CN108978854A - One kind being bolted Precast Concrete Frame - Google Patents
One kind being bolted Precast Concrete Frame Download PDFInfo
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- CN108978854A CN108978854A CN201810810718.5A CN201810810718A CN108978854A CN 108978854 A CN108978854 A CN 108978854A CN 201810810718 A CN201810810718 A CN 201810810718A CN 108978854 A CN108978854 A CN 108978854A
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- E—FIXED CONSTRUCTIONS
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- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/19—Three-dimensional [3D] framework structures
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H9/00—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate
- E04H9/02—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate withstanding earthquake or sinking of ground
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Abstract
根据本发明的螺栓连接预制混凝土框架结构,包括多个预制混凝土柱、多个预制混凝土梁、多个预制混凝土板、后浇混凝土叠合层、多个后浇混凝土梁连接节点区以及柱脚灌浆区,底部的多个预制混凝土柱分别竖直地按行设置在地面上,预制混凝土梁设置在各行相邻的两个预制混凝土柱上,预制混凝土板设置在相对设置的两个预制混凝土梁上,后浇混凝土叠合层设置在预制混凝土板上,后浇混凝土梁连接节点区通过安装混凝土梁连接节点区模板,进行浇筑连接节点区,上部预制混凝土柱的多个连接器与下部预制混凝土柱的多个上部螺栓通过多个螺母进行连接,柱脚灌浆区对上层的预制混凝土柱与后浇混凝土叠合层之间的间隙进行灌浆。
A bolted precast concrete frame structure according to the present invention, comprising a plurality of precast concrete columns, a plurality of precast concrete beams, a plurality of precast concrete slabs, a post-cast concrete lamination layer, a plurality of post-cast concrete beam connection node areas and column base grouting In the area, a plurality of precast concrete columns at the bottom are arranged vertically in rows on the ground, precast concrete beams are arranged on two adjacent precast concrete columns in each row, and precast concrete slabs are arranged on two opposite precast concrete beams , the post-cast concrete laminate layer is set on the precast concrete slab, and the post-cast concrete beam connection node area is poured by installing the concrete beam connection node area formwork, and the multiple connectors of the upper precast concrete column and the lower precast concrete column A plurality of upper bolts are connected by a plurality of nuts, and the column base grouting area grouts the gap between the upper precast concrete column and the post-cast concrete laminated layer.
Description
技术领域technical field
本发明属于土木工程技术领域,具体涉及一种螺栓连接预制混凝土框架结构。The invention belongs to the technical field of civil engineering, and in particular relates to a bolt-connected prefabricated concrete frame structure.
背景技术Background technique
预制混凝土框架结构施工速度快、质量好、可大量节省模板和支撑,具有显著的节能减排特点,同时能够实现大跨度,满足用户大开间的要求,是一种符合工业化建筑发展需求的结构形式。The prefabricated concrete frame structure has fast construction speed, good quality, and can save a lot of formwork and supports. It has significant energy saving and emission reduction characteristics. At the same time, it can realize large spans and meet the requirements of users with large bays. It is a structural form that meets the needs of industrialized building development. .
现有的预制混凝土框架结构体系中预制柱的连接通常采用套筒灌浆连接或浆锚搭接连接。套筒灌浆连接是将预制下柱的预留钢筋插入到预制上柱中的预埋套筒内,钢筋与套筒之间通过灌浆孔将高强度无收缩水泥砂浆灌入形成整体;浆锚搭接连接是指在预制上柱纵向钢筋旁边预留孔洞,预制下柱搭接钢筋插入后灌浆封闭,搭接范围内有螺旋箍筋作为加强筋起到约束混凝土作用。上述两种连接方式均需在现场进行压力灌浆,对预制构件钢筋定位误差及灌浆设备要求高,在施工中易出现灌浆不密实等问题,从而影响框架结构的整体性能。The connection of prefabricated columns in the existing precast concrete frame structure system usually adopts sleeve grouting connection or grout-anchor lap connection. The sleeve grouting connection is to insert the reserved steel bars of the prefabricated lower column into the pre-embedded sleeve in the prefabricated upper column, and pour high-strength non-shrinking cement mortar into the steel bar and the sleeve through the grouting hole to form a whole; Joint connection means to reserve a hole next to the longitudinal reinforcement of the prefabricated upper column, insert the lapped reinforcement of the prefabricated lower column and seal it with grouting, and there are spiral stirrups in the overlapping range as reinforcing bars to restrain the concrete. Both of the above two connection methods require on-site pressure grouting, which requires high positioning errors of prefabricated component reinforcement and grouting equipment, and problems such as incomplete grouting are prone to occur during construction, which affects the overall performance of the frame structure.
发明内容Contents of the invention
为了解决上述问题,本发明的目的之一在于提供既满足整体性能要求,抗震性能好,同时又满足大空间需求、节约材料、施工便利的预制混凝土框架结构。In order to solve the above problems, one of the purposes of the present invention is to provide a prefabricated concrete frame structure that not only meets the overall performance requirements, but also has good seismic performance, and at the same time meets the large space requirements, saves materials, and facilitates construction.
本发明提供了一种螺栓连接预制混凝土框架结构,具有这样的特征,包括多个预制混凝土柱、多个预制混凝土梁、多个预制混凝土板、后浇混凝土叠合层、多个后浇混凝土梁连接节点区以及柱脚灌浆区,其中,底部的多个预制混凝土柱分别竖直地按行设置在地面上,各行相互平行,相邻行且相邻的预制混凝土柱的位置对齐,预制混凝土梁设置在各行相邻的两个预制混凝土柱上,预制混凝土板设置在相对设置的两个预制混凝土梁上,后浇混凝土叠合层设置在预制混凝土板上,后浇混凝土梁连接节点区通过安装混凝土梁连接节点区模板,进行浇筑连接节点区,预制混凝土柱的上端具有露出混凝土的多个上部螺栓,下端具有多个连接器,位于底部上层的多个预制混凝土柱分别竖直设置在底部的多个预制混凝土柱的上部,下部预制混凝土柱的多个上部螺栓露出后浇混凝土叠合层,上部预制混凝土柱的多个连接器与下部预制混凝土柱的多个上部螺栓通过多个螺母进行连接,柱脚灌浆区通过安装柱脚灌浆区模板,包括对上层的预制混凝土柱与后浇混凝土叠合层之间的间隙进行灌浆。The present invention provides a bolted precast concrete frame structure characterized by comprising a plurality of precast concrete columns, a plurality of precast concrete beams, a plurality of precast concrete slabs, a post-cast concrete laminate, a plurality of post-cast concrete beams Connecting the node area and the column base grouting area, in which, a plurality of precast concrete columns at the bottom are vertically arranged on the ground in rows, each row is parallel to each other, adjacent rows and adjacent precast concrete columns are aligned, precast concrete beams It is set on two adjacent precast concrete columns in each row, the precast concrete slab is set on two opposite precast concrete beams, the post-cast concrete laminate layer is set on the precast concrete slab, and the post-cast concrete beam connection node area is installed by installing Concrete beams are connected to the formwork in the joint area, and the joint area is connected by pouring. The upper end of the precast concrete column has multiple upper bolts with exposed concrete, and the lower end has multiple connectors. The upper part of multiple precast concrete columns, the multiple upper bolts of the lower precast concrete columns are exposed to the post-cast concrete laminate layer, and the multiple connectors of the upper precast concrete columns are connected with the multiple upper bolts of the lower precast concrete columns through multiple nuts , the column foot grouting area is installed by installing the column foot grouting area template, including grouting the gap between the upper precast concrete column and the post-cast concrete laminated layer.
在本发明提供的螺栓连接预制混凝土框架结构中,还可以具有这样的特征:其中,相邻的预制混凝土梁的下部纵筋连接通过搭接或焊接连接,其上部纵筋设置于叠合层内。In the bolted precast concrete frame structure provided by the present invention, it may also have such a feature: wherein, the lower longitudinal reinforcements of adjacent precast concrete beams are connected by overlapping or welding, and the upper longitudinal reinforcements are arranged in the laminated layer .
另外,在本发明提供的螺栓连接预制混凝土框架结构中,还可以具有这样的特征:其中,连接器预埋于预制混凝土柱的底部。In addition, the bolted precast concrete frame structure provided by the present invention may also have such a feature: wherein, the connector is pre-embedded at the bottom of the precast concrete column.
另外,在本发明提供的螺栓连接预制混凝土框架结构中,还可以具有这样的特征:其中,底部的预制混凝土柱的上部螺栓与位于该底部上层的预制混凝土柱的连接器通过相配套的螺母进行连接。In addition, in the bolted precast concrete frame structure provided by the present invention, it may also have such a feature: wherein, the upper bolts of the precast concrete column at the bottom and the connectors of the precast concrete column at the upper floor of the bottom are connected through matching nuts. connect.
另外,在本发明提供的螺栓连接预制混凝土框架结构中,还可以具有这样的特征:其中,对上层的预制混凝土柱底部与后浇混凝土叠合层之间的间隙进行灌注UHPC(超高性能混凝土,Ultra-High Performance Concrete)形成柱脚UHPC灌浆区域。In addition, in the bolted prefabricated concrete frame structure provided by the present invention, it can also have such a feature: wherein, the gap between the precast concrete column bottom of the upper layer and the post-cast concrete lamination layer is poured with UHPC (Ultra High Performance Concrete) , Ultra-High Performance Concrete) forms the UHPC grouting area at the foot of the column.
另外,在本发明提供的螺栓连接预制混凝土框架结构中,其特征在于,还包括设置在预制混凝土柱中的多个横向箍筋、多根纵向钢筋、多根搭接钢筋,多根纵向钢筋呈矩形设置,多根所示搭接钢筋分别设置在纵向钢筋围成的矩形内,多个横向箍筋设置在纵向钢筋外部周围进行捆绑连接。In addition, in the bolted precast concrete frame structure provided by the present invention, it is characterized in that it also includes a plurality of transverse stirrups, a plurality of longitudinal reinforcements, and a plurality of overlapping reinforcements arranged in the precast concrete column, and the plurality of longitudinal reinforcements are in the form of Rectangular arrangement, a plurality of overlapping steel bars shown are respectively arranged in a rectangle surrounded by longitudinal reinforcements, and a plurality of transverse stirrups are arranged around the outside of the longitudinal reinforcements for binding connection.
另外,在本发明提供的螺栓连接预制混凝土框架结构中,还可以具有这样的特征:其中,横向箍筋间距小于150mm。In addition, in the bolted prefabricated concrete frame structure provided by the present invention, it may also have the feature that the distance between the transverse stirrups is less than 150mm.
另外,在本发明提供的螺栓连接预制混凝土框架结构中,还可以具有这样的特征:其中,连接器设置在预制混凝土柱的下端且分别与搭接钢筋相连。In addition, the bolted precast concrete frame structure provided by the present invention may also have such a feature: wherein, the connectors are arranged at the lower ends of the precast concrete columns and are respectively connected with the overlapping steel bars.
另外,在本发明提供的螺栓连接预制混凝土框架结构中,其特征在于,还包括与相邻的两个连接器相连的多个U形箍筋。In addition, in the bolted prefabricated concrete frame structure provided by the present invention, it is characterized in that it also includes a plurality of U-shaped stirrups connected with two adjacent connectors.
发明的作用与效果Function and Effect of Invention
在本发明的螺栓连接预制混凝土框架结构中,创新地采用螺栓连接器进行预制混凝土柱的连接,上部预制混凝土柱通过螺栓连接器与下层结构连接。预制混凝土柱与底部构件之间的接缝和螺栓凹槽灌注高强度灌浆料。In the bolt-connected precast concrete frame structure of the present invention, the bolt connector is innovatively used to connect the precast concrete columns, and the upper precast concrete column is connected to the lower structure through the bolt connector. The joints and bolt grooves between the precast concrete columns and the bottom members are filled with high-strength grout.
另外,本发明提出的预制混凝土框架简便调整预制混凝土柱垂直度和高度,无需垫块支撑,定位精度要求低(容差±5mm),安装就位时无需额外支撑,具有施工速度快,环境污染小,节约工期和模板等优点,符合住宅产业化的需求。In addition, the prefabricated concrete frame proposed by the present invention can easily adjust the verticality and height of the precast concrete columns without pad support, requires low positioning accuracy (tolerance ±5mm), and does not require additional support when installed in place, and has the advantages of fast construction speed and low environmental pollution. Small size, saving construction period and formwork, etc., meet the needs of housing industrialization.
进一步地,本发明提出的预制混凝土框架结构通过试验研究,表明具有良好的整体性和抗震性能。Furthermore, the prefabricated concrete frame structure proposed by the present invention has good integrity and anti-seismic performance through experimental research.
进一步地,本发明提出的预制混凝土框架结构试验研究,表明不仅具有较高的承载力,同时也具有较好的延性和变形能力。Furthermore, the experimental research on the prefabricated concrete frame structure proposed by the present invention shows that it not only has a high bearing capacity, but also has good ductility and deformation capacity.
本发明的螺栓连接预制混凝土框架结构吊装定位容易,灌浆方便,具有突出的承载能力和延性,可适用于大开间住宅、公共建筑和工业厂房等,符合我国绿色建筑和工业化建筑的发展战略,具有十分广阔的应用前景。The bolt-connected prefabricated concrete frame structure of the present invention is easy to hoist and locate, convenient to grout, has outstanding bearing capacity and ductility, is applicable to large-storied houses, public buildings and industrial plants, etc., and is in line with the development strategy of my country's green buildings and industrialized buildings. Very broad application prospects.
附图说明Description of drawings
图1是本发明的实施例中一榀螺栓连接预制混凝土框架结构的两层两跨示意图;Fig. 1 is a two-story two-span schematic diagram of a bolt-connected prefabricated concrete frame structure in an embodiment of the present invention;
图2是本发明的实施例中预制混凝土柱下部结构示意图;Fig. 2 is the schematic diagram of the lower structure of the prefabricated concrete column in the embodiment of the present invention;
图3是本发明的实施例中预制混凝土柱截面示意图;Fig. 3 is a schematic cross-sectional view of a prefabricated concrete column in an embodiment of the present invention;
图4是本发明的实施例中连接器与搭接钢筋连接示意图;Fig. 4 is a schematic diagram of the connection between the connector and the overlapping steel bar in an embodiment of the present invention;
图5是本发明的实施例中连接器与定位钢筋连接示意图;Fig. 5 is a schematic diagram of the connection between the connector and the positioning reinforcement in an embodiment of the present invention;
图6是本发明的实施例中预制混凝土框架中连接节点区示意图;Fig. 6 is a schematic diagram of the connecting node area in the prefabricated concrete frame in an embodiment of the present invention;
图7是本发明的实施例中预制混凝土梁截面示意图;以及Fig. 7 is a schematic cross-sectional view of a prefabricated concrete beam in an embodiment of the present invention; and
图8是本发明的实施例中柱脚灌浆区域示意图。Fig. 8 is a schematic diagram of the column foot grouting area in the embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,以下实施例结合附图对本发明的螺栓连接预制混凝土框架结构作具体阐述。In order to make the technical means, creative features, goals and effects of the present invention easy to understand, the following embodiments will specifically illustrate the bolted precast concrete frame structure of the present invention in conjunction with the accompanying drawings.
实施例一Embodiment one
如图1所示,螺栓连接预制混凝土框架结构包括多个预制混凝土柱2、多个预制混凝土梁1、多个预制混凝土板4、后浇混凝土叠合层5、多个后浇混凝土梁连接节点区6以及柱脚灌浆区9。As shown in Figure 1, the bolt-connected precast concrete frame structure includes multiple precast concrete columns 2, multiple precast concrete beams 1, multiple precast concrete slabs 4, post-cast concrete lamination layer 5, and multiple post-cast concrete beam connection nodes Zone 6 and Column Foot Grouting Zone 9.
底部的多个预制混凝土柱2呈网格状分布,多个预制混凝土柱2分别竖直地按行设置在地面上,各行相互平行,相邻行且相邻的预制混凝土柱2的位置是对齐的。The plurality of precast concrete columns 2 at the bottom are distributed in a grid shape, and the plurality of precast concrete columns 2 are arranged vertically on the ground in rows, each row is parallel to each other, and the positions of adjacent rows and adjacent precast concrete columns 2 are aligned of.
如图2、3所示,预制混凝土柱2包括4个连接器7、4个U形箍筋10、多个横向箍筋11、4根纵向钢筋12、8根搭接钢筋13、4根定位钢筋14、2个附加箍筋15。As shown in Figures 2 and 3, the prefabricated concrete column 2 includes 4 connectors 7, 4 U-shaped stirrups 10, multiple transverse stirrups 11, 4 longitudinal reinforcements 12, 8 overlapping reinforcements 13, and 4 positioning Steel bar 14, 2 additional stirrups 15.
实施例中,预制混凝土柱2呈方柱体,其断面呈矩形。4根纵向钢筋12呈矩形设置,8根搭接钢筋13分别设置在4根纵向钢筋12围成的矩形内,每2根搭接钢筋13与一根纵向钢筋12分别相连,实施例中搭接钢筋13与纵向钢筋12为搭接连接,多个横向箍筋11设置在纵向钢筋12外部周围进行捆绑连接,4个连接器7设置在预制混凝土柱2的下端且分别与8根搭接钢筋13相连。In the embodiment, the prefabricated concrete column 2 is in the form of a square column with a rectangular cross section. 4 longitudinal reinforcing bars 12 are arranged in a rectangular shape, 8 overlapping reinforcing bars 13 are respectively arranged in the rectangle surrounded by 4 longitudinal reinforcing bars 12, and every 2 overlapping reinforcing bars 13 are connected with one longitudinal reinforcing bar 12 respectively, and the lapping reinforcing bars 13 in the embodiment The steel bars 13 and the longitudinal steel bars 12 are connected by overlapping, and a plurality of transverse stirrups 11 are arranged around the outside of the longitudinal steel bars 12 for binding connection. connected.
实施例中,连接器7包括固定板和截面呈L形的托架,固定板具有用于让螺栓通过的通孔,固定设置在托架的下端,如图4所示,托架的上端与2根搭接钢筋13固定连接。In the embodiment, the connector 7 includes a fixed plate and a bracket with an L-shaped cross section. The fixed plate has a through hole for allowing bolts to pass through, and is fixedly arranged at the lower end of the bracket. As shown in FIG. 4, the upper end of the bracket is connected to the bracket. 2 overlapping steel bars 13 are fixedly connected.
4个定位钢筋14分别与4个连接器7固定连接,定位钢筋14呈L形,如图5所示,L形短边的一端与连接器7相连,位于固定板的外侧,L形长边设置在预制混凝土柱2内且与纵向钢筋12平行。Four positioning steel bars 14 are respectively fixedly connected with four connectors 7, and the positioning steel bars 14 are L-shaped, as shown in Figure 5, one end of the L-shaped short side is connected with the connector 7, and is located on the outside of the fixed plate, and the L-shaped long side It is arranged in the prefabricated concrete column 2 and parallel to the longitudinal reinforcement 12.
4个U形箍筋10分别与4个连接器7固定连接且设置在预制混凝土柱2内,每个U形箍筋10的两边分别与相邻的两个连接器7相连且U形的开口朝向预制混凝土柱2的上端。Four U-shaped stirrups 10 are respectively fixedly connected with four connectors 7 and arranged in the precast concrete column 2, and the two sides of each U-shaped stirrup 10 are respectively connected with two adjacent connectors 7 and the U-shaped opening Towards the upper end of the precast concrete column 2.
2个附加箍筋15分别设置在预制混凝土柱2上端和下端且位于横向箍筋11的外侧。The two additional stirrups 15 are respectively arranged at the upper end and the lower end of the precast concrete column 2 and are located outside the transverse stirrup 11 .
在预制混凝土柱2的上端,4根纵向钢筋12露出混凝土,在露出混凝土的4根纵向钢筋12顶端设置有螺纹。On the upper end of the prefabricated concrete column 2, four longitudinal steel bars 12 are exposed to the concrete, and threads are arranged at the tops of the four longitudinal steel bars 12 exposed to the concrete.
预制混凝土梁1采用叠合梁构造,预制混凝土梁1设置在相邻的两个预制混凝土柱2上,两根预制混凝土梁1的端部搭接在一根预制混凝土柱2的上端,预制混凝土板4设置在相对设置的两根预制混凝土梁1上。The precast concrete beam 1 adopts a composite beam structure. The precast concrete beam 1 is set on two adjacent precast concrete columns 2. The ends of the two precast concrete beams 1 are overlapped with the upper end of a precast concrete column 2. The precast concrete The slab 4 is arranged on two prefabricated concrete beams 1 oppositely arranged.
如图6所示,两根预制混凝土梁1-1、1-2与底层预制混凝土柱2-1的上端连接处通过后浇混凝土节点核心区6连接,如图7所示,相邻的预制混凝土梁1的下部纵筋通过搭接或焊接连接,预制混凝土梁1的上部纵筋设置于后浇混凝土叠合层5并现场绑扎。对节点核心区6梁底的纵向钢筋进行焊接,然后绑扎节点核心区箍筋,绑扎梁顶纵向钢筋,绑扎叠合层内分布钢筋。安装节点核心区6模板,现场浇筑节点核心区6和后浇混凝土叠合层5,底层的预制混凝土柱2-1上端的4根纵向钢筋12露出节点核心区6和后浇混凝土叠合层5。As shown in Figure 6, the connection between the two precast concrete beams 1-1, 1-2 and the upper end of the bottom precast concrete column 2-1 is connected through the post-cast concrete node core area 6, as shown in Figure 7, the adjacent precast The lower longitudinal reinforcement of the concrete beam 1 is connected by lap joint or welding, and the upper longitudinal reinforcement of the precast concrete beam 1 is arranged in the post-cast concrete laminated layer 5 and bound on site. Weld the longitudinal steel bars at the bottom of the 6 beams in the core area of the joint, then bind the stirrups in the core area of the joint, the longitudinal steel bars at the top of the beam, and the distributed steel bars in the superimposed layer. Install the formwork for the node core area 6, cast the node core area 6 and the post-cast concrete laminated layer 5 on site, and expose the node core area 6 and the post-cast concrete laminated layer 5 on the 4 longitudinal steel bars 12 at the upper end of the precast concrete column 2-1 on the bottom layer .
待节点核心区6混凝土强度达到设计强度的50%后,进行吊装上部的预制混凝土柱2-2操作,首先在底层的预制混凝土柱2-1上端的具有螺纹的纵向钢筋12上分别安装4个下部螺母,将上部的预制混凝土柱2-2竖直设置在底层的预制混凝土柱2-1的上部,将上部的预制混凝土柱2-2的连接器7穿过底层的预制混凝土柱2-1的纵向钢筋12并与下部螺母接触,然后在纵向钢筋12安装上部螺母进行连接,上部的预制混凝土柱2-2与底层的预制混凝土柱2-1通过纵向钢筋12、连接器7以及螺母形成初步连接后,对上部的预制混凝土柱2-2与节点核心区6上的后浇混凝土叠合层5之间的柱脚区域通过安装柱脚灌浆区模板,对上层的预制混凝土柱2-2与后浇混凝土叠合层5之间的间隙、连接器7的凹陷处进行灌浆,灌注UHPC(超高性能混凝土,Ultra-High Performance Concrete)形成如图8所示的柱脚UHPC灌浆区域9。实施例中,UHPC灌浆区域9的宽度超出预制混凝土柱2-2柱子的单边宽度a为50mm,灌浆高度h由螺栓连接器7的高度及坐浆层高度决定。如此重复操作,直至完成所有的预制混凝土框架结构。After the strength of the concrete in the node core area 6 reaches 50% of the design strength, the operation of hoisting the upper precast concrete column 2-2 is carried out. First, install four longitudinal steel bars 12 with thread on the upper end of the precast concrete column 2-1 at the bottom. Lower nut, the upper precast concrete column 2-2 is vertically arranged on the top of the bottom precast concrete column 2-1, and the connector 7 of the upper precast concrete column 2-2 passes through the bottom precast concrete column 2-1 The longitudinal steel bar 12 is connected with the lower nut, and then the upper nut is installed on the longitudinal steel bar 12 for connection. The upper precast concrete column 2-2 and the bottom precast concrete column 2-1 are formed by the longitudinal steel bar 12, the connector 7 and the nut. After the connection, the column base area between the upper precast concrete column 2-2 and the post-cast concrete laminate layer 5 on the node core area 6 is installed with the formwork for the column foot grouting area, and the upper precast concrete column 2-2 and the The gaps between the post-cast concrete laminated layers 5 and the depressions of the connectors 7 are grouted, and UHPC (Ultra-High Performance Concrete) is poured to form the UHPC grouting area 9 at the base of the column as shown in FIG. 8 . In the embodiment, the width of the UHPC grouting area 9 exceeds the width a of one side of the precast concrete column 2-2 by 50 mm, and the grouting height h is determined by the height of the bolt connector 7 and the height of the sitting grout layer. This operation is repeated until all prefabricated concrete frame structures are completed.
螺栓连接预制混凝土框架结构的制作方法,包括如下步骤:A method for fabricating a prefabricated concrete frame structure connected by bolts, comprising the following steps:
步骤1,在预制混凝土构件工厂完成预制混凝土柱、预制混凝土梁、预制混凝土板的制作,并将各构件编号、运输至施工现场;Step 1, complete the production of precast concrete columns, precast concrete beams, and precast concrete slabs in the precast concrete component factory, and number and transport each component to the construction site;
步骤2,安装相邻柱网的多根预制混凝土柱,预制混凝土柱与基础采用螺栓连接器连接,并对接缝处及螺栓凹槽进行灌浆;Step 2, install multiple precast concrete columns adjacent to the column network, the precast concrete columns are connected to the foundation with bolt connectors, and the joints and bolt grooves are grouted;
步骤3,在完成预制混凝土柱安装的部位开始安装预制混凝土梁,预制混凝土梁架设在预制混凝土柱和支撑上,并将预制混凝土梁调水平,与预制混凝土柱对中;Step 3, install the precast concrete beam at the position where the precast concrete column installation is completed, the precast concrete beam is erected on the precast concrete column and the support, and the precast concrete beam is adjusted horizontally to align with the precast concrete column;
步骤4,放置预制混凝土板,将预制板搁置在预制梁和支撑上,控制预制板与预制梁的搭接长度、预制板整体尺寸;Step 4, place the precast concrete slab, put the precast slab on the precast beam and support, control the lap length of the precast slab and the precast beam, and the overall size of the precast slab;
步骤5,对相邻的预制梁的节点核心区梁底的纵向钢筋进行焊接,然后绑扎节点核心区箍筋,绑扎梁顶纵向钢筋,绑扎叠合层内分布钢筋;Step 5, welding the longitudinal reinforcement at the bottom of the beam in the joint core area of the adjacent prefabricated beams, then binding the stirrups in the joint core area, binding the longitudinal reinforcement at the top of the beam, and binding the distributed reinforcement in the laminated layer;
步骤6,安装节点核心区模板,现场浇筑节点核心区和叠合层;Step 6, install the formwork in the core area of the node, and pour the core area of the node and the laminated layer on site;
步骤7,待节点核心区混凝土强度达到设计强度的50%后,吊装预制上柱,通过螺栓连接器形成初步连接,然后对上层预制混凝土柱与底部构件之间的接缝处及螺栓凹槽进行灌浆;Step 7: After the concrete strength in the core area of the joint reaches 50% of the design strength, the prefabricated upper column is hoisted and a preliminary connection is formed through a bolt connector, and then the joint between the upper precast concrete column and the bottom member and the bolt groove are repaired. grouting;
步骤8,重复上述步骤2-步骤7,完成整个预制框架结构的施工。In step 8, repeat the above steps 2-7 to complete the construction of the entire prefabricated frame structure.
实施例二Embodiment two
本实施例与实施例一其它结构相同,只是采用预埋高强度螺杆来代替实施例一中4根露出混凝土的纵向钢筋12的端部。The present embodiment is the same as the other structure of the first embodiment, except that the ends of the four longitudinal steel bars 12 exposed to the concrete in the first embodiment are replaced by pre-embedded high-strength screw rods.
高强度螺杆顶部区域设置有外螺纹。The top area of the high-strength screw is provided with external threads.
实施例的作用与效果Function and effect of embodiment
在本实施例的螺栓连接预制混凝土框架结构中,创新地采用螺栓连接器进行预制混凝土柱的连接,上部预制混凝土柱通过螺栓连接器与下层结构连接。预制混凝土柱与底部构件之间的接缝和螺栓凹槽灌注高强度灌浆料。In the bolted precast concrete frame structure of this embodiment, a bolt connector is innovatively used to connect the precast concrete columns, and the upper precast concrete column is connected to the lower structure through the bolt connector. The joints and bolt grooves between the precast concrete columns and the bottom members are filled with high-strength grout.
另外,本实施例提出的预制混凝土框架简便调整预制混凝土柱垂直度和高度,无需垫块支撑,定位精度要求低(容差±5mm),安装就位时无需额外支撑,具有施工速度快,环境污染小,节约工期和模板等优点,符合住宅产业化的需求。In addition, the precast concrete frame proposed in this embodiment can easily adjust the verticality and height of the precast concrete columns without pad support, requires low positioning accuracy (tolerance ±5mm), and does not require additional support when installed in place. It has the advantages of fast construction speed and environmental protection. It has the advantages of less pollution, saving construction period and formwork, and meets the needs of housing industrialization.
进一步地,本实施例提出的预制混凝土框架结构通过试验研究,表明具有良好的整体性和抗震性能。Further, the prefabricated concrete frame structure proposed in this embodiment has good integrity and anti-seismic performance through experimental research.
进一步地,本实施例提出的预制混凝土框架结构试验研究,表明不仅具有较高的承载力,同时也具有较好的延性和变形能力。Furthermore, the experimental research on the precast concrete frame structure proposed in this example shows that it not only has a high bearing capacity, but also has good ductility and deformation capacity.
本实施例的螺栓连接预制混凝土框架结构吊装定位容易,灌浆方便,具有突出的承载能力和延性,可适用于大开间住宅、公共建筑和工业厂房等,符合我国绿色建筑和工业化建筑的发展战略,具有十分广阔的应用前景。The bolt-connected prefabricated concrete frame structure of this embodiment is easy to hoist and locate, convenient to grout, has outstanding bearing capacity and ductility, and is applicable to large-storied houses, public buildings and industrial plants, etc., and is in line with the development strategy of green buildings and industrialized buildings in my country. It has a very broad application prospect.
上述实施方式为本发明的优选案例,并不用来限制本发明的保护范围。The above embodiments are preferred examples of the present invention, and are not intended to limit the protection scope of the present invention.
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Application publication date: 20181211 |