CN111636588A - Foamed ceramic composite wall board - Google Patents

Foamed ceramic composite wall board Download PDF

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Publication number
CN111636588A
CN111636588A CN202010536814.2A CN202010536814A CN111636588A CN 111636588 A CN111636588 A CN 111636588A CN 202010536814 A CN202010536814 A CN 202010536814A CN 111636588 A CN111636588 A CN 111636588A
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CN
China
Prior art keywords
foamed ceramic
foamed
composite wallboard
middle layer
particle concrete
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010536814.2A
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Chinese (zh)
Inventor
张国涛
江峰
杨景琪
聂新超
冯宏坚
邓仕豪
胡杰
彭双阳
谢厚永
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Jinyi Green Energy New Material Technology Co ltd
Guangdong Golden Green Energy Technology Co ltd
Original Assignee
Foshan Jinyi Green Energy New Material Technology Co ltd
Guangdong Golden Green Energy Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Foshan Jinyi Green Energy New Material Technology Co ltd, Guangdong Golden Green Energy Technology Co ltd filed Critical Foshan Jinyi Green Energy New Material Technology Co ltd
Priority to CN202010536814.2A priority Critical patent/CN111636588A/en
Publication of CN111636588A publication Critical patent/CN111636588A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/16Waste materials; Refuse from building or ceramic industry
    • C04B18/165Ceramic waste
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/08Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding porous substances
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Finishing Walls (AREA)
  • Building Environments (AREA)

Abstract

The invention provides a foamed ceramic composite wallboard, and relates to the technical field of building materials. The foamed ceramic composite wallboard comprises a middle layer and foamed ceramic plates arranged on two opposite sides of the middle layer, wherein a foamed ceramic particle concrete layer is arranged between at least one of the foamed ceramic plates on two sides and the middle layer. The foamed ceramic particle concrete layer comprises the following raw materials in parts by weight: 500 portions of cement, 330 portions of ceramic particles passing through a plus 8 mesh sieve, 480 portions of ceramic particles passing through a minus 8 to a plus 16 mesh sieve, 420 portions of ceramic particles passing through a minus 16 mesh sieve and an auxiliary agent; the ceramic particles are made from waste of foamed ceramics. The foamed ceramic composite wallboard is simple in structure and light in weight, and is beneficial to improving the production efficiency and reducing the cost.

Description

Foamed ceramic composite wall board
Technical Field
The invention relates to the technical field of building materials, in particular to a foamed ceramic composite wallboard.
Background
The foamed ceramic plate is mainly applied to the inner partition wall area of a building at present due to the influence of the heat insulation and fire resistance of the foamed ceramic plate. When being applied to the outer wall with the foaming ceramic plate, for performance such as guaranteeing refractiveness, need set up rock wool, cement board, support fossil fragments and metal sheet etc. in wall structure, the structure is numerous and diverse, and the quality is heavier, is unfavorable for improving production efficiency and reduce cost.
Disclosure of Invention
The invention aims to provide a foamed ceramic composite wallboard which is simple in structure, light in weight and beneficial to improving the production efficiency and reducing the cost.
Embodiments of the invention may be implemented as follows:
the embodiment of the invention provides a foamed ceramic composite wallboard, which comprises a middle layer and foamed ceramic plates arranged on two opposite sides of the middle layer, wherein a foamed ceramic particle concrete layer is arranged between at least one of the foamed ceramic plates on the two sides and the middle layer; the foamed ceramic particle concrete layer comprises the following raw materials in parts by weight: 500 portions of cement, 330 portions of ceramic particles passing through a plus 8 mesh sieve, 480 portions of ceramic particles passing through a minus 8 to a plus 16 mesh sieve, 420 portions of ceramic particles passing through a minus 16 mesh sieve and an auxiliary agent; the ceramic particles are made from waste of foamed ceramics.
In an alternative embodiment, a foamed ceramic plate and a middle layer on two sides are respectively provided with a foamed ceramic particle concrete layer.
In an alternative embodiment, the foamed ceramic plate and the foamed ceramic particle concrete layer are integrally cast.
In an alternative embodiment, the middle layer is made of rock wool.
In an alternative embodiment, the intermediate layer is made of soundproof cotton.
In an alternative embodiment, bolts are included that extend through the foamed ceramic plate from one side to the other.
In an optional embodiment, a counter bore is formed in one side, away from the middle layer, of the foaming ceramic plate, the end portion of the bolt is exposed out of the counter bore, and tile glue is filled in the counter bore to level the counter bore.
In an alternative embodiment, the bolt is provided with a first stopping structure and a second stopping structure at intervals, and the first stopping structure and the second stopping structure are located between the foamed ceramic particle concrete layers on the two sides and used for limiting the distance between the foamed ceramic particle concrete layers on the two sides, so that the middle layer is a cavity.
In an optional embodiment, the first stopping structure comprises a first stopping piece sleeved on the bolt and a first nut matched with the bolt, the second stopping structure comprises a second stopping piece sleeved on the bolt and a second nut matched with the bolt, the first nut and the second nut are located between the first stopping piece and the second stopping piece, the first nut is used for limiting the position of the first stopping piece to stop the foamed ceramic particle concrete layer on one side, and the second nut is used for limiting the position of the second stopping piece to stop the foamed ceramic particle concrete layer on the other side.
In an alternative embodiment, the foamed ceramic particle concrete layer comprises glass fibers or steel fibers for increasing toughness.
The embodiment of the invention has the beneficial effects that:
the foamed ceramic composite wallboard is characterized in that a foamed ceramic particle concrete layer is arranged between the middle layer and the foamed ceramic plate, the foamed ceramic particle concrete layer (the foamed ceramic particle concrete is light concrete and has the characteristics of light weight, fire resistance, sound insulation and heat insulation, and particularly please refer to CN108892451A) is made of common foamed ceramic waste materials serving as main materials, the cost is reduced, and the ceramic particles are of a porous structure, so that the quality of the foamed ceramic composite wallboard is reduced. The foamed ceramic plate located on the outer side is used for protecting the middle layer and the foamed ceramic particle concrete, so that the foamed ceramic composite wallboard can have better performance. The foamed ceramic composite wallboard is simple in structure and light in weight, and is beneficial to improving the production efficiency and reducing the cost.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic structural diagram of a foamed ceramic composite wallboard according to an embodiment of the present invention from a first viewing angle;
FIG. 2 is a schematic structural diagram of a foamed ceramic composite wallboard at a second viewing angle according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a countersink unfilled with tile glue in an embodiment of the invention;
FIG. 4 is a schematic structural view from a first perspective of another foamed ceramic composite wallboard in accordance with an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a first stopping structure according to an embodiment of the present invention;
fig. 6 is a second perspective structural view of another foamed ceramic composite wallboard in accordance with an embodiment of the present invention.
Icon: 100-foamed ceramic composite wallboard; 110-an intermediate layer; 130-foamed ceramic plate; 132-a counterbore; 134-ceramic tile glue; 150-a foamed ceramic particle concrete layer; 160-bolt; 162-a first flap; 164-a first nut; 166-a second flap; 168-second nut.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. indicate an orientation or a positional relationship based on that shown in the drawings or that the product of the present invention is used as it is, this is only for convenience of description and simplification of the description, and it does not indicate or imply that the device or the element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
Furthermore, the appearances of the terms "first," "second," and the like, if any, are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
It should be noted that the features of the embodiments of the present invention may be combined with each other without conflict.
Referring to fig. 1 and 2, the present embodiment provides a foamed ceramic composite wall panel 100, which includes a middle layer 110 and foamed ceramic plates 130 disposed on opposite sides of the middle layer 110, wherein a foamed ceramic particle concrete layer 150 is disposed between at least one of the foamed ceramic plates 130 on the two sides and the middle layer 110.
In this embodiment, a foamed ceramic plate 130 and a middle layer 110 on both sides are respectively provided with a foamed ceramic particle concrete layer 150 therebetween. The material of intermediate level 110 is rock wool, and intermediate level 110 can be the rock wool board, and rock wool has excellent fire prevention heat preservation performance.
The foamed ceramic particle concrete layer 150 comprises the following raw materials in parts by weight: 500 portions of cement, 330 portions of ceramic particles passing through a plus 8 mesh sieve, 480 portions of ceramic particles passing through a minus 8 to a plus 16 mesh sieve, 420 portions of ceramic particles passing through a minus 16 mesh sieve and an auxiliary agent. In general, sand is used as the aggregate in the general concrete layer, and in this embodiment, ceramic particles passed through a +8 mesh sieve, ceramic particles passed through a-8 to +16 mesh sieve, and ceramic particles passed through a-16 mesh sieve are used as the aggregate in the foamed ceramic particle concrete layer 150 instead of sand. The concrete contains porous ceramic particles, so that the overall weight of the concrete can be effectively reduced, the concrete is much lighter than common concrete in specific gravity, the load is reduced, and the foamed ceramic particle concrete layer 150 has better specific gravity and mechanical properties. And since the foamed ceramic particle concrete layer 150 contains porous ceramic particles, the foamed ceramic particle concrete layer 150 has excellent heat preservation, heat insulation and sound insulation properties.
It should be noted that the mesh is often used as a unit of material particle size or mesh size. The larger the mesh number, the finer the particles, a quantifier commonly used in laboratory samples to break down particle size. Generally, the mesh number × pore size (micrometer number) is 15000. For those skilled in the art, a "- (negative sign)" is often added before the arabic numeral of the mesh number to indicate that the granule passes through the selected sieve, and a "+ (positive sign)" indicates that the granule fails to pass through the selected sieve. For example: "-80 mesh" means particles that pass through an 80 mesh screen; "+ 120 mesh" indicates particles that do not pass through a 120 mesh screen.
In the present application, the ceramic particles are made from waste material of foamed ceramics. The foamed ceramic waste is relatively common in the building industry and low in acquisition cost. The foamed ceramic waste is used as a main source of ceramic particles, so that on one hand, the burying treatment cost of the ceramic waste can be effectively saved, and the environmental burden is reduced; on the other hand, the ceramic waste is used for replacing natural resources such as sand stone and the like, so that the sand stone can be saved, and the pressure of shortage of concrete aggregate resources is relieved.
In this embodiment, the auxiliary agent includes a water-retaining agent, a redispersible latex powder, and a defoaming agent. The water retention agent comprises hydroxypropyl methyl cellulose and/or carboxymethyl starch ether. Hydroxypropyl methylcellulose and carboxymethyl starch ether play a role in water retention agent and retarder, prolong the operable time, have the function of adhesion enhancement, and can also reduce the cement consumption. The water retention of the hydroxypropyl methyl cellulose and the carboxymethyl starch ether ensures that the concrete is slowly solidified, and the strength after hardening is enhanced.
The redispersible emulsion powder is a water-soluble redispersible powder adhesive, and the powder can be quickly redispersed into emulsion after contacting with water, and has high binding capacity and unique performance. Besides endowing the mortar with excellent alkali resistance, improving the adhesive bonding property, the breaking strength, the waterproofness, the plasticity, the wear resistance and the workability of the mortar, the mortar has stronger flexibility in the flexible anti-crack mortar. Preferably, the redispersible latex powder comprises one or more of copolymer rubber powder of vinyl acetate and ethylene, ternary copolymer powder of ethylene, vinyl chloride and vinyl acetate laurate, ternary copolymer powder of vinyl acetate, ethylene and vinyl ester of higher fatty acid, vinyl acetate acid homopolymerization rubber powder and copolymer rubber powder of styrene and butadiene.
The defoaming agent comprises one or more of higher alcohol fatty acid ester compound, polyoxyethylene polyoxypropylene pentaerythritol ether, polyoxyethylene polyoxypropylene amine ether, polyoxypropylene glycerol ether, polyoxypropylene polyoxyethylene glycerol ether and polydimethylsiloxane. The performance of the lightweight concrete can be further adjusted and optimized by adjusting the compounding and the dosage of the auxiliary agent.
In this embodiment, to further improve the stability of the foamed ceramic composite wall panel 100, the foamed ceramic plate 130 and the foamed ceramic particle concrete layer 150 are integrally cast. And after curing and solidification, trimming and cutting the board into a finished board for assembly.
In addition, if the sound insulation of the foamed ceramic composite wallboard 100 needs to be improved, the middle layer 110 may be made of soundproof cotton, that is, rock wool is replaced by soundproof cotton.
In the present embodiment, the foamed ceramic composite wall panel 100 includes bolts 160, and the bolts 160 penetrate from the foamed ceramic plate 130 on one side to the foamed ceramic plate 130 on the other side. Specifically, referring to fig. 3, for the foamed ceramic plates 130 on both sides, the counter bore 132 is disposed on the side of the foamed ceramic plate 130 away from the middle layer 110, the end of the bolt 160 is exposed from the counter bore 132, after the bolt 160 is installed, the counter bore 132 is filled with the tile glue 134 to smooth the counter bore 132, the installation position of the bolt 160 is sealed, rainwater and the like are prevented from entering the bolt installation hole to corrode the bolt 160, and the influence on the strength of the building is reduced. A gasket is provided between the head of the bolt 160 and the corresponding foamed ceramic plate 130 to increase the fastening force of the bolt 160. The rear end of the bolt 160 is fastened by tightening a nut, and a washer is disposed between the nut and the corresponding foamed ceramic plate 130 to increase the fastening force of the bolt 160. The gasket is a rubber gasket or a metal gasket.
To achieve structural stability, in the present embodiment, the foamed ceramic composite wall panel 100 employs a plurality of bolts 160. The positions of the bolts 160 can be designed according to actual needs.
The tile glue 134 may be a common sand added tile glue. In this embodiment, the tile glue 134 comprises the following raw materials in parts by weight: 30-40 parts of cement, 55-65 parts of inorganic porous material powder which is sieved by a minus 30-mesh sieve and 0.05-4 parts of auxiliary agent. The raw materials of the inorganic porous material powder comprise one or more of volcanic rock, light partition wall board waste residue or foamed ceramic insulation board waste residue. In the ceramic tile glue 134, the inorganic porous material powder replaces the traditional sand, so that the using amount of the sand is reduced, and meanwhile, the porous structure has a larger specific surface area, so that the density of the ceramic tile glue 134 is reduced, and the bearing capacity of a base body is further reduced. The particle size of the inorganic porous material powder is limited to be sieved by a minus 30-mesh sieve, so that the uniformity of the components of the ceramic tile adhesive 134 can be ensured, and the advantages of the inorganic porous material powder are not lost. The ceramic tile glue 134 prepared by the cement and the inorganic porous material powder which is sieved by a minus 30-mesh sieve in a reasonable proportion has good mechanical property and low density, and simultaneously, compared with the ceramic tile glue with sand, the production cost is also reduced.
In other embodiments, the countersunk holes 132 may not be formed in the foamed ceramic plate 130, but at this time, both ends of the bolts 160 may protrude from both sides of the foamed ceramic composite wall plate 100, which is not favorable for the appearance of the foamed ceramic composite wall plate 100, and may even affect the installation.
Referring to fig. 4, 5 and 6, the intermediate layer 110 may be a cavity to further improve sound insulation and heat preservation. At this time, the bolt 160 is provided with a first stopping structure and a second stopping structure at intervals, and the first stopping structure and the second stopping structure are located between the foamed ceramic particle concrete layers 150 on both sides and used for limiting the distance between the foamed ceramic particle concrete layers 150 on both sides, so that the middle layer 110 is a cavity.
Specifically, the first stopping structure includes a first stopping piece 162 sleeved on the bolt 160 and a first nut 164 engaged with the bolt 160, and the second stopping structure includes a second stopping piece 166 sleeved on the bolt 160 and a second nut 168 engaged with the bolt 160. The first stopper 162 and the second stopper 166 are both metal pieces perpendicular to the axial direction of the bolt 160.
The first nut 164 serves to define the position of the first stopper 162 to stop the foamed ceramic particle concrete layer 150 at one side, and the second nut 168 serves to define the position of the second stopper 166 to stop the foamed ceramic particle concrete layer 150 at the other side.
Specifically, the foamed ceramic particle concrete layers 150 are provided at intervals in the axial direction of the bolt 160. The first and second stoppers 162 and 166 are positioned between the foamed ceramic particle concrete layers 150 on both sides, and the first and second nuts 164 and 168 are positioned between the first and second stoppers 162 and 166. In the embodiment, the first nut 164 contacts with the first stopper 162, and the first stopper 162 can be pushed to abut against the foamed ceramic particle concrete layer 150 on the side of the first stopper 162 away from the first nut 164 by rotating the first nut 164. Contact is made between the second nut 168 and the second stop 166. by turning the second nut 168, the second stop 166 can be pushed against the layer of foamed ceramic particle concrete 150 on the side of the second stop 166 facing away from the second nut 168. After the nuts at the tail of the bolts 160 are screwed, the relative position between the two foamed ceramic particle concrete layers 150 can be limited by the first stopping structure and the second stopping structure, so as to ensure the stability of the middle cavity structure. In other embodiments, the first stop piece 162 and the first nut 164 can be fixed together, and the second stop piece 166 and the second nut 168 can also be fixed together, only to be able to perform a stop fixing function on the foamed ceramic particle concrete layer 150.
In this embodiment, the foamed ceramic particle concrete layer 150 further includes glass fiber or steel fiber for improving toughness, so that the bending resistance of the entire foamed ceramic composite wallboard 100 can be improved.
Thus, the foamed ceramic composite wallboard 100 has a bulk density of 700kg/m3And the fire resistance limit is integrity not less than 3h, and the heat insulation performance is not less than 3 h. The air sound insulation performance is not less than 55 dB.
It is understood that in other embodiments, the foamed ceramic plate 130 on one side may be provided with the foamed ceramic particle concrete layer 150 between the foamed ceramic plate 130 and the middle layer 110, and the foamed ceramic plate 130 on the other side may directly contact the middle layer 110. In addition, in other embodiments, on the premise of maintaining the total thickness of the foamed ceramic composite wall panel 100, if the middle layer 110 is rock wool or soundproof cotton, the foamed ceramic plate 130 on one side can be directly removed to form a cavity, so that the soundproof and thermal insulation properties can be improved; if the middle layer 110 is a cavity, the volume of the middle cavity can be larger after the foamed ceramic plate 130 on one side is directly removed, and the sound insulation and heat insulation performance of the composite wallboard is effectively improved.
The middle layer 110 of the foamed ceramic composite wallboard 100 adopts rock wool, soundproof cotton or a cavity to improve fireproof or soundproof performance, the foamed ceramic particle concrete layer 150 is arranged close to the middle layer 110, the foamed ceramic particle concrete layer 150 adopts ceramic particles as aggregates, the cost and the specific gravity are both reduced, and the heat preservation, heat insulation and soundproof performance can be further optimized. One side of the foamed ceramic particle concrete layer 150, which is far away from the middle layer 110, is provided with the foamed ceramic plate 130, so that the protective effect is achieved on the outermost side, the foamed ceramic plate 130 also has good fireproof and heat-insulating properties, the foamed ceramic composite wallboard 100 can be suitable for building external walls as well as building internal walls, and the application range is wide. Bolts 160 are used to penetrate the foamed ceramic plates 130 on both sides and nuts are installed, so that the foamed ceramic composite wall panel 100 is assembled as a whole, and the assembly is convenient.
In conclusion, the foamed ceramic composite wallboard 100 has the advantages of light weight, low cost and simple structure, and is beneficial to improving the production efficiency.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. The foamed ceramic composite wallboard is characterized by comprising a middle layer and foamed ceramic plates arranged on two opposite sides of the middle layer, wherein a foamed ceramic particle concrete layer is arranged between at least one of the foamed ceramic plates on two sides and the middle layer;
the foamed ceramic particle concrete layer comprises the following raw materials in parts by weight: 500 portions of cement, 330 portions of ceramic particles passing through a plus 8 mesh sieve, 480 portions of ceramic particles passing through a minus 8 to a plus 16 mesh sieve, 420 portions of ceramic particles passing through a minus 16 mesh sieve and an auxiliary agent;
the ceramic particles are made from waste of foamed ceramic.
2. The foamed ceramic composite wallboard according to claim 1, wherein a foamed ceramic particle concrete layer is respectively arranged between the foamed ceramic plates on two sides and the middle layer.
3. The foamed ceramic composite wallboard according to claim 1, wherein the foamed ceramic plate and the foamed ceramic particle concrete layer are integrally cast.
4. The foamed ceramic composite wallboard of claim 1, wherein the intermediate layer is made of rock wool.
5. The foamed ceramic composite wallboard according to claim 1, wherein the material of the middle layer is soundproof cotton.
6. The foamed ceramic composite wallboard of claim 1, comprising bolts that pass through from the foamed ceramic plate on one side to the foamed ceramic plate on the other side.
7. The foamed ceramic composite wallboard according to claim 6, wherein a counter bore is arranged on one side of the foamed ceramic plate far away from the middle layer, the end part of the bolt is exposed out of the counter bore, and tile glue is filled in the counter bore to smooth the counter bore.
8. The foamed ceramic composite wallboard according to claim 6, wherein a first stopping structure and a second stopping structure are arranged on the bolt at intervals, and the first stopping structure and the second stopping structure are located between the foamed ceramic particle concrete layers on the two sides and used for limiting the distance between the foamed ceramic particle concrete layers on the two sides, so that the middle layer is a cavity.
9. The foamed ceramic composite wallboard according to claim 8, wherein the first stopping structure comprises a first stopping piece sleeved on the bolt and a first nut matched with the bolt, the second stopping structure comprises a second stopping piece sleeved on the bolt and a second nut matched with the bolt, the first nut and the second nut are located between the first stopping piece and the second stopping piece, the first nut is used for limiting the position of the first stopping piece to stop the foamed ceramic particle concrete layer on one side, and the second nut is used for limiting the position of the second stopping piece to stop the foamed ceramic particle concrete layer on the other side.
10. The foamed ceramic composite wallboard of claim 1, wherein the foamed ceramic particle concrete layer comprises glass fibers or steel fibers for toughness enhancement.
CN202010536814.2A 2020-06-12 2020-06-12 Foamed ceramic composite wall board Pending CN111636588A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111875308A (en) * 2020-08-18 2020-11-03 广东金绿能科技有限公司 Concrete powder, concrete prefabricated member and application of concrete prefabricated member in building construction
CN112209685A (en) * 2020-10-20 2021-01-12 广东金绿能科技有限公司 Foamed ceramic aerated concrete and preparation method thereof
CN114319961A (en) * 2022-01-25 2022-04-12 云南谷慧云智能科技有限公司 Environment-friendly refrigeration house built by foamed ceramic insulation boards

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CN112209685A (en) * 2020-10-20 2021-01-12 广东金绿能科技有限公司 Foamed ceramic aerated concrete and preparation method thereof
CN114319961A (en) * 2022-01-25 2022-04-12 云南谷慧云智能科技有限公司 Environment-friendly refrigeration house built by foamed ceramic insulation boards

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