CN103652714A - Seed melon full-utilization processing production device and technology thereof - Google Patents
Seed melon full-utilization processing production device and technology thereof Download PDFInfo
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- CN103652714A CN103652714A CN201310673371.1A CN201310673371A CN103652714A CN 103652714 A CN103652714 A CN 103652714A CN 201310673371 A CN201310673371 A CN 201310673371A CN 103652714 A CN103652714 A CN 103652714A
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- 241000219112 Cucumis Species 0.000 title claims abstract description 104
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 title claims abstract description 98
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 title claims abstract description 98
- 238000012545 processing Methods 0.000 title claims abstract description 22
- 238000005516 engineering process Methods 0.000 title claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 title description 6
- 238000004062 sedimentation Methods 0.000 claims abstract description 17
- 239000007921 spray Substances 0.000 claims abstract description 13
- 241000353135 Psenopsis anomala Species 0.000 claims abstract description 11
- 238000001223 reverse osmosis Methods 0.000 claims abstract description 11
- 238000005188 flotation Methods 0.000 claims abstract description 10
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 9
- 239000002808 molecular sieve Substances 0.000 claims abstract description 9
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000000926 separation method Methods 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 12
- 230000005587 bubbling Effects 0.000 claims description 8
- 238000007689 inspection Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 241000196324 Embryophyta Species 0.000 claims description 6
- 238000003754 machining Methods 0.000 claims description 4
- 238000007667 floating Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 9
- 235000010987 pectin Nutrition 0.000 abstract description 6
- 229920001277 pectin Polymers 0.000 abstract description 6
- 239000001814 pectin Substances 0.000 abstract description 6
- 235000013325 dietary fiber Nutrition 0.000 abstract description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052799 carbon Inorganic materials 0.000 abstract description 4
- 238000010009 beating Methods 0.000 abstract description 3
- 238000010923 batch production Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
- 230000000813 microbial effect Effects 0.000 abstract 1
- 210000003491 skin Anatomy 0.000 description 46
- 239000007788 liquid Substances 0.000 description 35
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 12
- 238000003860 storage Methods 0.000 description 11
- 239000012535 impurity Substances 0.000 description 6
- 239000002893 slag Substances 0.000 description 6
- 238000011109 contamination Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 238000001556 precipitation Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 210000002615 epidermis Anatomy 0.000 description 3
- 238000013467 fragmentation Methods 0.000 description 3
- 238000006062 fragmentation reaction Methods 0.000 description 3
- 239000001963 growth medium Substances 0.000 description 3
- 238000009629 microbiological culture Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000009183 running Effects 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 241001347978 Major minor Species 0.000 description 1
- 241001632422 Radiola linoides Species 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
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Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The invention discloses a seed melon full-utilization processing device which comprises a low-position elevator, a bubble flotation machine, a spray fruit picking machine, a high-position elevator, a breaking seed fetching machine, a melon peel breaking machine, a screw conveyor, a double-channel beating machine, a horizontal spiral discharge sedimentation centrifuge, a disc separator, a two-level reverse osmosis, a molecular sieve, a multi-effect evaporator and corresponding processing technology along the flow direction in material processing. The seed melon treatment is finished by one set of device to realize full utilization; the whole set of device has good continuity, is simple to operate and can realize seed melon full-utilization processing of batch production of products with all indexes reaching the standard, wherein the capacity can reach 10 tons per hour; the indexes of the product including dietary fiber, natural pectin, melon seeds, microbial medium carbon source containing over 40% of sugar and small-molecular water all meet the utilization requirements; the melon seed threshing rate is 98%, and the breaking rate is 2.0%.
Description
Technical field
The present invention relates to technical field of agricultural product process, especially seed melon complete utilization producing unit and a technique thereof.
Background technology
In seed melon processing and utilization field, tradition utilization only limits to the utilization to melon seeds, and abandon it by accounting for the more than 95% skin flesh of fresh melon, cause the serious wasting of resources and environmental pollution, in recent years, along with the raising that scientific and technological development and living environment require, relevant department and enterprise are more and more hotter to the research of seed melon complete utilization, and at present, even China meets the seed melon complete utilization machining production line of seed melon skin flesh seed comprehensive utilization, be a blank.
From 40～fifties of 20th century so far, the developed countries such as the U.S., Britain, Canada, entry altitude professed machine progressively aspect mechanization of agriculture, beginning to large-scale, at a high speed, low consumption, automation and intelligent development, but the problem for seed melon machining aspect, due to the restriction of planting area, foreign study data is less, and the development level of seed melon production and processing machinery is as the criterion with domestic substantially.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, propose a seed melon complete utilization producing unit, can utilize seed melon each several part by mass, and can reach the indices of product.
In order to realize foregoing invention object, the invention provides following technical scheme: a seed melon complete utilization processing unit (plant), comprises the low level elevator, bubbling flotation washer, spray inspection fruit machine, high-position lifting machine, broken seed extractor, melon skin disintegrating machine, screw-rod delivery pump, two pass beater, horizontal spiral discharge sedimentation centrifuge, disc separator, two-pass reverse osmosis, molecular sieve, the multi-effect evaporator that according to materiel machining, flow to.
Further, the melon pulp discharging opening of described broken seed extractor is connected with the feeding mouth of described screw-rod delivery pump, its melon skin discharging opening is connected with described melon skin disintegrating machine, the discharging opening of described melon skin disintegrating machine is connected with the feeding mouth of described screw-rod delivery pump, and the discharging opening of described screw-rod delivery pump is communicated with described two pass beater.
Further, also comprise blow tank and sedimentation basin, described blow tank is communicated with described sedimentation basin, and the feed end of described low level elevator is located in described sedimentation basin.
Further, the slag-drip opening of described two pass beater and the feeding mouth of described screw-rod delivery pump are communicated with.
One seed melon complete utilization processing technology, comprises following process: the full melon of seed melon carries out after surface clean that bubbling is floating to be washed, spray fine purifiation; Adopt broken seed extractor broken, make seed, flesh, skin separation, collect melon seeds; Melon skin is sent into melon skin disintegrating machine, the processing of pulling an oar together with melon pulp, sedimentation, separated slagging-off.
Further, described separation comprises that the sedimentation centrifuge carrying out is successively separated, disc separator is separated, and second-level reverse osmosis device is separated with molecular sieve.
Compared with prior art, the present invention has the following advantages: adopt a covering device to complete seed melon and process, make it all to be utilized, package unit continuity is good, simple to operate, can mass production all seed melon complete utilization processing up to standard of product indices, production capacity reaches 10 tons/hour, produce product dietary fiber, natural pectin, melon seeds, sugary more than 40% microbiological culture media carbon source and micromolecular water, its indices all meets and utilizes requirement; Melon seeds threshing performance
98%; Percentage of damage
2.0%.
Accompanying drawing explanation
Fig. 1 is first of the present invention structural representation;
Fig. 2 is second portion structural representation of the present invention;
Fig. 3 is third part structural representation of the present invention;
Fig. 4 is the 4th part-structure schematic diagram of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, describe the present invention, the description of this part is only exemplary and explanatory, should not have any restriction to protection scope of the present invention.
The seed melon complete utilization processing unit (plant) connecting and composing successively as shown in Figure 1 to Figure 4, mainly contain low level elevator 2, bubbling flotation washer 4, spray inspection fruit machine 5, high-position lifting machine 7, broken seed extractor 8, seed melon melon skin disintegrating machine 10, screw-rod delivery pump 9, two pass beater 11, surge tank 12,18, beater storage tank 14, centrifugal pump 13,15,19,21, horizontal spiral discharge sedimentation centrifuge 16, disc separator 17, two-pass reverse osmosis 22, molecular sieve 23, multi-effect evaporator 24, finished product storage tank 25 etc. are formed by connecting.
Corresponding seed melon complete utilization processing technology is:
1, according to place, arrange and equipment installation situation, position and the degree of depth in design blow tank 1 and contamination precipitation pond 3, make the discharging opening of blow tank higher than the low side of low level elevator 2, and the while is higher than the top in contamination precipitation pond.
2, according to place, arrange and equipment installation situation length and the quantity of design elevator and belt conveyor, the embodiment of the present invention elevator of 2 different lengths and the belt conveyor of 2 different lengths.
A complete set of equipment is carried out full-automatic running, before production, start successively two pass beater 11, screw-rod delivery pump 9, melon skin disintegrating machine 10, broken seed extractor 8, high-position lifting machine 7, spray inspection fruit machine 5, bubbling flotation washer 4, low level elevator 2, during each equipment normal operation, start to throw melon and produce, obtain melon seeds and the turbid liquid of seed melon skin flesh mixed juice; When the turbid liquid liquid level of seed melon skin flesh mixed juice in storage tank I 14 reaches certain position, open successively disc separator 17 and horizontal spiral discharge sedimentation centrifuge 16, while waiting each equipment normal operation, open out juice pump 15, turbid liquid is carried out to separation, obtain dietary fiber and seed melon skin flesh mixed juice clear liquid; When the seed melon skin flesh mixed juice clear liquid liquid level in storage tank II 20 reaches certain position, open second-level reverse osmosis device 22 and molecular sieve 23, during Deng each equipment normal operation, open centrifugal pump VI 21, clear liquid is carried out to separation again, obtain natural pectin, micromolecular water and seed melon dope, seed melon dope is passed through to multi-effect evaporator, seed melon dope is carried out to multiple-effect evaporation, final sugary more than 40% microbiological culture media carbon source.
1. raw material cleans removal of impurities classification
A. direct labor will draw the full melon of seed melon coming to pour the blow tank 1 of top-off cycle water into from field, injected volume 10 tons～11 tphs, in groove, circulating water flow carries out foam washing dedusting by seed melon and carries it into low level elevator promoting 2, low level elevator first half lower end is provided with contamination precipitation pond 3, the floating dust of seed melon epidermis, be mingled with the impurity such as melon seedling and be selected, and pass low level elevator with current, fall into contamination precipitation pond.
B. clean seed melon after dedusting through the lifting of low level elevator, enter bubbling flotation washer 4, by blower fan, the recirculated water bubbling in flotation washer cabinet is floated, dust impurity to seed melon epidermis cleans again, then under the effect of flotation washer conveying device, seed melon is sent to the downward plastic cement hairbrush water wash zone of burr, the dust impurity of seed melon epidermis and with melon body adhesion of surface skin earth more firmly, under the scrubbing of hairbrush and bubble, nearly all washed down, and sinking to flotation washer bottom half, melon body, under the effect of flotation washer conveying device, is sent to spray inspection fruit machine 5.
C. enter spray inspection fruit machine 5, seed melon is first by spray district, the smash that melon body surface skin is distributed on top connects shower nozzle spray irrigation from different perspectives, higher level remains in the minute quantity dust impurity of melon surface and is washed down in cleaning, and with flow direction spray inspection fruit box body bottom, then melon body is through Jian Guo district, by manually the long melon seedling being connected on melon body being removed, and these melon seedlings are dropped in the belt conveyor that is arranged on top, Jian Guo district, by belt conveyor, be transported to fixed position and collect, by the seed melon that removal of impurities is cleaned completely, by the conveying device of spray inspection fruit machine, be sent to high-position lifting machine, through high-position lifting machine, be promoted to the feeding mouth of broken seed extractor.
2. melon body fragmentation, the separation of skin flesh, melon pulp refinement, the separation of seed flesh
A. before high-position lifting machine 7 is sent the full melon of seed melon after cleaning into broken seed extractor feeding mouth, first start broken seed extractor 8 runnings, adjusting broken seed extractor frequency is 16～17Hz.
B. after cleaning the full melon of seed melon enter after broken seed extractor, after broken seed extractor fragmentation, screening, separation, melon skin, melon pulp and melon seeds are separated from one another, and enter separately the output device of oneself, and seed melon melon skin enters follow-up equipment through first-class concentrated flow---in melon skin disintegrating machine 10.
C. the separated melon seeds discharging opening that is delivered to of melon seeds, through discharging opening gathering-device, slip into belt conveyor, be transported to the collection and treatment of outdoor appointed place, screened seed melon pulp juice, through being arranged on after the funnel chute of whole disintegrating machine bottom, flows into screw-rod delivery pump 9.
3. the fragmentation of seed melon melon skin
A. at seed melon melon skin, enter before melon skin disintegrating machine, first open seed melon melon skin disintegrating machine, while waiting machine run normally to stablize, melon skin can enter.
B. seed melon melon skin enters after melon skin disintegrating machine, and the machine of being broken is smashed certain particle size, by the discharging opening of disintegrating machine, enters the pipeline being connected with screw-rod delivery pump, by this pipeline, enters next equipment---screw-rod delivery pump.
4. broken refinement, the conveying again of seed melon skin flesh
A. at seed melon skin and flesh juice, enter before screw-rod delivery pump, first in it enters funnel, fill with clear water and start, it is run well, regulating its frequency is 19Hz.
B. enter after screw-rod delivery pump, skin flesh mixture is turned round the broken refinement of axle by the helical blade in its pump housing and gum cover again, is then pumped it in the seed melon two pass beater 11 of installing in upper stand.
4. two pass classification making beating, bulky grain skin slag separation refinement again, segmentation store
A. the skin flesh mixture through the broken refinement of screw-rod delivery pump enters two pass beater, after the making beating of two pass beater, the skin flesh that meets following process requirement mixes turbid liquid and flows directly into surge tank I 12, the bulky grain skin slag not meeting the demands is got back to screw-rod delivery pump again by Residue extraction pipeline, again by screw-rod delivery pump refinement conveying, two pass beater, pulled an oar, so circulation, until its granularity meets the demands, then flows into surge tank I 12.
B. in beater surge tank I 12, level sensor is housed, when the liquid level that the skin flesh in surge tank I 12 mixes turbid liquid reach a certain height, centrifugal pump I 13 starts automatically, the turbid liquid pump of skin flesh mixed juice in surge tank 1 is entered to storage tank I 14, when its liquid level is lower than a certain height, go out juice pump 13 and automatically quit work, be so circulated to produce and finish.
Turbid liquid classification separated, portioned product
When a. the liquid level in storage tank I 14 reaches certain position, start successively disc separator 17 and horizontal spiral discharge sedimentation centrifuge 16, until the electric current of disc separator drops to 8A from 11A, when the frequency of the major-minor motor of horizontal spiral seperator rises to 41Hz and 37Hz, start centrifugal pump II 15, the turbid liquid pump in storage tank I is entered to horizontal spiral discharge sedimentation centrifuge.
B. the turbid liquid of seed melon, after the initial gross separation of horizontal spiral seperator, obtains seed melon skin flesh mixed juice half clear liquid and skin slag, contains a large amount of dietary fibers in skin slag, collects for subsequent fine processing, and half clear liquid flows into subordinate's separation equipment---disc separator.
C. half clear liquid enters disc separator, and separated machine is separated again, obtains seed melon skin flesh mixed juice clear liquid and skin slag, contains a large amount of dietary fibers in skin slag, collects for subsequent fine processing, and clear liquid flows into surge tank II 20.
D. in surge tank 2, level sensor is housed, when the liquid level of the skin flesh mixing clear liquid in surge tank 2 reach a certain height, centrifugal pump III 19 starts automatically, skin flesh mixed juice clear liquid in surge tank 2 is pumped into storage tank II 20, when its liquid level is lower than a certain height, centrifugal pump quits work automatically, is so circulated to produce to finish.
Clear liquid classification separated, portioned product
When a. the liquid level in storage tank 2 reaches certain position, open second-level reverse osmosis device 22, after second-level reverse osmosis device works well, open centrifugal pump VI 21, the clear liquid in storage tank 2 is pumped into two-pass reverse osmosis.
B. seed melon clear liquid is after two-pass reverse osmosis separation once again, obtain micromolecular water and and sugary 10% clear liquid, pectin is collected and is utilized, clear liquid flows into subordinate equipment---molecular sieve 23.
C. when the again separation screening of clear liquid through molecular sieve, obtain the seed melon liquid of natural pectin and sugary 20%, natural pectin is collected and is utilized, seed melon liquid enters multi-effect evaporator 24 and is concentrated, the final microbiological culture media carbon source that obtains product sugary 40%, be collected into finished product storage tank 25, finally accomplish the complete utilization of seed melon skin, flesh, seed.
Claims (6)
1. a seed melon complete utilization processing unit (plant), is characterized in that: comprise the low level elevator, bubbling flotation washer, spray inspection fruit machine, high-position lifting machine, broken seed extractor, melon skin disintegrating machine, screw-rod delivery pump, two pass beater, horizontal spiral discharge sedimentation centrifuge, disc separator, two-pass reverse osmosis, molecular sieve, the multi-effect evaporator that according to materiel machining, flow to.
2. seed melon complete utilization processing unit (plant) as claimed in claim 1, it is characterized in that: the melon pulp discharging opening of described broken seed extractor is connected with the feeding mouth of described screw-rod delivery pump, its melon skin discharging opening is connected with described melon skin disintegrating machine, the discharging opening of described melon skin disintegrating machine is connected with the feeding mouth of described screw-rod delivery pump, and the discharging opening of described screw-rod delivery pump is communicated with described two pass beater.
3. seed melon complete utilization processing unit (plant) as claimed in claim 1, is characterized in that: also comprise blow tank and sedimentation basin, described blow tank is communicated with described sedimentation basin, and the feed end of described low level elevator is located in described sedimentation basin.
4. seed melon complete utilization processing unit (plant) as claimed in claim 2, is characterized in that: the slag-drip opening of described two pass beater is communicated with the feeding mouth of described screw-rod delivery pump.
5. a seed melon complete utilization processing technology, comprises following process: the full melon of seed melon carries out after surface clean that bubbling is floating to be washed, spray fine purifiation; Adopt broken seed extractor broken, make seed, flesh, skin separation, collect melon seeds; Melon skin is sent into melon skin disintegrating machine, the processing of pulling an oar together with melon pulp, sedimentation, separated slagging-off.
6. processing technology as claimed in claim 5, is characterized in that: described separation comprises that the sedimentation centrifuge carrying out is successively separated, disc separator is separated, and second-level reverse osmosis device is separated with molecular sieve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310673371.1A CN103652714A (en) | 2013-12-12 | 2013-12-12 | Seed melon full-utilization processing production device and technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310673371.1A CN103652714A (en) | 2013-12-12 | 2013-12-12 | Seed melon full-utilization processing production device and technology thereof |
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| CN103652714A true CN103652714A (en) | 2014-03-26 |
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| CN201310673371.1A Pending CN103652714A (en) | 2013-12-12 | 2013-12-12 | Seed melon full-utilization processing production device and technology thereof |
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| CN107897947A (en) * | 2018-01-04 | 2018-04-13 | 樊树芳 | A kind of intelligent control cucurbit processing and seed extractor |
| CN108835480A (en) * | 2018-07-09 | 2018-11-20 | 甘肃农业大学 | A kind of seed melon cell water producing method based on mechanical breaking-wall method |
| CN108835479A (en) * | 2018-07-09 | 2018-11-20 | 甘肃农业大学 | A kind of seed melon water and seed melon thickened pulp preparation method based on MVR evaporation technique |
| CN108887538A (en) * | 2018-07-09 | 2018-11-27 | 甘肃农业大学 | One seed melon complete utilization machining production line |
| CN114100876A (en) * | 2021-11-12 | 2022-03-01 | 深圳市奥极因科技有限公司 | Method for positioning and controlling deflection state of centrifuge rotor through intelligent algorithm |
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| CN108835480A (en) * | 2018-07-09 | 2018-11-20 | 甘肃农业大学 | A kind of seed melon cell water producing method based on mechanical breaking-wall method |
| CN108835479A (en) * | 2018-07-09 | 2018-11-20 | 甘肃农业大学 | A kind of seed melon water and seed melon thickened pulp preparation method based on MVR evaporation technique |
| CN108887538A (en) * | 2018-07-09 | 2018-11-27 | 甘肃农业大学 | One seed melon complete utilization machining production line |
| CN114100876A (en) * | 2021-11-12 | 2022-03-01 | 深圳市奥极因科技有限公司 | Method for positioning and controlling deflection state of centrifuge rotor through intelligent algorithm |
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