CN108908942A - A kind of LED circular lamp lamp film welding equipment - Google Patents
A kind of LED circular lamp lamp film welding equipment Download PDFInfo
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- CN108908942A CN108908942A CN201810860411.6A CN201810860411A CN108908942A CN 108908942 A CN108908942 A CN 108908942A CN 201810860411 A CN201810860411 A CN 201810860411A CN 108908942 A CN108908942 A CN 108908942A
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- 238000003466 welding Methods 0.000 title claims abstract description 98
- 230000007246 mechanism Effects 0.000 claims abstract description 81
- 230000001681 protective effect Effects 0.000 claims abstract description 25
- 238000007667 floating Methods 0.000 claims description 27
- 230000001360 synchronised effect Effects 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 230000035611 feeding Effects 0.000 claims 2
- 210000000056 organ Anatomy 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000009172 bursting Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
A kind of LED circular lamp lamp film automatic welding device, including rack 1;Electric Appliance Cabinet 2, control panel 3, characteristic mechanism 4, characteristic mechanism 4 are located at the top and front of rack 1, and characteristic mechanism 4 includes three principal organ, respectively feed mechanism 5, precompressed mechanism 6, protective film charging welding mechanism 7.The equipment eliminates a large amount of manual operation, only needs that manually LED circular lamp is put on mold, and high-precision, highly difficult welding are completed by mechanical automation, improve the quality of product, reduces cost.
Description
Technical field
This application involves a kind of lamp film welding equipment more particularly to a kind of LED circular lamp torch film welding equipments.
Background technique
LED circular lamp is commonly called as light pipe, is generally used for general lighting, is widely used in the building Xie Zi, market, school and family's lamp
Indoor environment.Most of LED circular lamps can all post lamp film to reach and improve light dispersion, reduce energy loss and protection is made
With pad pasting using being attached on LED circular lamp by traditional LED circular lamp pad pasting by hand, and staff will first cover lamp film first
Cover the surface in LED circular lamp, it is easy to malfunction, and be easy the not close, not comprehensive of covering, then use tool by lamp film
It pastes, last deburring reaches beautiful.There is labor to take a large amount of manpowers for apparent manual welding, take a long time and efficiency
Low, the processing of LED circular lamp cannot get the guarantee of speed, it is difficult to the demand for the amount of reaching.
Summary of the invention
The first purpose of the application is to provide a kind of LED circular lamp pad pasting automatic welding device, solves LED in the prior art
Circular lamp pad pasting takes a large amount of manpowers by manual pad pasting labor, takes a long time and the problem of low efficiency.
The second purpose of the application is to provide a kind of to be based on LED circular lamp pad pasting automatic welding with above-mentioned one kind provided and set
Standby welding method.
To reach one of above-mentioned purpose, the embodiment of the present application uses following technical scheme:A kind of LED circular lamp lamp film is automatic
Welding equipment, including rack 1, rack 1 are built with aluminum profile, and circular hole is machined on the table top of rack 1, and bottom is provided with support leg
And pulley, support leg and pulley can be with free switchings;Electric Appliance Cabinet 2, Electric Appliance Cabinet 2 are located at the lower part of rack 1, and Electric Appliance Cabinet 2 includes institute
Some electric elements and various control routes;Control panel 3, control panel 3 are located at the surface of Electric Appliance Cabinet 2, comprising each button and
Display, button include starting and scram button;Scram button can be pressed when encountering bursting problem, reduce loss;Characteristic
Mechanism 4, characteristic mechanism 4 are located at the top and front of rack 1, and characteristic mechanism 4 includes three components, respectively feed mechanism 5, in advance
Press mechanism 6, protective film feed welding mechanism 7;
Feed mechanism 5 is located at the front of institute's rack 1, includes line slide rail sliding block 514, upper mounted plate 521, upper mounted plate
521 are mounted on sliding onto for line slide rail sliding block 514;Circular lamp lower die 535, circular lamp lower die 535 are mounted on upper mounted plate 521
On, the shaft end portion of cylinder 1, cylinder 1 is connected with upper mounted plate 521;Bottom plate 521 is pushed by cylinder, in turn
The circular lamp lower die 535 being mounted on bottom plate 521 is driven to move on line slide rail sliding block 514.
Precompressed mechanism 6;Precompressed mechanism 6 is located at the middle on the top of rack 1;Include cylinder mounting plate 616, cylinder three
617, cylinder 3 617 is vertically installed on cylinder mounting plate 616, floating junction 1, and floating junction 618 is located at cylinder 3 617
Shaft end portion, circular lamp upper mold 619, circular lamp upper mold 619 pass through cylinder 3 617 push;Cylinder 3 617 operates, and is mounted on gas
The floating junction 618 in 3 617 shaft end portion of cylinder pushes circular lamp upper mold 619 to move downward;
Protective film feeds welding mechanism 7, and protective film charging welding mechanism 7 is provided with identical six altogether, is located at rack 1
Top, include bottom plate 2 740, bottom plate 2 740 is fixed on the table top of rack 1;Cylinder 4 741, cylinder 4 741 are mounted on bottom
On plate 2 740;Push plate 747, push plate 747 are connected with the shaft end portion of cylinder 4 741;Oscillator welding tooling 748, oscillator welding tooling
748 are mounted in push plate 747.Cylinder 4 741 pushes push plate 747, and then oscillator welding tooling 748 is driven to move forward, by lamp
Film 9 is welded on circular lamp.
Further, control panel (3) controls equipment using PLC, has display device and input terminal, is additionally provided with emergency stop
Button.
Had using PLC control equipment, reliability, high anti-jamming capacity be strong, small in size, light-weight, low in energy consumption, maintenance side
Just the advantages that, can enhance the stability of equipment running;Display device can facilitate monitoring, Neng Gouyou with real-time display equipment state
Input terminal is debugged and is safeguarded to equipment;If encountering some unpredictable problems in operation, operator can and
When press stop button, avoid the operation error because of machine or personnel, cause to lose.
Further, feed mechanism 5 includes
Bottom plate 1;
Pillar type column 512, pillar type column 512 are evenly arranged on bottom plate 1 at two rows;
Upper plate 1, upper plate 1 are arranged on pillar type column 512;
Two sides are arranged on upper plate 1 at symmetric mode in line slide rail sliding block 514, line slide rail sliding block 514, form one
To sliding rail, sliding block is had on sliding rail;
Cylinder 1, cylinder 1 install the side of upper plate 1;
Push plate 1, push plate 1 are bolted on the shaft end portion of cylinder 1;
Connecting plate 516, connecting plate 516 are fixedly connected with push plate 1;
Upper mounted plate 521,521 both ends of upper mounted plate are machined with rectangular notch, are mounted on line slide rail by rectangular notch
On sliding block 514, uniformly distributed there are four mounting hole on upper mounted plate 521, mounting hole is located on four angles of upper mounted plate 521;
Linear bearing 1, linear bearing 1 share identical four, are separately mounted to four of upper mounted plate 521
In mounting hole;
Guide post 523, guide post 523 share identical four, are mounted in linear bearing 522;Bottom plate 524, lower fixation
Plate 524 is mounted on the lower end of guide post 523;
Cylinder 2 525, the flange face of cylinder 525 are bolted on upper mounted plate 521;
Movable plate 526, movable plate 526 are mounted on the shaft end portion of cylinder 2 525;Central axis 531, central axis 531 are mounted on
The center of movable plate 526;
Servo axis 532, servo axis 532 share identical four, are symmetrically evenly arranged on around central axis 531;
Deep groove ball bearing 1, deep groove ball bearing 1 are mounted on the top of central axis 531;
Upper end cover 534, upper end cover 534 is in the top of central axis 531;
Circular lamp lower die 535, circular lamp lower die 535 are mounted on central axis 531.
The push plate 1 that cylinder 1 can be connected by one 517 shaft end portion of pusher cylinder, is fixed on directly to drive
Upper mounted plate 521 on line sliding-rail sliding 514 is mobile, and then drives 535 transverse movement of circular lamp lower die;Cylinder 2 525 can be with
It drives the movable plate 526 for being mounted on 2 525 shaft end portion of cylinder to move up and down, and then circular lamp lower die 535 is driven to move up and down, lead to
Cross moving up and down for circular lamp lower die 535.Manually LED circular lamp is put into circular lamp lower die 535, it will passing through transverse movement
LED circular lamp is sent to the position of welding, completes feeding.Feeding speed is greatly accelerated in this way, improves equipment work efficiency, is obtained
Higher yield.
Further, precompressed mechanism 6 includes
Guide holder 611, guide holder 611 altogether there are four, it is in rectangular layout;
Guiding axis 1, guiding axis 1 are mounted in guide holder 611 there are four being total to;Upper plate 2 613, upper plate 2 613
It is mounted on guiding axis 1,
2 613 middle position of upper plate is arranged symmetrically processing, and there are four mounting holes;
Linear bearing 2 614, linear bearing 2 614 are mounted in four mounting holes of upper plate 2 613 there are four being total to;
Guiding axis 2 615, guiding axis 2 615 are mounted in linear bearing 2 614 there are four being total to;
Cylinder mounting plate 616, cylinder mounting plate 616 are mounted on the upper end of guiding axis 2 615;
Cylinder 3 617, cylinder 3 617 are fixedly mounted on cylinder mounting plate 616;
Floating junction 1, floating junction (618) are mounted on the shaft end portion of cylinder 3 617;
Circular lamp upper mold 619, circular lamp upper mold 619 are mounted on the lower end of guiding axis 2 615;
Push plate 2 621, push plate 2 621 is nested with floating junction 1 to be connected;
Link block 622, link block 622 is fixedly linked by bolt with push plate 2 621, positioned at the lower end of push plate;
Lower piece 625, lower piece 625 is the cylinder-shaped lower part for being located at link block 622, with 619 tight fit of circular lamp upper mold;
Intermediate plate 623, intermediate plate 623 are circular ring shape between link block 622 and lower piece 625;
Deep groove ball bearing 2 624, deep groove ball bearing 2 624 are mounted in lower piece 625;
Lower cover 626, lower cover 626 are mounted by means of bolts on the bottom end of link block 622.
Cylinder 3 617 starts, and the floating junction 1 by being connected to three end of cylinder pushes push plate 2 621 to move downward, into
And link block 622 is pushed, it is lower cover 626 together with LED circular lamp upper mold 619 is moved downward and fited with circular lamp lower die 535
It is inserted in the centre bore of LED circular lamp, fixes circular lamp on mold.There is precompressed mechanism 6 to compress circular lamp, makes
LED circular lamp will not deviate the processing efficiency for improving welding quality and equipment in welding.
Further, precompressed mechanism 6 is equipped with mobile sensor device, and cylinder 3 617 is equipped with signal receiving device.
When LED circular lamp is pushed to specified stroke height by cylinder 2 525, proximity sensor is arranged herein, close to biography
Sensor senses workpiece, and feedback signal starts operation to cylinder 3 617, cylinder 3 617, realizes automatic operation.
Further, protective film charging welding mechanism 7 includes
Front shoe 711, front shoe 711 have identical two, and equidirectional arrangement is mounted on the circular hole of rack 1;
Front axle 1, front axle 1 are mounted between front shoe 711, positioned at the upper end of front shoe 711;
Front axle 2 713, front axle 2 713 are mounted between front shoe 711, positioned at the lower end of front shoe 711;
Vertical plate 1, vertical plate 1 have identical two, and equidirectional arrangement is mounted on the circular hole of rack 1;
Bearing block 722, bearing block 722 have identical two, are mounted on the upper end of vertical plate 1;
Connecting shaft 723, connecting shaft 723 have identical two, non-not to be mounted in bearing block 722;
Connecting rod head 724, connecting rod head 724 are mounted on one of them the one end of connecting shaft 723;It can be with other end phase interworking
It closes;
Connector sleeve 725;
Shaft 726, shaft 726 are linked together with connecting shaft 723 by connector sleeve 725;
Vertical plate 2 731, vertical plate 2 731 have identical two, and equidirectional arrangement is mounted on the circular hole of rack 1;
Rear axle 1, rear axle 1 are mounted between vertical plate 731, positioned at the upper end of vertical plate 731;
Rear axle 2 733, rear axle 2 733 are mounted between vertical plate 731, positioned at the lower end of vertical plate 731;
Synchronous motor 734, synchronous motor 734 are horizontally arranged at the side of vertical plate 2 731, and the axis of synchronous motor 734 is with after
Axis 1 is connected, and in line;
Bottom plate 2 740,2 740 lower section processing of bottom plate is fluted, and bottom plate 2 740 is fixedly mounted on the table top of rack 1;
Cylinder 4 741, cylinder 4 741 are mounted on bottom plate 2 740;
Floating junction 2 742, floating junction 2 742 are mounted on the shaft end portion of cylinder 4 741;
Vertical plate 3 743, vertical plate 3 743 are fixed on bottom plate 2 740;
End plate 744, end plate 744 and vertical plate 3 743 are arranged in the same direction, are fixed on bottom plate 2 740;
Axis 745;Axis 745 is fixed on vertical plate 3 743 and end plate 744, at horizontally disposed;
Linear bearing 3 746, linear bearing 3 746 are mounted on axis 745;
The side of push plate 3 747, push plate 3 747 is connected with floating junction;The other side connects with linear bearing 3 746;And
Perpendicular to axis 745;
Oscillator welding tooling 748, oscillator welding tooling 748 are mounted in push plate 3 747;
Oscillator head 749, oscillator head 749 are mounted on 748 front end of oscillator welding tooling.
Synchronous motor 734 rotates, and the lamp film 9 on rear axle 1 is driven to rotate, and lamp film is along rear axle 2 733, then before passing through
Axis 1, by front axle 2 713, lamp film 9 is rolled into shaft 725, and 9 middle position of lamp film is equipped with 748 He of oscillator welding tooling
Oscillator head 749, oscillator welding tooling 748 are mounted in push plate 3 747, push push plate 3 747, oscillator weldering by cylinder 4 741
Tooling 748 is connect therewith along 745 guiding movement of axis to designated position, and lamp film 9 is welded to by LED circular lamp 8 by oscillator head 749
On surface;So that automatic welding is realized in the welding of circular lamp lamp film, without traditional manual film, the mechanization, automatic of pad pasting is realized
Change, improves production capacity, yield and product quality.
Further, six protective film feeding welding mechanisms 7 divide equally two groups, and the semicircle shape of every composition is evenly arranged, and two
Semicircle is corresponded to each other into a circle;Protective film feeding welding mechanism 7 in every group is matched by connecting shaft 723 and connecting rod 724
It closes and is connected.
The quality of welding can be enhanced to LED circular lamp comprehensive welding by being arranged in a circular formation, and accelerate the speed of welding, real
Now quickly production.
In order to achieve the above object two, the application uses a kind of weldering based on above-mentioned LED circular lamp lamp film welding equipment
Method is connect, is included the following steps:
(1) it feeds:Manually LED circular lamp 8 is placed into circular lamp lower die 535, placement is errorless, and cylinder 1 is stepped back,
One 517 axis of cylinder drives push plate 1, and then upper mounted plate 521 is driven to move along the direction of line slide rail sliding block 514, moves
Specified travel position is moved, cylinder 2 525 starts to act, and moves up, and pushes movable plate 526 to move up, under circular lamp
Mould 535 moves up along four uniformly distributed guide posts 26 therewith because being fixed on movable plate 526, is pushed to specified stroke height
Position;
(2) precompressed:When LED circular lamp 8 is pushed to specified stroke height by institute's cylinder 2 525, that arranges herein is close
Signal is then fed back to cylinder 3 617 to workpiece by sensor sensing, and cylinder 617 moves down, and is connected by shaft end portion floating
Dynamic connector 1 pushes circular lamp upper mold 619 to move down, and is moved to position and is just pressed on 8 upper surface of LED circular lamp, and
It is inserted in by lower cover 626 in the centre bore of circular lamp lower die 618;
(3) one is welded:Synchronous motor 734 drives rear axle 1 to rotate, and lamp film 9 is coiled to be mounted on rear axle 1, lamp
Film is along rear axle 2 66, then by front axle 2 66, and by axis 45, lamp film 9 is rolled into shaft 725, and 9 middle position of lamp film is equipped with
Oscillator welding tooling 748 and oscillator head 749, oscillator welding tooling 748 are mounted in push plate 3 747, are pushed by cylinder 4 741
Push plate 3 747, oscillator welding tooling 748 is therewith along 745 guiding movement of axis to designated position, by oscillator head 749 by lamp film 9
It is welded on 8 surface of LED circular lamp;
(4) two are welded:After the completion of welding one, cylinder 4 741 is retracted, the rotation certain position of circular lamp lower die 535, and six
Simultaneously forward, oscillator welding tooling 748 is oriented to six cylinders 4 741 in protective film feeding welding mechanism 7 again along axis 745
It is moved to designated position, lamp film 9 is welded on 8 surface of LED circular lamp by oscillator head 749;
(5) it discharges:After LED circular lamp 8 has welded a circle, cylinder 2 525 is moved down into designated position, cylinder 1
It pushes forward, circular lamp lower die 535 moves forward to specified travel position therewith, the LED circular lamp 8 after being manually welded
From being taken out in mold 535 under circular lamp.
The embodiment of the present application uses above-mentioned working method, eliminates a large amount of manual operation, only needs LED annular manually
Lamp is put on mold, and high-precision, highly difficult welding are completed by mechanical automation, is improved yield, is also improved product
Quality, reduce cost.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the main view of the application general assembly.
Fig. 2 is the left view of the application general assembly.
Fig. 3 is the top view of the application general assembly.
Fig. 4 is the main view of the application characteristic mechanism.
Fig. 5 is the left view of the application characteristic mechanism.
Fig. 6 is the top view of the application characteristic mechanism
Fig. 7 is the main view of the application feed mechanism.
Fig. 8 is the left view of the application feed mechanism.
Fig. 9 is the rearview of the application feed mechanism.
Figure 10 is the top view of the application feed mechanism.
Figure 11 is the sectional view along A-A of the application feed mechanism.
Figure 12 is the application B to partial enlarged view.
Figure 13 is that the application places the feeder composition after circular lamp.
Figure 14 is the main view of the application precompressed mechanism.
Figure 15 is the top view of the application precompressed mechanism.
Figure 16 is the left view of the application precompressed mechanism.
Figure 17 is the C-C of the application precompressed mechanism to cross-sectional view.
Figure 18 is the D of the application precompressed mechanism to partial view.
Figure 19 is the perspective view of the application protective film charging welding mechanism.
Figure 20 is the main view of the application protective film charging welding mechanism.
Figure 21 is the left view of the application protective film charging welding mechanism.
Figure 22 is the top view of the application protective film charging welding mechanism.
Figure 23 is the E-E of the application protective film charging welding mechanism to cross-sectional view.
Figure 24 is the F-F of the application protective film charging welding mechanism to cross-sectional view.
Figure 25 is the main view of the application welding mechanism.
Figure 26 is the top view of the application welding mechanism.
Figure 27 is the comparative diagram of the application LED circular lamp lamp film welding front and back.In attached drawing
1, rack | 2, electrical cabinet | 3, button box |
4, characteristic mechanism | 5, feed mechanism | 6, precompressed mechanism |
7, protective film feeds welding mechanism | 8, circular lamp | 9, lamp film |
511, bottom plate one | 512, pillar type column | 513, upper plate one |
514, line slide rail sliding block | 515, push plate one | 516, connecting plate |
517, cylinder one | 521, upper mounted plate | 522, linear bearing one |
523, guide post | 524, bottom plate | 525, cylinder two |
526, movable plate | 531, central axis | 532, servo axis |
533, deep groove ball bearing one | 534, upper end cover | 535, circular lamp lower die |
611, guide holder | 612, guiding axis one | 613, upper plate two |
614, linear bearing two | 615, guiding axis two | 616 cylinder mounting plates |
617, cylinder three | 618, floating junction one | 619, circular lamp upper mold |
621, push plate two | 622, link block | 623, intermediate plate |
624, deep groove ball bearing two | 625, lower piece | 626, lower cover |
711, front shoe | 712, front axle one | 713, front axle two |
721, vertical plate one | 722, bearing block | 723, connecting shaft |
724, connecting rod head | 725, connector sleeve | 726, shaft |
731, vertical plate two | 732, rear axle one | 733, rear axle two |
734, synchronous motor | 740, bottom plate two | 741, cylinder four |
742, floating junction two | 743, vertical plate three | 744, end plate |
745, axis | 746, linear bearing three | 747, push plate three |
748, oscillator welding tooling | 749, oscillator head |
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments, to the present invention
Embodiment is further elaborated.It is real to should be appreciated that the specific embodiments described herein are merely illustrative of the present invention
Example is applied, embodiment is not intended to limit the present invention.
In the description of the present application, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical", " water
It is flat ", "inner", the instructions such as "outside" orientation or positional relationship be to be based on the orientation or positional relationship shown in the drawings, merely to just
In description the application and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with
Specific orientation construction and operation, therefore should not be understood as the limitation to the application.
As shown in Figure 1, 2, 3, present embodiment discloses a kind of LED circular lamp lamp film automatic welding device, including rack 1,
Rack 1 is built with aluminum profile, is machined with circular hole on the table top of rack 1, for fixed by dress characteristic mechanism 5, four angles of bottom
It is each provided with support leg and pulley, support leg and pulley can be with free switchings;One wider round sole is arranged at support leg lower part
Increase forced area, enhances stability;Support leg top is provided with screw thread, can freely adjust the height of support leg.Electric Appliance Cabinet
2, Electric Appliance Cabinet 2 is located at the lower part of rack 1, and Electric Appliance Cabinet 2 includes all electric elements and various control routes, it is convenient to overhaul with connect
Line;Control panel 3, control panel 3 are located at the surface of Electric Appliance Cabinet 2, include each button and display, and button includes starting and emergency stop
Button;Scram button can be pressed when encountering bursting problem, reduce loss;Had using PLC control equipment, reliability, height
Strong antijamming capability, it is small in size, light-weight, low in energy consumption, easy to maintain the advantages that, can enhance equipment running stability;It is aobvious
Showing device can facilitate monitoring with real-time display equipment state, equipment can be debugged and be safeguarded by input terminal;If operating
Some unpredictable problems are encountered in the process, and operator can press stop button in time, avoid because of machine or personnel
Operation error causes to lose.As shown in FIG. 4,5,6, 7, characteristic mechanism 4, characteristic mechanism 4 are located at the top and front of rack 1, special
Property mechanism 4 include three components, respectively feed mechanism 5, precompressed mechanism 6, protective film feeds welding mechanism 7;
Above-mentioned technical proposal is supported whole equipment by rack 1, and Electric Appliance Cabinet 2 stores all electric elements and electricity
Device route has control panel 3 to be manipulated, and realizes electrified and automation;The 5 needs progress of characteristic mechanism manually will be annular
Lamp is placed on circular lamp film tool, and is to take off processing;It solves previous LED circular lamp and needs manual pad pasting low efficiency
And the problem of poor quality;It is high-efficient, high-quality, beautiful and practical to realize LED circular lamp mechanization automatic coating, significantly
Cost is saved.
Further, as shown in Figure 8,9, 10, feed mechanism 5 includes bottom plate 1;Two rows are machined on bottom plate 1
The circular hole being evenly arranged, circular hole and pillar type column 512 enhance stability at interference fit, and pillar type column 512 is evenly arranged at two rows
On bottom plate 1;Pillar type column 512 installs upper plate 1 on top, and pillar type column 512 is supported upper plate 1 and increases upper plate
One 513 ability to bear and non-deformability;Adjustable stop screw is provided on upper plate 1, it can be to upper mounted plate
Movable position is defined, and improves the accuracy of feeding.The two sides of upper plate 1 are provided with line slide rail sliding block 514, directly
Line sliding-rail sliding 514 is installed at symmetric mode, is formed a pair of of sliding rail, is had sliding block on sliding rail;Sliding block and 521 both ends of upper mounted plate
The rectangular notch cooperation of processing, is that upper mounted plate is tightly secured on sliding block, so when slide block movement be upper mounted plate 521 also with
Movement.
It is fixed with bolt by dress cylinder 1 in the side of upper plate 1, the shaft end portion of cylinder 1 is solid by bolt
Surely push plate 1 is lived, push plate 1 is fixed together with connecting plate 516.When cylinder 1 moves, push plate one is driven
515 movements, push plate 1 and then 516 movement of drive, so that upper mounted plate 521 driven to move.Realize upper mounted plate 521 by
The drive of cylinder 1 moves freely on line slide rail sliding block 514.
For another example shown in Figure 11,12,13, uniformly distributed there are four mounting hole on upper mounted plate 521, mounting hole is located at fixation
On four angles of plate 521;A in four mounting holes to be equipped with linear bearing 1, there are four guide posts for the installation of linear bearing 1
523, bottom plate 524 is installed in the lower end of guide post.The flange face of cylinder 2 525 is fixed on upper mounted plate 521 with bolt, thus
Securely fix cylinder 2 525;The shaft end portion of cylinder 2 525 is fixedly connected with movable plate 526, in the centre bit of movable plate 526
It installs and is equipped with central axis 531,;It is symmetrically uniformly distributed around central axis 531 that there are four servo axis 532, central axis 531 and servo axis
532 is contour.Circular lamp lower die 535 is installed on central axis 531, zanjon is installed between central axis 531 and circular lamp lower die 535
The upper end upper end cover 534 of ball bearing 1, central axis 531 covers.The servo axis 532 of arrangement carries out circular lamp lower die 535
Support, can be horizontally arranged, the deep groove ball bearing 1 of installation can be such that 535 moulds under circular lamp easily rotate.
After cylinder 1 drives circular lamp lower die to specified position, cylinder 2 525 starts, and moves up, and pushes and moves
Movable plate 526 moves up, circular lamp lower die 535 because being fixed on movable plate 526, therewith along four uniformly distributed guide posts 523 to
Upper movement is pushed to specified travel position.Manually LED circular lamp is put into circular lamp lower die 535, by horizontal and vertical
LED circular lamp is sent to the position of welding by movement, completes feeding.Feeding speed is greatly accelerated in this way, improves equipment work effect
Rate obtains higher yield.
Further, as the precompressed mechanism of Figure 14,15,16,17,18 6 include four guide holders 611, it is in rectangular layout;Guiding
Guiding axis 1 is installed in seat 611;The top of guiding axis 1 is fixedly installed with upper plate 2 613,2 613 interposition of upper plate
It sets and is arranged symmetrically processing there are four mounting hole;Installation is respectively equipped in linear bearing 2 614 and is led there are four linear bearing 2 614
To axis 2 615, cylinder mounting plate 616 is installed in the upper end of guiding axis 2 615, and lower end is equipped with circular lamp upper mold 619;Cylinder installation
Cylinder 3 617 is fixedly mounted on plate 616, the shaft end portion of cylinder 3 617 is equipped with floating junction 1, embedding on floating junction 618
Set is equipped with push plate 621;621 lower end of push plate is bolted to connection block 622.It is located at link block 622 to be cylinder-shaped for lower piece 625
Lower part, with 619 tight fit of circular lamp upper mold;There is a circular ring shape intermediate plate 623 between link block 622 and lower piece 625, in zanjon
Ball bearing 2 624, deep groove ball bearing 2 624 are mounted in lower piece 625, are limited and stucked by intermediate plate;In link block 622
With lower piece 625 between deep groove ball bearing 2 624 is installed, lower cover 626 is mounted on 622 bottom end of link block with bolt, will be deep
Ditch ball bearing 2 624 is fixed.
Cylinder 3 617 starts, and the floating junction 1 by being connected to three end of cylinder pushes push plate 2 621 to move downward, into
And link block 622 is pushed, it is lower cover 626 together with LED circular lamp upper mold 619 is moved downward and fited with circular lamp lower die 535
It is inserted in the centre bore of LED circular lamp, fixes circular lamp on mold.There is precompressed mechanism 6 to compress circular lamp, makes
LED circular lamp will not deviate the processing efficiency for improving welding quality and equipment in welding.
Further, precompressed mechanism 6 is equipped with mobile sensor device, and cylinder 3 617 is equipped with signal receiving device.
When LED circular lamp is pushed to specified stroke height by cylinder 2 525, proximity sensor is arranged herein, close to biography
Sensor senses workpiece, and feedback signal starts operation to cylinder 3 617, cylinder 3 617, realizes automatic operation.
Further, as shown in Figure 19,20,21,22,23,24, it includes front shoe that protective film, which feeds welding mechanism 7,
711, front shoe 711 has identical two, and equidirectional arrangement is mounted on the circular hole of rack 1;
Front axle 1, front axle 1 are mounted between front shoe 711, positioned at the upper end of front shoe 711;
Front axle 2 713, front axle 2 713 are mounted between front shoe 711, positioned at the lower end of front shoe 711;
Vertical plate 1, vertical plate 1 have identical two, and equidirectional arrangement is mounted on the circular hole of rack 1;Vertical plate one
Processing is equipped with bearing block 722 respectively on 721, and bearing block is for installing two connecting shafts 723;Connecting shaft 723 one of them
One end installing connecting rods head 724, can cooperate with other end connecting shaft;
Shaft 726, shaft 726 are linked together with connecting shaft 723 by connector sleeve 725;
Vertical plate 2 731, vertical plate 2 731 have identical two, and equidirectional arrangement is mounted on the circular hole of rack 1;
Rear axle 1, rear axle 1 are mounted between vertical plate 731, positioned at the upper end of vertical plate 731;
Rear axle 2 733, rear axle 2 733 are mounted between vertical plate 731, positioned at the lower end of vertical plate 731;
Synchronous motor 734, synchronous motor 734 are horizontally arranged at the side of vertical plate 2 731, and the axis of synchronous motor 734 is with after
Axis 1 is connected, and in line;
Bottom plate 2 740,2 740 lower section processing of bottom plate is fluted, and bottom plate 2 740 is fixedly mounted on the table top of rack 1;
Cylinder 4 741, cylinder 4 741 are mounted on bottom plate 2 740;The shaft end portion of cylinder 4 741 is equipped with floating junction
2 742;
Vertical plate 3 743, vertical plate 3 743 are fixed on bottom plate 2 740;
End plate 744, end plate 744 and vertical plate 3 743 are arranged in the same direction, are fixed on bottom plate 2 740;
Axis 745;Axis 745 is fixed on vertical plate 3 743 and end plate 744, at horizontally disposed;
Linear bearing 3 746, linear bearing 3 746 are mounted on axis 745;
The side of push plate 3 747, push plate 3 747 is connected with floating junction;The other side connects with linear bearing 3 746;And
Perpendicular to axis 745;
Oscillator welding tooling 748, oscillator welding tooling 748 are mounted in push plate 3 747;
Oscillator head 749, oscillator head 749 are mounted on 748 front end of oscillator welding tooling.
Synchronous motor 734 rotates, and drives the lamp film 9 on rear axle 1 to rotate, lamp film leads to along rear axle 2 733, then successively
Front axle 1 and front axle 2 713 are crossed, lamp film 9 is rolled into shaft 725,9 middle position of lamp film is equipped with oscillator welding tooling
748 and oscillator head 749, oscillator welding tooling 748 be mounted in push plate 3 747, pass through cylinder 4 741 push push plate 3 747, vibration
Lamp film 9 is welded to LED ring by oscillator head 749 therewith along 745 guiding movement of axis to designated position by sub- welding tooling 748
On 8 surface of shape lamp;So that automatic welding is realized in the welding of circular lamp lamp film, without traditional manual film, realize pad pasting mechanization,
Automation improves production capacity, yield and product quality.
Further, as shown in Figure 25,26, six protective film feeding welding mechanisms 7 divide equally two groups, the semicircle shape of every composition
It is evenly arranged, two semicircles are corresponded to each other into a circle;Protective film feeding welding mechanism 7 in every group passes through connecting shaft 723
It is connected with the cooperation of connecting rod 724.
The quality of welding can be enhanced to LED circular lamp comprehensive welding by being arranged in a circular formation, and accelerate the speed of welding, real
Now quickly production.
A kind of welding method based on LED circular lamp lamp film welding equipment, includes the following steps:
(1) it feeds:LED circular lamp 8 is manually placed into circular lamp lower die 535 by equipment inspection without hidden danger, places nothing
Accidentally, cylinder 1 is stepped back, and one 517 axis of cylinder drives push plate 1, and then drives upper mounted plate 521 along line slide rail sliding block
514 direction is mobile, is moved to specified travel position, and cylinder 2 525 starts to act, and moves up, push movable plate 526 to
Upper movement, circular lamp lower die 535 are moved up along four uniformly distributed guide posts 26 therewith because being fixed on movable plate 526, push
To specified stroke height and position;
(2) precompressed:When LED circular lamp 8 is pushed to specified stroke height by institute's cylinder 2 525, that arranges herein is close
Signal is then fed back to cylinder 3 617 to workpiece by sensor sensing, and cylinder 617 moves down, and is connected by shaft end portion floating
Dynamic connector 1 pushes circular lamp upper mold 619 to move down, and is moved to position and is just pressed on 8 upper surface of LED circular lamp, and
It is inserted in by lower cover 626 in the centre bore of circular lamp lower die 618;
(3) one is welded:Synchronous motor 734 drives rear axle 1 to rotate, and lamp film 9 is coiled to be mounted on rear axle 1, lamp
Film is along rear axle 2 66, then by front axle 2 66, and by axis 45, lamp film 9 is rolled into shaft 725, and 9 middle position of lamp film is equipped with
Oscillator welding tooling 748 and oscillator head 749, oscillator welding tooling 748 are mounted in push plate 3 747, are pushed by cylinder 4 741
Push plate 3 747, oscillator welding tooling 748 is therewith along 745 guiding movement of axis to designated position, by oscillator head 749 by lamp film 9
It is welded on 8 surface of LED circular lamp;
(4) two are welded:After the completion of welding one, cylinder 4 741 is retracted, the rotation certain position of circular lamp lower die 535, and six
Simultaneously forward, oscillator welding tooling 748 is oriented to six cylinders 4 741 in protective film feeding welding mechanism 7 again along axis 745
It is moved to designated position, lamp film 9 is welded on 8 surface of LED circular lamp by oscillator head 749;
(5) it discharges:After LED circular lamp 8 has welded a circle, cylinder 2 525 is moved down into designated position, cylinder 1
It pushes forward, circular lamp lower die 535 moves forward to specified travel position therewith, the LED circular lamp 8 after being manually welded
From being taken out in mold 535 under circular lamp.
The embodiment of the present application uses above-mentioned working method, eliminates a large amount of manual operation, only needs LED annular manually
Lamp is put on mold, and high-precision, highly difficult welding are completed by mechanical automation, realize the transition and upgrade of production,
Yield is improved, the quality of product is also improved, reduces cost, increases enterprise's income.
Although the illustrative specific embodiment of the present invention is described above, in order to the technology of the art
Personnel are it will be appreciated that the present invention, but the present invention is not limited only to the range of specific embodiment, to the common skill of the art
For art personnel, as long as long as various change the attached claims limit and determine spirit and scope of the invention in, one
The innovation and creation using present inventive concept are cut in the column of protection.
Claims (7)
1. a kind of LED circular lamp lamp film automatic welding device, which is characterized in that including:
One rack (1), the rack (1) are built with aluminum profile, are machined with circular hole on the table top of the rack (1);The rack
(1) bottom is provided with support leg and pulley;
One Electric Appliance Cabinet (2), the Electric Appliance Cabinet (2) are located at the lower part of the rack (1);
One control panel (3), the control panel (3) are located at the surface of the Electric Appliance Cabinet (2);
One characteristic mechanism (4), the characteristic mechanism (4) are located at the top and front of the rack (1), the characteristic mechanism (4)
Include:
One feed mechanism (5), the feed mechanism (5) be located at the rack (1) front, include
One straight line sliding-rail sliding (514),
One upper mounted plate (521), fixed plate (521) are mounted on the line slide rail sliding block (514),
One circular lamp lower die (535), the circular lamp lower die (535) are mounted on fixed plate (521),
The shaft end portion of one cylinder one (517), the cylinder one (517) is connected with fixed plate (521);
One precompressed mechanism (6);It is the middle on the top that the precompressed mechanism (6) is located at the rack (1);Include
One cylinder mounting plate (616),
One cylinder three (617), the cylinder three (617) are vertically installed on the cylinder mounting plate (616),
One floating junction one (618), the floating junction (618) are located at the shaft end portion of the cylinder three (617),
One circular lamp upper mold (619), the circular lamp upper mold (619) are pushed by the cylinder three (617);
One protective film feeds welding mechanism (7), and protective film charging welding mechanism (7) is provided with identical six altogether, is located at
The top of rack one (1) includes
One bottom plate two (740), the bottom plate two (740) are fixed on the table top of the rack (1);
One cylinder four (741), the cylinder four (741) are mounted on the bottom plate two (740);
One push plate (747), the push plate (747) are connected with the shaft end portion of the cylinder four (741),
One oscillator welding tooling (748), the oscillator welding tooling (748) are mounted on the push plate (747).
2. a kind of LED circular lamp lamp film automatic welding device according to claim 1, the equipment is set using PLC control
It is standby, there is display device and input terminal, be additionally provided with scram button.
3. a kind of LED circular lamp lamp film automatic welding device according to claim 1, the feed mechanism (5) include:
One bottom plate one (511),
One pillar type column (512), the pillar type column (512) are evenly arranged on the bottom plate one (511) at two rows;
One upper plate one (513), the upper plate one (513) are arranged on the pillar type column (512);
One straight line sliding-rail sliding (514), the line slide rail sliding block (514) are arranged at symmetric mode in the upper plate one (513)
Upper two sides form a pair of of sliding rail, have sliding block on sliding rail;
One cylinder one (517), the cylinder one (517) install the side of the upper plate one (513);
One push plate one (515), the push plate one (515) are bolted on the shaft end portion of cylinder one (517);
One connecting plate (516), the connecting plate (516) are fixedly connected with the push plate one (515);
One upper mounted plate (521), fixed plate (521) both ends are machined with rectangular notch, are mounted on institute by rectangular notch
It states on line slide rail sliding block (514), uniformly distributed there are four mounting hole on fixed plate (521), mounting hole is located at described
On four angles of upper mounted plate (521);
One linear bearing one (522), the linear bearing one (522) share identical four, are separately mounted to fixed
In four mounting holes of plate (521);
One guide post (523), the guide post (523) share identical four, are mounted in the linear bearing (522);
One bottom plate (524), the bottom plate (524) are mounted on the lower end of the guide post (523);
The flange face of one cylinder two (525), the cylinder (525) is bolted on fixed plate (521);
One movable plate (526), the movable plate (526) are mounted on the shaft end portion of the cylinder two (525);
One central axis (531), the central axis (531) are mounted on the center of the movable plate (526);
One servo axis (532), the servo axis (532) share identical four, are symmetrically evenly arranged on the week of the central axis (531)
It encloses;
One deep groove ball bearing one (533), the deep groove ball bearing one (533) are mounted on the top of the central axis (531);
One upper end cover (534), the upper end cover (534) is in the top of the central axis (531);
One circular lamp lower die (535), the circular lamp lower die (535) are mounted on central axis (531).
4. a kind of LED circular lamp lamp film automatic welding device according to claim 1, the precompressed mechanism (6) include:
One guide holder (611), the guide holder (611) altogether there are four, it is in rectangular layout;
One guiding axis one (612), the guiding axis one (612) altogether there are four, be mounted in the guide holder (611);
One upper plate two (613), the upper plate two (613) are mounted on the guiding axis one (612), in the upper plate two (613)
Between position be arranged symmetrically processing there are four mounting hole;
One linear bearing two (614), the linear bearing two (614) are mounted on four of the upper plate two (613) there are four being total to
In mounting hole;
One guiding axis two (615), the guiding axis two (615) altogether there are four, be mounted in the linear bearing two (614);
One cylinder mounting plate (616), the cylinder mounting plate (616) are mounted on the upper end of the guiding axis two (615);
One cylinder three (617), the cylinder three (617) are fixedly mounted on the cylinder mounting plate (616);
One floating junction one (618), the floating junction (618) are mounted on the shaft end portion of the cylinder three (617);
One circular lamp upper mold (619), the circular lamp upper mold (619) are mounted on the lower end of the guiding axis two (615);
One push plate two (621), the push plate two (621) is nested with the floating junction one (618) to be connected;
One link block (622), the link block (622) are fixedly linked with the push plate two (621) by bolt, are pushed away positioned at described
The lower end of plate;
Block (625) once, described lower piece (625) are the cylinder-shaped lower part for being located at the link block (622), on the circular lamp
Mould (619) tight fit;
One intermediate plate (623), the intermediate plate (623) be circular ring shape be located at the link block (622) and lower piece (625) it
Between;
One deep groove ball bearing two (624), the deep groove ball bearing two (624) are mounted in lower piece (625);
One lower cover (626), the lower cover (626) are mounted by means of bolts on the bottom end of the link block (622).
5. a kind of LED circular lamp lamp film automatic welding device according to claim 4, the precompressed mechanism (6) is equipped with shifting
Dynamic sensing device, cylinder three (617) are equipped with signal receiving device.
6. a kind of LED circular lamp lamp film automatic welding device according to claim 1, the protective film feeds welding mechanism
(7) include:
One front shoe (711), the front shoe (711) have identical two, and equidirectional arrangement is mounted on the rack (1)
Circular hole on;
One front axle one (712), the front axle one (712) are mounted between the front shoe (711), are located at the front shoe
(711) upper end;
One front axle two (713), the front axle two (713) are mounted between the front shoe (711), are located at the front shoe
(711) lower end;
One vertical plate one (721), the vertical plate one (721) have identical two, and equidirectional arrangement is mounted on the circle of the rack (1)
Kong Shang;
One bearing block (722), the bearing block (722) have identical two, are mounted on the upper end of the vertical plate one (721);
One connecting shaft (723), the connecting shaft (723) have identical two, non-not to be mounted in the bearing block (722);
One connecting rod head (724), the connecting rod head (724) are mounted on one of them one end of the connecting shaft (723);Can with it is another
One end cooperates;
One connector sleeve (725);
One shaft (726), the shaft (726) are linked together with the connecting shaft (723) by the connector sleeve (725);
One vertical plate two (731), the vertical plate two (731) have identical two, and equidirectional arrangement is mounted on the circle of the rack (1)
Kong Shang;
One rear axle one (732), the rear axle one (732) are mounted between the vertical plate (731), are located at the vertical plate (731)
Upper end;
One rear axle two (733), the rear axle two (733) are mounted between the vertical plate (731), are located at the vertical plate (731)
Lower end;
One synchronous motor (734), the synchronous motor (734) are horizontally arranged at the side of the vertical plate two (731), the synchronization
The axis of motor (734) is connected with the rear axle one (732), and in line;
One bottom plate two (740), bottom plate two (740) lower section processing is fluted, and the bottom plate two (740) is fixedly mounted on described
On the table top of rack (1);
One cylinder four (741), the cylinder four (741) are mounted on the bottom plate two (740);
One floating junction two (742), the floating junction two (742) are mounted on the shaft end portion of the cylinder four (741);
One vertical plate three (743), the vertical plate three (743) are fixed on the bottom plate two (740);
End plate (744), the end plate (744) and the vertical plate three (743) are arranged in the same direction, are fixed on the bottom plate two (740)
On;
One axis (745);The axis (745) is fixed on the vertical plate three (743) and the end plate (744), at horizontally disposed;
One linear bearing three (746), the linear bearing three (746) are mounted on the axis (745);
The side of one push plate three (747), the push plate three (747) is connected with the floating junction;The other side and the linear axis
Three (746) are held to connect;And perpendicular to the axis (745);
One oscillator welding tooling (748), the oscillator welding tooling (748) are mounted on the push plate three (747);
One oscillator head (749), the oscillator head (749) are mounted on oscillator welding tooling (748) front end.
7. a kind of LED circular lamp lamp film automatic welding device according to claim 6, six protective film feedings welding
Mechanism (7) divides equally two groups, and the semicircle shape of every composition is evenly arranged, and two semicircles are corresponded to each other into a circle;In described every group
Protective film feeding welding mechanism (7) be connected by the connecting shaft (723) and the connecting rod head (724) cooperation.
Priority Applications (1)
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CN201810860411.6A CN108908942B (en) | 2018-08-01 | 2018-08-01 | LED annular lamp membrane welding equipment |
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CN201810860411.6A CN108908942B (en) | 2018-08-01 | 2018-08-01 | LED annular lamp membrane welding equipment |
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CN108908942A true CN108908942A (en) | 2018-11-30 |
CN108908942B CN108908942B (en) | 2020-10-16 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US4910377A (en) * | 1988-08-11 | 1990-03-20 | Matsutani Seisakusho Co., Ltd. | System for creating holes in surgical needle materials |
CN1556737A (en) * | 2001-09-24 | 2004-12-22 | Ptr���ܼ�������˾ | Workpiece feeder device for an electron beam processing device |
CN105269107A (en) * | 2015-11-18 | 2016-01-27 | 浙江工商职业技术学院 | Annular numerical control electric welding machine |
CN107552956A (en) * | 2017-10-16 | 2018-01-09 | 苏州维创度信息科技有限公司 | A kind of wire welding equipment |
CN107834334A (en) * | 2017-10-29 | 2018-03-23 | 苏州维创度信息科技有限公司 | A kind of portion terminal pressing method based on full-automatic pressure terminal device |
-
2018
- 2018-08-01 CN CN201810860411.6A patent/CN108908942B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4910377A (en) * | 1988-08-11 | 1990-03-20 | Matsutani Seisakusho Co., Ltd. | System for creating holes in surgical needle materials |
CN1556737A (en) * | 2001-09-24 | 2004-12-22 | Ptr���ܼ�������˾ | Workpiece feeder device for an electron beam processing device |
CN105269107A (en) * | 2015-11-18 | 2016-01-27 | 浙江工商职业技术学院 | Annular numerical control electric welding machine |
CN107552956A (en) * | 2017-10-16 | 2018-01-09 | 苏州维创度信息科技有限公司 | A kind of wire welding equipment |
CN107834334A (en) * | 2017-10-29 | 2018-03-23 | 苏州维创度信息科技有限公司 | A kind of portion terminal pressing method based on full-automatic pressure terminal device |
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