CN109273252B - E style of calligraphy inductance automatic processing device - Google Patents
E style of calligraphy inductance automatic processing device Download PDFInfo
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- CN109273252B CN109273252B CN201811345004.8A CN201811345004A CN109273252B CN 109273252 B CN109273252 B CN 109273252B CN 201811345004 A CN201811345004 A CN 201811345004A CN 109273252 B CN109273252 B CN 109273252B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
Abstract
The invention relates to an E-shaped inductor automatic processing device, which comprises: a frame; the adjusting mechanism is fixedly arranged on the rack; the clamping mechanism comprises a turnover assembly, four groups of feeding assemblies fixedly arranged on the turnover assembly and arranged in a circumferential array mode, a first positioning assembly fixedly arranged at the bottom of the feeding assemblies and arranged at the front end of the feeding assemblies, and a second positioning assembly arranged at the rear end of the feeding assemblies; the smoothing mechanism is fixedly arranged on the screwing component and is in matched transmission with the second positioning component; the coil conveying mechanism comprises a wire pressing machine arranged at the output end of the smoothing mechanism, an uploading assembly arranged on one side of the wire pressing machine and perpendicular to the output end of the smoothing mechanism, and a discharging assembly arranged at the output end of the transmission assembly; the invention solves the technical problems that when the wiring is in work, the lead is not bent flatly and has different shapes, and the wire needs to be straightened manually after the wiring is finished.
Description
Technical Field
The invention relates to the technical field of inductance coil materials, in particular to an automatic processing device for an E-shaped inductor.
Background
With the rapid development of economy and technology, inductors play an increasingly important role in our lives and are one of the indispensable elements in many electronic systems. Inductive-based transformers also play an important role in many fields, both inductive and transformer applications, where wire is typically wound into a coil and the coil and wire are pressed down together with a core.
Patent document No. CN207818329U discloses an inductance coil, including coil housing, wire and pin, the wire spiral is around on coil housing, the pin is connected to the wire, coil housing is equipped with recess and heat conduction material, the recess is established at coil housing surface, contain the heat conduction material in the recess, the wire surface is equipped with heat dissipation material.
However, in the actual use process, the inventor finds that the lead is not bent smoothly and has a different shape during the wiring operation, and the wire needs to be straightened manually after the wiring operation is finished.
Disclosure of Invention
Aiming at the defects of the prior art, the automatic loading of the wire and the clamping of the wire are realized by arranging the clamping mechanism and matching with the adjusting mechanism, and the wire is unfolded and straightened by matching with the smoothing mechanism, so that the technical problems that the wire is not flat and is not uniform in shape and needs to be manually smoothed straight after the wire connection is finished in the wire connection work are solved.
Aiming at the technical problems, the technical scheme is as follows: an E style of calligraphy inductance automatic processing device includes:
a frame;
the adjusting mechanism is fixedly arranged on the rack;
the clamping mechanism comprises a turnover assembly, four groups of feeding assemblies which are fixedly arranged on the turnover assembly and are arranged in a circumferential array mode, a first positioning assembly which is fixedly arranged at the bottom of the feeding assemblies and is arranged at the front end of the feeding assemblies, and a second positioning assembly which is arranged at the rear end of the feeding assemblies;
the smoothing mechanism is fixedly arranged on the screwing assembly and is in matched transmission with the second positioning assembly; and
the coil conveying mechanism comprises a wire pressing machine arranged at the output end of the smoothing mechanism, an uploading assembly and a discharging assembly, wherein the uploading assembly is arranged on one side of the wire pressing machine and perpendicular to the output end of the smoothing mechanism, and the discharging assembly is arranged at the output end of the transmission assembly.
Preferably, the adjusting mechanism includes:
the tightening assembly comprises a support column, a driving tooth a and a driving tooth b, wherein the support column is fixedly arranged on the rack and is positioned in the center of the turnover assembly, the driving tooth a is rotatably and coaxially arranged on the support column, the driving tooth b is coaxially arranged with the driving tooth a, and the driving tooth a and the driving tooth b are both arranged in a quarter-tooth manner; and
the anti-loosening assembly comprises a driving tooth c and a driving tooth d which are fixedly arranged on the rack, the driving tooth a, the driving tooth b, the driving tooth c and the driving tooth d are sequentially and clockwise arranged along the circumferential direction, and teeth of the driving tooth c and the driving tooth d are arranged relative to the support;
and the teeth of the driving teeth a and b are opposite to the teeth of the driving teeth c and d.
Preferably, the epicyclic assembly comprises:
the rotary ring is provided with an installation groove; and
the sliding rods are symmetrically arranged at the bottom end of the rotating ring and are circumferentially and slidably arranged on the rack.
Preferably, the feeding assembly comprises:
the placing seat is fixedly arranged on the mounting groove, and the upper surface of the placing seat is arranged on the same horizontal plane with the upper surface of the rotating ring;
the wire outlet barrel is fixedly arranged on the rack, and the bottom surface of the wire outlet barrel is in contact with the upper surface of the placing seat;
the pay-off groove is formed in the front end of the placing seat and is of a concave structure; and
the hooping groove is formed in the rear end of the placing seat and communicated with the pay-off groove, and the bottom surface of the hooping groove is lower than the bottom surface of the pay-off groove and is of a rectangular structure.
Preferably, the first positioning component includes:
the rotating piece a comprises a rotating shaft a which is rotatably arranged at the bottom of the placing seat, a driven tooth a which is fixed with the rotating shaft a and is meshed with the driving tooth a and the driving tooth c, and a driving tooth a which is coaxial with the driven tooth a and is fixedly arranged;
the gathering piece a comprises a rack a meshed with the driving teeth a, an elongated rod a fixedly connected with the rack a and a clamping plate a fixedly arranged at the end part of the elongated rod a and positioned at the front end of the placing seat; and
the gathering piece b comprises a rack b arranged on the other side of the driving tooth a relative to the rack a, an extension rod b fixedly connected with the rack b and a clamping plate b fixedly arranged at the end part of the extension rod b and positioned at the front end of the placing seat;
the top ends of the rack a and the rack b are arranged in the T-shaped groove of the placing seat in a sliding mode through T-shaped rods, and the rack a and the rack b slide back and forth along the width direction of the placing seat in an opposite mode.
Preferably, the second positioning assembly comprises:
the rotating piece b comprises a rotating shaft b which is rotatably arranged at the bottom of the placing seat, a driven tooth b which is fixed with the rotating shaft b and is meshed with the driving tooth b and the driving tooth d, and a driving tooth b which is coaxial with the driven tooth b and is fixedly arranged;
the gathering piece c comprises a rack c meshed with the driving teeth b, an elongated rod c fixedly connected with the rack c, and a control unit a fixedly arranged with the elongated rod c;
the gathering piece d comprises a rack d arranged on the other side of the driving tooth b relative to the rack c, an elongated rod d fixedly connected with the rack d, and a control unit b fixedly arranged with the elongated rod d;
the top ends of the rack c and the rack d are arranged in the T-shaped groove of the placing seat in a sliding mode through T-shaped rods, and the rack c and the rack d slide back and forth along the width direction of the placing seat in opposite directions.
Preferably, the control unit a and the control unit b each include:
a telescopic rod;
the sliding rod is fixedly connected with the telescopic rod; and
the clamping block is fixedly arranged at the top end of the sliding rod and is arranged in a semicircular groove, and the clamping block is arranged in a magnetic structure;
the clamping blocks of the control unit a and the control unit b are symmetrically arranged along the center line of the width of the placing seat.
Preferably, the stroking mechanism includes:
the cylinder is fixedly arranged at the upper end part of the support column through a cylinder frame and is horizontally arranged;
the fixed rod is fixedly connected with the telescopic end of the air cylinder;
the connecting frame is fixedly connected with the end part of the fixed rod and is horizontally and vertically arranged with the end part of the fixed rod; and
the magnets are arranged in two groups and are respectively fixedly arranged at two ends of the connecting frame, and the magnets and the clamping blocks are correspondingly arranged.
Preferably, the upload component comprises:
the base assembly comprises a carriage platform, two groups of slide rails and a feeding barrel, wherein the carriage platform is arranged on one side of the wire pressing machine and is arranged on the same horizontal plane with a workbench of the wire pressing machine;
the bottom of the sliding piece is arranged in the sliding rail in a sliding mode and is provided with a first push rod in an L-shaped structure, a convex block fixedly arranged at the end part of the first push rod, a second push rod in an inner cavity, one end of the second push rod is connected with the convex block in a sliding mode, and a plurality of balls are rotatably arranged on the inner wall of the second push rod and are arranged at equal intervals along the width direction of the frame platform; and
the linkage piece, linkage piece one end with dead lever fixed connection and the vertical pole that stretches that upwards sets up, one end with stretch the articulated connecting rod that links to each other and the level sets up of pole and one end with the connecting rod is articulated to link to each other and the other end with straight-bar of first push rod lateral wall fixed connection.
As a further preference, the outfeed assembly comprises:
the limiting plate is arranged at the output end of the uploading assembly and is rotatably arranged on the uploading assembly, a control groove is formed in the limiting plate, and the control groove is matched with the sliding piece;
the mounting rack is fixedly arranged on the supporting component and is linearly arranged in the same direction as the rotating shaft of the limiting plate;
one end of the spring is fixedly connected with the mounting frame, and the other end of the spring is fixedly connected with the limiting plate; and
the discharging barrel is located on one side of the rotating shaft and the inner bottom surface of the rotating shaft is arranged obliquely downwards.
The invention has the beneficial effects that:
(1) according to the wire straightening device, the clamping mechanism is arranged to be matched with the adjusting mechanism to realize automatic loading of a wire and clamp the wire, and then the wire is unfolded and straightened by being matched with the straightening mechanism, so that the wire straightening effect is realized in the loading work, the product quality is improved, and meanwhile, the continuity of a production line is realized;
(2) according to the invention, the smoothing mechanism is fixedly connected with the linkage piece of the coil upper assembly, so that the smoothing mechanism can complete the wire smoothing work and synchronously complete the coil upper assembly work of the flattening piece, and when the smoothing mechanism is reset, the coil discharging work after the wiring work is completed is realized, and the linkage is high;
(3) according to the invention, the tightening assembly provided with the adjusting mechanism is respectively matched with the first positioning assembly and the second positioning assembly for positive gear meshing transmission, the first positioning assembly completes the hooping of the head end of the coil, the second positioning assembly completes the positioning of the coil, and thus the two clamping parts are arranged at the same level in two times of work of the wire, and the straight smoothing effect of the wire is further realized;
(4) according to the invention, the first positioning assembly completes loosening of the head end of the coil, namely simultaneously completes resetting, and the second positioning assembly completes resetting by arranging the anti-loosening assembly of the adjusting mechanism to be respectively matched with the first positioning assembly and the second positioning assembly for reverse gear meshing transmission, so that the device is favorable for circularly and repeatedly carrying out cyclic loading and wiring work.
In conclusion, the device has the advantages of straightening the lead and high automation degree, and is particularly suitable for the technical field of inductance coils.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an E-shaped automatic inductance welding machine.
Fig. 2 is an enlarged partial schematic view at a of fig. 1.
Fig. 3 is a schematic top view of the adjustment mechanism.
Fig. 4 is a schematic structural diagram of the feeding assembly.
Fig. 5 is a schematic view of the smoothing mechanism in operation.
Fig. 6 is a schematic structural diagram of the first positioning assembly.
Fig. 7 is a schematic view of the state that the first positioning component is engaged with the driving tooth a.
Fig. 8 is a schematic view of the state that the first positioning component is engaged with the driving tooth c.
Fig. 9 is a schematic structural diagram of a second positioning assembly.
Fig. 10 is a partially enlarged schematic view at B of fig. 9.
FIG. 11 is a schematic diagram of the material pushing state of the E-shaped inductance automatic welding machine.
Fig. 12 is a schematic structural diagram of an upload assembly.
Fig. 13 is a cross-sectional schematic view of the glider.
Fig. 14 is a schematic view of the inner telescopic connection of the telescopic rod.
Fig. 15 is a product schematic of a coil and a wire.
Fig. 16 is a schematic view showing a state where the coil and the wire connection work.
Detailed Description
The technical scheme in the embodiment of the invention is clearly and completely explained by combining the attached drawings.
Example one
As shown in fig. 1, an automatic processing device for an E-shaped inductor comprises:
a frame 1;
the adjusting mechanism 2 is fixedly arranged on the rack 1;
the clamping mechanism 3 comprises a turnover component 31, four groups of feeding components 32 which are fixedly arranged on the turnover component 31 and are arranged in a circumferential array mode, a first positioning component 33 which is fixedly arranged at the bottom of the feeding components 32 and is arranged at the front end of the feeding components 32, and a second positioning component 34 which is arranged at the rear end of the feeding components 32;
the smoothing mechanism 4 is fixedly arranged on the adjusting mechanism 2 and is in matched transmission with the second positioning assembly 34; and
and the coil conveying mechanism 5 comprises a wire pressing machine 51 arranged at the output end of the smoothing mechanism 4, an uploading component 52 arranged on one side of the wire pressing machine 51 and perpendicular to the output end of the smoothing mechanism 4, and a discharging component 53 arranged at the output end of the uploading component 52.
In this embodiment, realize the automatic facial make-up of wire through setting up 3 cooperation adjustment mechanism 2 of clamping mechanism, recycle and smooth out with the fingers and straighten the wire with mechanism 4 expandes, cooperates coil conveying mechanism 5 at last, accomplishes the wiring work of coil and wire, and the device unites two into one wiring and exhibition line work, greatly increased production efficiency when improving product quality.
Further, as shown in fig. 3, the adjusting mechanism 2 includes:
the tightening assembly 21 comprises a support column 211 fixedly arranged on the frame 1 and positioned at the center of the revolving assembly 31, a driving tooth a212 rotatably and coaxially arranged on the support column 211, and a driving tooth b213 coaxially arranged with the driving tooth a212, wherein the driving tooth a212 and the driving tooth b213 are both arranged in a quarter-tooth manner; and
the anti-loosening assembly 22 comprises a driving tooth c221 and a driving tooth d222 which are fixedly arranged on the rack 1, the driving tooth a212, the driving tooth b213, the driving tooth c221 and the driving tooth d222 are sequentially and clockwise arranged along the circumferential direction, and teeth of the driving tooth c221 and the driving tooth d222 are arranged opposite to the strut 211;
the teeth of the driving teeth a212 and b213 are disposed opposite to the teeth of the driving teeth c221 and d 222.
In this embodiment, the screwing assembly 21 is arranged to be respectively matched with the first positioning assembly 33 and the second positioning assembly 34, so that when the turnover assembly 31 is driven to rotate for 90 degrees for the first time, the first positioning assembly 33 completes tightening of the head end of the coil, and when the turnover assembly 31 is driven to rotate for 90 degrees for the second time, the second positioning assembly 34 completes positioning of the coil, so that it is accurately ensured that two clamping parts of the lead are arranged in the same horizontal plane in two times of work, and further, the straight smoothing effect of the lead is realized.
In addition, through setting up anti loose subassembly 22 and cooperating first locating component 33 and second locating component 34 respectively, realize that turnover subassembly 31 continues to drive 90 rotatory during operation the third time, first locating component 33 accomplishes the relaxation to the coil head end, accomplish simultaneously promptly and reset, turnover subassembly 31 is at the time of continuing to drive 90 rotatory during operation the fourth time at last, second locating component 34 is accomplished and is reset, and then realize the reset work of first locating component 33 and second locating component 34, be favorable to the device to go on circulating and to install wiring work repeatedly.
Further, as shown in fig. 2, the epicyclic assembly 31 comprises:
the rotary ring 311 is provided with a mounting groove 313; and
and the sliding rods 312 are symmetrically arranged at the bottom end of the rotating ring 311 and are circumferentially and slidably arranged on the rack 1.
In the present embodiment, the external force driving member drives the rotation ring 311 to rotate at intervals, and each time the rotation ring rotates 90 °.
Further, as shown in fig. 4, the feeding assembly 32 includes:
a placing seat 321, wherein the placing seat 321 is fixedly installed on the revolving assembly 31 and the upper surface of the placing seat 321 is arranged on the same horizontal plane with the upper surface of the revolving assembly 31;
the wire outlet barrel 322 is fixedly arranged on the rack 1, and the bottom surface of the wire outlet barrel 322 is in contact with the upper surface of the placing seat 321;
the wire releasing groove 323 is formed in the front end of the placing seat 321 and is of a concave structure; and
and the tightening groove 324 is formed in the rear end of the placing seat 321 and is communicated with the wire releasing groove 323, and the bottom surface of the tightening groove 324 is lower than that of the wire releasing groove 323 and is in a rectangular structure.
In this embodiment, the height of the wire releasing groove 323 is the height of one wire; the upper surface of the placing seat 321 and the upper surface of the rotating ring 311 are arranged on the same horizontal plane, so that only when the outgoing line barrel 322 is positioned right above the line placing groove 323, the line at the lowest end of the outgoing line barrel 322 can fall in the line placing groove 323, namely, the rotating ring 311 rotates, the line at the bottom end of the outgoing line barrel 322 is limited by the placing seat 321 and the rotating ring 311, the line cannot fall, and further, the situation that only one wire can fall in the line placing groove 323 at each time of the outgoing line barrel 322 is ensured, and therefore the working continuity of the device and the high-automation control effect are achieved.
Further, as shown in fig. 6, 7 and 8, the first positioning component 33 includes:
a rotating member a331, wherein the rotating member a331 includes a rotating shaft a3311 rotatably disposed at a bottom of the placing base 321, a driven tooth a3312 fixed to the rotating shaft a3311 and engaged with the driving tooth a212 and the driving tooth c221, and a driving tooth a3313 coaxially and fixedly disposed with the driven tooth a 3312;
the gathering piece a332 comprises a rack a3321 meshed with the driving tooth a3313, an extension rod a3322 fixedly connected with the rack a3321, and a clamping plate a3323 fixedly arranged at the end of the extension rod a3322 and positioned at the front end of the placing seat 321; and
the gathering piece b333, the gathering piece b333 includes a rack b3331 arranged at the other side of the driving tooth a3313 relative to the rack a3321, an extension bar b3332 fixedly connected with the rack b3331, and a clamping plate b3333 fixedly arranged at the end of the extension bar b3332 and positioned at the front end of the placing seat 321;
the top ends of the rack a3321 and the rack b3331 are slidably disposed in the T-shaped groove of the placing base 321 through a T-shaped rod, and the rack a3321 and the rack b3331 slide back and forth along the width direction of the placing base 321.
In the embodiment, the rotating piece a331 is arranged to be matched with the driving tooth a212, so as to drive the gathering piece a332 and the gathering piece b333 to work oppositely, and further clamp the end part of the wire; the rotating part a331 is matched with the driving tooth c221 to drive the gathering part a332 and the gathering part b333 to work in a back direction, so that the end part of the wire is loosened, the structure is simple and ingenious, and the wire is automatically clamped and loosened.
Further, as shown in fig. 9, the second positioning assembly 34 includes:
a rotating member b341, the rotating member b341 including a rotating shaft b3411 rotatably disposed at the bottom of the placing seat 321, a driven tooth b3412 fixed to the rotating shaft b3411 and engaged with the driving tooth b213 and the driving tooth d222, and a driving tooth b3413 coaxially and fixedly disposed with the driven tooth b 3412;
the gathering piece c342 comprises a rack c3421 meshed with the driving tooth b3413, an elongated rod c3422 fixedly connected with the rack c3421 and a control unit a3423 fixedly arranged with the elongated rod c 3422;
the gathering piece d343 comprises a rack d3431 arranged on the other side of the driving teeth b3413 relative to the rack c3421, an elongated rod d3432 fixedly connected with the rack d3431, and a control unit b3433 fixedly arranged with the elongated rod d 3432;
the top ends of the rack c3421 and the rack d3431 are slidably disposed in the T-shaped groove of the placing seat 321 through a T-shaped rod, and the rack c3421 and the rack d3431 are reciprocally slid along the width direction of the placing seat 321.
In the embodiment, the rotating piece b341 is matched with the driving tooth b213 to drive the gathering piece c342 and the gathering piece d343 to work oppositely, so that the middle part of the lead is clamped; the rotating part b341 is matched with the driving tooth d222 to drive the gathering part c342 and the gathering part d343 to work in a back direction, and then reset work is achieved.
Further, as shown in fig. 10 and 14, each of the control unit a3423 and the control unit b3433 includes:
an expansion link 3424;
a sliding rod 3425, wherein the sliding rod 3425 is fixedly connected to the telescopic rod 3424; and
the clamp block 3426 is fixedly arranged on the top end of the sliding rod 3425 and is a semicircular groove, and the clamp block 3426 is arranged in a magnetic structure;
the clamping blocks 3426 of the control unit a3423 and the control unit b3433 are symmetrically arranged along the center line of the width of the placing seat 321.
In this embodiment, the clamping block 3426 is a semicircular groove, that is, a shape matching with the wire, and by providing the telescopic rod 3424, the control unit a3423 and the control unit b3433 can reciprocate under the action of the smoothing mechanism 4 without interfering with the horizontal sliding of the rack d3431 and the rack c3421, thereby ensuring that the control unit a3423 and the control unit b3433 can freely move in two horizontal and vertical directions.
In addition, the top ends of the rack c3421 and the rack d3431 are slidably arranged in the T-shaped groove of the placing seat 321 through a T-shaped rod; so that the T-shaped groove of the placing seat 321 supports the rack c3421 and the rack d3431 and simultaneously has the functions of limiting and guiding the sliding of the T-shaped rod; the top ends of the rack a3321 and the rack b3331 are slidably disposed in the T-shaped groove of the placing seat 321 through a T-shaped rod, and the principle is the same, which is not described herein again.
Further, as shown in fig. 5, the smoothing mechanism 4 includes:
the air cylinder 41 is fixedly arranged at the upper end part of the support column 211 through an air cylinder frame and is horizontally placed;
the fixing rod 42 is fixedly connected with the telescopic end of the air cylinder 41;
the connecting frame 43, the said connecting frame 43 is fixedly connected with end of the said dead lever 42 and set up with its level vertical; and
and two sets of magnets 44 are arranged and are respectively fixedly arranged at two ends of the connecting frame 43, and the magnets 44 are arranged corresponding to the control unit a3423 and the control unit b 3433.
In the present embodiment, the wire is smoothed by the attractive force between magnet 44 and clamp block 3426 by providing smoothing mechanism 4.
Further, as shown in fig. 11 and 13, the uploading component 52 includes:
the base assembly 521 comprises a frame stand 5211 arranged on one side of the wire pressing machine 51 and arranged on the same horizontal plane as the workbench of the wire pressing machine 51, two groups of slide rails 5212 arranged on the frame stand 5211 along the width direction of the frame stand 5211, and a feed barrel 5213 fixedly arranged on the frame stand 5211 and arranged in a gap with the upper surface of the frame stand 5211, wherein the feed barrel 5213 is provided with a splayed groove 5214;
a sliding member 522, a first push rod 5221 which is arranged in the sliding rail 5212 in an L-shaped structure in a sliding manner at the bottom of the sliding member 522, a projection 5222 which is fixedly arranged at the end of the first push rod 5221, a second push rod 5223 which is arranged in an internal cavity and one end of which is in sliding connection with the projection 5222, and a plurality of balls 5224 which are rotatably arranged on the inner wall of the second push rod 5223 and are arranged at equal intervals along the width direction of the bed 5211; and
a linkage 523, one end of the linkage 523 is fixedly connected to the smoothing mechanism 4 and is vertically and upwardly provided with an extension bar 5231, one end of the linkage 5232 is hinged to the extension bar 5231 and is horizontally provided with a straight bar 5233, one end of the straight bar 5233 is hinged to the connecting bar 5232 and the other end of the straight bar 5233 is fixedly connected to the side wall of the first push rod 5221.
It is noted that the gap between the feed barrel 5213 and the upper surface of the carriage base 5211 is set to be one coil height.
In this embodiment, the bottoms of the first push rod 5221 and the second push rod 5223 are slidably disposed on the slide rail 5212, and the first push rod 5221 is slidably disposed on the second push rod 5223 by disposing the protrusion 5222, so that the first push rod 5221 and the second push rod 5223 can freely extend and contract; meanwhile, when the second push rod 5223 pushes the coil to push the limiting plate 531 to discharge, the friction force between the second push rod 5223 and the coil is reduced by arranging the ball 5224, so that the damage to the surface of the coil is avoided, and the product quality is improved.
In addition, the interlocking piece 523 is arranged, so that the smoothing mechanism 4 drives the sliding piece 522 in the extension work to push the coil to be wired to be fed; during the reset work of the smoothing mechanism 4, the coil discharging work finished by wiring is driven, and three works are finished by using one power, so that the continuity of a workshop is tight, the power output is saved, and the production cost is reduced.
It is worth mentioning here that by arranging the splayed groove 5214, the joints of the coil slide downwards along the splayed groove 5214 direction, so that all the coils are conveyed along the same direction, alignment and downward wire pressing work of the joints and the wires of the coils are facilitated, and high-efficiency work is realized.
Example two
As shown in fig. 8, in which the same or corresponding components as those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, only the points of difference from the first embodiment will be described below for the sake of convenience. The second embodiment is different from the first embodiment in that:
further, as shown in fig. 12, the discharging unit 53 includes:
the limiting plate 531 is arranged at the output end of the uploading component 52 and is rotatably arranged on the uploading component 52, a control groove 532 is formed in the limiting plate 531, and the control groove 532 is matched with the sliding piece 522;
a mounting bracket 533, wherein the mounting bracket 533 is fixedly arranged on the carriage frame 5211 and is linearly arranged with the rotating shaft 535 of the limiting plate 531;
one end of the spring 534 is fixedly connected with the mounting frame 533, and the other end of the spring 534 is fixedly connected with the limiting plate 531; and
and a discharging barrel 536, wherein the discharging barrel 536 is located at one side of the rotating shaft 535 and the inner bottom surface of the discharging barrel 536 is arranged obliquely downwards.
In this embodiment, the height of the control groove 532 is equal to the height of the first push rod 5221 and the second push rod 5223, the height of the first push rod 5221 and the height of the second push rod 5223 are lower than the height of the coil, when the coil to be wired is fed to work, the second push rod 5223 firstly passes through the control groove 532, then the coil to be wired extrudes the limiting plate 531 to reach the working area of the wire pressing machine 51, when the coil is reset, the first push rod 5221 firstly passes through the control groove 532, and the second push rod 433 extrudes the coil after being wired and discharges the coil to the discharge barrel 536 along the limiting plate 531.
The working process is as follows:
firstly, the wires 100 are arranged in a wire outlet barrel 322, the wire 100 at the bottom end falls into a wire laying groove 323, then a rotating ring 311 is driven to rotate 90 degrees clockwise, in the first rotating process, a rotating piece a331 is in meshing transmission with a driving tooth a212, a clamping plate a3323 of a gathering piece a332 and a clamping plate b3333 of a gathering piece b333 move oppositely to clamp the end part of the wire 100, then the rotating ring 311 is driven to rotate 90 degrees clockwise, in the second rotating process, a rotating piece b341 is in meshing transmission with the driving tooth b213, and a clamping block 3426 of a gathering piece c342 and a clamping block 3426 of a gathering piece d343 are used for contacting and positioning the middle end of the wire 100;
then, the coil 200 falls onto the frame 411 from the feed barrel 413 along the splayed groove 20, the air cylinder 41 is started, the control unit a3423 and the control unit b3433 straighten the wires under the action of the magnet 44, meanwhile, the fixing rod 42 drives the linkage piece 523 to synchronously move, the linkage piece 523 pushes the first push rod 5221 to move towards the wire pressing machine 51, the second push rod 5223 penetrates through the control groove 532 in the process that the first push rod 5221 pushes the coil 200 to move forwards, then the coil 200 is pressed by the limiting plate 531 until the coil 200 is transmitted to the wire pressing machine 51, and then the wire pressing machine 51 is started to press the wire head of the coil 200 and the wire 100 together;
then the air cylinder 41 is reset, the fixed rod 42 drives the linkage piece 523 to reset synchronously, the first push rod 5221 firstly passes through the control groove 532 in the resetting process, the coil 200 falls to the discharge barrel 536 under the limit of the limit plate 531 and the co-extrusion of the second push rod 5223, the sliding piece 522 completes resetting and simultaneously drives the rotating ring 311 to rotate clockwise by 90 degrees, in the third rotating process, the rotating piece a331 is in meshing transmission with the driving tooth c221, and the clamping plate a3323 of the gathering piece a332 and the clamping plate b3333 of the gathering piece b333 move back to release the end part of the lead 100;
finally, the rotating ring 311 is driven to rotate 90 degrees clockwise, in the fourth rotation process, the rotating piece b341 is in meshing transmission with the driving tooth d222, and the clamping block 3426 of the gathering piece c342 and the clamping block 3426 of the gathering piece d343 move back to complete reset.
In the description of the present invention, it is to be understood that the terms "front-back", "left-right", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or component must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the invention.
Of course, in this disclosure, those skilled in the art will understand that the terms "a" and "an" should be interpreted as "at least one" or "one or more," i.e., in one embodiment, a number of an element may be one, and in another embodiment, a number of the element may be plural, and the terms "a" and "an" should not be interpreted as limiting the number.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily made by those skilled in the art in light of the technical teaching of the present invention should be included within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (5)
1. The utility model provides a E style of calligraphy inductance automatic processing device which characterized in that includes:
a frame (1);
the adjusting mechanism (2), the said adjusting mechanism (2) is fixedly set up on the said framework (1);
the clamping mechanism (3) comprises a turnover assembly (31), four groups of feeding assemblies (32) which are fixedly arranged on the turnover assembly (31) and are circumferentially arrayed, a first positioning assembly (33) which is fixedly arranged at the bottom of the feeding assemblies (32) and is positioned at the front end of the feeding assemblies (32), and a second positioning assembly (34) which is positioned at the rear end of the feeding assemblies (32);
the smoothing mechanism (4) is fixedly arranged on the adjusting mechanism (2) and is in matched transmission with the second positioning assembly (34); and
the coil conveying mechanism (5) comprises a wire pressing machine (51) arranged at the output end of the smoothing mechanism (4), an uploading assembly (52) arranged on one side of the wire pressing machine (51) and perpendicular to the output end of the smoothing mechanism (4), and a discharging assembly (53) arranged at the output end of the uploading assembly (52);
the adjusting mechanism (2) comprises:
the tightening assembly (21) comprises a support column (211) fixedly arranged on the frame (1) and positioned in the center of the turnover assembly (31), a driving tooth a (212) rotatably and coaxially arranged on the support column (211), and a driving tooth b (213) coaxially arranged with the driving tooth a (212), wherein the driving tooth a (212) and the driving tooth b (213) are both arranged in a quarter-tooth manner; and
the anti-loosening assembly (22) comprises a driving tooth c (221) and a driving tooth d (222) which are fixedly arranged on the rack (1), the driving tooth a (212), the driving tooth b (213), the driving tooth c (221) and the driving tooth d (222) are sequentially clockwise arranged along the circumferential direction, and teeth of the driving tooth c (221) and the driving tooth d (222) are arranged relative to the strut (211);
the teeth of the driving teeth a (212) and b (213) are arranged opposite to the teeth of the driving teeth c (221) and d (222);
the feeding assembly (32) comprises:
the placing seat (321) is fixedly arranged on the turnover assembly (31), and the upper surface of the placing seat (321) is arranged on the same horizontal plane with the upper surface of the turnover assembly (31);
the wire outlet barrel (322) is fixedly arranged on the rack (1), and the bottom surface of the wire outlet barrel (322) is in contact with the upper surface of the placing seat (321);
the wire releasing groove (323) is formed in the front end of the placing seat (321) and is of a concave structure; and
the tightening groove (324) is formed in the rear end of the placing seat (321) and communicated with the wire releasing groove (323), and the bottom surface of the tightening groove (324) is lower than that of the wire releasing groove (323) and is in a rectangular structure;
the first positioning assembly (33) comprises:
the rotating piece a (331) comprises a rotating shaft a (3311) rotatably arranged at the bottom of the placing seat (321), a driven tooth a (3312) which is fixed with the rotating shaft a (3311) and is meshed with the driving tooth a (212) and the driving tooth c (221), and a driving tooth a (3313) which is coaxial with the driven tooth a (3312) and is fixedly arranged;
the gathering piece a (332), the gathering piece a (332) comprises a rack a (3321) meshed with the driving tooth a (3313), an extension rod a (3322) fixedly connected with the rack a (3321), and a clamping plate a (3323) fixedly arranged at the end part of the extension rod a (3322) and positioned at the front end of the placing seat (321); and
the gathering piece b (333), the gathering piece b (333) comprises a rack b (3331) which is arranged on the other side of the driving tooth a (3313) relative to the rack a (3321), an extension bar b (3332) which is fixedly connected with the rack b (3331), and a clamping plate b (3333) which is fixedly arranged at the end part of the extension bar b (3332) and is positioned at the front end of the placing seat (321);
the top ends of the rack a (3321) and the rack b (3331) are arranged in a T-shaped groove of the placing seat (321) in a sliding mode through a T-shaped rod, and the rack a (3321) and the rack b (3331) slide back and forth along the width direction of the placing seat (321) in opposite directions;
the second positioning assembly (34) comprises:
a rotating piece b (341), wherein the rotating piece b (341) comprises a rotating shaft b (3411) rotatably arranged at the bottom of the placing seat (321), a driven tooth b (3412) fixed with the rotating shaft b (3411) and meshed with the driving tooth b (213) and the driving tooth d (222), and a driving tooth b (3413) coaxial with the driven tooth b (3412) and fixedly arranged;
the gathering piece c (342), the gathering piece c (342) comprises a rack c (3421) meshed with the driving tooth b (3413), an elongated rod c (3422) fixedly connected with the rack c (3421), and a control unit a (3423) fixedly arranged with the elongated rod c (3422);
the gathering piece d (343), the gathering piece d (343) includes the rack d (3431) set up on the other side of the said drive tooth b (3413) relatively to said rack c (3421), stretch rod d (3432) fixedly connected with said rack d (3431) and control unit b (3433) fixedly set up with said stretch rod d (3432);
the top ends of the rack c (3421) and the rack d (3431) are arranged in a T-shaped groove of the placing seat (321) in a sliding manner through a T-shaped rod, and the rack c (3421) and the rack d (3431) slide back and forth along the width direction of the placing seat (321) in opposite directions;
the smoothing mechanism (4) comprises:
the air cylinder (41), the said air cylinder (41) is fixed on the upper end of the said pillar (211) through the cylinder frame and placed horizontally;
the fixing rod (42), the said fixing rod (42) is fixedly connected with telescopic end of the said air cylinder (41);
the connecting frame (43) is fixedly connected with the end part of the fixing rod (42) and is horizontally and vertically arranged with the end part of the fixing rod (43); and
and two groups of magnets (44) are arranged and are respectively fixedly arranged at two ends of the connecting frame (43), and the magnets (44) are arranged corresponding to the control unit a (3423) and the control unit b (3433).
2. The automatic E-shaped inductor processing device according to claim 1, wherein the revolving assembly (31) comprises:
the rotary ring (311) is provided with a mounting groove (313); and
the sliding rods (312) are symmetrically arranged at the bottom end of the rotating ring (311) and are circumferentially and slidably arranged on the rack (1).
3. The automatic E-shaped inductor processing device according to claim 1, wherein the control unit a (3423) and the control unit b (3433) each comprise:
a telescopic rod (3424);
the sliding rod (3425), the sliding rod (3425) is fixedly connected with the telescopic rod (3424); and
the clamping block (3426) is fixedly arranged at the top end of the sliding rod (3425) and is arranged in a semicircular groove, and the clamping block (3426) is arranged in a magnetic structure;
the clamping blocks (3426) of the control unit a (3423) and the control unit b (3433) are symmetrically arranged along the center line of the width of the placing seat (321).
4. The automatic E-shaped inductor processing device according to claim 1, wherein the uploading assembly (52) comprises:
the base assembly (521) comprises a frame (5211) which is arranged on one side of the wire pressing machine (51) and is arranged on the same horizontal plane as a workbench of the wire pressing machine (51), two groups of slide rails (5212) which are arranged on the frame (5211) and arranged along the width direction of the frame (5211), and a feed barrel (5213) which is fixedly arranged on the frame (5211) and arranged in a gap with the upper surface of the frame (5211), wherein an eight-shaped groove (5214) is formed in the feed barrel (5213);
the bottom of the sliding piece (522) is slidably arranged in the sliding rail (5212) and is provided with a first push rod (5221) in an L-shaped structure, a lug (5222) fixedly arranged at the end part of the first push rod (5221), a second push rod (5223) arranged in an internal cavity and provided with one end in sliding connection with the lug (5222), and a plurality of balls (5224) which are rotatably arranged on the inner wall of the second push rod (5223) and are arranged at equal intervals along the width direction of the frame (5211); and
the stroking mechanism comprises a linkage piece (523), wherein one end of the linkage piece (523) is fixedly connected with a stroking mechanism (4), and the linkage piece (523) is vertically and upwards provided with an extension rod (5231), one end of the linkage piece is hinged with the extension rod (5231), is horizontally arranged, and one end of the linkage piece is hinged with the connection rod (5232), and the other end of the linkage piece is fixedly connected with a straight rod (5233) on the side wall of the first push rod (5221).
5. The automatic E-shaped inductor processing device according to claim 4, wherein the discharging assembly (53) comprises:
the limiting plate (531) is positioned at the output end of the uploading assembly (52), is rotatably arranged on the uploading assembly (52), and is provided with a control groove (532), and the control groove (532) is matched with the sliding piece (522);
the mounting frame (533) is fixedly arranged on the carriage frame (5211) and is linearly arranged with the rotating shaft (535) of the limiting plate (531);
one end of the spring (534) is fixedly connected with the mounting frame (533) and the other end of the spring (534) is fixedly connected with the limiting plate (531); and
and the discharging barrel (536) is positioned on one side of the rotating shaft (535) and the inner bottom surface of the discharging barrel (536) is obliquely and downwards arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811345004.8A CN109273252B (en) | 2018-11-13 | 2018-11-13 | E style of calligraphy inductance automatic processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811345004.8A CN109273252B (en) | 2018-11-13 | 2018-11-13 | E style of calligraphy inductance automatic processing device |
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| CN109273252A CN109273252A (en) | 2019-01-25 |
| CN109273252B true CN109273252B (en) | 2020-06-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811345004.8A Active CN109273252B (en) | 2018-11-13 | 2018-11-13 | E style of calligraphy inductance automatic processing device |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109994307B (en) * | 2019-04-17 | 2020-11-10 | 湖州师范学院求真学院 | Automatic conveying line for machining die-pressing winding inductor |
| CN109940391B (en) * | 2019-05-09 | 2020-05-26 | 湖州师范学院求真学院 | Automatic assembling equipment for power distribution cabinet accessories |
| CN112478228B (en) * | 2020-12-21 | 2022-04-22 | 湖南翰坤实业有限公司 | Positioning and clamping mechanism and intelligent packaging machine |
| CN112792526B (en) * | 2021-01-04 | 2022-06-21 | 嘉兴新博信息科技有限公司 | Automatic change shell fragment automatic positioning separator of assembly |
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| JPH10308319A (en) * | 1997-05-09 | 1998-11-17 | Fujitsu General Ltd | Automatic winding device for toroidal coil |
| JP2006080332A (en) * | 2004-09-10 | 2006-03-23 | Tdk Corp | Coil winding apparatus |
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| CN109273252A (en) | 2019-01-25 |
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Effective date of registration: 20200526 Address after: 236000 215 Zhongxin commercial street, Yingdong District, Fuyang City, Anhui Province Applicant after: Fuyang huizhongxin Automation Technology Co., Ltd. Address before: 313105 Changxing Water Wood Machinery and Electrical Co., Ltd. of Sian Town Industrial Zone, Changxing County, Huzhou City, Zhejiang Province Applicant before: CHANGXING SHUIMU ELECTROMECHANICAL Co.,Ltd. |
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