gripper of manipulator carries out the process for inserting rubber shell, then is transmitted in wire containing box by synchronous belt 10, complete Integral process.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention, Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features, All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention Within protection scope.

Claims (7)

1. a kind of full-automatic wire rod double end process equipment, including bracing wire mould group (1), Yarn selection mechanism (2), stripping beat folder all-in-one machine (3), Manipulator (4), Tui Ke mechanism (5), vibrating disk (6), payingoff mechanism (7), transport mechanism (8) and workbench (9), feature exists In: the workbench (9) is fixed on the ground by the support frame that bottom end is arranged, and the bracing wire mould group (1) is arranged in workbench (9) side of upper surface is provided with transport mechanism towards the middle on the inside of workbench (9) close to edge, bracing wire mould group (1) (8), and on the workbench (9) of the transport mechanism (8) two sides be respectively arranged with Yarn selection mechanism (2), stripping beat folder all-in-one machine (3), Manipulator (4), Tui Ke mechanism (5) and vibrating disk (6), the Yarn selection mechanism (2), stripping make folder all-in-one machine (3), manipulator (4), push away Shell mechanism (5) and vibrating disk (6) are sequentially increased in the distance between workbench (9) two sides and bracing wire mould group (1), the workbench (9) both sides of the upper end is respectively arranged with thread feeding mechanism (23) and outlet mechanism (22), and the thread feeding mechanism (23) is arranged in bracing wire It above mould group (1), and is vertically arranged with bracing wire mould group (1) antarafacial, the outlet mechanism (22) is arranged in workbench (9) upper surface One side edge close to vibrating disk (6) is symmetrical arranged between outlet mechanism (22) and thread feeding mechanism (23) about workbench (9), And size dimension is identical.
2. a kind of full-automatic wire rod double end process equipment according to claim 1, it is characterised in that: the bracing wire mould group It (1) include first motor (11), screw rod (12), integrated guide rail (13) and slide (14), the first motor (11), screw rod (12) It is arranged in integrated guide rail (13) with slide (14), and first motor (11) is arranged in a side of integrated guide rail (13), institute It states screw rod (12) and is fixedly connected by bearing block and bearing with the output shaft of first motor (11), slide (14) screw thread is arranged On screw rod (12), and the two side ends of slide (14) are slidably connected with integrated guide rail (13), and the integrated guide rail (13) is by aluminium Prepared material is integrally formed, and is handled through hard anodizing, and integrated guide rail (13) is U-shaped structure, and U-shaped both ends inner wall is provided with Wide guide rail, and be slidably connected with the both ends of slide (14).
3. a kind of full-automatic wire rod double end process equipment according to claim 1, it is characterised in that: the Tui Ke mechanism It (5) include pushing away shell main body (25), miniature mould group (15), upper material clamp (16) and slotting shell fixture (17), the miniature mould group (15) It is arranged in the side for pushing away shell main body (25), is internally provided with the second motor, and be drivingly connected with shell main body (25) are pushed away, pushes away shell main body (25) top is detachably equipped with material clamp (16), and the upper material clamp (16) is far from the one end for pushing away shell main body (25) center It pushes away and slotting shell fixture (17) is installed on shell main body (25), the slotting shell fixture (17) drives rotation using four station motors.
4. a kind of full-automatic wire rod double end process equipment according to claim 1, it is characterised in that: the payingoff mechanism (7) include unwrapping wire body frame (24) and the scarce line detector (18) being mounted on unwrapping wire body frame (24), broken line detector (19), Tensioning apparatus (20) and frequency converter (21), the frequency converter (21) are mounted on the one side of unwrapping wire body frame (24), the scarce line Detection device (18) is equipped on the vertical side vertical with side where unwrapping wire body frame (24), the broken line detector (19) It is mounted on the top end face of unwrapping wire body frame (24), the tensioning apparatus (20) is mounted on brokenly line detector (19) and examines backwards to line is lacked It surveys on unwrapping wire body frame (24) top of device (18) side.
5. a kind of full-automatic wire rod double end process equipment according to claim 4, it is characterised in that: the tensioning apparatus It (20) include multiple groups tightener sheave (26) and two groups of tensioning backup plates (27), the tightener sheave (26) is symmetrically arranged at two groups of tensionings and leans on The outside of plate (27), and being fixed on the side of tensioning backup plate (27) by screw, the tensioning backup plate (27) upper end are L-type Plate, lower end are surface plate, and top and bottom are an integral molding structure.
6. a kind of full-automatic wire rod double end process equipment according to claim 4, it is characterised in that: the scarce line detection dress Setting (18) includes optoelectronic switch, the unwrapping wire electrical connection of motor inside optoelectronic switch and unwrapping wire body frame (24), and unwrapping wire motor is also It is electrically connected with frequency converter (21), the broken line detector (19) is set as circuit detection, with detection electric wire composition detection electricity Road.
7. a kind of full-automatic wire rod double end process equipment according to claim 1, it is characterised in that: the transport mechanism (8) transmission device, the rectangular co-ordinate machine that the manipulator (4) uses THK high-precision mould group to build are used as using synchronous belt (10) Tool hand, the vibrating disk (6) use rubber shell form Design.
CN201811204833.4A 2018-10-16 2018-10-16 A kind of full-automatic wire rod double end process equipment Pending CN109014962A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811204833.4A CN109014962A (en) 2018-10-16 2018-10-16 A kind of full-automatic wire rod double end process equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811204833.4A CN109014962A (en) 2018-10-16 2018-10-16 A kind of full-automatic wire rod double end process equipment

Publications (1)

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CN109014962A true CN109014962A (en) 2018-12-18

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Application Number Title Priority Date Filing Date
CN201811204833.4A Pending CN109014962A (en) 2018-10-16 2018-10-16 A kind of full-automatic wire rod double end process equipment

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110224282A (en) * 2019-07-15 2019-09-10 东莞莱奥智能科技有限公司 A kind of double end terminal inserts the wire rod Zheng Xian mechanism of shell wire rod automatic machine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104701707A (en) * 2015-03-17 2015-06-10 深圳市日精机电有限公司 Full-automatic insertion machine with two pressed ends
CN105048238A (en) * 2015-09-09 2015-11-11 胡绍梁 Full-automatic connecting line double-end terminal crimping and plastic shell plug-in mounting device
CN207142461U (en) * 2017-08-15 2018-03-27 厦门海普锐科技股份有限公司 Multi-thread automatic line sending equipment
CN208801029U (en) * 2018-10-16 2019-04-30 东莞莱奥智能科技有限公司 A kind of full-automatic wire rod double end process equipment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104701707A (en) * 2015-03-17 2015-06-10 深圳市日精机电有限公司 Full-automatic insertion machine with two pressed ends
CN105048238A (en) * 2015-09-09 2015-11-11 胡绍梁 Full-automatic connecting line double-end terminal crimping and plastic shell plug-in mounting device
CN207142461U (en) * 2017-08-15 2018-03-27 厦门海普锐科技股份有限公司 Multi-thread automatic line sending equipment
CN208801029U (en) * 2018-10-16 2019-04-30 东莞莱奥智能科技有限公司 A kind of full-automatic wire rod double end process equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110224282A (en) * 2019-07-15 2019-09-10 东莞莱奥智能科技有限公司 A kind of double end terminal inserts the wire rod Zheng Xian mechanism of shell wire rod automatic machine
CN110224282B (en) * 2019-07-15 2024-04-09 东莞莱奥智能科技有限公司 Wire rod wire-straightening mechanism of double-end terminal plug-in shell wire rod automaton

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