CN108930356A - Wallboard and its preparation method and application - Google Patents
Wallboard and its preparation method and application Download PDFInfo
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- CN108930356A CN108930356A CN201810875906.6A CN201810875906A CN108930356A CN 108930356 A CN108930356 A CN 108930356A CN 201810875906 A CN201810875906 A CN 201810875906A CN 108930356 A CN108930356 A CN 108930356A
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- wallboard
- weight
- lightweight concrete
- blocks
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- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 235000010232 propyl p-hydroxybenzoate Nutrition 0.000 description 1
- QELSKZZBTMNZEB-UHFFFAOYSA-N propylparaben Chemical compound CCCOC(=O)C1=CC=C(O)C=C1 QELSKZZBTMNZEB-UHFFFAOYSA-N 0.000 description 1
- 229960003415 propylparaben Drugs 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 235000010413 sodium alginate Nutrition 0.000 description 1
- 239000000661 sodium alginate Substances 0.000 description 1
- 229940005550 sodium alginate Drugs 0.000 description 1
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 description 1
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 description 1
- 235000013024 sodium fluoride Nutrition 0.000 description 1
- 239000011775 sodium fluoride Substances 0.000 description 1
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000008234 soft water Substances 0.000 description 1
- 239000002688 soil aggregate Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 235000010199 sorbic acid Nutrition 0.000 description 1
- 239000004334 sorbic acid Substances 0.000 description 1
- 229940075582 sorbic acid Drugs 0.000 description 1
- 235000019710 soybean protein Nutrition 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- PIILXFBHQILWPS-UHFFFAOYSA-N tributyltin Chemical compound CCCC[Sn](CCCC)CCCC PIILXFBHQILWPS-UHFFFAOYSA-N 0.000 description 1
- 229960001124 trientine Drugs 0.000 description 1
- 239000000052 vinegar Substances 0.000 description 1
- 235000021419 vinegar Nutrition 0.000 description 1
- 239000004846 water-soluble epoxy resin Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000000230 xanthan gum Substances 0.000 description 1
- 235000010493 xanthan gum Nutrition 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- 229940082509 xanthan gum Drugs 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/08—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding porous substances
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/46—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Architecture (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Laminated Bodies (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The present invention relates to building material technical fields, specifically, providing a kind of wallboard and its preparation method and application.Wallboard of the invention, the lightweight concrete layer being set to including two blocks of side plates and fixing clamp among two blocks of side plates.Using lightweight concrete layer as middle layer, both sides are side plate, can improve the brittleness of side plate, are improved since the stress that building settlement generates makes side plate drawing crack.Two blocks of side plates and the lightweight concrete layer of middle layer can make the precast concrete of composite demand using the product of different densities according to the demand of performance.The present invention provides a kind of preparation method of wallboard, to lightweight concrete slurry of casting between two blocks of side plates, obtains wall after solidification.
Description
Technical field
The present invention relates to building material technical fields, in particular to a kind of wallboard and its preparation method and application.
Background technique
With the continuous development of national economy, civilian room and the commercial house building and Support during Old City Reconstruction, it is used every
Walling material is mostly aerating coagulation air parcel, hollow brick and silico-calcium panel products, and the density of these materials is higher, than great, is made in this way
Structure foundation weight-bearing load it is larger, require the intensity of building supporting frame also to increase accordingly in this way, building construction at
This can also be increased with it.
For this purpose, Some Domestic enterprise has set about producing the substitution conventional concrete building block of high-strength light porous partition plate,
Improve construction and material cost.Light porous partition board material density is below traditional building block, is fired by high temperature, has and protects
Temperature is heat-insulated, A1 grades of fire prevention, it is fire-retardant the advantages that, but its brittleness is larger, and porous partition plate specification is larger when practical application, works as building
When a little sedimentation occurs in object, stress will lead to wallboard drawing crack.Therefore, a kind of lightweight is developed, at low cost, good toughness while side
Just field-installed wallboard is of great significance.
In view of this, the present invention is specifically proposed.
Summary of the invention
The first object of the present invention is to provide a kind of wallboard, with alleviate excessive wallboard weight in the prior art, poor toughness,
The high technical problem of cost.
The second object of the present invention is to provide a kind of preparation method of wallboard, to alleviate preparation method in the prior art
Cost is excessively high, the technical problem of process complexity.
The third object of the present invention is to provide a kind of application of wallboard under construction.
In order to realize above-mentioned purpose of the invention, the following technical scheme is adopted:
The present invention provides a kind of wallboard, the lightweight coagulation being set among two blocks of side plates including two blocks of side plates and fixing clamp
Soil layer.
Further, the end face that a side end face of the lightweight concrete layer protrudes from two blocks of side plates forms tenon,
The other side sunken end face of the lightweight concrete layer forms the tongue-and-groove with tenon cooperation in the end face of two blocks of side plates.
Further, the lightweight concrete layer includes the following raw material according to parts by weight: 400-500 parts of cement, mistake+8
270-330 parts of inorganic porous material particle, mistake -8~+16 420-480 parts of the mesh inorganic porous material particles, mistake -16 of mesh
360-420 parts of the inorganic porous material particle of mesh and optional auxiliary agent;
Preferably, the inorganic porous material particle is mainly derived from shraff, shraff include foamed ceramic or
The waste material of foamed ceramic wallboard;
Preferably, the auxiliary agent includes hydroxypropyl methyl cellulose 1-3 parts by weight, carboxymethyl starch ether 0.1-1 parts by weight
At least one of with coarse whiting 5-15 parts by weight;
Preferably, the auxiliary agent includes redispersible latex powder 5-20 parts by weight and defoaming agent 5-8 parts by weight;
Preferably, the side plate includes foamed ceramic wallboard or the big plate of Ceramic Tiles.
Further, heat insulating coat is equipped between two blocks of side plates and the lightweight concrete layer;
The heat insulating coat includes the following raw material according to parts by weight: 20-40 parts of inorganic porous material particle, nanometer airsetting
10-30 parts of glue, 80-120 parts of binder and optional auxiliary agent;
Preferably, the inorganic porous material particle was -200 meshes;Preferably cross -200~+400 mesh;More preferably
Cross -325 meshes;
Preferably, the inorganic porous material particle is mainly derived from shraff, shraff include foamed ceramic or
The waste material of foamed ceramic wallboard;
Preferably, the nanoporous aerogel is Nano-meter SiO_22Aeroge and/or modified Nano SiO2Aeroge;
Preferably, the binder includes binder component A50-70 parts by weight and binder component B30-50 parts by weight;
The binder component A include in acrylic emulsion, modified acroleic acid ester pressure-sensitive and acrylic acid ester emulsion extremely
Few one kind;The binder component B is styrene-butadiene emulsion;
Preferably, the auxiliary agent includes thickener 0.1-0.5 parts by weight, defoaming agent 0.2-0.8 parts by weight, preservative 0.1-
At least one of 0.5 parts by weight and mould inhibitor 0.1-0.8 parts by weight.
Further, the surface of at least one block side plate is equipped with decorative layer.
Further, reinforcing rib and/or fiber are provided among the lightweight concrete layer;
Preferably, the reinforcing rib includes reinforcing bar.
The present invention provides a kind of preparation method of above-mentioned wallboard, to lightweight concrete slurry of casting between two blocks of side plates, Gu
The wall is obtained after change.
Further, in the lightweight concrete slurry water dosage be lightweight concrete quality 35-40%.
Further, lightweight concrete slurry is poured again after being first laid with reinforcing bar and/or fiber between two blocks of side plates, is solidified
After obtain the wall;
Preferably, pouring for lightweight concrete slurry is first carried out again after the surface of side plate coats heat insulating coat.
The present invention finally provides the application of above-mentioned wallboard under construction.
Compared with prior art, the invention has the benefit that
The present invention provides a kind of wallboard, the lightweight coagulation being set among two blocks of side plates including two blocks of side plates and fixing clamp
Soil layer.Using lightweight concrete layer as middle layer, both sides are side plate, can be improved when side plate is used alone since side plate brittleness is big,
The stress generated after building settlement makes the problem of side plate drawing crack.Two blocks of side plates and the lightweight concrete layer of middle layer can bases
The demand of performance makes the precast concrete of composite demand using the product of different densities.
The present invention provides a kind of preparation method of wallboard, and this method is simple and easy to operate, prepares less energy consumption, preparation process middle ring
Border is friendly, can produce in batches, at low cost.
Detailed description of the invention
Fig. 1 is a kind of panel structure schematic diagram that the embodiment of the present invention 1 provides, and 1 indicates side plate, and 2 indicate lightweight concrete
Layer;
Fig. 2 is a kind of panel structure schematic diagram that the embodiment of the present invention 4 provides, and 1 indicates side plate, and 2 indicate lightweight concrete
Layer;
Fig. 3 is a kind of panel structure schematic diagram that the embodiment of the present invention 10 provides, and 1 indicates side plate, and 2 indicate lightweight concrete
Layer, 3 indicate reinforcing rib;
Fig. 4 is a kind of wallboard mould structural schematic diagram that the embodiment of the present invention 16 provides, and 4 indicate wallboard mould baffle, 1 table
Show side plate, 2 indicate lightweight concrete layer;
Fig. 5 is a kind of wallboard mould structural schematic diagram that the embodiment of the present invention 16 provides, and 4 indicate wallboard mould baffle, 1 table
Show side plate, 2 indicate lightweight concrete layer.
Specific embodiment
Embodiment of the present invention is described in detail below in conjunction with embodiment, but those skilled in the art will
Understand, the following example is merely to illustrate the present invention, and is not construed as limiting the scope of the invention.It is not specified in embodiment specific
Condition person carries out according to conventional conditions or manufacturer's recommended conditions.
The present invention provides a kind of wallboard, the lightweight coagulation being set among two blocks of side plates including two blocks of side plates and fixing clamp
Soil layer.
Side plate can be bonded completely with lightweight concrete layer or the junction of wallboard and other wallboards have by side plate with
Lightweight concrete layer is not exclusively bonded the tenon structure of formation, realizes the connection between wallboard.Using lightweight concrete layer as middle layer,
Both sides are side plate, can improve the brittleness of side plate, are improved since the stress that building settlement generates makes side plate drawing crack.Two blocks of side plates
The mixed of composite demand can be made using the product of different densities according to the demand of performance with the lightweight concrete layer of middle layer
Solidifying soil prefabricated component.The wallboard can be processed directly, and scene splicing, avoids construction site with transporting construction
The problem of dust is excessive, pollutes environment, improves construction efficiency.
In the present invention, one is preferably carried out in mode, and a side end face of lightweight concrete layer protrudes from the end of two blocks of side plates
Face forms tenon, and the other side sunken end face of lightweight concrete layer forms the tongue-and-groove with tenon cooperation in the end face of two blocks of side plates.
Side plate can be bonded completely with lightweight concrete layer or the junction of wallboard and other wallboards has by side plate and lightweight coagulation
Soil layer is not exclusively bonded the tenon structure of formation, realizes the connection between wallboard.The wallboard can be processed directly, transported and built
The splicing of construction ground scene is built, it is excessive to avoid construction site dust, the problem of polluting environment, improves construction efficiency.
In the present invention, one is preferably carried out in mode, and lightweight concrete layer includes the following raw material according to parts by weight: water
400-500 parts of mud, 270-330 parts of the inorganic porous material particle of+8 mesh of mistake, mistake -8~+16 mesh inorganic porous material particles
420-480 parts, 360-420 parts of the inorganic porous material particle and optional auxiliary agent of -16 mesh of mistake.
It should be noted that mesh, through the unit frequently as material particle size or mesh size.Mesh number is bigger, indicates particle
It is thinner, it is usually used in the quantifier of laboratory sample broke granularity.In general, the aperture mesh number * (micron number)=15000.For this
For the technical staff of field, "-(negative sign) " is added before the Arabic numerals of mesh number often to indicate that particle can be by selected
Sieve, "+(positive sign) " indicate particle cannot pass through selected sieve.Such as: " -80 mesh " then indicates that of 80 meshes can be passed through
Grain;"+120 mesh " then indicates that the particle of 120 meshes cannot be passed through.
There is inorganic porous material particle porous structure, usual water absorption rate to be greater than 9%, and section is coarse unglazed, and product is mechanical
Intensity and chemical stability are higher, and High anti bending strength, wear-resistant, acid and alkali-resistance, non-discolouring, the service life is long.+ 8 meshes were used respectively
Inorganic porous material particle, mistake -8~-16 mesh of+16 mesh inorganic porous material particles and mistake inorganic porous material particle
All or part of sandstone replaced in concrete as aggregate, by the inorganic porous material particle for compounding totally three kinds of different-grain diameters
Instead of the coarse aggregate and fine aggregate in concrete, so that lightweight concrete has preferable specific gravity and mechanical performance.In order to avoid
Coarse aggregate particle is excessive, therefore wherein the inorganic porous material particle preferable particle size of+8 mesh of mistake is less than 2cm.Above-mentioned raw materials can
The overall weight of concrete is effectively reduced, lightens the load, it is many with traditional sand-stone concrete light specific gravity, and due in concrete
Heat preserving heat insulating noise insulation performance containing porous inorganic porous material particle, therefore concrete is superior to traditional sand-stone concrete.
Lightweight concrete thermal coefficient is between 0.4 to 0.6W/ (mK).
Lightweight concrete uses inorganic porous material particle as aggregate, and in equivalent weight, volume of concrete increases
Greatly, can same volume compare traditional sand-stone concrete, reduce concrete usage amount.Lightweight concrete density is 1000-1200kg/
m3, 350-500kg/m lighter than conventional concrete3, in the case where keeping concrete strength, mitigate weight concrete, to mitigate
Building load-bearing.
Due to containing porous inorganic porous material particle, there is good heat preservation and insulation;Traditional lightweight is mixed
Due to the aggregate such as materials such as EPS particle or perlite in solidifying soil, since density is small and frangible, it is more difficult to be mixed, be held with mud
Easily there is the problem of aggregate and slurries isolation, and specific gravity will increase after the inorganic porous material particulate water absorbent that the present invention uses, no
The problem of aggregate caused by aggregate can be caused to float and slurries isolate.
Optionally, the parts by weight of cement for example can be but be not limited to 400 parts, 410 parts, 420 parts, 430 parts, 440
Part, 450 parts, 460 parts, 470 parts, 480 parts, 490 parts or 500 parts.
Optionally, the parts by weight of the inorganic porous material particle of+8 mesh of mistake for example can be but be not limited to 270 parts,
275 parts, 280 parts, 285 parts, 290 parts, 295 parts, 300 parts, 305 parts, 310 parts, 315 parts, 320 parts, 325 parts or 330 parts.
Optionally, the parts by weight of mistake -8~+16 meshes inorganic porous material particle for example can be but be not limited to
420 parts, 425 parts, 430 parts, 435 parts, 440 parts, 445 parts, 450 parts, 455 parts, 460 parts, 465 parts, 470 parts, 475 parts or 480
Part.
Optionally, the parts by weight of the inorganic porous material particle of -16 mesh of mistake for example can be but be not limited to 360
Part, 365 parts, 370 parts, 375 parts, 380 parts, 385 parts, 390 parts, 395 parts, 400 parts, 405 parts, 410 parts, 415 parts or 420 parts.
It is preferably carried out in mode at of the invention one, lightweight concrete layer includes the following raw material according to parts by weight:
420-480 parts of cement, 280-320 parts of the inorganic porous material particle of+8 mesh of mistake, mistake -8~+16 meshes inorganic porous material
370-410 parts of inorganic porous material particle of 430-470 parts of particle, -16 mesh of mistake.
It is preferably carried out in mode at of the invention one, lightweight concrete layer includes the following raw material according to parts by weight:
440-460 parts of cement, 290-310 parts of the inorganic porous material particle of+8 mesh of mistake, mistake -8~+16 meshes inorganic porous material
380-400 parts of inorganic porous material particle of 440-460 parts of particle, -16 mesh of mistake.
In some preferred embodiments, lightweight concrete layer includes the following raw material according to parts by weight: cement 450
Part, 300 parts of the inorganic porous material particle of+8 mesh of mistake, 450 parts of mistake -8~+16 meshes inorganic porous material particle, mistake -16
390 parts of the inorganic porous material particle of mesh.Lightweight concrete layer can adjust the size and dosage of inorganic porous material particle,
The density for adjusting concrete, reaches different requirements, compression strength can also change therewith, to advanced optimize coagulation
The performance of soil.
In some preferred embodiments, inorganic porous material particle is mainly derived from shraff.Such as it can be with
For but be not limited to Ceramic Tiles, sanitary ceramics articles, foamed ceramic and foamed ceramic wallboard waste material.China is a ceramic green
Big country is produced, various ceramics are during transport, sale, storage and use, since the factors such as the cracking that collides with, deformation and processing are made
At a large amount of waste ceramic.Use discarded ceramic material as the raw material of concrete, on the one hand, shraff can be saved
Processing cost is buried, environmental pressure is mitigated;On the other hand, replace the natural resources such as sandstone using shraff, can alleviate mixed
The pressure of solidifying soil aggregate resources shortage.Since foamed ceramic and foamed ceramic wallboard waste material are commonplace in building trade, obtain
It is at low cost, therefore the raw material it is preferable to use the waste material of foamed ceramic and foamed ceramic wallboard as inorganic porous material particle.
In some alternative embodiments, the cement for example can be but be not limited to portland cement, chlorate
One of cement, sulphate aluminium cement are a variety of, preferably common portland cement.
It is understood that " optional auxiliary agent " indicates: auxiliary agent can be added in the lightweight concrete, it can also be with
Do not add auxiliary agent.It is understood that the auxiliary agent may include auxiliary agent commonly used in the art, such as dispersing agent, thickener, glue
Stick, defoaming agent, water-reducing agent or stabilizer etc..The assistant types of addition are not particularly limited in the present invention, and above-mentioned auxiliary agent can
One kind is used alone, can also be used in combination of two or more.It can be further by the compounding and dosage that adjust various auxiliary agents
Adjust and optimize the performance of lightweight concrete.
In some preferred embodiments, one in hydroxypropyl methyl cellulose, carboxymethyl starch ether and coarse whiting is added
Kind is a variety of as auxiliary agent, can optimize the performance of lightweight concrete.Hydroxypropyl methyl cellulose and carboxymethyl starch ether are to rise
To the effect of water-retaining agent and retarder, extend operable time, has and paste humidification, cement consumption can also be reduced.Hydroxyl
The water retention property of propyl methocel and carboxymethyl starch ether solidifies concrete slowly, intensity after enhancing hardening.Lightweight is mixed
Coarse whiting is added in solidifying soil, concrete viscosity, rheological property can be improved.
Optional addition hydroxypropyl methyl cellulose 1-3 parts by weight, such as can be but be not limited to 1 part, 1.2 parts, 1.4
Part, 1.5 parts, 1.6 parts, 1.8 parts, 2 parts, 2.2 parts, 2.4 parts, 2.5 parts, 2.6 parts, 2.8 parts or 3 parts;It is preferred that 1.5-2.5 parts, more
It is preferred that 1.8-2.2 parts, further preferred 2 parts.
Optional addition carboxymethyl starch ether 0.1-1 parts by weight, such as can be but be not limited to 0.1 part, 0.2 part, 0.3
Part, 0.4 part, 0.5 part, 0.6 part, 0.7 part, 0.8 part, 0.9 part or 1 part;It is preferred that 0.2-0.8 parts, it is 0.3-0.5 parts more preferable, into
Preferably 0.4 part of one step.
Optional addition coarse whiting 5-15 parts by weight, for example, can be but be not limited to 5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10 parts,
11 parts, 12 parts, 13 parts, 14 parts or 15 parts;It is preferred that 8-12 parts, it is 9-11 parts more preferable, further preferred 10 parts.
In the present invention, one is preferably carried out in mode, and auxiliary agent includes redispersible latex powder and defoaming agent.
Redispersable latex powder is water-soluble redispersible powder adhesive, and this powder after contact with water can be quickly
Redisperse has high cementitiousness and unique performance at lotion;It assigns slurry excellent alkali resistance, improves the adhesiveness of slurry
Outside adhesiveness, flexural strength, waterproofness, plasticity, wear-resisting property and application property, with more stronger in flexible break resistant slurry
Flexibility.In some preferred embodiments, the redispersible latex powder includes the copolymerization of vinylacetate and ethylene
Rubber powder, ethylene and vinyl chloride and vinyl laurate vinegar ternary polymerization powder, vinylacetate and ethylene and higher fatty acids ethylene rouge
Ternary polymerization powder, vinyl acetate acid homopolymerization rubber powder and one of styrene and butadiene copolymer rubber powder or a variety of;It is preferred that adding
Redispersible latex powder 5-20 parts by weight, for example, can be but be not limited to 5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10 parts, 11 parts,
12 parts, 13 parts, 14 parts, 15 parts, 16 parts, 17 parts, 18 parts, 19 parts or 20 parts;It is preferred that 10-15 parts, it is 11-13 parts more preferable, into one
Preferably 12 parts of step.
In some preferred embodiments, the defoaming agent includes that the fatty acid ester compounded object of higher alcohols, polyoxyethylene are poly-
Oxypropylene pentaerythrite ether, polyoxyethylene polyoxy propyl alcohol amidogen ether, polypropylene glycerol aether, polyoxyethylene polyoxypropylene glycerin ether and
One of dimethyl silicone polymer is a variety of;It is preferred that addition defoaming agent 5-8 parts by weight, such as can be but be not limited to 5 parts,
5.2 parts, 5.5 parts, 5.8 parts, 6 parts, 6.2 parts, 6.5 parts, 6.8 parts, 7 parts, 7.2 parts, 7.5 parts, 7.8 parts or 8 parts;It is preferred that 5.5-
It is 7.5 parts, 6-7 parts more preferable, further preferred 6.6 parts.
In the present invention, one is preferably carried out in mode, and side plate includes foamed ceramic wallboard or the big plate of Ceramic Tiles.Foaming pottery
Porcelain wallboard is preferably density 450-650kg/m3, compression strength >=4.5MPa, hanging force load 1000N stands for 24 hours, and plate face is without splitting
Seam, thermal coefficient≤0.2W/ (mK).
In the present invention, one is preferably carried out in mode, is equipped with heat-insulated painting between two blocks of side plates and lightweight concrete layer
Layer.Insulation coating can improve the rigid contact between side plate and lightweight concrete, increase flexible, allow side plate and lightweight coagulation
Native associativity is stronger.
In the present invention, one is preferably carried out in mode, and heat insulating coat includes the following raw material according to parts by weight: inorganic more
20-40 parts of Porous materials particle, 10-30 parts of nanoporous aerogel, 80-120 parts of binder and optional auxiliary agent.Nanoporous aerogel is one
Kind of novel light porous nanometer material is that lightweight prepared by a kind of solvent replaced in original skeleton with air is nanometer porous
Material.There is inorganic porous material particle porous structure, usual water absorption rate to be greater than 9%, and section is coarse unglazed, product mechanical strength
Higher with chemical stability, High anti bending strength, wear-resistant, acid and alkali-resistance, non-discolouring, the service life is long.The present invention is by reasonably compounding
The dosage of nanoporous aerogel and inorganic porous material particle makes nanoporous aerogel and inorganic porous material particle as the heat-insulated painting
The heat insulating function filler of material can be stable be dispersed in coating, play good heat insulation.Due to nanoporous aerogel and
Inorganic porous material particle all has microcellular structure, can improve coating thermal and insulating performance, and adds solid in the coating
Grain object, particulate matter fill into the surface hole of side plate, can reduce coating dosage, reduce cost.
Optionally, the parts by weight of inorganic porous material particle may be, for example, but be not limited to 20 parts, 22 parts, 25 parts, 28
Part, 30 parts, 32 parts, 35 parts, 38 parts or 40 parts.Optionally, the parts by weight of nanoporous aerogel may be, for example, but be not limited to 10
Part, 12 parts, 15 parts, 18 parts, 20 parts, 22 parts, 25 parts, 28 parts or 30 parts.Optionally, the parts by weight of binder may be, for example, but
It is not limited to 80 parts, 82 parts, 85 parts, 88 parts, 90 parts, 92 parts, 95 parts, 98 parts, 100 parts, 102 parts, 105 parts, 108 parts, 110
Part, 112 parts, 115 parts, 118 parts or 120 parts.
In the present invention, one is preferably carried out in mode, and heat insulating coat includes the following raw material according to parts by weight: inorganic more
25-35 parts of Porous materials particle, 15-25 parts of nanoporous aerogel and 90-110 parts of binder.
In the present invention, one is preferably carried out in mode, and heat insulating coat includes the following raw material according to parts by weight: inorganic more
28-32 parts of Porous materials particle, 18-22 parts of nanoporous aerogel and 95-105 parts of binder.
In the present invention, one is preferably carried out in mode, and heat insulating coat includes the following raw material according to parts by weight: inorganic more
30 parts of Porous materials particle, 20 parts of nanoporous aerogel and 100 parts of binder.
In the present invention, one is preferably carried out in mode, and inorganic porous material particle was -200 meshes;Preferably cross-
200~+400 mesh;More preferably cross -325 meshes.The partial size of optimization inorganic porous material particle can optimize the property of heat insulating coat
Can, inorganic porous material grain diameter is excessive to be unfavorable for filling into the cavity on surface to be coated;Inorganic porous material particle
The too small microcellular structure that can be destroyed in inorganic porous material particle of diameter, the present invention is found through experiments that, when inorganic porous material
When grain is -200~+400 mesh, especially for -325 mesh of mistake or so when, the heat-proof quality of insulating moulding coating is best.
In the present invention, one is preferably carried out in mode, and inorganic porous material particle is mainly derived from shraff.Such as
Can be but be not limited to Ceramic Tiles, sanitary ceramics articles, foamed ceramic and foamed ceramic wallboard waste material.China is a pottery
Porcelain big producer, various ceramics during transport, sale, storage and use, due to the cracking that collides with, deformation and processing etc. because
Element causes a large amount of waste ceramic.Use discarded ceramic material as the raw material of concrete, on the one hand, waste ceramic can be saved
The burial processing cost of material mitigates environmental pressure;On the other hand, replace the natural resources such as sandstone, Ke Yihuan using shraff
Solve the pressure of aggregate shortage of resources.Since foamed ceramic and foamed ceramic wallboard waste material are commonplace in building trade,
Obtain at low cost, therefore the original it is preferable to use the waste material of foamed ceramic and foamed ceramic wallboard as inorganic porous material particle
Material.
In the present invention, one is preferably carried out in mode, and nanoporous aerogel includes SiO2Aeroge, Al2O3Aeroge, V2O5
Aeroge, ZrO2Aeroge, TiO2Aeroge, Al2O3-SiO2Aeroge and TiO2-SiO2At least one of aeroge.
In the present invention, one is preferably carried out in mode, and nanoporous aerogel is Nano-meter SiO_22Aeroge and/or modified Nano
SiO2Aeroge.SiO2Aeroge is a kind of porous ultra heat insulating material of novel nano, has powdered and blocky, hole ratio
Up to 80-99.8% is a kind of nano-meter porous amorphous state material of low-density.SiO2Aeroge very big, hole with specific surface area
Rate height, the low advantage low with thermal coefficient of density.The modified SiO2Aeroge optionally can be to use modifier modification
SiO2Aeroge, the modifying agent optionally include organosilan, alcohol compound or aminated compounds, such as can be but not
It is limited to for trim,ethylchlorosilane, dimethylchlorosilane, hexamethyldisiloxane, alphanol, n-octyl alcohol, 1,2- ethylenediamine, two Asias
Ethyl triamine, trien, tetren or hexamethyldisilazane etc..
The present invention one be preferably carried out in mode, binder for example can be but be not limited to carboxymethyl cellulose,
Carboxyethyl cellulose, methylcellulose, ethyl cellulose, oxidized starch, carboxymethyl starch, polyvinyl alcohol, POLYPROPYLENE GLYCOL, poly- second
Glycol, polyacrylamide, water-soluble epoxy resin, phenolic resin, polyurethane resin, water-soluble acrylic rubber powder, polyoxyethylene
In alkene, hydroxypropyl methyl cellulose, styrene-butadiene emulsion, acrylic emulsion, modified acroleic acid ester pressure-sensitive and acrylic acid ester emulsion
It is at least one.
In the present invention, one is preferably carried out in mode, and binder includes binder component A and binder component B, wherein
Binder component A includes at least one of acrylic emulsion, modified acroleic acid ester pressure-sensitive and acrylic acid ester emulsion;It is described viscous
Knot agent component B is styrene-butadiene emulsion.Optionally, the binder includes component A50-70 parts by weight in parts by weight, such as
It can be but be not limited to 50 parts, 52 parts, 55 parts, 58 parts, 60 parts, 62 parts, 65 parts, 68 parts or 70 parts;It is preferred that 55-65 parts, more
It is preferred that 58-62 parts, more preferable 60 parts;Optionally, the binder includes component B 30-50 parts by weight in parts by weight,
Such as it can be but be not limited to 30 parts, 32 parts, 35 parts, 38 parts, 40 parts, 42 parts, 45 parts, 48 parts or 50 parts;It is preferred that 35-45
Part, it is 37-43 parts more preferable, more preferable 40 parts.By optimizing the proportion of binder and the dosage of each component, can advanced optimize
The performance of insulating moulding coating.
It is understood that " optional auxiliary agent " indicates: auxiliary agent can be added in the lightweight concrete, it can also be with
Do not add auxiliary agent.It is understood that the auxiliary agent may include auxiliary agent commonly used in the art, for example, it is dispersing agent, thickener, viscous
Tie agent, defoaming agent, water-reducing agent, antioxidant, fire retardant, UV absorbers, infrared light screening agent, antistatic agent, stabilizer, enhancing
Agent and subtle inorganic compound etc..The assistant types of addition are not particularly limited in the present invention, and above-mentioned auxiliary agent can be independent
Using one kind, can also be used in combination of two or more.Can further be adjusted by the compounding and dosage that adjust various auxiliary agents and
Optimize the performance of lightweight concrete.
In the present invention, one is preferably carried out in mode, and auxiliary agent includes in thickener, defoaming agent, preservative and mould inhibitor
It is at least one.The performance of lightweight concrete can be further adjusted and optimized by the compounding and dosage that adjust various auxiliary agents.
In the present invention, one is preferably carried out in mode, and thickener for example can be but be not limited to polyacrylamide, gather
Vinyl alcohol, polyvinylpyrrolidone, polyethylene glycol oxide, carbomer, polyacrylic acid, Sodium Polyacrylate, polyacrylate copolymerization
Lotion, butadiene rubber, butadiene-styrene rubber, polyurethane, modified polyurea, low-molecular polyethylene wax, methylcellulose, hydroxypropyl methyl are fine
Tie up element, sodium carboxymethylcellulose, hydroxyethyl cellulose, starch, gelatin, sodium alginate, casein, guar gum, chitosan, I
Uncle's natural gum, xanthan gum, soybean protein glue, natural rubber, lanolin or agar, in some preferred embodiments, the increasing
Thick dose of main Cheesecake element, paregal O, ammonium hydroxide, soft water preparation form.Optionally, heat insulating coat includes thickener 0.1-0.5 weight
Part is measured, such as can be but be not limited to 0.1 part, 0.15 part, 0.2 part, 0.25 part, 0.3 part, 0.35 part, 0.4 part, 0.45 part
Or 0.5 part;It is preferred that 0.1-0.3 parts by weight, more preferable 0.2 parts by weight.
In the present invention, one is preferably carried out in mode, and defoaming agent for example can be but be not limited to silicone emulsion, high-carbon
Polyol fatty acid ester complexes, polyoxyethylene polyoxypropylene pentaerythrite ether, polyoxyethylene polyoxy propyl alcohol amidogen ether, polyoxypropylene glyceryl
Ether and one of polyoxyethylene polyoxypropylene glycerin ether and dimethyl silicone polymer or a variety of.Optionally, heat insulating coat includes
Defoaming agent 0.2-0.8 parts by weight, such as can be but be not limited to 0.2 part, 0.25 part, 0.3 part, 0.35 part, 0.4 part, 0.45
Part, 0.5 part, 0.55 part, 0.6 part, 0.65 part, 0.7 part, 0.75 part or 0.8 part;It is preferred that 0.4-0.5 parts by weight, more preferable 0.45
Parts by weight.
In the present invention, one is preferably carried out in mode, and preservative includes parabens, dehydroactic acid and sodium
Salt, benzoic acid, sorbic acid, p-hydroxybenzoic acid, aethyl parabenum, nipasol, Butyl Chemosept,
One of p-hydroxybenzoic acid isopropyl ester, p-hydroxybenzoic acid isobutyl ester, salicylic acid and hydroquinone are a variety of.Optionally, heat-insulated
Coating includes preservative 0.1-0.5 parts by weight, such as can be but be not limited to 0.1 part, 0.15 part, 0.2 part, 0.25 part, 0.3
Part, 0.35 part, 0.4 part, 0.45 part or 0.5 part;It is preferred that 0.1-0.2 parts by weight, more preferable 0.15 parts by weight.
In the present invention, one is preferably carried out in mode, and mould inhibitor includes phenols, chlorophenols, organic mercury salt, organic copper
One or more of salt, organic tin salt and inorganic salts, such as can be but be not limited to phenol, pentachlorophenol, oleic acid phenyl
Mercury, copper 8-quinolinolate, three second of chlorination or tributyl tin, copper sulphate, mercury chloride or sodium fluoride.Optionally, heat insulating coat includes
Mould inhibitor 0.1-0.8 parts by weight, such as can be but be not limited to 0.1 part, 0.15 part, 0.2 part, 0.25 part, 0.3 part, 0.35
Part, 0.4 part, 0.45 part, 0.5 part, 0.55 part, 0.6 part, 0.65 part, 0.7 part, 0.75 part or 0.8 part;It is preferred that 0.3-0.4 weight
Part, more preferable 0.35 parts by weight.
In the present invention, one is preferably carried out in mode, and the surface of at least one block side plate is equipped with decorative layer.In the outer of side plate
Surface increases some components as needed, and the available PC component with decorative effect is directly assembled at the construction field (site)
, facilitate production and construction.
In the present invention, one is preferably carried out in mode, and reinforcing rib and/or fiber are provided among lightweight concrete layer.?
The toughenings such as reinforcing rib and/or fiber, reinforcing material are added among lightweight concrete layer, can be further improved wallboard toughness and
Intensity.
In the present invention, one is preferably carried out in mode, and reinforcing rib is reinforcing bar.
The present invention provides a kind of preparation method of wallboard, to lightweight concrete slurry of casting between two blocks of side plates, after solidification
Obtain wall.
Lightweight concrete will be shaken in casting process, allow concrete well into each position of die cavity.Mold
Baffle, the mutual pulling buckle in four sides, mutual stress can prevent template to be subjected to displacement, finished wall plate gauge lattice caused deviation occur.It can lead to
The different shape for crossing setting mold, obtains wallboard of different shapes.
Lightweight concrete is after the completion of pouring, through normal temperature cure, the moisture content meeting that inorganic porous material particle absorbs in the process
Reverse phase oozes out inorganic porous material particle, provides concrete curing moisture, can reduce or exempt the maintenance work of concrete, do
To concrete Self-curing.
In the present invention, one is preferably carried out in mode, and the dosage of water is lightweight concrete quality in lightweight concrete slurry
35-40%.
In the present invention, one is preferably carried out in mode, is first laid with after reinforcing rib and/or fiber again between two blocks of side plates
Lightweight concrete slurry is poured, obtains wall after solidification.Furthermore it can increase according to actual needs or reduce usage amount and lay dress
With component, wall Fast Installation can be directly used for after the completion of prefabricated component.
In the present invention, one is preferably carried out in mode, first carries out lightweight coagulation again after surface of side plate coats heat insulating coat
Soil paste material pours.
The present invention finally provides the application of above-mentioned wallboard under construction.
In order to help to further understand the present invention, technical solution of the present invention is carried out now in conjunction with preferred embodiment detailed
Explanation.
Embodiment 1
The present embodiment provides a kind of wallboard, the lightweight concrete being set to including two blocks of side plates and fixing clamp among two blocks of side plates
Layer, for structure as shown in Figure 1,1 indicates side plate, 2 indicate lightweight concrete layer.
Wherein, side plate is foamed ceramic wallboard;
According to parts by weight, lightweight concrete layer includes following raw material: 400 parts of ordinary portland cement ,+8 mesh of mistake
330 parts of the waste material of foamed ceramic wallboard, 420 parts of the waste material of mistake -8~+16 meshes foamed ceramic wallboard, -16 mesh of mistake hair
420 parts of waste material for steeping ceramic wallboard.
Embodiment 2
The present embodiment provides a kind of wallboard, the lightweight concrete being set to including two blocks of side plates and fixing clamp among two blocks of side plates
Layer, structure are same as Example 1.
Wherein, side plate is foamed ceramic wallboard;
According to parts by weight, lightweight concrete layer includes following raw material: 500 parts of ordinary portland cement ,+8 mesh of mistake
270 parts of the waste material of foamed ceramic wallboard, 480 parts of the waste material of mistake -8~+16 meshes foamed ceramic wallboard, -16 mesh of mistake hair
360 parts of waste material for steeping ceramic wallboard.
Embodiment 3
The present embodiment provides a kind of wallboard, the lightweight concrete being set to including two blocks of side plates and fixing clamp among two blocks of side plates
Layer, structure are same as Example 1.
Wherein, side plate is the big plate of Ceramic Tiles;
According to parts by weight, lightweight concrete layer includes following raw material: 450 parts of ordinary portland cement ,+8 mesh of mistake
300 parts of the waste material of foamed ceramic wallboard, 450 parts of the waste material of mistake -8~+16 meshes foamed ceramic wallboard, -16 mesh of mistake hair
390 parts of waste material for steeping ceramic wallboard.
Embodiment 4
The present embodiment provides a kind of wallboard, the lightweight concrete being set to including two blocks of side plates and fixing clamp among two blocks of side plates
Layer, for structure as shown in Fig. 2, 1 indicates side plate, 2 indicate lightweight concrete layer.
One side end face of lightweight concrete layer protrude from two blocks of side plates end face formed tenon, lightweight concrete layer it is another
The end face that side end face is depressed in two blocks of side plates forms the tongue-and-groove with tenon cooperation.
Wherein, side plate is the big plate of Ceramic Tiles;
According to parts by weight, lightweight concrete layer includes following raw material: 450 parts of ordinary portland cement ,+8 mesh of mistake
300 parts of the waste material of foamed ceramic wallboard, 450 parts of the waste material of mistake -8~+16 meshes foamed ceramic wallboard, -16 mesh of mistake hair
390 parts of waste material for steeping ceramic wallboard.
Embodiment 5
The present embodiment provides a kind of wallboard, wherein lightweight concrete layer further include: 2 parts of hydroxypropyl methyl cellulose, carboxylic first
12 parts of 0.4 part of base starch ether, 10 parts of coarse whiting, styrene and butadiene copolymer rubber powder and 6.6 parts of dimethyl silicone polymer.
The structure of wallboard and other compositions are same as Example 4.
Embodiment 6
The present embodiment provides a kind of wallboards, as described in Example 4, the difference is that, in two blocks of side plates and lightweight coagulation
It further include heat insulating coat between soil layer;
Wherein, according to parts by weight, heat insulating coat included: 20 parts of the waste material of the foamed ceramic wallboard of -200 meshes, received
Rice SiO230 parts of aeroge, 50 parts of modified acroleic acid ester pressure-sensitive, 50 parts of styrene-butadiene emulsion.
Embodiment 7
The present embodiment provides a kind of wallboards, as described in Example 4, the difference is that, in two blocks of side plates and lightweight coagulation
It further include heat insulating coat between soil layer;
Wherein, according to parts by weight, heat insulating coat included: 40 parts of waste material, the modified Nano of the Ceramic Tiles of -400 meshes
SiO210 parts of aeroge, 70 parts of acrylic emulsion, 30 parts of styrene-butadiene emulsion.
Embodiment 8
The present embodiment provides a kind of wallboards, as described in Example 4, the difference is that, in two blocks of side plates and lightweight coagulation
It further include heat insulating coat between soil layer;
Wherein, according to parts by weight, heat insulating coat included: 30 parts of waste material, the Nano-meter SiO_2 of the Ceramic Tiles of -325 meshes2
20 parts of aeroge, 60 parts of acrylic emulsion, 40 parts of styrene-butadiene emulsion.
Embodiment 9
The present embodiment provides a kind of wallboards, as described in Example 8, the difference is that, heat insulating coat further include: polyethylene
0.2 part of alcohol, 0.45 part of silicone emulsion, 0.15 part of p-hydroxybenzoic acid isobutyl ester and 0.35 part of phenol.
Embodiment 10
The present embodiment provides a kind of wallboards, as shown in figure 3, with essentially identical described in embodiment 4, the difference is that, gently
Matter concrete layer is previously provided with built-in fitting reinforcing rib 3 before pouring.
Embodiment 11
It is and essentially identical described in embodiment 4 the present embodiment provides a kind of wallboard, the difference is that, lightweight concrete layer
Built-in fitting glass fibre is previously provided with before pouring.
Embodiment 12
And essentially identical described in embodiment 4 the present embodiment provides a kind of wallboard, difference is, lightweight concrete layer includes
Following raw material: 300 parts of ordinary portland cement, 350 parts of the waste material of the foamed ceramic wallboard of+8 mesh of mistake, mistake -8~+16 meshes
400 parts of the waste material of foamed ceramic wallboard, 450 parts of waste material of foamed ceramic wallboard of -16 mesh of mistake.
The raw material proportioning of lightweight concrete layer is different from embodiment 4.
Embodiment 13
And essentially identical described in embodiment 5 the present embodiment provides a kind of wallboard, difference is, hydroxypropyl methyl cellulose
21 parts of 0.5 part, 3 parts of carboxymethyl starch ether, 3 parts of coarse whiting, styrene and butadiene copolymer rubber powder and 4 parts of dimethyl silicone polymer.
The raw material proportioning of lightweight concrete layer is different from embodiment 5.
Embodiment 14
And essentially identical described in embodiment 8 the present embodiment provides a kind of wallboard, difference is, heat insulating coat included :-
10 parts of waste material, the Nano-meter SiO_2 of the Ceramic Tiles of 325 meshes240 parts of aeroge, 45 parts of acrylic emulsion, 55 parts of styrene-butadiene emulsion.
The raw material proportioning of heat insulating coat is different from embodiment 8.
Embodiment 15
And essentially identical described in embodiment 9 the present embodiment provides a kind of wallboard, difference is, heat insulating coat further include: poly-
0.05 part of vinyl alcohol, 0.9 part of silicone emulsion, 0.05 part of p-hydroxybenzoic acid isobutyl ester and 0.85 part of phenol.
The raw material proportioning of heat insulating coat is different from embodiment 9.
Embodiment 16
The present embodiment provides a kind of preparation methods of wallboard, using material in embodiment 9 as raw material, referring to mould shown in Fig. 4
Lamps structure, 4 indicate wallboard mould baffle, and 1 indicates side plate, and 2 indicate lightweight concrete layer.Side plate is contacted with lightweight concrete layer
Face coats heat insulating coat, is fixed in wallboard mould, and the water that the raw material of lightweight concrete layer is added 37% is uniformly mixing to obtain
Slurry, is poured into lightweight concrete layer and pours position, during which shakes moving mold frequently and guarantees that slurry is filled up completely each position of die cavity.
Normal temperature cure demoulding, obtains side plate and the integrally formed wallboard of lightweight concrete layer.
It should be understood that the wallboard in above-described embodiment can be prepared in the method in reference implementation example 16, it is not heat-insulated
Coating can be omitted coating step, and the wallboard of embodiment 1-3 can refer to Mold Making shown in fig. 5, there is reinforcing bar or glass
The embodiment of fiber built-in fitting is laid in mold etc. before lightweight concrete slurry pours, according to raw material in embodiment
Concrete condition makes corresponding adjustment, and this is no longer going to repeat them.
Comparative example 1
This comparative example provides a kind of wallboard, substantially the same manner as Example 4, the difference is that only only one block of side plate.
Test example
Wall in embodiment 1-15 and comparative example 1 detects performance according to the regulation of GB/T23451-2009, ties
Fruit is as follows:
Although illustrate and describing the present invention with specific embodiment, it will be appreciated that without departing substantially from of the invention
Many other change and modification can be made in the case where spirit and scope.It is, therefore, intended that in the following claims
Including belonging to all such changes and modifications in the scope of the invention.
Claims (10)
1. a kind of wallboard, which is characterized in that the lightweight coagulation being set to including two blocks of side plates and fixing clamp among two blocks of side plates
Soil layer.
2. wallboard according to claim 1, which is characterized in that a side end face of the lightweight concrete layer protrudes from two pieces
The end face of the side plate forms tenon, and the other side sunken end face of the lightweight concrete layer is in the end face shape of two blocks of side plates
At the tongue-and-groove cooperated with the tenon.
3. wallboard according to claim 1, which is characterized in that the lightweight concrete layer includes as follows according to parts by weight
Raw material: 400-500 parts of cement, 270-330 parts of the inorganic porous material particle of+8 mesh of mistake, mistake -8~+16 meshes are inorganic porous
360-420 parts of the inorganic porous material particle and optional auxiliary agent of 420-480 parts of material granule, -16 mesh of mistake;
Preferably, the inorganic porous material particle is mainly derived from shraff, and shraff includes foamed ceramic or foaming
The waste material of ceramic wallboard;
Preferably, the auxiliary agent includes hydroxypropyl methyl cellulose 1-3 parts by weight, carboxymethyl starch ether 0.1-1 parts by weight and again
At least one of calcium 5-15 parts by weight;
Preferably, the auxiliary agent includes redispersible latex powder 5-20 parts by weight and defoaming agent 5-8 parts by weight;
Preferably, the side plate includes foamed ceramic wallboard or the big plate of Ceramic Tiles.
4. wallboard according to claim 1, which is characterized in that between two blocks of side plates and the lightweight concrete layer
Equipped with heat insulating coat;
The heat insulating coat includes the following raw material according to parts by weight: 20-40 parts of inorganic porous material particle, nanoporous aerogel
10-30 parts, 80-120 parts of binder and optional auxiliary agent;
Preferably, the inorganic porous material particle was -200 meshes;Preferably cross -200~+400 mesh;More preferably cross-
325 meshes;
Preferably, the inorganic porous material particle is mainly derived from shraff, and shraff includes foamed ceramic or foaming
The waste material of ceramic wallboard;
Preferably, the nanoporous aerogel is Nano-meter SiO_22Aeroge and/or modified Nano SiO2Aeroge;
Preferably, the binder includes binder component A50-70 parts by weight and binder component B30-50 parts by weight;
The binder component A includes at least one in acrylic emulsion, modified acroleic acid ester pressure-sensitive and acrylic acid ester emulsion
Kind;The binder component B is styrene-butadiene emulsion;
Preferably, the auxiliary agent includes thickener 0.1-0.5 parts by weight, defoaming agent 0.2-0.8 parts by weight, preservative 0.1-0.5
At least one of parts by weight and mould inhibitor 0.1-0.8 parts by weight.
5. wallboard according to claim 1, which is characterized in that the surface of at least one block side plate is equipped with decorative layer.
6. wallboard according to claim 1-5, which is characterized in that be provided with and add among the lightweight concrete layer
Strengthening tendons and/or fiber;
Preferably, the reinforcing rib includes reinforcing bar.
7. a kind of preparation method of wallboard described in any one of claims 1-6, which is characterized in that cast between two blocks of side plates
Lightweight concrete slurry obtains the wall after solidification.
8. preparation method according to claim 7, which is characterized in that the dosage of water is light in the lightweight concrete slurry
The 35-40% of matter concrete quality.
9. preparation method according to claim 7 or 8, which is characterized in that first between two blocks of side plates be laid with reinforcing bar and/or
Lightweight concrete slurry is poured after fiber again, the wall is obtained after solidification;
Preferably, pouring for lightweight concrete slurry is first carried out again after the surface of side plate coats heat insulating coat.
10. the application of wallboard described in any one of claims 1-6 under construction.
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CN111636588A (en) * | 2020-06-12 | 2020-09-08 | 广东金绿能科技有限公司 | Foamed ceramic composite wall board |
CN116283228A (en) * | 2023-01-29 | 2023-06-23 | 陕西博实翊圣新材料环保科技有限公司 | Preparation method of solid waste base insulation board for building |
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