CN109014809A - Bus package system and interspersed method - Google Patents
Bus package system and interspersed method Download PDFInfo
- Publication number
- CN109014809A CN109014809A CN201810858881.9A CN201810858881A CN109014809A CN 109014809 A CN109014809 A CN 109014809A CN 201810858881 A CN201810858881 A CN 201810858881A CN 109014809 A CN109014809 A CN 109014809A
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- Prior art keywords
- component
- copper bar
- insulation board
- bus
- carrier
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Links
- 238000000034 method Methods 0.000 title claims abstract description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 160
- 229910052802 copper Inorganic materials 0.000 claims abstract description 160
- 239000010949 copper Substances 0.000 claims abstract description 160
- 238000009413 insulation Methods 0.000 claims abstract description 103
- 238000003780 insertion Methods 0.000 claims abstract description 38
- 230000037431 insertion Effects 0.000 claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 230000033001 locomotion Effects 0.000 claims abstract description 16
- 238000012546 transfer Methods 0.000 claims abstract description 7
- 238000005056 compaction Methods 0.000 claims abstract description 6
- 238000003032 molecular docking Methods 0.000 claims description 26
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 21
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 230000008685 targeting Effects 0.000 claims description 9
- 239000000969 carrier Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 10
- 238000000465 moulding Methods 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 description 13
- 230000006835 compression Effects 0.000 description 13
- 238000007906 compression Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 8
- 230000008901 benefit Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 210000000078 claw Anatomy 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 208000004350 Strabismus Diseases 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Supply And Installment Of Electrical Components (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention discloses a kind of bus package system and interspersed methods, the bus package system, including to by copper bar be packed into insulation board copper bar assemble device, component shifting apparatus, and by the component of insulation board and copper bar be packed into bus shell assembly mounting device；The component shifting apparatus is to transfer load to component delivery section for component listrium supporting part of alienating oneself.Copper bar of the invention assembles device, horizontal carrying and positioning are carried out to material using the copper bar supporting part and insulation board supporting part of two sides, then being fed forward for copper bar is realized using compaction type copper bar conveying mechanism, meanwhile using the setting to interface, the insertion point of restriction carries out in through-hole, smooth effective insertion of copper bar is effectively ensured, and using the movement of liftable top tongue cooperation balladeur train, it can be achieved that the insertion held more than copper bar and guaranteeing to be inserted into predetermined depth, the one-pass molding of complete product.
Description
Technical field
The invention belongs to technical fields of mechanical processing, and in particular to a kind of bus package system and interspersed method.
Background technique
Bus duct is a kind of efficient power supply unit, has excellent effect in reasonable distribution and high current safety power transmission
Fruit, especially adaptation skyscraper and large-scale production electricity consumption；Traditional bus duct usually by metal plate as shell, make by busbar
For power transmission conductor, use insulating materials as separation layer, in addition other related elements form a transmission systems, wherein bus duct
Closed groove body is used, i.e., the fixed output end of fixed range setting, cooperates special tool in closed bus straight line section
Have on installation connecting element output electric current to the electrical equipment of end.
Fig. 1 show the bus slot structure schematic diagram of the prior art.As shown in Figure 1, bus duct include cavate shell 5, absolutely
Listrium 20 and bus bar copper row 10, the cavate shell include top plate and two side walls plate, on the inside of the sidewall paneling on set
Multiple fixing grooves are equipped with, in general, there are two fixing grooves for setting at interval in the upper and lower respectively on the two side walls plate；Institute
The quantity for the insulation board stated and the quantity of fixing groove match, and accordingly inlay card is arranged in the fixing groove and on the inside of it
Have a copper bar fixing groove, the bus bar copper row matchingly inlay card in the copper bar fixing groove and from copper bar fixing groove and
Deeply to preset distance in copper bar fixing groove.
The above-mentioned prior art has the following disadvantages；
1, artificial threading is generally relied in the assembly of bus duct, causes production efficiency low.
2, depth of the copper bar in insulation board has standard requirements, and artificial threading leads to product it cannot be guaranteed that threading quality
Quality poor consistency.
3) artificial threading, bus shell length are generally relied in assembly of the component of copper bar and insulation board to bus shell
Longer, assembly is time-consuming and laborious, causes production efficiency low.And component is easily bent in assembled, and it is tired to further result in assembly
It is difficult.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of bus package system, to by copper bar
The component that is packed into insulation board, and would be combined into is packed into bus shell, realizes assembly automation, improves efficiency.
It is a further object of the invention to provide a kind of assembly methods, efficiently use the movement of balladeur train, and formula dress is goed deep into realization
Match, whole support when component assembles avoids deforming, and resets fast, improves water operation.
The present invention is achieved by the following technical solutions:
A kind of bus package system, including to by copper bar be packed into insulation board copper bar assemble device, component shifting apparatus,
And the component of insulation board and copper bar is packed into the assembly mounting device of bus shell；
The described copper bar assembly device include successively front and back be arranged can carry the copper bar support for positioning multiple copper bars simultaneously
Portion, docking section and can carry the insulation board supporting part for positioning multiple insulation boards simultaneously；The docking section includes being driven front and back
Mobile carrier, multiple pairs of interfaces being fixed on carrier are fixed at the compaction type copper bar conveying in docking epistome
Mechanism, be arranged in copper bar conveying mechanism front and with it is described it is corresponding to interface to copper bar be oriented to it is leading to
Seat, and be arranged in described can be inserted into interface rear and matchingly preset distance in the insulation board correspondingly
Tongue is pushed up, the rear and front end to interface is respectively formed with targeting port corresponding with the copper bar and insulation board, described
Top tongue, which is driven, holds state switching in evacuation state and top；
The assembly mounting device includes along component delivery section, interface docking section and the use set gradually axially back and forth
To carry the bus shell supporting part of the positioning bus shell, the interface docking section is to be formed with leading for guide through hole
To block；
Wherein, the component shifting apparatus is to transfer load to component delivery section for component listrium supporting part of alienating oneself.
In the above-mentioned technical solutions, in the carrier rear setting, there are two the horizontal hack levers to extend back, described
Hack lever on can be relatively described carrier be moved forward and backward be provided with balladeur train, be provided with reset bullet between the balladeur train and carrier
Spring is provided with insulation board end positioning pressuring plate on the balladeur train, positions and presses with the insulation board end on the balladeur train
The insulation board end that plate is arranged in correspondence with positions supporting plate.
In the above-mentioned technical solutions, the copper bar conveying mechanism include be arranged in copper bar transmission track below power it is defeated
Send roller and it is multiple with described interface be arranged in a one-to-one correspondence and is driven the unpowered pinch roller moved up and down.
In the above-mentioned technical solutions, the component delivery section includes the component pedestal that upper surface is formed with track, setting
Driving mechanism in track side is slidably disposed on the track and passes through the multiple of linkage rope connection between adjacent
Component carrier, the component carrier to position component described in support and front end component carrier and the driving machine
Structure transmission connection.
In the above-mentioned technical solutions, the component carrier includes bottom support plate, is vertically situated on the bottom support plate
Two pairs of registration rollers to component described in clamping position, wherein the front end side of the component carrier of the front end is to push up
The front apron of component front end is held, the front end side of the component carrier of the front end is to push up the front apron for holding component front end.
In the above-mentioned technical solutions, the component carrier includes bottom support plate, and the support plate of bottom support plate is arranged in, described
Support plate two sides and top are respectively arranged with corresponding with the fixing groove of bus shell to position the embedding of the component
Tankage, the front end side of the component carrier of the front end is to push up the front apron for holding component front end.
In the above-mentioned technical solutions, the driving mechanism is synchronous belt, and the track is that one or two straight line is led
Rail, the bottom support plate bottom are provided with sliding block, and the bus shell supporting part includes shell pedestal, along linear interval Boulez
Multiple load seats, and shell pedestal tail portion is set to lead to the front end of the bus shell insertion guiding
End top plate in hole, the end top plate are driven by the cylinder.
In the above-mentioned technical solutions, further include more than the component that is arranged on front side of interface docking section end head into mechanism comprising
Be arranged on the component pedestal and be driven top hold state and avoid state between switch head into cylinder, described heads into cylinder
Piston rod it is horizontally disposed and end is fixedly installed top hyoplastron corresponding with the fixing groove of bus shell.
In the above-mentioned technical solutions, it is fixedly installed upright guide rail on the component pedestal, in the upright guide rail
On be provided with the lifter plate driven by lifting cylinder, the described cylinder that heads into is fixed on the lifter plate.
In the above-mentioned technical solutions, the insulation board supporting part and component supporting part interval are oppositely arranged, the group
Part shifting apparatus is clamping type translating device.
A kind of interspersed method of the bus package system, includes the following steps,
1) copper bar and insulation board feeding；
2) so that copper bar rear end is stretched to copper bar conveying mechanism, make insulation board insertion to the rear end targeting port of interface；
3) copper bar conveying mechanism driving copper bar moves backward and corresponds to insertion to interface to guide to insulation board；
4) carrier is mobile to copper bar supporting part side, and top tongue rises；
5) carrier is mobile to insulation board supporting part side and makes top tongue that the remaining end of copper bar is headed into insulation board；
6) component is transferred to component supporting part by component shifting apparatus, is filled on being spaced apart component carrier in orbit
Component is carried, bus shell is loaded and gos deep into its front end in the guide through hole,
7) the component carrier of front end, which is driven, moves backward conveying assembly, and remaining component carrier moves backward simultaneously, group
In the guide through hole of part rear end insertion guide pad and guidance is inserted into corresponding fixing groove；
8) it is moved backward after the component carrier of front end is limited and remaining component carrier is moved by linkage strap and reversely moved
It moves and is distributed in it on track.
9) end more than component is headed into bus shell using top hyoplastron.
In the above-mentioned technical solutions, include the following steps in the step 2),
21) balladeur train, which is driven the movement of trend copper bar supporting part, makes copper bar rear end stretch to copper bar conveying mechanism；
22) compact heap and preceding guide holder cooperate the opposite carrier positioning of copper bar before；
23) balladeur train is mobile to insulation board side and makes insulation board insertion to the rear end targeting port of interface.
The advantages and benefits of the present invention are:
Copper bar of the invention assembles device, is carried out using the copper bar supporting part and insulation board supporting part of two sides to material horizontal
Carrying and positioning, then realize that copper bar being fed forward using compaction type copper bar conveying mechanism, meanwhile, set using to interface
It sets, the insertion point of restriction carries out in through-hole, smooth effective insertion of copper bar is effectively ensured, and match using liftable top tongue
The movement of balladeur train is closed, it can be achieved that the remaining insertion held of copper bar and guaranteeing to be inserted into predetermined depth, the one-pass molding of complete product.With craft
Assembling is compared the invention has the advantages that production efficiency improves 7 times, and producers are reduced to 3 to 4 people even more by 28 people
It is few.Multi-point support is realized using multiple component carriers, and only the component carrier of front end imposes driving, when being fed forward by component
Friction between component carrier, which is realized, moves forward conveying, while realizing multiple spot carrying, optimizes transmitting range, moreover,
By the constraint for the rope that links, each component pedestal is evenly distributed with when may be implemented to reset, and can be achieved using the guiding of guide plate smoothly steady
Fixed insertion reduces artificial participation, improves efficiency.
Detailed description of the invention
Fig. 1 show the bus slot structure schematic diagram of the prior art.
Fig. 2 is the side structure schematic view of copper bar assembly device of the present invention copper bar to be packed into insulation board.
Fig. 3 is central structure schematic top plan view shown in Fig. 2 of the present invention；
Fig. 4 show oblique view of structural diagram at docking section；
Fig. 5 is another angle oblique view shown in Fig. 4；
Fig. 6 show docking section front view；
Fig. 7 show the oblique view of docking section；
Fig. 8 show the rearview of docking section.
Fig. 9 is the strabismus structural representation of assembly device of the present invention insulation board and copper bar component to be packed into bus shell
Figure.
Figure 10 show the portion A partial enlargement diagram in Fig. 9；
Figure 11 is that the plan structure of assembly device of the present invention insulation board and copper bar component are packed into bus shell is shown
It is intended to；
Figure 12 is that the side view structure of assembly device of the present invention insulation board and copper bar component are packed into bus shell is shown
It is intended to；
Figure 13 show the oblique view of structural diagram of component carrier,
Figure 14 show the front view of Figure 13；
Figure 15 show the oblique view of structural diagram of another implementation of component carrier,
Figure 16 show the oblique view of Figure 15；
Figure 17 show remaining end and heads into mechanism structure schematic diagram.
It for those of ordinary skill in the art, without creative efforts, can be according to above attached
Figure obtains other relevant drawings.
Specific embodiment
In order to enable those skilled in the art to better understand the solution of the present invention, combined with specific embodiments below furtherly
Bright technical solution of the present invention.
Embodiment one
Bus package system of the present invention, which is characterized in that device is assembled including the copper bar copper bar to be packed into insulation board,
Component shifting apparatus, and by the component of insulation board and copper bar be packed into bus shell assembly mounting device；
To by copper bar be packed into insulation board copper bar assemble device, including successively front and back it is axially disposed be arranged in pedestal
Can carry the copper bar supporting part 1 for positioning multiple copper bars, docking section 2 simultaneously and can carry simultaneously on 100 positions multiple insulation boards
Insulation board supporting part 3；The docking section includes the carrier 20 for being driven opposite pedestal 100 and being moved forward and backward, and is fixed at
Multiple pairs of interfaces 20 on carrier, are fixed at the compaction type copper bar conveying mechanism in docking epistome, and setting is conveyed in copper bar
Mechanism front and it is corresponding with the docking section to copper bar carry out guiding match with the copper bar shape it is leading
To seat 21, and it is arranged in described can be inserted into interface rear and matchingly pre- spacing in the insulation board correspondingly
From top tongue 22, the rear and front end to interface is respectively formed with targeting port corresponding with the copper bar and insulation board,
The top tongue, which is driven to move up and down, holds state switching in evacuation state and top, wherein and it is described that through-hole is formed with to interface middle part,
The shape at through-hole both ends is correspondingly arranged with copper bar and insulation board respectively, and forms rounded corner in the open end of through-hole so as to smooth
Insertion, the i.e. copper bar and insulation board are to realization docking insertion in interface.Its
Wherein, the component of insulation board and copper bar to be packed into the assembly mounting device of bus shell, including before axial direction
Component delivery section 6, interface docking section 7 and the bus shell to carry the positioning bus shell set gradually afterwards is held
Support portion 8, the component delivery section include the component pedestal 61 that upper surface is formed with track, and the driving machine of track side is arranged in
Structure, the multiple component carriers 62 for being slidably disposed on the track and being connected between adjacent by linkage rope are described
To position component 30 described in support, (because copper bar is built-in in the insulator, nationality indicates length with insulation board to component carrier at this
Bar part, i.e. component) and the component carrier of front end and the driving mechanism be sequentially connected, the interface docking section 7
For the guide pad for being formed with guide through hole, wherein the rear end of the guide through hole is that 5 front end of bus shell is allowed to insert
Enter and positioned, the front end of the guide through hole is formed with guide ramp so that component is smoothly inserted.The present invention is just
It is preceding or front side with component delivery section side in description, is rear or rear side with bus shell supporting part, side where copper bar supporting part is
Preceding or front is rear or rear with side where insulation board supporting part, this definition is only described convenience and is used, not to protection scope
It is construed as limiting.
Copper bar of the invention assembles device, is carried out using the copper bar supporting part and insulation board supporting part of two sides to material horizontal
Carrying and positioning, then realize that copper bar being fed forward using compaction type copper bar conveying mechanism, meanwhile, set using to interface
It sets, the insertion point of restriction carries out in through-hole, smooth effective insertion of copper bar is effectively ensured, and match using liftable top tongue
The movement of balladeur train is closed, it can be achieved that the remaining insertion insulation board held of copper bar and guaranteeing to be inserted into predetermined depth, the one-pass molding of complete product.
The invention has the advantages that production efficiency improves 7 times compared with being manually assembled, producers are reduced to 3 to 4 people very by 28 people
To less.Assembly mounting device of the invention realizes multi-point support using multiple component carriers, and only the component carrier of front end imposes
Driving is realized by the friction between component and component carrier when being fed forward and moves forward conveying, and multiple spot carrying is realized
Meanwhile transmitting range is optimized, moreover, each component pedestal is evenly distributed with when may be implemented to reset by the constraint of linkage rope, utilize
The guiding of guide plate can be achieved smoothly to stablize insertion, and reduction is artificial to be participated in, and improve efficiency.
The upper surface of the preferably described top tongue 22 is plane to realize support, the top to insulation board when avoiding state
Tongue is driven by the cylinder respectively to be moved up and down or is moved up and down by the synchronous driving of same cylinder, shown in top tongue include extending back
Top hyoplastron outstanding is to go deep into insulation board.
Further, the bus shell supporting part 8 include shell pedestal 81, along linear interval Boulez it is multiple with it is female
Line hull shape, which is adapted, carries seat 82, and shell pedestal tail portion is arranged in will be described in the described bus shell end insertion
Guide through hole in end top plate 83, the end top plate is driven by the cylinder.It further include the shell pressure of bus housing forward end positioning
Bar 84, the shell compression bar are driven rise or landing or arrange evacuation, realize compression when loading evacuation and assembly,
The bus shell nozzle is fixed on downward in the insertion guide through hole deeply of on shell pedestal and front end, can be complete
It is inserted at subsequent component.
Wherein, the quantity of the component carrier 62 is 3-5, different depending on the length of component, can also be more, described
Driving mechanism is synchronous belt 63, and synchronous belt drives component carrier to move back and forth along track, and the track is that one or two is straight
Line guide rail, the bottom support plate bottom are provided with sliding block.
Embodiment two
Wherein, the copper bar conveying mechanism includes the power transmission roller 23 being arranged in below copper bar transmission track, and
It is multiple to be arranged in a one-to-one correspondence and be driven the unpowered pinch roller 24 moved up and down, the power transmission roller with the described docking section
Extend along copper bar vertical direction, the multiple copper bars of support, the power transmission roller can be driven by motor simultaneously, described is unpowered
Pressure roller is fixed on movable plate 25, and the movable plate is driven the relatively described power transmission roller and moves up and down, preferably
Ground, shown in movable plate have the cylinder being fixed on top plate 27 driving move up and down, shown in be provided between movable plate and top plate
Top supporting spring 26 and the top supporting spring provide pressing force, the cylinder be used to remove so that the copper bar be convenient for into
Enter.
Using roller press type conveying mechanism, cooperates the preceding guide holder of front end, copper bar can be made smoothly to be inserted into insulation board, moreover,
Using the unpowered pinch roller of lifting, initial phase can realize the smooth insertion of copper bar, and be adapted to the copper bar of different size,
Its applicability is improved, realizes compression when conveying using top supporting spring, it is reliable and stable, guarantee to avoid weighing copper wounded while pressure
Row.
Further, the copper bar supporting part includes the multiple copper bar support brackets 11 being arranged on pedestal 100, and setting exists
On copper bar support bracket and it is correspondingly formed unpowered support roller or power support roller 12 that multiple copper bars position races, the copper
Row supporting part further include be layer adjacent to carrier side be driven move up and down it is fixed to compress or discharge the copper bar of the copper bar
Position compression bar 13.Compression bar is positioned using copper bar, copper bar positioning can be compressed with respect to copper bar support bracket, be convenient for subsequent operation.
To be entered above power transmission roller convenient for the copper bar rear end, be additionally provided on carrier with it is described it is leading to
Seat is correspondingly arranged and is driven the preceding compact heap moved up and down, when copper bar feeding, because the evacuation meeting of carrier is so that after copper bar
End keeps certain distance with power transmission roller, and copper bar and support roll-in are lived to position by copper bar positioning compression bar first, and then driving carries
Copper bar is pushed down using preceding compact heap to after copper bar movement and copper bar being made at least to enter preceding guide holder while discharging copper bar and determined by frame
Then position compression bar 13 discharges preceding compact heap then to the mobile copper bar that pulls in insulation board side to the mobile preset distance in insulation board side again,
Copper bar positioning compression bar 13 pushes down copper bar again, and balladeur train moves again to copper bar side, that is, can guarantee that copper bar rear end is deeply defeated to power
It send at roller, falling compression copper bar when unpowered pinch roller can be realized the conveying backward of copper bar.
Certainly, also settable copper bar front end to be pushed up to the preceding alignment top plate 14 held backward on copper bar support bracket, it is preceding
Its plate can be acted by cylinder etc., realize that the automatic of copper bar is directly pushed at power transmission roller, or it is at least up to leading to
Seat, reduces the reciprocating motion of balladeur train.
Embodiment three
It further include positioned at the docking metastomium and being driven lower upper movement meanwhile to complete the positioning to insulation board
It is corresponding with the insulation board end positioning pressuring plate with the insulation board end positioning pressuring plate 41 for positioning the insulation front edge of board compacting
The insulation board end of ground setting positions supporting plate 42, the design of profiling notch type and corresponding insulation board using insulation board positioning supporting plate
Positioning pressuring plate is held, the positioning to insulation front edge of board can be completed, guarantees stability when copper bar insertion.
To improve the safety of equipment operation and guaranteeing reasonable compacting point, there are two the carrier rear end settings
The hack lever 40 that level extends back, what carrier that can be relatively described on the hack lever was moved forward and backward is provided with balladeur train 4, described
Balladeur train and carrier between be provided with reset spring 47, the insulation board end positioning pressuring plate 41 and insulation board end positioning supporting plate 42 are right
It should be arranged on the balladeur train, using the mobility of balladeur train, it can be achieved that the effective position to insulation board clamps, guarantee is entire
Insertion process is gone on smoothly.
Wherein, it is the shift motion for limiting the carrier, sensor etc. can be cooperated to realize control, meanwhile, it can also be
It is provided with locating rod 28 on pedestal, limited block is respectively set in the locating rod rear and front end, it is corresponding on carrier or balladeur train
Notch is set, realizes the multistage position limitation protection in front and back using the cooperation of limited block and notch.
The insulation board supporting part 3 includes insulation board support bracket 31, and multiple cloth are listed on the insulation board support bracket
Multiple insulation board positioning seats 32 on surface, and it is driven the rear top plate 34 for holding insulation board rear end to sinciput, after described
Top plate is driven by the cylinder the alignment for moving forward and realizing insulation board.Meanwhile it being additionally provided on the insulation board support bracket absolutely
Listrium compression bar 33 is driven the compression or release moved up and down to realize insulation front edge of board.
It further include copper bar material frame, assimilating type copper bar transfer mechanism, insulation board object meanwhile to realize whole automation
Expect frame and clamping type insulation board transfer mechanism.Be respectively arranged on the copper bar material frame and insulation board material frame with copper bar or
The identical material trough of insulation board quantity, the assimilating type copper bar transfer mechanism include pan carriage and be arranged in pan carriage with
The corresponding multiple material suckers of material trough inner copper line, the clamping type insulation board transfer mechanism include that pan carriage and setting exist
Multiple claws corresponding with material trough interior insulation plate in pan carriage, the claw and insulation board profiling are arranged to realize folder
It takes.
Example IV
As one of embodiment, the component carrier 62 includes bottom support plate 621, is vertically situated at described
On the support plate of bottom to two pairs of registration rollers 622 of component described in clamping position and the component carrier of the front end before
Front apron of the end side to positioning component front end.
Vertically oriented using carrying out to registration roller, clamping position effect is good, and small to the frictional force of component, using front
The bearing force of plate is aided with the guiding of each registration roller, can guarantee final smooth insertion, when two groups of components under needs simultaneously fit on
When, two groups can be divided to be loaded on the support plate of bottom setting respectively and be driven and moved up and down on bus case inside bottom fixing groove and top
The supporting plate switched between portion's fixing groove realizes that position switches using supporting plate.Can certainly directly it be isolated by positioning supporting plate
Four component synchronization insertions are realized in positioning.
Rotary structure can be used in the positioning supporting plate, as loads convenient for the component of bottom, when loading lower component
It is set along the longitudinal direction, then rotation makes it along supporting role can be realized perpendicular to front-rear direction, can position support
The component on top, wherein bottom or top are corresponding with the downward opening intracorporal fixing groove of bus shell, in specific implementation,
Support tube is set between two groups of registration rollers on the support plate of bottom, and the insertion support can be matched by being formed in the middle part of the positioning supporting plate
Bull stick in cylinder, meanwhile, cross locating slot or 90 ° of guide grooves etc. are formed in support tube upper end, and positioning supporting plate bottom is formed pair
The switching of two states and firm can be realized in the location fin answered, it is preferable that between support tube and positioning supporting plate setting tension spring with
Improve use feeling.
Embodiment five
As another embodiment, the component carrier 62 includes bottom support plate 624, is fixedly installed or is integrally formed in
On the support plate of the bottom and width direction support plate 626 vertical with track, the support plate two sides and top be respectively arranged with
The corresponding embedding slot 625 to position the component of the fixing groove of the bus shell.The component of the front end carries
The front end side of frame can guarantee the dynamics of insertion to the front apron of positioning component front end, avoid the occurrence of the abjection of component.Using embedding
The positioning method of tankage may be implemented quickly to clamp, moreover, the two sides of the support plate be additionally provided with outer limit plate to prevent
Only the component deviates from embedding slot.Spring torsional mode can be used in the outer limit plate 627, i.e. assembled is fixed by its level
, make it vertical after loading, can both realize convenient assembly and stable position in the process in this way.And top assembly may be implemented
Synchronous load.
Embodiment six
Further include as a preferred method, the front side of interface docking section 6 is set component more than end head into mechanism 9, wrap
Include be arranged on the component pedestal 61 and be driven top hold state and avoid state between switch head into cylinder 90, the top
The piston rod for entering cylinder is horizontally disposed with and end is fixedly installed top hyoplastron 91 corresponding with the fixing groove of bus shell,
On the component pedestal it is fixedly installed upright guide rail, is provided on the upright guide rail and is driven by lifting cylinder 92
Lifter plate 93, the cylinder that heads into are fixed on the lifter plate.
It is configured using the big stroke for heading into cylinder, it is ensured that the remaining end that component carrier cannot be sent into directly all heads into mother
Line shell is completed all assembly, is risen using lifter plate and constitute evacuation, ejection is completed when falling, manipulation is simple, to component carrier
Influence is not constituted.
Embodiment seven
Specifically, the interspersed method of bus, includes the following steps,
1) copper bar and insulation board feeding；
2) so that copper bar rear end is stretched to copper bar conveying mechanism, make insulation board insertion to the rear end targeting port of interface, such as benefit
Insulation board is headed into interface with insulation board top plate；
Wherein, include the following steps in the step 2,
21) copper bar positioning compression bar positions copper bar, and balladeur train, which is driven the movement of trend copper bar supporting part, protrudes into copper bar rear end
To copper bar conveying mechanism；
22) compact heap and preceding guide holder, which cooperate, before positions the opposite carrier of copper bar, while copper bar positioning compression bar release positions
At this point, unpowered pinch roller can also synchronous pressing to realize the clamping of copper bar, be convenient for subsequent dragging；
23) carrier pulls copper bar to the movement of insulation board side and makes insulation board insertion to the rear end targeting port of interface.
3) copper bar conveying mechanism driving copper bar is moved backward and is corresponded in insertion insulation board；That is, unpowered pinch roller fall by
Copper bar is compressed and is conveyed backward until being all detached from copper bar conveying mechanisms；
4) carrier is mobile to copper bar supporting part side so that the abjection of insulation board end is to interface and keeps preset distance, then pushes up
Tongue rises, and the top hyoplastron and insulation board of the top tongue after rise are located at same axial direction；
Preferably, it to improve whole linkage and fluent movements, improves efficiency, is headed into the realization of step 4) same
When, unpowered pinch roller rises, synchronous to carry out step 21), that is, completes top tongue and head into that dragging with copper bar is synchronous to be carried out, raising is whole
Body efficiency.
5) carrier is mobile to insulation board supporting part side and makes top tongue that the remaining end of copper bar is headed into insulation board and submerges insulation board
Preset distance；
6) component is transferred to component supporting part by component shifting apparatus, is filled on being spaced apart component carrier in orbit
Component is carried, bus shell is loaded and gos deep into its front end in the guide through hole,
7) the component carrier of front end, which is driven, moves backward conveying assembly, and remaining component carrier moves backward simultaneously；
8) with the movement of component carrier, component rear end is inserted into the guide through hole of guide pad and is guided to corresponding fixation
Slot；
9) it is moved backward after the component carrier of front end is limited and remaining component carrier is moved by linkage strap and reversely moved
It moves and is distributed in it on track, after having reasonable avoiding space, end more than component is headed into bus shell using top hyoplastron
Body.
Using the above method, the docking and insertion guidance of component and bus shell are realized in joint unit, ensure that
Insertion is gone on smoothly, moreover, during insertion, positioned using multiple component carrier supports, avoid component strain, last benefit
Directly being headed into top hyoplastron gos deep into it in bus shell, realizes the processing of one step of product in place, improves whole efficiency.
The spatially relative terms such as "upper", "lower", "left", "right" have been used in embodiment for ease of explanation, have been used for
Relationship of the elements or features relative to another elements or features shown in explanatory diagram.It should be understood that in addition to figure
Shown in except orientation, spatial terminology is intended to include the different direction of device in use or operation.For example, if in figure
Device be squeezed, the element for being stated as being located at other elements or feature "lower" will be located into other elements or feature "upper".
Therefore, exemplary term "lower" may include both upper and lower orientation.Device, which can be positioned in other ways, (to be rotated by 90 ° or position
In other orientation), it can be interpreted accordingly used herein of the opposite explanation in space.
Moreover, the relational terms of such as " first " and " second " or the like are used merely to one with another with identical
The component of title distinguishes, without necessarily requiring or implying between these components there are any this actual relationship or
Sequentially.
Illustrative description has been done to the present invention above, it should explanation, the case where not departing from core of the invention
Under, any simple deformation, modification or other skilled in the art can not spend the equivalent replacement of creative work equal
Fall into protection scope of the present invention.
Claims (10)
1. a kind of bus package system, which is characterized in that assemble device, component including the copper bar copper bar to be packed into insulation board
Shifting apparatus, and by the component of insulation board and copper bar be packed into bus shell assembly mounting device；
The copper bar assembly device includes the copper bar supporting part for positioning multiple copper bars that can carry simultaneously of successively front and back setting, right
Socket part and the insulation board supporting part for positioning multiple insulation boards can be carried simultaneously；The docking section includes being driven back-and-forth motion
Carrier, multiple pairs of interfaces being fixed on carrier are fixed at the compaction type copper bar conveying mechanism in docking epistome, if
Set copper bar conveying mechanism front and with the preceding guide holder to be oriented to copper bar corresponding to interface, Yi Jiyi
One is arranged in correspondence with described to interface rear and can matchingly be inserted into the top tongue of preset distance in the insulation board, described
Targeting port corresponding with the copper bar and insulation board is respectively formed with to the rear and front end of interface, the top tongue is driven
State switching is held in evacuation state and top；
The assembly mounting device include along set gradually axially back and forth component delivery section, interface docking section and to hold
The bus shell supporting part of the positioning bus shell is carried, the interface docking section is the guiding for being formed with guide through hole
Block；
Wherein, the component shifting apparatus is to transfer load to component delivery section for component listrium supporting part of alienating oneself.
2. a kind of bus package system according to claim 1, it is characterised in that: the carrier rear is provided with two
The hack lever that a level extends back, what carrier that can be relatively described on the hack lever was moved forward and backward is provided with balladeur train, described
Balladeur train and carrier between be provided with reset spring, insulation board end positioning pressuring plate is provided on the balladeur train, in the cunning
The insulation board end positioning supporting plate being arranged in correspondence on frame with the insulation board end positioning pressuring plate.
3. a kind of bus package system according to claim 1, it is characterised in that: the component delivery section includes upper table
Face is formed with the component pedestal of track, and the driving mechanism of track side is arranged in, be slidably disposed on the track and
By multiple component carriers of linkage rope connection between adjacent, the component carrier is to position component described in support and most
The component carrier of front end and the driving mechanism are sequentially connected.
4. a kind of bus package system according to claim 3, it is characterised in that: the component carrier includes that bottom carries
Plate is vertically situated at two pairs of registration rollers on the bottom support plate to component described in clamping position, wherein it is described most
The front end side of the component carrier of front end is to push up the front apron for holding component front end, the front end side of the component carrier of the front end
To push up the front apron for holding component front end.
5. a kind of bus package system as claimed in claim 3, it is characterised in that: the component carrier includes bottom support plate,
The support plate of bottom support plate is set, and the support plate two sides and top are respectively arranged with the fixing groove with the bus shell
The corresponding embedding slot to position the component, component front end is held to push up in the front end side of the component carrier of the front end
Front apron.
6. a kind of bus package system according to claim 1, it is characterised in that: the driving mechanism is synchronous belt,
The track is one or two linear guide, and the bottom support plate bottom is provided with sliding block, the bus shell support
Portion includes shell pedestal, along multiple load seats of linear interval Boulez, and shell pedestal tail portion is arranged in by the mother
End top plate in the front end insertion of the line shell guide through hole, the end top plate are driven by the cylinder.
7. a kind of bus package system according to claim 1, it is characterised in that: further include being arranged before interface docking section
The remaining end of the component of side heads into mechanism comprising is arranged on the component pedestal and is driven to hold on top and cuts between state and evacuation state
That changes heads into cylinder, and the piston rod for heading into cylinder is horizontally disposed and end is fixedly installed and the bus shell
The corresponding top hyoplastron of fixing groove.
8. a kind of bus package system according to claim 1, it is characterised in that: the insulation board supporting part and component
Supporting part interval is oppositely arranged, and the component shifting apparatus is clamping type translating device.
9. a kind of interspersed method of such as described in any item bus package systems of claim 1-8, which is characterized in that including following
Step,
1) copper bar and insulation board feeding；
2) so that copper bar rear end is stretched to copper bar conveying mechanism, make insulation board insertion to the rear end targeting port of interface；
3) copper bar conveying mechanism driving copper bar moves backward and corresponds to insertion to interface to guide to insulation board；
4) carrier is mobile to copper bar supporting part side, and top tongue rises；
5) carrier is mobile to insulation board supporting part side and makes top tongue that the remaining end of copper bar is headed into insulation board；
6) component is transferred to component supporting part by component shifting apparatus, the loading group on being spaced apart component carrier in orbit
Part loads bus shell and gos deep into its front end in the guide through hole,
7) the component carrier of front end, which is driven, moves backward conveying assembly, and remaining component carrier moves backward simultaneously, after component
In the guide through hole of end insertion guide pad and guidance is inserted into corresponding fixing groove；
8) it is moved backward after the component carrier of front end is limited and remaining component carrier reverse movement is moved simultaneously by linkage strap
It is distributed in it on track.
9) end more than component is headed into bus shell using top hyoplastron.
10. interspersed method as claimed in claim 9, which is characterized in that include the following steps in the step 2),
21) balladeur train, which is driven the movement of trend copper bar supporting part, makes copper bar rear end stretch to copper bar conveying mechanism；
22) compact heap and preceding guide holder cooperate the opposite carrier positioning of copper bar before；
23) balladeur train is mobile to insulation board side and makes insulation board insertion to the rear end targeting port of interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810858881.9A CN109014809B (en) | 2018-07-31 | 2018-07-31 | Bus assembly system and inserting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810858881.9A CN109014809B (en) | 2018-07-31 | 2018-07-31 | Bus assembly system and inserting method |
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| Publication Number | Publication Date |
|---|---|
| CN109014809A true CN109014809A (en) | 2018-12-18 |
| CN109014809B CN109014809B (en) | 2023-05-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810858881.9A Active CN109014809B (en) | 2018-07-31 | 2018-07-31 | Bus assembly system and inserting method |
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|---|---|
| CN109014809B (en) | 2023-05-09 |
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Denomination of invention: Bus assembly system and insertion methods Granted publication date: 20230509 Pledgee: Bohai Bank Co.,Ltd. Tianjin Branch Pledgor: TOP ELECTRIC (TIANJIN) CO.,LTD. Registration number: Y2024120000039 |
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