CN201918221U - Numerical control multi-station hydraulic bus processing center - Google Patents

Numerical control multi-station hydraulic bus processing center Download PDF

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Publication number
CN201918221U
CN201918221U CN2010201793614U CN201020179361U CN201918221U CN 201918221 U CN201918221 U CN 201918221U CN 2010201793614 U CN2010201793614 U CN 2010201793614U CN 201020179361 U CN201020179361 U CN 201020179361U CN 201918221 U CN201918221 U CN 201918221U
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CN
China
Prior art keywords
punching
bending
support
ram
bus
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CN2010201793614U
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Chinese (zh)
Inventor
唐军
孙宏德
郑淮和
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昆明昆开专用数控设备有限责任公司
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Priority to CN2010201793614U priority Critical patent/CN201918221U/en
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Publication of CN201918221U publication Critical patent/CN201918221U/en

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Abstract

The utility model relates to a numerical control multi-station hydraulic bus processing center which solves the problem of the traditional processing method that the processing quality of the bus is low. The hydraulic bus processing center comprises a roller bracket, a material guide device, a material delivery manipulator device, a punching, shearing and pressing device, a chain plate conveying device, a bending device and a human-machine conversation electric cabinet, wherein a microcomputer control system is arranged in the human-machine conversation electric cabinet; the human-machine conversation electric cabinet is electrically connected with the material delivery manipulator device, the punching, shearing and pressing device, the chain plate conveying device and the bending device respectively. The hydraulic bus processing center can automatically complete the processes of bus shearing, blanking, punching, embossing and bending, reaches the purposes of programming, closed loop control, microcomputer regulation and control and finished product completion in the processes as required, and enhances the processing quality and operation efficiency of copper and aluminum buses.

Description

Numerical control multi-station hydraulic pressure bus machining center

Technical field

The utility model relate to a kind of the high and low pressure switch cubicle produce and assembled electric equipment install in the numerical control multi-station hydraulic pressure bus process equipment of indispensability.

Background technology

Along with developing rapidly of high and low pressure electrical equipment, transformer manufacturing, increasing to copper, aluminium busbar demand, machining kinds is more and more.In the production and assembled electric equipment installation of high and low pressure switch cubicle, usually need copper, aluminium busbar are carried out multiple processing such as blanking, punching, embossing, bending, traditional boring, shearing and wrap direction are brought very big influence to the surface quality of bus, in practical operation, be subjected to the restriction of various tool in addition, more be difficult to guarantee the crudy of bus, thereby influenced the quality of electric equipments such as transformer and electrical control cubicles.

The utility model content

Cause the low problem of bus crudy for solving existing boring, shearing and bending bus processing mode, the utility model provides a kind of numerical control multi-station hydraulic pressure bus machining center, satisfies the production and the assembled electric equipment of switch cubicle processing request is installed.

This numerical control multi-station hydraulic pressure bus machining center, the roller-way support, material guide device, feeding mechanical arm device and the punching and shearing device that comprise connection successively, the punching and shearing device front end also docks and is provided with the chain substrate transfer device, chain substrate transfer device front end is connected and installed with apparatus for bending, this numerical control multi-station hydraulic pressure bus machining center also comprises the human-computer dialogue electric cabinet, be provided with Control System of Microcomputer in this human-computer dialogue electric cabinet, the human-computer dialogue electric cabinet is electrically connected with feeding mechanical arm device, punching and shearing device, chain substrate transfer device and apparatus for bending respectively.

The utility model is that a kind of collection bus is cut off blanking, the punching of porous, single hole and irregularly-shaped hole, embossing and bending are, by finger feed, system controlled by computer manufacturing procedure and adjustment machining accuracy, the close-loop maneuver system realizes fine setting, with hydraulic pressure be processing dynamics, pneumatic be the numerical control bus-bar process equipment of operational power; The utility model will be realized the system controlled by computer of bus blanking, punching, embossing, Bending Processing operation, reach the programming as required of above-mentioned working procedure processing, closed-loop control, Microcomputerized, purpose that finished product rolls off the production line, improve the crudy of copper, aluminium busbar, reduce the duration of runs of inter process, reduce labor strength, increase work efficiency.

Description of drawings

Fig. 1 is the front view of the utility model numerical control multi-station hydraulic pressure bus machining center;

Fig. 2 is the vertical view of Fig. 1;

Fig. 3 is the front view of the material guide device shown in Fig. 1;

Fig. 4 is the left view of Fig. 3;

Fig. 5 is the vertical view of Fig. 3;

Fig. 6 is the front view of the feeding mechanical arm device shown in Fig. 1;

Fig. 7 is the left view of Fig. 6;

Fig. 8 is the vertical view of Fig. 6;

Fig. 9 is the front view of the punching and shearing device shown in Fig. 1;

Figure 10 is the horizontal cutaway view Amplified image of Fig. 9;

Figure 11 is the front view of the chain substrate transfer device shown in Fig. 1;

Figure 12 is the left view of Figure 11;

Figure 13 is the vertical view of Figure 11;

Figure 14 is that A-A among Figure 11 is to cutaway view Amplified image;

Figure 15 is the front view of the apparatus for bending shown in Fig. 1;

Figure 16 is the vertical view among Figure 15; It shown in the figure state before the bus bending;

View when Figure 17 is an apparatus for bending with 90 ° of bus bendings.

Embodiment

Below in conjunction with accompanying drawing and specific implementation method the utility model is further specified:

(1), the complete machine of the numerical control multi-station hydraulic pressure bus machining center equipment and the course of work are seen Fig. 1 and Fig. 2:

Numerical control multi-station hydraulic pressure bus machining center, comprise the roller-way support 1, material guide device 3, feeding mechanical arm device 4 and the punching and shearing device 5 that are connected in turn, punching and shearing device 5 front ends also dock and are provided with chain substrate transfer device 6, the butt joint of chain substrate transfer device 6 front ends is provided with apparatus for bending 7, this numerical control multi-station hydraulic pressure bus machining center also comprises human-computer dialogue electric cabinet 2, be provided with Control System of Microcomputer in this human-computer dialogue electric cabinet 2, human-computer dialogue electric cabinet 2 is electrically connected with feeding mechanical arm device 4, punching and shearing device 5, chain substrate transfer device 6 and apparatus for bending 7 respectively.

Bus to be processed is under the centering guiding of roller-way support 1 and material guide device 3, and its center line overlaps with the work center line of feeding mechanical arm device 4, makes bus be in state to be processed; The related process flow process and the technical parameter of the inlet highway processing in advance of the human-computer dialogue window by human-computer dialogue electric cabinet 2, after starting the machine, feeding mechanical arm device 4 is clamped bus and is moved to punching and shearing device 5 places through the pay-off roller-way, the hold down gag that is installed on punching and shearing device 5 places is pressed abd fixed on default position by the instruction of the Control System of Microcomputer in the human-computer dialogue electric cabinet 2 with bus, and what the mould of installing on the punching and shearing device 5 was finished bus under the fluid power effect cuts off blanking, punching and embossing work; After above-mentioned work is finished, under the instruction of Control System of Microcomputer, hold down gag unclamps, feeding mechanical hand is sent bus into chain substrate transfer device 6, under the transmission of chain substrate transfer device 6, enter apparatus for bending 7, carry out the bending first time and promptly try bending, feeding back to the data of storing in advance with Control System of Microcomputer in the human-computer dialogue electric cabinet 2 through the bending angle numerical value after measuring compares, carry out bending operation once more after revising data, after reaching default bending precision, finish the processing and making process of a bus.

(2), the material guide device 3 and the course of work thereof are seen Fig. 3 to Fig. 5:

Material guide device 3 comprises the steel construction guide support 304 of a rectangle, these guide support 304 usefulness bolt are installed on roller-way support 1 front end that longitudinally is provided with, on this guide support 304 screw rod 305 is installed, be positioned on screw rod 305 terminations outside the guide support 304 handwheel 301 is installed, ambulatory splint 303 is installed on the screw rod 305, threads engaged on inner bolt hole on the ambulatory splint 303 and the double threaded screw 305, on guide support 304 opposite sides relative strap is arranged with ambulatory splint 303, there is locking nut 302 handwheel 301 inboards, guide support 304 outsides are equipped with positioning cylinder device 306, described positioning cylinder device 306 comprises the cylinder body that is installed on the guide support 304, piston head on the cylinder body penetrates in the locking nut 302, be connected with wireway on the cylinder body, piston rod between locking nut 302 and the cylinder body is provided with spacing ring, between locking nut 302 and the spacing ring return spring is arranged.

During work bus is put between strap and the ambulatory splint 303, rotate handwheel 301, ambulatory splint 303 moves to the strap direction, thereby bus is moved to the service position of feeding mechanical arm device 4, locking nut 302 is fastening, realized the centering and the centering guide of bus; When feeding mechanical arm device 4 moved bus, the cylinder body of positioning cylinder 306 was brought about the desired sensation, and piston rod is overhanging, and screw rod 305, ambulatory splint 303, locking nut 302, handwheel 301 integral body to moving in the other direction, are unclamped bus, realized easily moving of bus.

(3), the feeding mechanical arm device 4 and the course of work thereof are seen Fig. 6 to Fig. 8:

Feeding mechanical arm device 4 comprises the rectangle steel structure stock support 401 by the channel-section steel welding, stock support 401 by bolt on height-adjustable box-section trestle 402 and intermediate support 403, carrying roller 404 longitudinally is installed on the stock support 401, be positioned on the stock support 401 of carrying roller 404 inboards manipulator mobile device 406 is installed, described manipulator mobile device 406 comprises two one slide rails and the screw mandrel between two one slide rails that longitudinally is provided with, screw mandrel is connected by shaft coupling with the output shaft of feeding servomotor, the feeding servomotor is connected with Control System of Microcomputer in the human-computer dialogue electric cabinet 2, manipulator clamping device 405 is installed on the screw mandrel, described manipulator clamping device 405 comprises the clamping cylinder 409 that is installed on the screw mandrel and is fixedly mounted on the manipulator clamping plate 408 that clamp cylinder 409 piston nose that manipulator clamping plate 408 front ends also are provided with termination stopping means 407.The piston rod end that clamps cylinder 409 is processed with inner bolt hole, and manipulator clamping plate 408 usefulness bolts are connected with the piston that clamps cylinder 409.When the back cavity that clamps cylinder 409 is brought about the desired sensation, drive manipulator clamping plate 408 when piston moves and move forward, bus is loosened, when the ante-chamber that clamps cylinder 409 is brought about the desired sensation, drive manipulator clamping plate 408 when piston moves and move backward, bus is clamped, thereby realize loosening or clamping of bus.

The feeding process: bus is when sending into the feeding mechanical arm device, and termination stopping means 407 is run in its material termination, and feed length is controlled.Simultaneously, when the ante-chamber of clamping cylinder 409 is brought about the desired sensation, drive manipulator clamping plate 408 when piston moves and move backward, manipulator clamping plate 408 clamp bus, simultaneously, positioning cylinder 306 actions, material guide device 3 makes bus that bus is unclamped, and enters the feeding preparatory stage; Under the control of Control System of Microcomputer, feeding driven by servomotor leading screw drives termination stopping means 407, clamps parts such as cylinder 409, manipulator clamping plate 408, bus, moves the length that presets on carrying roller 404, has realized the feeding process of bus.

(4), the punching and shearing device 5 and the course of work thereof are seen Fig. 9 to Figure 10:

Punching and shearing device 5 comprise be installed in feeding mechanical arm device 4 front ends and be transverse arrangement of turbo punching support 514, the Steel structure door shape casing 515 of hollow is installed on the punching support 514, in Steel structure door shape casing 515 inner chambers mould inversion mechanism is installed, Steel structure door shape casing 515 tops and side are equipped with the punching force application mechanism.

The mould inversion mechanism can move along horizontal work toward complex line under the driving of transposition servomotor 501 and ball screw device 502; Hold-down mechanism in the punching force application mechanism is installed on a rear end of shape casing 515, is used for fixing bus; Clear material auxiliary body is installed in the mould inversion mechanism ram cavity, is used to clear up the stub bar of cutting, sweeping away, and that finishes bus jointly cuts off blanking, punching and embossing.

The structure of each mechanism and course of work division are as follows in the punching and shearing device 5:

(1), mould inversion mechanism:

The mould inversion mechanism comprises along two line slideways 508 that laterally are installed on the punching support 514, be provided with force block 505 between line slideway 508 and the punching support 514, the axis that is positioned at two line slideways 508 is provided with ball screw device 502, ball screw device 502 is connected by shaft coupling with the output shaft of transposition servomotor 501, and transposition servomotor 501 is connected with Control System of Microcomputer in the human-computer dialogue electric cabinet 2; The rectangle cast steel ram 503 of hollow is installed on the line slideway 508, take-up housing is arranged at ram 503 bottoms, ram 503 is sleeved on the guider screw on the base slider seat, on the guider screw between ram 503 and the take-up housing, be set with floating installation 509, the take-up housing of ram 503 bottoms is bearing on the line slideway 508, and the rectangle chute is arranged at ram 503 bottoms; Be positioned at punching force application mechanism below, and be positioned on the punching support 514 on the axis of two line slideways 508 the rectangle chopping block is installed, chopping block is sleeved in the chute of ram 503 bottoms, and blanking port is arranged on the chopping block, and blanking port is connected with discharge funnel on the punching support 514; The ball screw device 502 nested hollow spaces that are installed in ram 503, and between transposition servomotor 501 and chopping block; Be equipped with on the ram 503 and cut off mould 504, punching die 506, cylindrical hole punching die 507 and knurling mould 518.

Wherein, the punch of punching die 506, cylindrical hole punching die 507 and knurling mould 518 all is sleeved in the punch installing hole of ram 503 hollow space upsides, punch is all fixedlyed connected with push rod, stretch out outside the ram 503 the push rod termination, be provided with return spring between push rod termination and the ram 503, the die of punching die 506, cylindrical hole punching die 507 and knurling mould 518 all is sleeved on the ram 503 hollow space downsides of corresponding punch below, and the die hole is arranged on the die.Punching die 506, cylindrical hole punching die 507 can be realized four hole Tong Chong by the national standard specification.

Cut off in the punch installing hole of mould 504 punch movable sets more than ram 503 hollow spaces, punch is fixedlyed connected with push rod, and stretch out outside the ram 503 the push rod termination, and polyurethane return bullet pad is being installed between bottom knife on the shear(ing) die.

In the mould inversion mechanism of said structure, cut off mould 504 and be provided with 1, punching die 506 is provided with 4, and cylindrical hole punching die 507 is provided with 2, and knurling mould 518 is provided with 1.

(2), punching force application mechanism:

The punching force application mechanism comprises and is installed in shape casing 515 top and is positioned at punching oil cylinder 511 and the adjustment cylinders 516 for making things convenient for punching oil cylinder 511 laterally to move on the bus moving direction.When punching oil cylinder 511 is installed, adjust the different air feed of cylinder 516 front and back cavitys, the piston of cylinder 516 is stretched out or withdraw, promote punching oil cylinder 511, reach the installation accuracy of adjustment punching oil cylinder 511 along horizontal move left and right by control.Punching oil cylinder 511 is positioned at cuts off mould 504, punching die 506, cylindrical hole punching die 507 and knurling mould 518 tops; The punching force application mechanism also comprises and is installed in shape casing 515 side and is positioned at hold down gag 512 on the bus moving direction, is positioned on the door shape casing 515 of hold down gag 512 tops clamping cylinder 513 is installed.

Dash, cut the blanking pressure that force application mechanism can produce 900kN, finish the blanking and the punching of big specification bus.

(3), expect auxiliary body clearly:

A clear material scraper plate 517 of being made by steel plate is installed on rectangular hollow cast steel ram 503 bottoms, forms clear material auxiliary body 510 with ball screw etc., expects that clearly auxiliary body connects into an integral body with bolt and mould inversion mechanism.

When punching die 506, cylindrical hole punching die 507, cut off mould 504 bus dashed, cut off, processing back clout falls on the entity face of chopping block, ball screw rotating band kinetic moment shape hollow cast steel ram 503 is along horizontal move left and right, clout moved to chopping block and reserves blanking port after clear material scraper plate 517 promoted to process, make clout reserve blanking port and enter discharge funnel, be discharged to machine exterior smoothly through chopping block.

(4), floating installation

Floating installation is four blocks of elastomeric materials with enough modulus of elasticity, and elastomeric material can be selected polyurethane for use, and floating installation is sleeved on the guider screw between ram 503 and the take-up housing.

During work, under the effect of punching oil cylinder 511, elastomeric material is compressed by trace, 5 pairs of buses of punching and shearing device are cut off blanking, punching, and after blanking, punch work finished, punching oil cylinder 511 external force were cancelled, the elastomeric material resilience, with hollow cast steel ram 503 and on mould and annex trace elevate a turnable ladder, reduced the frictional force of 508 of hollow cast steel ram 503 and line slideways, low-power machine driving easy to use.

(5) cut off the summary of blanking process:

Under the microcomputer of input procedure instructs in advance, transposition servomotor 501 rotates, driving cast steel ram 503 and mould moves in the inspectable space of being made up of line slideway 508 and door shape casing 515, after arriving select location, transposition servomotor 501 stops operating, selected mould is in the service position, promptly is positioned on the chopping block.

Bus is in the clamping of feeding mechanical arm device 4 and drag down, enter processing mold by setting size, promptly enter the hollow space of ram 503, at this moment, be installed on the hold down gag 512 on the punching force application mechanism, under the driving of clamping cylinder 513, bus is fixed, simultaneously, punching oil cylinder 511 pistons that are installed on the shape casing 515 are moved down by hydraulic coupling, exert pressure through selected work mould, floating installation 509 is moved down, ram 503 is implemented on force block 505, and punching oil cylinder 511 pistons continue stressed moving down, and the blade of cutting off in the mould moves down, bus is cut off and punching, and that finishes bus cuts off blanking and punching worker.

Under the control of electromagnetically operated valve, hydraulic system commutation fuel feeding, the piston of punching oil cylinder 511 moves up, and cutting off on the blade in the mould moves, and mould is restored.Simultaneously, floating installation 509 floats automatically, cast steel ram 503 reduces with the contact-making surface of line slideway 508, sliding-frictional resistance reduces, 501 reverse rotations of transposition servomotor, cast steel ram 503 and mould are removed, expected that clearly scraper plate 517 pushing discharge funnel towards, the clout that stays after cutting processing under the drive of cast steel ram 503, finished the cleaning work of clout.Simultaneously, hold down gag 512 unclamps bus under the commutation of clamping cylinder 513 drives, feeding mechanical arm device 4 will through cutting off and punching processing after bus move to chain substrate transfer device 6, that has finished bus cuts off blanking and punching processing process.

6, embossing process summary:

By the selected knurling mould 518 of Control System of Microcomputer instruction,, can carry out the one or many embossing according to the bus of unlike material, specification.After embossing machined, the hull and pulp removing machine structure can be deviate from bus from the embossing impression, had guaranteed that the mould transposition is mobile smooth and easy.

(5), the chain substrate transfer device 6 and the course of work thereof are seen Figure 11 to Figure 14:

Chain substrate transfer device 6 comprises transmission cabinet 604, transmitting cabinet 604 tops is flight conveyor 603 and apparatus for bending conveyer belt laterally is installed side by side, the apparatus for bending conveyer belt is connected with conveyor drive arrangement, the tail end gyroaxis of chain substrate transfer device 6 is installed on the hinged-support that transmits cabinet 604 rear ends with hinged-support, hinged relocation mechanism 606 and punching and shearing device 5 parallel dockings, transmit cabinet 604 Inner Front Ends carrier bar transmission motor 607 is installed, carrier bar transmits motor 607 and is connected with transmission device 601, flight conveyor 603 is installed on the transmission device 601, flight conveyor 603 is provided with tensioning apparatus 602, transmit in the cabinet 604 and also be provided with fuel tank 605 and hydraulic mechanism 608, transmission cabinet 604 tops that are positioned at flight conveyor 603 outsides also are provided with bus pusher 609.

Bus pusher 609 comprises two guide posts that longitudinally are provided with in push pedal and the push pedal, and guide post is installed on the guide holder that transmits on the cabinet 604, and push pedal is connected with thrust cylinder 610;

Hinged relocation mechanism 6 comprises the hinged-support that is fixedly installed on transmission cabinet 604 rear ends, rotating shaft is installed, connecting rod of each suit of rotating shaft two ends on the hinged-support; Sliding bearing of each suit of the gyroaxis two ends of chain substrate transfer device 6, there is the connecting rod cover bearing lower end, connecting rod is sleeved in the corresponding connecting rod cover, between the sliding bearing of connecting rod and connecting rod cover periphery and rotating shaft, spring is installed, the gyroaxis rear end of chain substrate transfer device 6 is set with float plate, and float plate is fixed on the chain substrate transfer device.

Wherein, hinged relocation mechanism 606 can make bus adapt to the vertical parallax that forms when cutting off, and transmits the last aspect and hinged unsteady connection of chain substrate transfer device of cabinet 604, and fuel tank 605 is used for stores hydraulic pressure oil.

Transport process summary: cut off and add man-hour, processed bus is cut off the blade extruding and is sunk, compress the spring of hinged relocation mechanism 606, make chain substrate transfer device 6 integral body swing the thickness of a moving bus around the power transmission shaft width of cloth, smooth to guarantee the bus termination of cutting off, after bus was cut off, chain substrate transfer device 6 recovered the feeding operating state under the resilience force effect of spring, prepared to carry bus to be processed.

Under the Control System of Microcomputer instruction, carrier bar transmits motor 607 and drives transmission device 601, flight conveyor 603 moves forward, under the control of limit switch, to move to the precalculated position and stop to move through cutting bus after dashing processing, under the promotion of thrust cylinder 610, pusher 609 is shifted bus onto the apparatus for bending conveyer belt and has been finished cutting off of bus, punching, embossing processing, the Bending Processing that enters bus is prepared, the its corresponding drive unit of apparatus for bending conveyer belt connects, and described drive unit comprises belt wheel, drive motors and the transmission device that is connected belt wheel and drive motors.

(6), the apparatus for bending 7 and the course of work thereof are seen Figure 15 to Figure 17:

Apparatus for bending 7 comprises the bending cabinet 706 that is arranged on chain substrate transfer device 6 front ends, bending cabinet panel and the apparatus for bending conveyer belt parallel docking that transmits cabinet 604 tops, column 701 is passed by the bending cabinet panel, use Bolt Connection with the bending oil cylinder 703 on the bending cabinet panel, piston rod in the bending oil cylinder 703 and movable pressure head and angle controller 704 are by Bolt Connection, movable pressure head and angle controller 704 bottoms are provided with trapezoidal slide block, trapezoidal slide block is nested in the trapezoidal slotted eye on the bending cabinet panel, trapezoidal slide block is provided with lash adjusting device, movable pressure head and angle controller 704 are connected with angular transducer 702, angular transducer 702 is connected with Control System of Microcomputer in the human-computer dialogue electric cabinet 2, also be provided with fixedly R pressure head 705 and length control device 708 on the bending cabinet panel, wherein fixedly R pressure head 705 is positioned at movable pressure head and angle controller 704 along horizontal front end, and length control device 708 is positioned at fixedly R pressure head 705 front end longitudinally.

Bending process: the gapped adjusting device of trapezoidal slide block of movable pressure head and angle controller 704 bottoms, behind the adjusting play, slide block edge in the trapezoidal slotted eye that the bending cabinet panel is reserved is laterally moved forward and backward, be subjected to the constraint of slotted eye and move up and down, guaranteed that movable pressure head semiaxis and angle controller 704 can only be along laterally moving forward and backward on the bending cabinet panel.Length control device 708 can move forward and backward flexibly, is convenient to control the length for the treatment of the bending bus.

Under the driving of hydraulic system hydraulic oil, oil cylinder piston drive activity pressure head semiaxis and angle controller 704 are along laterally moving forward, to be put in movable pressure head semiaxis and angle controller 704, the fixedly 707 pressure bendings of the bus between the R pressure head 705, reach the purpose of bus bending.When bus is by bending, movable pressure head semiaxis and bus on movable pressure head semiaxis and the angle controller 704 rotate equal angular simultaneously, guaranteed that the bus surface is injury-free, spelt out the examination bending angle of bus simultaneously with the angle control indicator pointer of movable pressure head semiaxis interlock, make the operator can the sight indicator pointer understand the bending angle of bus, angular transducer 702 is that the signal of telecommunication is imported the Control System of Microcomputer in the human-computer dialogue electric cabinet 2 with the displacement conversion of oil cylinder piston simultaneously, provides examination bending control data to Control System of Microcomputer.The displacement scale of control oil cylinder piston reaches the purpose of bending angle precision control, is exactly the principle of this apparatus for bending bending precision control.

After the contrast of Control System of Microcomputer data, feed back the bending signal once more, apparatus for bending is task again, makes bus reach predefined angle, produces qualified product.

Claims (10)

1. numerical control multi-station hydraulic pressure bus machining center, it is characterized in that: the roller-way support (1) that comprises connection successively, material guide device (3), feeding mechanical arm device (4) and punching and shearing device (5), punching and shearing device (5) front end also docks and is provided with chain substrate transfer device (6), the butt joint of chain substrate transfer device (6) front end is provided with apparatus for bending (7), this numerical control multi-station hydraulic pressure bus machining center also comprises human-computer dialogue electric cabinet (2), be provided with Control System of Microcomputer in this human-computer dialogue electric cabinet (2), human-computer dialogue electric cabinet (2) respectively with feeding mechanical arm device (4), punching and hold down gag (5), chain substrate transfer device (6), apparatus for bending (7) is electrically connected.
2. numerical control multi-station hydraulic pressure bus machining center according to claim 1, it is characterized in that: described material guide device (3) comprises the steel construction guide support (304) of a rectangle, this guide support (304) is installed on roller-way support (1) front end that longitudinally is provided with bolt, on this guide support (304) screw rod (305) is installed, be positioned on outer screw rod (305) termination of guide support (304) handwheel (301) is installed, ambulatory splint (303) is installed on the screw rod (305), threads engaged on inner bolt hole on the ambulatory splint (303) and the double threaded screw (305), on guide support (304) opposite side relative strap is arranged with ambulatory splint (303), there is locking nut (302) handwheel (301) inboard, guide support 304 outsides are equipped with positioning cylinder device (306), described positioning cylinder device (306) comprises the cylinder body that is installed on the guide support (304), piston head on the cylinder body penetrates in the locking nut (302), cylinder body is connected with wireway, the piston rod that is positioned between locking nut (302) and the cylinder body is provided with spacing ring, between locking nut (302) and the spacing ring return spring is arranged.
3, numerical control multi-station hydraulic pressure bus machining center according to claim 1, it is characterized in that: described feeding mechanical arm device (4) comprises the rectangle steel structure stock support (401) by the channel-section steel welding, stock support (401) by bolt on height-adjustable box-section trestle (402) and intermediate support (403), carrying roller (404) longitudinally is installed on the stock support (401), be positioned on the inboard stock support (401) of carrying roller (404) manipulator mobile device (406) is installed, described manipulator mobile device (406) comprises two one slide rails and the screw mandrel between two one slide rails that longitudinally is provided with, screw mandrel is connected by shaft coupling with the output shaft of feeding servomotor, the feeding servomotor is connected with Control System of Microcomputer in the human-computer dialogue electric cabinet (2), manipulator clamping device (405) is installed on the screw mandrel, described manipulator clamping device (405) comprises the clamping cylinder (409) that is installed on the screw mandrel and is fixedly mounted on the manipulator clamping plate (408) that clamp cylinder (409) piston nose that manipulator clamping plate (408) front end also is provided with termination stopping means (407).
4, numerical control multi-station hydraulic pressure bus machining center according to claim 1, it is characterized in that: described punching and shearing device (5) comprises the punching support (514) that is installed in feeding mechanical arm device (4) front end and is transverse arrangement of turbo, the Steel structure door shape casing (515) of hollow is installed on the punching support (514), in Steel structure door shape casing (515) inner chamber mould inversion mechanism is installed, Steel structure door shape casing (515) top and side are equipped with the punching force application mechanism.
5, according to claim 1 or 4 described numerical control multi-station hydraulic pressure bus machining centers, it is characterized in that: described mould inversion mechanism comprises along two line slideways (508) that laterally are installed on the punching support (514), be provided with force block (505) between line slideway (508) and the punching support (514), the axis that is positioned at two line slideways (508) is provided with ball screw device (502), ball screw device (502) is connected by shaft coupling with the output shaft of transposition servomotor (501), and transposition servomotor (501) is connected with Control System of Microcomputer in the human-computer dialogue electric cabinet (2); The rectangle cast steel ram (503) of hollow is installed on the line slideway (508), take-up housing is arranged at ram (503) bottom, ram (503) is sleeved on the guider screw on the base slider seat, be positioned at and be set with floating installation (509) on the guider screw between ram (503) and the take-up housing, the take-up housing of ram (503) bottom is bearing on the line slideway (508), and the rectangle chute is arranged at ram (503) bottom; Be positioned at punching force application mechanism below, and be positioned on the punching support (514) on the axis of two line slideways (508) the rectangle chopping block is installed, chopping block is sleeved in the chute of ram (503) bottom, blanking port is arranged on the chopping block, and blanking port is connected with discharge funnel on the punching support (514); The nested hollow space that is installed in ram (503) of ball screw device (502), and be positioned between transposition servomotor (501) and the chopping block; Be equipped with on the ram (503) and cut off mould (504), punching die (506), cylindrical hole punching die (507) and knurling mould (518).
6, numerical control multi-station hydraulic pressure bus machining center according to claim 5, it is characterized in that: described punching die (506), the punch of cylindrical hole punching die (507) and knurling mould (518) all is sleeved in the punch installing hole of ram (503) hollow space upside, punch is all fixedlyed connected with push rod, stretch out outside the ram (503) the push rod termination, push rod termination and ram are provided with return spring between (503), punching die (506), the die of cylindrical hole punching die (507) and knurling mould (518) all is sleeved on ram (503) the hollow space downside of corresponding punch below, and the die hole is arranged on the die; Described mould (504) the punch movable set of cutting off is in the punch installing hole of ram (503) more than the hollow space, and punch is fixedlyed connected with push rod, and stretch out outside the ram (503) the push rod termination, and return bullet pad is being installed between bottom knife on the shear(ing) die.
7, according to claim 1 or 4 described numerical control multi-station hydraulic pressure bus machining centers, it is characterized in that: described punching force application mechanism comprises and is installed in shape casing (a 515) top and is positioned at the punching oil cylinder (511) on the bus moving direction and is connected adjustment cylinder (516) on the punching oil cylinder (511) that punching oil cylinder (511) is positioned at cuts off mould (504), punching die (506), cylindrical hole punching die (507) and knurling mould (518) top; The punching force application mechanism also comprises and is installed in shape casing (a 515) side and is positioned at hold down gag (512) on the bus moving direction, is positioned on the door shape casing (515) of hold down gag (512) top clamping cylinder (513) is installed.
8, according to claim 1 or 4 described numerical control multi-station hydraulic pressure bus machining centers, it is characterized in that: also be equipped with on the described mould inversion mechanism and expect auxiliary body clearly, described clear material auxiliary body comprises a clear material scraper plate (517) that is installed in ram (503) cavity, expects that clearly auxiliary body connects into an integral body with bolt and mould inversion mechanism.
9, numerical control multi-station hydraulic pressure bus machining center according to claim 1, it is characterized in that: described chain substrate transfer device (6) comprises transmission cabinet (604), transmitting cabinet (604) top is flight conveyor (603) and apparatus for bending conveyer belt laterally is installed side by side, the apparatus for bending conveyer belt is connected with conveyor drive arrangement, the tail end gyroaxis of chain substrate transfer device (6) is installed on the hinged-support that transmits cabinet (604) rear end, hinged relocation mechanism (606) and punching and shearing device (5) parallel docking, transmit cabinet (604) Inner Front End carrier bar transmission motor (607) is installed, carrier bar transmits motor (607) and is connected with transmission device (601), flight conveyor (603) is installed on the transmission device (601), flight conveyor (603) is provided with tensioning apparatus (602), transmit in the cabinet (604) and also be provided with fuel tank (605) and hydraulic mechanism (608), transmission cabinet (604) top that is positioned at flight conveyor (603) outside also is provided with bus pusher (609);
Described bus pusher (609) comprises two guide posts that longitudinally are provided with in push pedal and the push pedal, and guide post is installed on the guide holder that transmits on the cabinet (604), and push pedal is connected with thrust cylinder (610);
Described hinged relocation mechanism (6) comprises the hinged-support that is fixedly installed on transmission cabinet (604) rear end, rotating shaft is installed, connecting rod of each suit of rotating shaft two ends on the hinged-support; Sliding bearing of each suit of the gyroaxis two ends of chain substrate transfer device (6), there is the connecting rod cover bearing lower end, connecting rod is sleeved in the corresponding connecting rod cover, between the sliding bearing of connecting rod and connecting rod cover periphery and rotating shaft, spring is installed, the gyroaxis rear end of chain substrate transfer device (6) is set with float plate, and float plate is fixed on the chain substrate transfer device.
10, according to claim 1 or 9 described numerical control multi-station hydraulic pressure bus machining centers, it is characterized in that: described apparatus for bending (7) comprises the bending cabinet (706) that is arranged on chain substrate transfer device (6) front end, bending cabinet panel and the apparatus for bending conveyer belt parallel docking that transmits cabinet (604) top, column (701) is passed by the bending cabinet panel, use Bolt Connection with the bending oil cylinder (703) on the bending cabinet panel, the middle piston rod of bending oil cylinder (703) and movable pressure head and angle controller (704) are by Bolt Connection, movable pressure head and angle controller (704) bottom are provided with trapezoidal slide block, trapezoidal slide block is nested in the trapezoidal slotted eye on the bending cabinet panel, trapezoidal slide block is provided with lash adjusting device, movable pressure head and angle controller (704) are connected with angular transducer (702), angular transducer (702) is connected with Control System of Microcomputer in the human-computer dialogue electric cabinet (2), also be provided with fixedly R pressure head (705) and length control device (708) on the bending cabinet panel, wherein fixedly R pressure head (705) is positioned at movable pressure head and angle controller (704) along horizontal front end, and length control device (708) is positioned at fixedly R pressure head (705) front end longitudinally.
CN2010201793614U 2010-05-05 2010-05-05 Numerical control multi-station hydraulic bus processing center CN201918221U (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102284646A (en) * 2011-08-08 2011-12-21 包晓军 Automatic location device for iron core punching shear line of transverse shearer
CN102773331A (en) * 2012-07-12 2012-11-14 上海紫邦科技有限公司 High-accuracy numerical control copper bar punching machine
CN102974681A (en) * 2012-12-12 2013-03-20 陈伟民 Multi-hole push-pull mould bus punching machine
CN103158009A (en) * 2013-03-16 2013-06-19 丽水立谛科技有限公司 Machining assembly and detection production line
CN103714913A (en) * 2014-01-13 2014-04-09 河南森源电气股份有限公司 Production method for processing buses in assembly line mode
CN104400442A (en) * 2014-11-19 2015-03-11 江苏华鹏智能电气股份有限公司 Numerically controlled production equipment of copper busbar
CN105710240A (en) * 2016-04-18 2016-06-29 山东山和数控设备有限公司 Numerically controlled bus punching shearer
CN106077260A (en) * 2016-08-25 2016-11-09 青岛仁皓机电科技有限公司 A kind of aluminium forming machine and method
CN107866468A (en) * 2016-09-25 2018-04-03 天津市聚鑫荣电气设备制造有限公司 A kind of numerical control bus-bar processing machine apparatus and system
CN108515317A (en) * 2018-03-23 2018-09-11 嘉兴寿天包装制品有限公司 A kind of assembly method carried out using installation equipment
CN108608786A (en) * 2018-05-28 2018-10-02 温州职业技术学院 Flanged pin piezo automatic embossing production line
CN108687171A (en) * 2017-07-24 2018-10-23 扬州新弘源电气有限公司 A kind of transformer processing unit (plant) of high temperature-proof damage
CN108723180A (en) * 2017-11-14 2018-11-02 无锡职业技术学院 A kind of ground connection band iron processing method

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102284646A (en) * 2011-08-08 2011-12-21 包晓军 Automatic location device for iron core punching shear line of transverse shearer
CN102773331A (en) * 2012-07-12 2012-11-14 上海紫邦科技有限公司 High-accuracy numerical control copper bar punching machine
CN102974681A (en) * 2012-12-12 2013-03-20 陈伟民 Multi-hole push-pull mould bus punching machine
CN102974681B (en) * 2012-12-12 2014-10-01 陈伟民 Multi-hole push-pull mould bus punching machine
CN103158009A (en) * 2013-03-16 2013-06-19 丽水立谛科技有限公司 Machining assembly and detection production line
CN103714913A (en) * 2014-01-13 2014-04-09 河南森源电气股份有限公司 Production method for processing buses in assembly line mode
CN103714913B (en) * 2014-01-13 2016-03-30 河南森源电气股份有限公司 A kind of production method of pipeline system processing bus
CN104400442A (en) * 2014-11-19 2015-03-11 江苏华鹏智能电气股份有限公司 Numerically controlled production equipment of copper busbar
CN105710240A (en) * 2016-04-18 2016-06-29 山东山和数控设备有限公司 Numerically controlled bus punching shearer
CN106077260A (en) * 2016-08-25 2016-11-09 青岛仁皓机电科技有限公司 A kind of aluminium forming machine and method
CN106077260B (en) * 2016-08-25 2018-01-12 青岛仁皓机电科技有限公司 A kind of aluminium forming machine and method
CN107866468A (en) * 2016-09-25 2018-04-03 天津市聚鑫荣电气设备制造有限公司 A kind of numerical control bus-bar processing machine apparatus and system
CN108687171A (en) * 2017-07-24 2018-10-23 扬州新弘源电气有限公司 A kind of transformer processing unit (plant) of high temperature-proof damage
CN108723180A (en) * 2017-11-14 2018-11-02 无锡职业技术学院 A kind of ground connection band iron processing method
CN108723180B (en) * 2017-11-14 2019-07-12 无锡职业技术学院 A kind of ground connection band iron processing method
CN108515317A (en) * 2018-03-23 2018-09-11 嘉兴寿天包装制品有限公司 A kind of assembly method carried out using installation equipment
CN108608786A (en) * 2018-05-28 2018-10-02 温州职业技术学院 Flanged pin piezo automatic embossing production line

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