CN111799628A

CN111799628A - Automatic jacketing machine for carbon brush

Info

Publication number: CN111799628A
Application number: CN202010633494.2A
Authority: CN
Inventors: 刘宝华
Original assignee: Kunshan Autowell Automation Technology Co ltd
Current assignee: Kunshan Autowell Automation Technology Co ltd
Priority date: 2020-07-02
Filing date: 2020-07-02
Publication date: 2020-10-20

Abstract

The invention discloses an automatic carbon brush jacketing machine which is characterized by comprising a rack; the touch screen controller and the workbench are arranged on the rack; the workbench is provided with a carbon brush feeding mechanism, a dislocation mechanism corresponding to the carbon brush feeding mechanism, a translation mechanism corresponding to the dislocation mechanism, a wire arranging mechanism and a sleeve mechanism corresponding to the translation mechanism, a pipe arranging mechanism corresponding to the sleeve mechanism, a carrying mechanism corresponding to the pipe arranging mechanism and a finished product flow line corresponding to a discharge port of the carrying mechanism; the sleeve mechanism comprises a sleeve bin and a pipe pushing mechanism corresponding to the sleeve bin. According to the automatic carbon brush magazine, the staff is not required to frequently place products, the staff only needs to fix a plurality of the cartridge clips with the carbon brushes on the turntable, the equipment automatically works, the staff can do other things, the labor force and the labor intensity of the staff are reduced, the operation precision is high, the automatic operation is carried out for 24 hours, the production efficiency of an enterprise can be greatly improved, and the requirement of mass production is met.

Description

Automatic jacketing machine for carbon brush

Technical Field

The invention relates to the technical field of automation equipment, in particular to an automatic carbon brush jacketing machine.

Background

Carbon brushes (Carbon brushes), also called brushes, are widely used as sliding contacts in many electrical devices. The carbon brush is a device for transmitting energy or signals between a fixed part and a rotating part of a motor or a generator or other rotating machinery, is generally made of pure carbon and a coagulant, is generally square in shape, is clamped on a metal support, is tightly pressed on a rotating shaft by a spring inside, and transmits electric energy to a coil through a phase converter when the motor rotates, and is called as the carbon brush because the main component of the carbon brush is carbon. Generally, a lead wire of the carbon brush is covered with an insulating tube, and thus, it is necessary to develop a dedicated automated carbon brush bushing apparatus.

Disclosure of Invention

In order to solve the technical problem, the invention provides an automatic carbon brush jacketing machine, which comprises a rack;

the rack is provided with a touch screen controller and a workbench;

a carbon brush feeding mechanism is arranged on the workbench;

the workbench is also provided with a dislocation mechanism corresponding to the carbon brush feeding mechanism;

the workbench is also provided with a translation mechanism corresponding to the dislocation mechanism;

the workbench is also provided with a wire arranging mechanism and a sleeve mechanism corresponding to the translation mechanism; the sleeve mechanism comprises a sleeve bin and a pipe pushing mechanism corresponding to the sleeve bin;

the workbench is also provided with a pipe arranging mechanism corresponding to the sleeve mechanism and a carrying mechanism corresponding to the pipe arranging mechanism;

and a finished product streamline corresponding to the discharge port of the carrying mechanism is also arranged on the workbench.

The carbon brush feeding mechanism comprises a rotating motor arranged on the workbench, a rotary table driven by the rotating motor and a plurality of cartridge clip type bins equally arranged on the rotary table through a pressing mechanism.

The translation mechanism comprises a translation guide rail arranged on the workbench, a translation push block driven by a translation cylinder and horizontally moving along the translation guide rail, and a baffle corresponding to the translation push block; the translation push block corresponds to the carbon brush on the dislocation mechanism.

The wire arranging mechanism comprises a first wire arranging cylinder arranged on the workbench, a wire arranging support plate driven by the first wire arranging cylinder and moving along the guide rail, a second wire arranging cylinder arranged on the wire arranging support plate, and a wire arranging clamping jaw driven by the second wire arranging cylinder.

The conveying mechanism comprises a horizontal sliding plate arranged on the workbench, a vertical sliding plate driven by a first servo motor and translating along the horizontal sliding plate, a third servo motor arranged on the vertical sliding plate and driven by a second servo motor to lift, and a finished product clamping jaw driven by the third servo motor.

Through the technical scheme, the invention has the following beneficial effects:

1. the automatic carbon brush box has the advantages that frequent product placing by staff is not needed, the staff only need to fix a plurality of the carbon brush-mounted cartridge clips on the turntable, equipment automatically works, and the staff can do other things, so that the labor force and the labor intensity of the staff are reduced;

2. the shape changing structure is simple and quick, and can be suitable for the production of sleeves of carbon brushes with different specifications;

3. the whole steel is made, the operation is stable, the modular design is adopted, the industrial terminal is plugged and pulled out, and the maintenance is convenient;

4. the carrying mechanism is driven by a high-performance servo motor and a ball screw, so that the running precision is high;

5. the production efficiency of an enterprise can be greatly improved by automatic operation for 24 hours, the problems of complex manual operation, low speed, easy error and the like are avoided, and the requirement of mass production is met;

6. easy operation and low technical requirement on operators.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below.

Fig. 1 is a schematic structural view of an automatic carbon brush jacketing machine according to an embodiment of the present invention;

fig. 2 is a schematic structural view of a carbon brush feeding mechanism disclosed in the embodiment of the invention;

FIG. 3 is a schematic structural view of a translation mechanism and a wire management mechanism according to an embodiment of the present invention;

fig. 4 is a schematic structural diagram of a conveying mechanism according to an embodiment of the present invention.

The figures in the drawings represent: 10. a frame; 11. a work table; 20. a touch screen controller; 30. a carbon brush feeding mechanism; 31. a rotating electric machine; 32. a turntable; 33. a hold-down mechanism; 34. a cartridge magazine; 40. a dislocation mechanism; 50. a translation mechanism; 51. a translation guide rail; 52. a translation cylinder; 53. translating the push block; 60. a wire arrangement mechanism; 61. a wire arranging cylinder I; 62. a wire arranging support plate; 63. a wire arranging cylinder II; 64. a wire arranging clamping jaw; 70. a casing storage bin; 80. a pipe pushing mechanism; 90. a carrying mechanism; 91. a first servo motor; 92. a horizontal sliding plate; 93. a vertical slide plate; 94. a servo motor II; 95. a servo motor III; 96. a finished product clamping jaw; 100. a pipe arranging mechanism; 110. a finished product streamline; 120. a baffle plate; 130. a carbon brush; 131. and (4) conducting wires.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

Referring to fig. 1, the automatic carbon brush jacketing machine provided by the invention comprises a frame 10; the rack 10 is provided with a touch screen controller 20 and a workbench 11; a carbon brush feeding mechanism 30 is arranged on the workbench 11; the workbench 11 is also provided with a dislocation mechanism 40 corresponding to the carbon brush feeding mechanism 30; the worktable 11 is also provided with a translation mechanism 50 corresponding to the dislocation mechanism 40; the workbench 11 is also provided with a wire arranging mechanism 60 and a sleeve mechanism corresponding to the translation mechanism 50; the sleeve mechanism comprises a sleeve bin 70 and a pipe pushing mechanism 80 corresponding to the sleeve bin 70; the workbench 11 is also provided with a pipe arranging mechanism 100 corresponding to the sleeve mechanism and a conveying mechanism 90 corresponding to the pipe arranging mechanism 100; a finished product streamline 110 corresponding to a discharge port of the carrying mechanism 90 is also arranged on the workbench 11.

Referring to fig. 2, the carbon brush feeding mechanism 30 includes a rotating motor provided on the table 11, a turntable 32 driven by the rotating motor 31, and a plurality of cartridge magazine 34 equally divided by a pressing mechanism 33 and mounted on the turntable 32.

Referring to fig. 3, the translation mechanism 50 includes a translation guide 51 provided on the table 11, a translation push block 53 driven by a translation cylinder 52 and horizontally moving along the translation guide 51, and a shutter 120 corresponding to the translation push block 53; the translation push block 53 corresponds to the carbon brush on the dislocation mechanism 40; the wire arranging mechanism 60 comprises a first wire arranging cylinder 61 arranged on the workbench 11, a wire arranging support plate 62 driven by the first wire arranging cylinder 61 and moving along the guide rail, a second wire arranging cylinder 63 mounted on the wire arranging support plate 62, and a wire arranging clamping jaw 64 driven by the second wire arranging cylinder 63.

Referring to fig. 4, the carrying mechanism 90 includes a horizontal slide plate 92 provided on the table 11, a vertical slide plate 93 driven by a first servomotor 91 and translated along the horizontal slide plate 92, a third servomotor 95 provided on the vertical slide plate 93 and driven by a second servomotor 94 to ascend and descend, and a finished product holding jaw 96 driven by the third servomotor 95.

When the invention works: an employee equally divides the four cartridge clip type bins 34 loaded with the carbon brushes 130 through the hold-down mechanism 33 and enables one cartridge clip type bin 34 to correspond to the dislocation mechanism 40, then moves out the lowest carbon brush 130 of the cartridge clip type bin 34 to the translation mechanism 50 through the dislocation mechanism 40, moves the translation push block 53 of the translation mechanism 50 and translates the moved carbon brush 130 to the corresponding wire arrangement mechanism 60 and limits the position through the baffle plate 120, the wire arrangement clamping jaw 64 of the wire arrangement mechanism 60 moves to straighten the lead 131 of the carbon brush 130, then the pipe pushing mechanism 80 moves to push two sleeves in the sleeve bin 70 to be sleeved on the lead 131 of the carbon brush 130, then the pipe arrangement mechanism 100 moves to push the sleeves to be in place, and finally the finished carbon brush 130 after being sleeved is conveyed to the finished product streamline 110 through the finished product clamping jaw 96 of the conveying mechanism 90; when the carbon brush 130 in one of the cartridge magazine 34 of the claw sheet is used up, the rotating disc 32 is rotated to the next station by the rotating motor 31 and the above-mentioned actions are repeated.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to the above-described embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automatic carbon brush jacketing machine is characterized by comprising a rack (10); the rack (10) is provided with a touch screen controller (20) and a workbench (11); a carbon brush feeding mechanism (30) is arranged on the workbench (11); a dislocation mechanism (40) corresponding to the carbon brush feeding mechanism (30) is further arranged on the workbench (11); the workbench (11) is also provided with a translation mechanism (50) corresponding to the dislocation mechanism (40); the workbench (11) is also provided with a wire arranging mechanism (60) and a sleeve mechanism corresponding to the translation mechanism (50); the sleeve mechanism comprises a sleeve bin (70) and a pipe pushing mechanism (80) corresponding to the sleeve bin (70); the workbench (11) is also provided with a pipe arranging mechanism (100) corresponding to the sleeve mechanism and a carrying mechanism (90) corresponding to the pipe arranging mechanism (100); and a finished product streamline (110) corresponding to a discharge hole of the carrying mechanism (90) is also arranged on the workbench (11).

2. The carbon brush automatic jacketing machine according to claim 1, wherein the carbon brush feeding mechanism (30) includes a rotating motor (31) provided on the table (11), a turntable (32) driven by the rotating motor (31), and a plurality of cartridge magazine units (34) equally divided and mounted on the turntable (32) by a pressing mechanism (33).

3. The carbon brush automatic jacketing machine of claim 1, characterized in that, the translation mechanism (50) comprises a translation guide rail (51) arranged on the worktable (11), a translation push block (53) driven by a translation cylinder (52) and horizontally moving along the translation guide rail (51), and a baffle plate (120) corresponding to the translation push block (53); the translation push block (53) corresponds to a carbon brush on the dislocation mechanism (40).

4. The carbon brush automatic jacketing machine of claim 1, wherein the wire arranging mechanism (60) comprises a first wire arranging cylinder (61) arranged on the worktable (11), a second wire arranging support plate (62) driven by the first wire arranging cylinder (61) and moving along a guide rail, a second wire arranging cylinder (63) mounted on the second wire arranging support plate (62), and a wire arranging clamping jaw (64) driven by the second wire arranging cylinder (63).

5. The carbon brush automatic jacketing machine of claim 1, characterized in that, the handling mechanism (90) includes a horizontal sliding plate (92) disposed on the worktable (11), a vertical sliding plate (93) driven by a first servo motor (91) and translating along the horizontal sliding plate (92), a third servo motor (95) disposed on the vertical sliding plate (93) and driven to ascend and descend by a second servo motor (94), and a finished clamping jaw (96) driven by the third servo motor (95).