CN108907638A - A kind of cylinder simulation assembly system of processing - Google Patents
A kind of cylinder simulation assembly system of processing Download PDFInfo
- Publication number
- CN108907638A CN108907638A CN201810671031.8A CN201810671031A CN108907638A CN 108907638 A CN108907638 A CN 108907638A CN 201810671031 A CN201810671031 A CN 201810671031A CN 108907638 A CN108907638 A CN 108907638A
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- China
- Prior art keywords
- unit
- module
- manipulator
- conveyer belt
- simulation assembly
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
Abstract
A kind of cylinder simulation assembly system of processing is disclosed in the present invention, including：Roll-over unit, conveyor belt unit, manipulator unit, assembling unit and sorting unit, the roll-over unit, conveyor belt unit, manipulator unit, assembling unit and sorting unit are sequentially arranged on conveyer belt.Cylinder simulation Assembling Production processing is divided into each working cell by the present invention, and each unit is divided into different modules, greatly improves the efficiency of simulation assembly.The present invention is carried out assembly using manipulator and not only increases assembling quality, also as save artificial and power cost with intelligence control system.
Description
Technical field
The present invention relates to cylinders to assemble manufacture field, in particular to a kind of cylinder simulation assembly processing system
System.
Background technique
The development of automatic assembling production and processing technology, it has also become measure a weight of a national machine-building production industry
Indicate.Cylinder is element very widely used in Assembling Production system of processing, and enterprise sets the Assembling Production processing of cylinder
All similar although standby varied, control and structure etc. are combined using PLC with pneumatically substantially, assembly life
The product efficiency of output is low, at high cost, not energy-efficient, and the product of cylinder assembling line can only generally meet low and middle-end city at present
?.Therefore, in order to improve this situation, the exploitation of cylinder simulation Assembling Production system of processing is of great significance, and at present
The trend of national development.A kind of cylinder simulation assembly system of processing has been invented hereby.
Summary of the invention
It is an object of the invention to solve above-mentioned the technical problems existing in the prior art, a kind of cylinder mould is provided
Quasi- assembly system of processing.The system is mainly used for simulating cylinder assembly processing to improve assembly efficiency, controls assembly cost, simultaneously
Also to improve the quality and using electricity wisely cost of assembly.
In order to solve the above technical problems, the technical solution adopted by the present invention is as follows：
A kind of cylinder simulation assembly system of processing, including：Roll-over unit, conveyor belt unit, manipulator unit, group
Dress unit and sorting unit, the roll-over unit, conveyor belt unit, manipulator unit, assembling unit and sorting unit are successively pacified
Dress is on the conveyor belt.
Further, the roll-over unit includes as a preferred technical solution,：Conveyer belt mechanism stops mechanism, turns over
Rotation mechanism, control system and pneumatic system, the obstruction mechanism are mounted on conveyer belt mechanism, the turnover mechanism installation
Mechanism upper end is being stopped, the control system, which is connected to, stops mechanism, turnover mechanism and pneumatic system.
Further, the conveyor belt unit includes as a preferred technical solution,：Conveyer belt, direct current generator, starting
Demand limiter, branch module, the starting current limiter connect direct current generator, and the direct current generator is even mounted on transmission
Band lower end, the branch module are mounted on conveyer belt upper end.
Further, the manipulator unit includes as a preferred technical solution,：Manipulator, Manipulator Controller,
Gas handgrip module, rack module, pallet module and feed bin module, the pneumatic clamper fingerprint block is mounted on manipulator front end, described
Pallet is mounted on the platform of pneumatic clamper lower end, and the rack module is mounted on pallet side, and the Manipulator Controller connects machine
Feed bin module described in tool hand is mounted on platform.
Further, the feed bin module is divided into two feed bins as a preferred technical solution, and snake person has gear above
Piece.
Further, the assembling unit includes as a preferred technical solution,：Sliding slot module, spring feed bin module,
End cap feed bin module, piston pallet.
Further, the sorting unit includes as a preferred technical solution,：Driving and transport portion, sensing inspection
Survey part, guiding sorting part and sliding slot part.
Beneficial effect possessed by the present invention：
1. cylinder simulation Assembling Production processing is divided into each working cell by the present invention, each unit is divided into different moulds
Block greatly improves the efficiency of simulation assembly.
2. the present invention is carried out assembly using manipulator and not only increases assembling quality, also saved with intelligence control system
Artificial and power cost.
Detailed description of the invention
Fig. 1 is framework flow chart of the present invention；
Fig. 2 is roll-over unit structural schematic diagram of the invention.
In figure：1, interface；2, starting current limiter；3, valve island；4, reflection-type optical fibre sensor；5, range sensor；
6, obstructing instrument；7, pneumatic clamper；8, conveyer belt；9, turnover mechanism.
Specific embodiment
The present invention is further illustrated in the following with reference to the drawings and specific embodiments.
Embodiment 1
Such as Fig. 1, a kind of cylinder simulation assembly system of processing, including：Roll-over unit, conveyor belt unit, manipulator
Unit, assembling unit and sorting unit, the roll-over unit, conveyor belt unit, manipulator unit, assembling unit and sorting unit
It is sequentially arranged on conveyer belt.
If Fig. 2 is roll-over unit structural schematic diagram of the invention, roll-over unit includes：Conveyer belt mechanism stops mechanism, turns over
Rotation mechanism, control system and pneumatic system, the obstruction mechanism are mounted on conveyer belt mechanism, the turnover mechanism installation
Mechanism upper end is being stopped, the control system, which is connected to, stops mechanism, turnover mechanism and pneumatic system.Cylinder block is from conveying
Band mechanism conveys, and stops mechanism and intercepts to workpiece, turnover mechanism is grabbed, rotates, turned over when detecting that workpiece is unqualified
Turn, release workpiece make its it is qualified then convey, control system realizes the control of roll-over unit, and pneumatic system provides power source.
SYSLINK interface is preferably used, for connecting equipment and PLC, it is equipped with 8 input terminals and 8 in the present embodiment
A output is connected to connector, is equipped with LED in each input, outlet terminal, is used to show circuit state and system error correction.
Starting current limiter.It is used to reduce starting current in the present system, in this unit, conveyer belt is driven using dc motor
Conveyer belt work, so that workpiece to be moved on to the other end of conveyer belt from one end of conveyer belt.Since workpiece is in conveying, motor exists
Resistance is larger when starting, causes the electric current of motor on startup also larger, can reach 10-20 times of operating current, in addition to little Rong
It measures outside direct current generator, does not allow direct full voltage starting generally, in order to protect external circuit, so using armature voltage starting is reduced
Starting current is limited in 1.5~2.5 times with the method for armature circuit string resistance, it is by a relay and electric start electric current
Limit circuit composition can be completed electric appliance using connecting terminal fastening screw and connect.In mechanism, to keep transport establishment just
Often transmission, control voltage are 24V DC, and electric current 1A, instantaneous maximum current to 2A, starting current limiter is fixedly mounted on
On DIN guide rail.Stop unqualified workpiece to check, is mounted with obstructing instrument in conveyer belt somewhere, i.e., it is unqualified after workpiece sensing
When workpiece is stopped, it is made of a miniature stop cylinder and the pneumatic system connecting with it.It is right after being installed before it
Formula sensor is penetrated, for detecting workpiece.Once detecting that workpiece is unqualified, obstructing instrument requires to stop workpiece according to control, passes through
Workpiece is transported to the next stop after turnover mechanism processing.Turnover mechanism.It is mainly by clamping jaw, rotary cylinder, tipper, sensor
It is formed with input terminal.When detecting that workpiece is unqualified, clamping jaw grabbing workpiece, tipper is equipped with rotary cylinder and is used to realize
The rotation of clamping jaw, Linear Rotation cylinder realize the variation and rotation of tipper upper and lower position, and input terminal is for connecing sensor.It passes
Sensor.Due to workpiece to be detected, so using inductance sensor, photoelectric sensor and range sensor in the roll-over unit.Electricity
Propagated sensation sensor is mainly for detection of oscillating cylinder limit.Photoelectric sensor be used to detection object whether there is or not, when conveyor front end has
When workpiece, photoelectric sensor just be can be detected.Range sensor is used to detect the height of workpiece, when Workpiece notch upward when,
Detect its qualification.Inductance type transducer is built upon on the basis of electromagnetic induction, using the change of self-induction of loop or mutual inductance come real
The detection of existing non electrical quantity.Photoelectric sensor is the member in sensor large family, it between transmitting terminal and receiving end light it is strong
Weak to change the variation for being converted into electric current to achieve the purpose that detection, object is not limited to metal, and the object of all energy reflection lights is equal
It can be detected.Range sensor is developed in modern science frontier, in order to realize object short distance, high-precision nothing
Line measurement, using infrared emission receiving module as range sensor.
Conveyor belt unit includes：Conveyer belt, direct current generator, starting current limiter, branch module, the starting current
Limiter connects direct current generator, and the direct current generator is even mounted on conveyer belt lower end, and the branch module installation is on a moving belt
End.Conveyer belt is used to convey cylinder block or cylinder workpiece, and dc motor is used to provide power source, and starting current limiter is used
To realize that control starting current, branch module are used to stop workpiece.Preferably, conveyer belt is used for transmission workpiece delivery tool, peace
On aluminum alloy bottom plate or bottom work, without motor.In order to make conveyer belt stable operation, driven using direct current as power source
Belt movement.Its rated operational voltage 24VDC, rated operational current 1.5A, duty cycle maximum 10%, normal speed 75min-1.Since direct current starting current is excessive, small-sized starting current limiter is selected to realize decompression, by a relay and electricity
Sub- starting current limit circuit composition, is fixed on DIN guide rail, completes electric appliance using connecting terminal fastening screw and connects.It is controlled
Voltage 24VDC processed, electric current 1A, instantaneous maximum current to 2A.Branch module installation use on a moving belt, by 1 rotary cylinder,
2 terminal location detection sensors and installation attachment composition, voltage 24VDC, power 7W, when workpiece is unqualified, for stopping
Workpiece.
Manipulator unit includes：Manipulator, Manipulator Controller, gas handgrip module, rack module, pallet module and feed bin
Module, the pneumatic clamper fingerprint block are mounted on manipulator front end, and the pallet is mounted on the platform of pneumatic clamper lower end, the bracket
Module is mounted on pallet side, and feed bin module described in the Manipulator Controller connection manipulator is mounted on platform.Manipulator
The task of unit is to be sent to workpiece on assembling unit platform by sliding slot, the sensor on gas handgrip according to color (black/
Non-black) workpiece is distinguished, the orientation of the sensor monitoring workpiece on assembly platform, then according to various combination, manipulator can be with
It puts the workpiece in feed bin or is placed directly on next work station.Its mainly by manipulator, Manipulator Controller, gas handgrip module,
The compositions such as rack module, pallet module and feed bin module realize function.Manipulator is used for conveying work pieces, and controller is used for program control
System, gas handgrip module are used for grabbing workpiece, and rack module is used to detect workpiece, and pallet module is used to temporarily storage workpiece, feed bin
Module is used to store workpiece.For storing round piece.Altogether there are two feed bin in feed bin module, it is respectively used to storage black and non-
Black workpiece.It each can at most store 8 workpiece.Meanwhile workpiece is fallen in order to prevent, is equipped with baffle above.
Assembling unit includes：Sliding slot module, spring feed bin module, end cap feed bin module, piston pallet.Sliding slot module is used for
Transmission or storage workpiece are because there are also sorting work stations behind assembling unit, so the electromechanical stop of sliding slot end of module is dismantled,
Module height and tilt angle are adjustable, to guarantee that workpiece can safely slide on subsequent work station.Sliding slot bottom is set
There is spilehole, by the blowout speed of the gas of atmospheric control control aperture, to control the speed of conveying work pieces.Spring material
Storehouse module is used to store and push spring isolates spring, double acting gas when assembling needs spring from spring feed bin module
Whether spring is pushed on transmission position by cylinder, and transmission position is equipped with an electric limit switch, reach for detection spring
It transmits on position, cylinder end position is detected by sensor.End cap feed bin module.For storing simultaneously push cylinder end cap, material
Storehouse can at most place 10 end caps, end cap must plane place upward.When needing end cap, end cap is separated one by one by
Double-acting cylinder is pushed on transmission position from the bottom, is set in feed bin there are two photoelectric sensor, one is used to test side
Whether by cylinder end position, one is used to detect feed bin packed height lid.Piston pallet can provide two kinds of different sizes
Piston.
Sorting unit includes：Driving and transport portion, sensing detection part, guiding sorting part and sliding slot part.Driving
Transport portion functions primarily as driving device and by the control of the revolving speed of motor in belt wheel acceptable range and complete
At the task of conveying workpieces；Sensing detection part is then mainly responsible for the material and color of detection workpiece, and then controls subsequent lead
It is sorted to sorting part；Targeting part function is then to realize guiding；Sliding slot partial function is the guiding according to color material
Store different types of workpiece.When assembled cylinder reaches sorting modular conveyor belt, detection is provided on guiding device and is passed
Sensor issues signal, carries out detection to workpiece and distinguishes color, then guiding sorting, and sorting module is mainly by delivery module, guiding
Module 1, oriented module 2, fixed guide block composition are realized.Sliding slot is equipped with backgauge cylinder and photoelectric proximity switch, when in sliding slot
When the workpiece of storage has been expired, reflection type photoelectricity proximity switch issues signal, and backgauge cylinder stops workpiece to continue to shunt.
The description and the appended drawings of the invention be considered as it is illustrative and not restrictive, on the basis of the present invention, ability
According to disclosed technology contents, some of technical characteristics can be made field technique personnel by not needing creative labor
Some replacements and deformation, are within the scope of the invention.
Claims (7)
1. a kind of cylinder simulation assembly system of processing, which is characterized in that including：Roll-over unit, conveyor belt unit, machinery
Hand unit, assembling unit and sorting unit, the roll-over unit, conveyor belt unit, manipulator unit, assembling unit and sorting are single
Member is sequentially arranged on conveyer belt.
2. a kind of cylinder simulation assembly system of processing according to claim 1, which is characterized in that the overturning
Unit includes：Conveyer belt mechanism, obstruction mechanism, turnover mechanism, control system and pneumatic system, the obstruction mechanism are mounted on
On conveyer belt mechanism, the turnover mechanism, which is mounted on, stops mechanism upper end, and the control system, which is connected to, to be stopped mechanism, turns over
Rotation mechanism and pneumatic system.
3. a kind of cylinder simulation assembly system of processing according to claim 1, which is characterized in that the transport
Tape cell includes：Conveyer belt, direct current generator, starting current limiter, branch module, the starting current limiter connection are straight
Galvanic electricity machine, the direct current generator are even mounted on conveyer belt lower end, and the branch module is mounted on conveyer belt upper end.
4. a kind of cylinder simulation assembly system of processing according to claim 1, which is characterized in that the machinery
Hand unit includes：Manipulator, Manipulator Controller, gas handgrip module, rack module, pallet module and feed bin module, it is described
Pneumatic clamper fingerprint block is mounted on manipulator front end, and the pallet is mounted on the platform of pneumatic clamper lower end, and the rack module is mounted on
Pallet side, the Manipulator Controller connect feed bin module described in manipulator and are mounted on platform.
5. a kind of cylinder simulation assembly system of processing according to claim 4, which is characterized in that the feed bin
Module is divided into two feed bins, and snake person has baffle above.
6. a kind of cylinder simulation assembly system of processing according to claim 1, which is characterized in that the assembling
Unit includes：Sliding slot module, spring feed bin module, end cap feed bin module, piston pallet.
7. a kind of cylinder simulation assembly system of processing according to claim 1, which is characterized in that the sorting
Unit includes：Driving and transport portion, sensing detection part, guiding sorting part and sliding slot part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810671031.8A CN108907638A (en) | 2018-06-26 | 2018-06-26 | A kind of cylinder simulation assembly system of processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810671031.8A CN108907638A (en) | 2018-06-26 | 2018-06-26 | A kind of cylinder simulation assembly system of processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108907638A true CN108907638A (en) | 2018-11-30 |
Family
ID=64422601
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810671031.8A Withdrawn CN108907638A (en) | 2018-06-26 | 2018-06-26 | A kind of cylinder simulation assembly system of processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108907638A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109590737A (en) * | 2019-01-03 | 2019-04-09 | 安徽莱特气弹簧有限公司 | A kind of cylinder production equipment and production method |
| CN110837134A (en) * | 2019-08-02 | 2020-02-25 | 天津开发区精锐精密模具有限公司 | Tool capable of automatically detecting neglected loading of copper sleeve |
| CN112295945A (en) * | 2020-09-28 | 2021-02-02 | 日立楼宇技术（广州）有限公司 | Call box detection method and device, computer equipment and storage medium |
-
2018
- 2018-06-26 CN CN201810671031.8A patent/CN108907638A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109590737A (en) * | 2019-01-03 | 2019-04-09 | 安徽莱特气弹簧有限公司 | A kind of cylinder production equipment and production method |
| CN110837134A (en) * | 2019-08-02 | 2020-02-25 | 天津开发区精锐精密模具有限公司 | Tool capable of automatically detecting neglected loading of copper sleeve |
| CN110837134B (en) * | 2019-08-02 | 2024-06-11 | 天津开发区精锐精密模具有限公司 | Tool capable of automatically detecting copper sleeve neglected loading |
| CN112295945A (en) * | 2020-09-28 | 2021-02-02 | 日立楼宇技术（广州）有限公司 | Call box detection method and device, computer equipment and storage medium |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20181130 |
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| WW01 | Invention patent application withdrawn after publication |