CN108887538A - One seed melon complete utilization machining production line - Google Patents
One seed melon complete utilization machining production line Download PDFInfo
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- CN108887538A CN108887538A CN201810744478.3A CN201810744478A CN108887538A CN 108887538 A CN108887538 A CN 108887538A CN 201810744478 A CN201810744478 A CN 201810744478A CN 108887538 A CN108887538 A CN 108887538A
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- Prior art keywords
- melon
- seed
- seed melon
- production line
- complete utilization
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Links
- 241000219112 Cucumis Species 0.000 title claims abstract description 192
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 title claims abstract description 187
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 title claims abstract description 185
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 55
- 238000003754 machining Methods 0.000 title claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 40
- 239000007921 spray Substances 0.000 claims abstract description 29
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 21
- 241000353135 Psenopsis anomala Species 0.000 claims abstract description 18
- 238000005188 flotation Methods 0.000 claims abstract description 18
- 238000007689 inspection Methods 0.000 claims abstract description 18
- 238000000108 ultra-filtration Methods 0.000 claims abstract description 18
- 230000001954 sterilising effect Effects 0.000 claims abstract description 16
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 16
- 238000001728 nano-filtration Methods 0.000 claims abstract description 14
- 230000001413 cellular effect Effects 0.000 claims abstract description 11
- 238000010894 electron beam technology Methods 0.000 claims abstract description 11
- 238000004062 sedimentation Methods 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims abstract description 11
- 230000005587 bubbling Effects 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims description 34
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims description 14
- 239000011343 solid material Substances 0.000 claims description 8
- 238000005406 washing Methods 0.000 claims description 8
- 238000007667 floating Methods 0.000 claims description 6
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 4
- 239000004568 cement Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 15
- 230000008569 process Effects 0.000 abstract description 11
- 235000013325 dietary fiber Nutrition 0.000 abstract description 10
- 238000013461 design Methods 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000005457 optimization Methods 0.000 abstract description 3
- 210000003491 skin Anatomy 0.000 description 68
- 239000000047 product Substances 0.000 description 15
- 238000000926 separation method Methods 0.000 description 11
- 230000006872 improvement Effects 0.000 description 10
- 239000002893 slag Substances 0.000 description 10
- 239000012535 impurity Substances 0.000 description 9
- 238000012545 processing Methods 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 6
- 238000011109 contamination Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 238000001556 precipitation Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 210000002615 epidermis Anatomy 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 238000010009 beating Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000005360 mashing Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 241001194479 Cucumis melo var. makuwa Species 0.000 description 1
- 241001347978 Major minor Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
- A23L2/04—Extraction of juices
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
- A23L2/08—Concentrating or drying of juices
- A23L2/082—Concentrating or drying of juices by membrane processes
- A23L2/087—Concentrating or drying of juices by membrane processes by ultrafiltration, microfiltration
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
- A23L2/08—Concentrating or drying of juices
- A23L2/10—Concentrating or drying of juices by heating or contact with dry gases
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/385—Concentrates of non-alcoholic beverages
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
- A23L2/72—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by filtration
- A23L2/74—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by filtration using membranes, e.g. osmosis, ultrafiltration
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L25/00—Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L25/00—Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof
- A23L25/20—Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof consisting of whole seeds or seed fragments
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/20—Reducing nutritive value; Dietetic products with reduced nutritive value
- A23L33/21—Addition of substantially indigestible substances, e.g. dietary fibres
- A23L33/22—Comminuted fibrous parts of plants, e.g. bagasse or pulp
Abstract
The invention discloses a seed melon complete utilization machining production lines, are mainly crushed seed extractor, seed melon melon skin crusher, screw-rod delivery pump, double-channel beater, horizontal spiral discharge sedimentation centrifuge, disc separator, electron beam cold sterilization equipment, ultrafiltration, nanofiltration, multi-effect evaporator, pneumatic drier and finished product storage tank etc. by low-lift machine, bubbling flotation washer, spray inspection fruit machine, high-position lifting machine, seed melon and are formed by connecting.It is final to obtain the products such as melon seeds, seed melon dietary fiber, seed melon cellular water, seed melon water and seed melon thickened pulp.Energy continuity mass of the present invention processes seed melon, so that the full melon body of seed melon is obtained complete utilization, output is up to 10 ton/hours, and the indices of above-mentioned gains comply fully with company to its index request.Whole production line is had a style of one's own, and technological design, production procedure, pipeline control etc. can embody brief, efficient perfect combination；It is provided simultaneously with other optimization designs such as energy-saving and environmental protection.
Description
Technical field
The present invention relates to agricultural byproducts processing technical fields, and in particular to a seed melon complete utilization machining production line.
Background technique
In seed melon processing and utilization field, tradition will account for fresh 95% or more melon using the utilization being only limitted to melon seeds
Skin flesh abandons it, causes the serious wasting of resources and environmental pollution, in recent years, mentions with the development of science and technology with what living environment required
Height, relevant department and enterprise are more and more hotter to the research of seed melon complete utilization, and currently, China meets the comprehensive utilization of seed melon skin flesh seed
Seed melon complete utilization machining production line be even a blank.
So far from 40~fifties of 20th century, the developed countries such as the U.S., Britain, Canada, in mechanization of agriculture side
Face has stepped into height professed machine, starts to large size, high speed, low consumption, automation and intelligent development, but for seed melon
The problem of machining aspect, due to the limitation of planting area, foreign study data is less, the mechanical development of seed melon production and processing
The horizontal country of being subject to substantially.
Summary of the invention
It is an object of the invention in view of the above-mentioned defects in the prior art, provide a seed melon complete utilization machining production line,
The skin, flesh, seed of seed melon are obtained into complete utilization, mass production product is capable of providing and indices is up to standard.
To achieve the goals above, the technical scheme is that：
One seed melon complete utilization machining production line, including being sequentially connected the low-lift machine connect from front to back, being bubbled floating washing
Machine, spray inspection fruit machine, high-position lifting machine, broken seed extractor, melon skin crusher, screw-rod delivery pump, double-channel beater, the first buffering
Tank, horizontal spiral separator, disc separator, the second surge tank, electron beam cold sterilization equipment, the second holding vessel, surpasses the first holding vessel
Equipment is filtered, the double-channel beater and horizontal spiral separator are respectively arranged with solid material discharge port, which connects
Pneumatic drier is connect, second holding vessel is sterile storage tank, the seed melon skin flesh mixing after can storing cold sterilization for a long time
Juice clear liquid, the ultrafiltration apparatus is provided with clear liquid outlet tube and dope outlet tube, and connects nanofiltration by the clear liquid outlet tube and set
Multi-effect evaporator is connected for and by dope outlet tube.
As improvement to above-mentioned technical proposal, the front end of the low-lift machine, which is provided with one, can fill the material feeding of water
Slot, the lower part of low-lift machine have a three-level sedimentation basin.
As improvement to above-mentioned technical proposal, the discharge port of the melon skin crusher and the feeding inlet of screw-rod delivery pump are used
Stainless steel pipes connection.
As improvement to above-mentioned technical proposal, the solid material discharge port of the double-channel beater and horizontal spiral separator
Solid material discharge port respectively sets the entrance of a conveyer belt to pneumatic drier.
As improvement to above-mentioned technical proposal, between first surge tank and the first holding vessel, first storage tank
Between horizontal spiral separator, between second surge tank and electron beam cold sterilization equipment, the second holding vessel and ultrafiltration apparatus it
Between be respectively arranged with centrifugal pump.
As improvement to above-mentioned technical proposal, the low-lift machine and be bubbled flotation washer between, be bubbled flotation washer with
It is respectively equipped with a chute between spray inspection fruit machine, an interior plus brush plate, the bristle of the brush plate is upward.
As improvement to above-mentioned technical proposal, the spray is examined the top of the uniformly distributed spray equipment of fruit machine and is surrounded by
Plastic cement water fender；The spray area the Jian Guo Ji Jianguo top is equipped with a belt conveyor.
As improvement to above-mentioned technical proposal, the broken seed extractor and double-channel beater are propped up by the same bracket
Support is fixed to the height to match.
As improvement to above-mentioned technical proposal, the melon skin discharge outlet of the broken seed extractor is equipped with melon skin and collects conveying
Chute；The melon seeds discharge outlet of the broken seed extractor is equipped with a belt conveyor.
As improvement to above-mentioned technical proposal, the nanofiltration equipment is connected with ultraviolet and ozone sterilization device.
Seed melon complete utilization machining production line of the present invention is capable of providing mass production product indices seed melon up to standard
Production line；Seed melon complete utilization machining production line of the present invention is capable of providing a seed melon complete utilization machining production line consecutive production
Melon seeds, seed melon dietary fiber, seed melon cellular water, the process of seed melon water and seed melon thickened pulp, obtain the skin, flesh, seed of seed melon
To complete utilization.1, seed melon complete utilization machining production line low-lift machine front end, which has one, can fill the blow tank of water, be convenient for melon
The discharging and foam washing of body.2, the front lower portion of seed melon complete utilization machining production line low-lift machine has a three-level sedimentation basin, is convenient for
Collection processing to water flow and impurity.3, in seed melon complete utilization machining production line of the present invention, in broken seed extractor and screw rod transmission
A melon skin crusher, granularity requirements needed for bulk melon skin is smashed beater, to guarantee subsequent beater are equipped between pump
Normal operation and beating results.4, in seed melon complete utilization machining production line of the present invention, the slag-drip opening and screw rod of double-channel beater
The feeding inlet of pump is connected with a stainless steel pipes, is made the bulky grain skin slag being discharged from beater by circulation beating, is obtained skin slag
Utilization to the limit.5, in seed melon complete utilization machining production line of the present invention, it is equipped with surge tank behind double-channel beater, avoids
It is directly pumped into pump housing idle running when holding vessel with centrifugal pump, while reducing the waste to electric energy.6, seed melon of the present invention is entirely sharp
With centrifugal pump in machining production line, is equipped between beater holding vessel and surge tank, the switch of centrifugal pump is by surge tank
Level sensor control, make centrifugal pump operating at full capacity with maximum possible, avoid the idle running of centrifugal pump, save simultaneously
Many electric energy.7, in seed melon complete utilization machining production line of the present invention, a centrifugal pump, centrifugal pump are equipped between surge tank and holding vessel
Switch controlled by the level sensor in the surge tank, make centrifugal pump operating at full capacity with maximum possible, avoid from
The idle running of heart pump, while saving many electric energy.8, in seed melon complete utilization machining production line of the present invention, in the low-lift machine
It is respectively equipped with a chute with being bubbled between flotation washer, being bubbled between flotation washer and spray inspection fruit machine, an interior plus brush plate (bristle
Upward), the melon body flowed down with certain speed is worked as a buffer, melon body is avoided to be broken when falling down.9, seed melon of the present invention is complete
Using in machining production line, the top of the uniformly distributed spray equipment of fruit machine is examined in spray and is surrounded by plastic cement water fender, to prevent
The water mist that the droplet that spray head sprays disorderly is splashed and formed is run helter-skelter.10, in seed melon complete utilization machining production line of the present invention, fruit is examined in spray
The area Ji Jianguo top is equipped with a belt conveyor, convenient for avoiding impurity for impurity and the unqualified timely transport process of seed melon
Accumulation.11, in seed melon complete utilization machining production line of the present invention, two machinery equipments of seed extractor and double-channel beater are crushed by same
They are supported and are fixed to a certain suitable height by one bracket, are conducive to the maintenance and operation of worker.12, seed melon of the present invention is complete
Using in machining production line, it is equipped with melon skin bias step Conveying Chute in broken seed extractor melon skin discharge outlet, is conducive to melon
The collection of skin conveys.13, the process flow of seed melon complete utilization machining production line continuity of the present invention processing is：(seed melon is complete for raw material
Melon) after foam washing first in blow tank, with the water flow in blow tank, which flows into low-lift machine, is promoted to bubbling flotation washer, to complete
Melon carries out being bubbled hairbrush floating washing, and the full melon of seed melon after being bubbled floating washing is cleaned by fine purifiation again by spray inspection fruit machine, and laggard
Enter high-position lifting machine be promoted to broken seed extractor to full melon carry out it is broken take seed, seed, flesh, skin are successively separated；Melon seeds is by skin
Band conveyer is sent to outdoor collection, and the melon skin discharge port that melon skin is crushed seed extractor through seed melon enters melon skin crusher, broken through melon skin
Melon skin after broken crusher machine enters screw-rod delivery pump by its discharge port；Melon pulp is collected by a collection funnel to screw-rod delivery pump,
And double-channel beater is delivered to by screw pump together with broken melon skin, through double-channel beater mashing, horizontal spiral separator separation, dish
The separation of piece seperator, electron beam cold sterilization equipment, skin slag is dry through pneumatic drier, and clear liquid divides again through ultrafiltration and nanofiltration equipment
It is final to obtain product from the evaporation with multi-effect evaporator：Melon seeds, seed melon dietary fiber, seed melon cellular water, seed melon water and the concentration of seed melon
Slurry.The low-lift machine is bubbled flotation washer, spray inspection fruit machine, high-position lifting machine, broken seed extractor, melon skin crusher, spiral shell
Bar delivery pump, horizontal spiral separator speed-frequency be successively adjusted to 14.00Hz, 14.80Hz, 28.00Hz, 10.00Hz,
16.00Hz,15.00Hz,19.00Hz,41.00Hz,37.00Hz.14, present invention energy continuity mass processes seed melon, production capacity
Reach 10 ton/hours, production product melon seeds, seed melon dietary fiber, seed melon cellular water, seed melon water and seed melon thickened pulp are every
Index, which is all satisfied, utilizes requirement；Melon seeds threshing performance：>=98%；Percentage of damage：≤ 1.0%；
Compared with prior art, the invention has the advantages and positive effects that：
Seed melon complete utilization machining production line provided by the invention, mainly by low-lift machine, bubbling flotation washer, spray inspection fruit
Machine, high-position lifting machine, seed melon are crushed seed extractor, seed melon melon skin crusher, screw-rod delivery pump, double-channel beater, horizontal spiral and unload
Expect sedimentation centrifuge, disc separator, electron beam cold sterilization equipment, ultrafiltration, nanofiltration, multi-effect evaporator, pneumatic drier and at
Product storage tank etc. is formed by connecting.It is final to obtain the products such as melon seeds, seed melon dietary fiber, seed melon cellular water, seed melon water and seed melon thickened pulp.
Energy continuity mass of the present invention processes seed melon, and for the melon seeds pin of production to melon seeds processing factory, seed melon dietary fiber supplies downstream enterprise
Industry, seed melon cellular water, seed melon water and seed melon thickened pulp become seed melon series of products of new generation；The full melon body of seed melon is set to obtain full benefit
With output is up to 10 ton/hours, and the indices of above-mentioned gains comply fully with company to its index request.Whole life
Producing line is had a style of one's own, and technological design, production procedure, pipeline control etc. can embody brief, efficient perfect combination；Have simultaneously
Other optimization designs such as standby energy-saving and environmental protection.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention without any creative labor, may be used also for those of ordinary skill in the art
To obtain other drawings based on these drawings.
Fig. 1 is production line flow process figure of the invention；
Fig. 2 is flow process chart of the invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.
As illustrated in fig. 1 and 2, seed melon complete utilization machining production line of the invention mainly has low-lift machine 1, is bubbled floating washing
Machine 2, spray inspection fruit machine 3, high-position lifting machine 4, broken seed extractor 5, melon skin crusher 21, screw-rod delivery pump 6, double-channel beater 7,
First surge tank 8, the first holding vessel 9, horizontal spiral separator 10, disc separator 11, the second surge tank 12, electron beam cold sterilization are set
It is standby 13, second holding vessel 14, ultrafiltration apparatus 15, nanofiltration equipment 16, ultraviolet and ozone sterilization device 17, pneumatic drier 20, more
Effect evaporator 19, finished product storage tank 18 etc. are formed by connecting.
Low-lift machine 1, bubbling flotation washer 2, spray inspection fruit machine 3, high-position lifting machine 4, broken seed extractor 5, melon skin are broken
Machine 21, screw-rod delivery pump 6, double-channel beater 7, the first surge tank 8, the first holding vessel 9, horizontal spiral separator 10, disc separator
11, the second surge tank 12, electron beam cold sterilization equipment 13, the second holding vessel 14, ultrafiltration apparatus 15 are sequentially connected connect from front to back,
Second holding vessel is sterile storage tank, and the seed melon skin flesh mixed juice clear liquid after can storing cold sterilization for a long time is described super
Filter equipment 15 is provided with clear liquid outlet tube and dope outlet tube, and connects nanofiltration equipment 16 by the clear liquid outlet tube and pass through
Dope outlet tube connects multi-effect evaporator 19, and the double-channel beater 7 and horizontal spiral separator 10 are respectively arranged with solid material and go out
Material mouth, the solid material discharge port connect pneumatic drier 20.The front end of the low-lift machine 1, which is provided with one, can fill water
Blow tank 22, the lower part of low-lift machine 1 has a three-level sedimentation basin 23.
Detailed process is as follows：
According to Ground arrangement and equipment installation situation, the position of blow tank 22 and contamination precipitation pond (three-level sedimentation basin 23) is designed
It sets and depth, so that the discharge port of blow tank 22 is higher than 1 low side of low-lift machine, simultaneously above contamination precipitation pond (three-level sedimentation basin
23) top.
According to Ground arrangement and equipment installation situation, the length and quantity of elevator and belt conveyor, the present invention are designed
The embodiment elevator of two different lengths and the belt conveyor of four different lengths.
All fronts equipment carries out full-automatic operating, successively starts double-channel beater 7, screw-rod delivery pump 6, melon skin before manufacture
Crusher 21, high-position lifting machine 4, spray inspection fruit machine 3, is bubbled flotation washer 2, low-lift machine 1, each equipment fortune at broken seed extractor 5
When row is normal, starts to throw melon production, obtain melon seeds and seed melon skin flesh mixed juice turbid；When the seed melon skin flesh in the first holding vessel 9 is mixed
When conjunction juice turbid liquid level reaches certain position, disc separator 11 and horizontal spiral separator 10 are successively opened, is waiting each equipment operation just
Chang Shi opens centrifugal pump, separates to turbid, obtain seed melon skin slag and seed melon skin flesh mixed juice clear liquid；When the second holding vessel 14
In seed melon skin flesh mixed juice clear liquid liquid level when reaching certain position, open ultrafiltration apparatus 15 and nanofiltration equipment 16, wait each equipment
When normal operation, centrifugal pump is opened, clear liquid is separated again, obtain seed melon cellular water and seed melon dope, seed melon dope reaches one
When determining liquid level, multi-effect evaporator 19 is opened, multiple-effect evaporation is carried out to seed melon dope, it is final to obtain seed melon water and containing 40% or more sugar
Seed melon thickened pulp.
1. raw material cleaning removal of impurities classification
A. direct labor will pour into the blow tank 22 of top-off cycle water from the full melon of seed melon that field drawing comes, and 10 tons of injected volume~
It 11 tphs, carries out foam washing dedusting by seed melon and carries it into low-lift machine 1 to be promoted by circulating water flow in slot, low-lift
1 first half lower end of machine is equipped with contamination precipitation pond (three-level sedimentation basin 23), and the floating dust of seed melon epidermis, to be mingled with the impurity such as melon seedling selected
Out, and with water flow low-lift machine is passed through, falls into contamination precipitation pond (three-level sedimentation basin 23).
B. promotion of the seed melon through low-lift machine 1 after cleaning dedusting, into flotation washer 2 is bubbled, by blower to flotation washer
Recirculated water in cabinet, which is bubbled, to float, and cleans again to the dust impurity of seed melon epidermis, then in the work of flotation washer conveying device
Under, seed melon is sent to the downward plastic cement hairbrush water wash zone of burr, the dust impurity of seed melon epidermis and with melon body adhesion of surface skin ratio
Stronger soil is nearly all washed down under the scrub of hairbrush and bubble, and sinks to the flotation washer bottom of box, and melon body then exists
Under the action of flotation washer conveying device, it is sent to spray inspection fruit machine 3.
C. enter spray inspection fruit machine 3, seed melon passes through spraying zone first, and the smash that melon body surface skin is distributed on top connects spray
Head is sprayed from different perspectives, and the minute quantity dust impurity that melon body surface face is remained in higher level's cleaning is washed down, and with water flow
Flow direction spray inspection fruit box body bottom, then melon body passes through the area Jian Guo, by the long melon seedling being manually connected on melon body
In the belt conveyor for removing, and these melon seedlings investment being arranged in above the area Jian Guo, fixed bit is transported to by belt conveyor
It sets and collects, high-position lifting machine is then sent to by the conveying device of spray inspection fruit machine by the seed melon of complete removal of impurities cleaning, through a high position
Elevator is promoted to the feeding inlet of broken seed extractor.
2. melon body is broken, the separation of skin flesh, melon pulp refinement, the separation of seed flesh
A. before the full melon of seed melon after cleaning is sent into broken 5 feeding inlet of seed extractor by high-position lifting machine 4, first starting is broken
Seed extractor 5 operates, and adjusting broken 5 frequency of seed extractor is 16~17Hz.
B. after the full melon of seed melon after cleaning enters broken seed extractor 5, through broken seed extractor 5 after broken, screening, separation,
Melon skin, melon pulp and melon seeds are separated from each other, and respectively enter the output device of oneself, and seed melon melon skin flows into subsequent set through a chute
It is standby --- in melon skin crusher 21.
C. melon seeds, which is separated, is delivered to melon seeds discharge port, slides into belt conveyor through discharge port collection device, is transported to
Outdoor designated place collection processing, the seed melon pulp juice being screened then after the funnel chute of entire broken motor spindle is set,
Flow into screw-rod delivery pump 6.
3. seed melon melon skin is broken
A. before seed melon melon skin enters melon skin crusher 21, melon skin crusher 21 is first opened, machine runs normal table is waited
When, melon skin can enter.
B. after seed melon melon skin enters melon skin crusher 21, the machine of being broken smashes certain particle size, passes through the discharging of crusher
Mouthful, into the pipeline being connected with screw-rod delivery pump 6, next equipment --- screw-rod delivery pump 6 is entered by the pipeline.
4. seed melon skin flesh is crushed refinement, conveying again
A. before seed melon skin and flesh juice enter screw-rod delivery pump 6, clear water starting is first filled in its feed hopper, makes it just
Often operating, adjusting its frequency is 19Hz.
B. after entering screw-rod delivery pump 6, skin flesh mixture is pumped intracorporal helical blade by it again and gum cover is turned round axis and is crushed
Refinement, is then pumped it in the double-channel beater 7 installed in upper stand.
4. two pass classification mashing, the separation of bulky grain skin slag refine again, segment store
A. the skin flesh mixture through the broken refinement of screw-rod delivery pump 6 enters double-channel beater 7, is beaten by double-channel beater 7
After slurry, the skin flesh mixing turbid for meeting following process requirement flows directly into the first surge tank 8, and it is dry that the communicated band of skin slag is transported to air-flow
Dry machine 20.
B., level sensor is housed in the first surge tank of beater 8, when the skin flesh mixing turbid in the first surge tank 8
When liquid level reach a certain height, centrifugal pump starts automatically, and the skin flesh mixed juice turbid in the first surge tank 8 is pumped into the first storage
Tank 9, when its liquid level is lower than a certain height, juice pump is automatically stopped work, and being so recycled to production terminates.
5. turbid separates, obtains portioned product
A. when the liquid level in the first holding vessel 9 reaches certain position, successively start disc separator 11 and the separation of sleeping spiral shell
Machine 10, until the electric current of disc separator 11 drops to 8A from 11A, the frequency of the major-minor motor of horizontal spiral separator 10 rises to 41Hz
When with 37Hz, starts centrifugal pump, the turbid in the first holding vessel 9 is pumped into horizontal spiral separator 10.
B. seed melon turbid obtains half clear liquid of seed melon skin flesh mixed juice and skin slag, contains after the initial gross separation of horizontal spiral separator 10
There are a large amount of communicated bands of dietary fiber skin slag to be transported to pneumatic drier 21, half clear liquid then flows into junior's separation equipment --- disk point
Disembark 11.
C. half clear liquid enters disc separator 11, is separated again by seperator, obtains seed melon skin flesh mixed juice clear liquid and skin slag,
Contain a large amount of dietary fibers in skin slag, is collected for subsequent finishing, clear liquid then flows into the second surge tank 12.
D., level sensor is housed in the second surge tank 12, when the liquid level of the skin flesh mixing clear liquid in the second surge tank 12
When reaching a certain height, centrifugal pump starts automatically, and the skin flesh mixed juice clear liquid in the second surge tank 12 is pumped into electron beam cold and is killed
Bacterium equipment 13, when its liquid level is lower than a certain height, centrifugal pump is automatically stopped work, and being so recycled to production terminates.
6. clear liquid separates, obtains portioned product
A. when the liquid level in the second holding vessel 14 reaches certain position, ultrafiltration apparatus 15 is opened, when ultrafiltration apparatus 15 is transported
After becoming a full member often, centrifugal pump is opened.
B. for seed melon clear liquid after ultra-filtration and separation, ultrafiltration clear liquid flows into subordinate equipment --- nanofiltration equipment 16.Nanofiltration equipment 16
The nanofiltration clear liquid isolated is seed melon cellular water.Nanofiltration dope enters the second holding vessel 14 and is separated again, and ultrafiltration is dense molten
Liquid pump enters multi-effect evaporator 19.
7. concentration and evaporation obtains portioned product
Ultrafiltration dope then enters multi-effect evaporator 19 and is concentrated, is separated, and obtains seed melon of the product containing sugar greater than 40% and is concentrated
Slurry, the condensed water after concentration and separation is seed melon water, has finally accomplished the complete utilization of seed melon skin, flesh, seed.
Seed melon complete utilization machining production line provided by the invention, mainly by low-lift machine, bubbling flotation washer, spray inspection fruit
Machine, high-position lifting machine, seed melon are crushed seed extractor, seed melon melon skin crusher, screw-rod delivery pump, double-channel beater, horizontal spiral and unload
Expect sedimentation centrifuge, disc separator, electron beam cold sterilization equipment, ultrafiltration, nanofiltration, multi-effect evaporator, pneumatic drier and at
Product storage tank etc. is formed by connecting.It is final to obtain the products such as melon seeds, seed melon dietary fiber, seed melon cellular water, seed melon water and seed melon thickened pulp.
Energy continuity mass of the present invention processes seed melon, and for the melon seeds pin of production to melon seeds processing factory, seed melon dietary fiber supplies downstream enterprise
Industry utilizes, and seed melon cellular water, seed melon water and seed melon thickened pulp become seed melon series of products of new generation；Obtain the full melon body of seed melon entirely
It utilizes, output is up to 10 ton/hours, and the indices of above-mentioned gains comply fully with company to its index request.It is whole
Production line has a style of one's own, and technological design, production procedure, pipeline control etc. can embody brief, efficient perfect combination；Simultaneously
Have other optimization designs such as energy-saving and environmental protection.
Claims (10)
1. a seed melon complete utilization machining production line, it is characterised in that：Including be sequentially connected from front to back the low-lift machine connect,
Be bubbled flotation washer, spray inspection fruit machine, high-position lifting machine, broken seed extractor, melon skin crusher, screw-rod delivery pump, double-channel beater,
First surge tank, the first holding vessel, horizontal spiral separator, disc separator, the second surge tank, electron beam cold sterilization equipment, second
Holding vessel, ultrafiltration apparatus, the double-channel beater and horizontal spiral separator are respectively arranged with solid material discharge port, the solid material
Discharge port connects pneumatic drier, and second holding vessel is sterile storage tank, the seed melon after can storing cold sterilization for a long time
Skin flesh mixed juice clear liquid, the ultrafiltration apparatus is provided with clear liquid outlet tube and dope outlet tube, and is connected by the clear liquid outlet tube
It receives filter equipment and multi-effect evaporator, the seed melon cellular water produced and seed melon water is connected using ultraviolet by dope outlet tube
Line and ozone devices are sterilized.
2. seed melon complete utilization machining production line as described in claim 1, it is characterised in that：The front end of the low-lift machine is set
The blow tank of water can be filled by being equipped with one, and the lower part of low-lift machine has a three-level sedimentation basin.
3. seed melon complete utilization machining production line as described in claim 1, it is characterised in that：The discharge port of the melon skin crusher
It is connected with the feeding inlet of screw-rod delivery pump with stainless steel pipes.
4. seed melon complete utilization machining production line as described in claim 1, it is characterised in that：The solids of the double-channel beater
The solid material discharge port of material discharge port and horizontal spiral separator respectively sets the entrance of a conveyer belt to pneumatic drier.
5. seed melon complete utilization machining production line as described in claim 1, it is characterised in that：First surge tank and the first storage
Deposit between tank, between first storage tank and horizontal spiral separator, between second surge tank and electron beam cold sterilization equipment,
Centrifugal pump is respectively arranged between two holding vessels and ultrafiltration apparatus.
6. seed melon complete utilization machining production line as described in claim 1, it is characterised in that：The low-lift machine and bubbling are floating
It is respectively equipped with a chute between washing machine, between bubbling flotation washer and spray inspection fruit machine, an interior plus brush plate, the brush of the brush plate
Hair is upward.
7. seed melon complete utilization machining production line as described in claim 1, it is characterised in that：The uniformly distributed spray of the spray inspection fruit machine
The top of shower device and it is surrounded by plastic cement water fender；The spray area the Jian Guo Ji Jianguo top is equipped with a belt conveyor.
8. seed melon complete utilization machining production line as described in claim 1, it is characterised in that：The broken seed extractor and two pass are beaten
Pulp grinder is supported the height for being fixed to and matching by the same bracket.
9. seed melon complete utilization machining production line as described in claim 1, it is characterised in that：The melon skin of the broken seed extractor goes out
It is equipped with melon skin at material mouth and collects Conveying Chute；The melon seeds discharge outlet of the broken seed extractor is equipped with a belt conveyor.
10. seed melon complete utilization machining production line as described in claim 1, it is characterised in that：The nanofiltration equipment connection
There is ultraviolet and ozone sterilization device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810744478.3A CN108887538A (en) | 2018-07-09 | 2018-07-09 | One seed melon complete utilization machining production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810744478.3A CN108887538A (en) | 2018-07-09 | 2018-07-09 | One seed melon complete utilization machining production line |
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| CN108887538A true CN108887538A (en) | 2018-11-27 |
Family
ID=64348751
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810744478.3A Pending CN108887538A (en) | 2018-07-09 | 2018-07-09 | One seed melon complete utilization machining production line |
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| CN110301651A (en) * | 2019-07-23 | 2019-10-08 | 杨李益 | A kind of lossless seperator of mechanization seed meat and separation method and its application |
| CN112568465A (en) * | 2020-12-24 | 2021-03-30 | 杨李益 | Pomegranate processing production line and production method |
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| CN103652714A (en) * | 2013-12-12 | 2014-03-26 | 甘肃靖远正生籽瓜科技有限公司 | Seed melon full-utilization processing production device and technology thereof |
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| CN101530226A (en) * | 2009-04-22 | 2009-09-16 | 江苏大学 | Method for processing watermelon water and watermelon juice by combining ultrasonic and ultrahigh pressure |
| CN201595146U (en) * | 2010-02-05 | 2010-10-06 | 甘肃农业大学 | Seed and juice separator for seed melon |
| CN103385509A (en) * | 2013-07-10 | 2013-11-13 | 宁夏天瑞产业集团现代农业有限公司 | Seed melon condensed juice and preparation method of seed melon health drink |
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