CN108860741B - 3D film sticking machine and film sticking method thereof - Google Patents
3D film sticking machine and film sticking method thereof Download PDFInfo
- Publication number
- CN108860741B CN108860741B CN201710337725.3A CN201710337725A CN108860741B CN 108860741 B CN108860741 B CN 108860741B CN 201710337725 A CN201710337725 A CN 201710337725A CN 108860741 B CN108860741 B CN 108860741B
- Authority
- CN
- China
- Prior art keywords
- glass
- rubber roller
- positioning jig
- plate
- film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 367
- 239000011521 glass Substances 0.000 claims abstract description 182
- 230000007306 turnover Effects 0.000 claims abstract description 54
- 238000001179 sorption measurement Methods 0.000 claims abstract description 6
- 230000033001 locomotion Effects 0.000 claims description 19
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- 230000009471 action Effects 0.000 claims description 10
- 238000010030 laminating Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000003475 lamination Methods 0.000 abstract description 8
- 239000012528 membrane Substances 0.000 description 18
- 229910052782 aluminium Inorganic materials 0.000 description 14
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 14
- 230000000903 blocking effect Effects 0.000 description 14
- 230000000694 effects Effects 0.000 description 6
- 230000003014 reinforcing effect Effects 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 5
- 238000001914 filtration Methods 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 239000000741 silica gel Substances 0.000 description 3
- 229910002027 silica gel Inorganic materials 0.000 description 3
- 208000025962 Crush injury Diseases 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B33/00—Packaging articles by applying removable, e.g. strippable, coatings
- B65B33/02—Packaging small articles, e.g. spare parts for machines or engines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
3D film sticking machine and film sticking method thereof. The film sticking machine comprises a frame, and further comprises a glass positioning jig mechanism, a turnover mechanism, a Y-axis advancing and retreating mechanism, a lifting mechanism and a rubber roller mechanism, wherein the glass positioning jig mechanism is arranged on the frame, and the lifting mechanism is arranged on the Y-axis advancing and retreating mechanism; the rubber roller mechanism is arranged on the lifting mechanism, and the turnover mechanism is arranged on the rubber roller mechanism; the glass positioning jig mechanism comprises a glass profiling positioning jig, an adsorption hole is formed in the glass profiling positioning jig, the turnover mechanism comprises a film-sucking plate, and the glass profiling positioning jig and the film-sucking plate are both connected with a vacuum generator; the rubber roller mechanism comprises a rubber roller. The invention further comprises a film pasting method of the 3D film pasting machine. The invention uses the glass positioning jig mechanism, the turnover mechanism and the like to realize the accurate lamination of glass and film, replaces the traditional manual operation and has high working efficiency.
Description
Technical Field
The invention relates to a 3D film sticking machine and a film sticking method thereof.
Background
At present, in a glass panel production factory, a film needs to be attached to a glass surface. The factory basically adopts artifical laminating, and precision inefficiency.
The 3D film sticking machine adopts CCD vision accurate compensation position, high-concentration compression silica gel rod flexible sticking technology, and silk-screen films are completely stuck on 3D mobile phone glass through servo system movement. The equipment is greatly influenced by customer supplies, and the supply is uneven, has dirty foreign matter, probably causes equipment to produce the risk of pasting off-set, pressure wound and bubble.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects in the prior art and providing a 3D film sticking machine with high working efficiency and high precision and a film sticking method thereof.
The technical scheme adopted for solving the technical problems is as follows:
The 3D film sticking machine comprises a frame, and further comprises a glass positioning jig mechanism, a turnover mechanism, a Y-axis advancing and retreating mechanism, a lifting mechanism and a rubber roller mechanism, wherein the glass positioning jig mechanism is arranged on the frame, and the lifting mechanism is arranged on the Y-axis advancing and retreating mechanism; the rubber roller mechanism is arranged on the lifting mechanism, and the turnover mechanism is arranged on the rubber roller mechanism;
The glass positioning jig mechanism comprises a glass profiling positioning jig, an adsorption hole is formed in the glass profiling positioning jig, the turnover mechanism comprises a film-sucking plate, and the glass profiling positioning jig and the film-sucking plate are both connected with a vacuum generator; the rubber roller mechanism comprises a rubber roller.
Further, the rubber roll comprises two steel rolls and a rubber roll body, wherein the two steel rolls and the rubber roll body are respectively positioned on three vertexes of the triangle, and the two steel rolls and the rubber roll body are tangent to each other.
The rubber roller is preferably a rubber roller with the diameter of 9.2mm (the Shore hardness is 45 degrees). The straightness of the rubber roller is guaranteed in the rolling process by utilizing the rigidity of the two steel rollers, so that the rubber roller can linearly advance without gaps in the lamination of the diaphragm and the glass, and the lamination bubble-free effect is achieved. The steel core of the rubber roller body adopts SKD11 material to enable the hardness of the steel core to reach more than HRC55 degrees in a heat treatment mode, and the bending resistance of the rubber roller is improved to the greatest extent. The periphery of the rubber roller body is coated by liquid silica gel, and the outer circle precision is less than or equal to 0.01mm through outer circle grinding, so that the bonding bubble-free effect is better achieved. The invention uses the rubber roller to uniformly stress the glass and the film membrane, and gradually rolls to finish the lamination of the glass and the film membrane.
Further, the glass positioning jig mechanism further comprises a short side correcting mechanism, an angle fine adjusting mechanism and a long side flexible correcting mechanism; the glass profiling positioning jig is arranged on the angle fine adjustment mechanism, the long-side flexible correction mechanism is arranged on the side part of the glass profiling positioning jig, and the short-side correction mechanism is arranged on the end part of the glass profiling positioning jig.
Further, the short-side correction mechanism comprises a double-rod cylinder, a fine adjustment block and a pushing wheel, wherein the fine adjustment block is connected to the piston end of the double-rod cylinder, the pushing wheel is arranged at one end of the fine adjustment block, which is close to the glass profiling positioning jig, the fine adjustment block is provided with a waist-shaped groove, and the fine adjustment block is locked with the piston end of the parallel-bar cylinder through a screw in the waist-shaped groove;
the angle fine adjustment mechanism comprises a differential platform fixing plate and a differential platform, the differential platform fixing plate is arranged on the frame, and the differential platform is arranged on the differential platform fixing plate;
the long-side flexible correction mechanism comprises an ultrathin cylinder, a tension spring and a glass right correction block, wherein the ultrathin cylinder is fixed on the outer side of the glass right correction block, the glass right correction block is closely adjacent to the glass profiling positioning jig, and the ultrathin cylinder is connected with the glass right correction block through the tension spring.
Further, the turnover mechanism also comprises a rotating mechanism, wherein the rotating mechanism comprises a rotating cylinder, a turnover rotating shaft, a bearing seat and a rotating limiting block; the rotary cylinder is connected with the overturning rotating shaft through a coupler, and two ends of the overturning rotating shaft are arranged on bearing seats with supporting function; the turnover rotating shaft is connected with the rubber roller mechanism through a bearing seat, and a rotation limiting block is arranged at the end part of the turnover rotating shaft and used for limiting the movement position of the turnover rotating shaft; the turnover rotating shaft is connected with the film-absorbing plate mounting plate; the film-absorbing plate is arranged on the film-absorbing plate mounting plate.
Further, the Y-axis advancing and retreating mechanism comprises a linear motor, a grinding-stage screw rod, two side plates, a screw rod buffer and a sliding block, wherein the linear motor is connected with the grinding-stage screw rod through a coupler, and the screw rod buffer serving as a hard limit is sleeved on the grinding-stage screw rod; the two side plates are respectively provided with a linear slide rail, the grinding-stage screw rod is connected with a slide block arranged on the linear slide rails, and the lifting mechanism is arranged above the slide block and fixedly connected with the slide block.
Further, the lifting mechanism comprises a standard air cylinder, a linear slide rail, a lifting connecting plate and a base mounting plate, wherein the standard air cylinder is arranged above the lifting connecting plate, the piston end of the standard air cylinder is connected with the rubber roller mechanism, and the linear slide rail is arranged at the left side and the right side of the lifting connecting plate; the rubber roller mechanism is arranged on a linear slide rail of the lifting mechanism; the base mounting plate of the lifting mechanism is connected with the Y-axis advancing and retreating mechanism. Specifically, a base mounting plate of the lifting mechanism is connected with a sliding block on a linear sliding rail of the Y-axis advancing and retreating mechanism.
Further, the rubber roller mechanism further comprises two rubber roller mounting plates, two ends of the rubber roller are respectively connected with the two rubber roller mounting plates, a support plate positioned above the rubber roller is arranged between the two rubber roller mounting plates, and a bearing seat which plays a role in supporting a turnover rotating shaft of the turnover mechanism is arranged on the support plate; an adjustable micro ruler for fine adjusting the position of the rubber roller is arranged on the outer side of the rubber roller.
Further, the device also comprises an X-axis left-right moving mechanism, and the structure of the X-axis left-right moving mechanism is the same as that of the Y-axis advancing and retreating mechanism. The X-axis left-right moving mechanism is arranged along the X axis, and the Y-axis advancing and retreating mechanism is arranged along the Y axis. The glass positioning jig mechanism is arranged on the frame through the X-axis left-right moving mechanism. Specifically, a differential platform fixing plate of an angle fine adjustment mechanism of the glass positioning jig mechanism is connected with a sliding block on a linear sliding rail of the X-axis left-right movement mechanism.
Furthermore, a surface light source is arranged below the glass profiling positioning jig, the surface light source is arranged between the glass profiling positioning jig and the differential platform, and the surface light source is arranged on the differential platform of the angle fine adjustment mechanism; a light hole is also formed in the glass profiling positioning jig; the surface light source and the glass profiling positioning jig jointly form a surface light source fixing mechanism.
Further, in order to realize the left and right double stations, two glass positioning jig mechanisms are provided: a left station glass positioning jig mechanism and a right station glass positioning jig mechanism. For the glass positioning jig mechanism of the left station, the short-side correcting mechanism is arranged at the left end of the glass positioning jig mechanism; for the glass positioning jig mechanism of the right station, the short-side correction mechanism is arranged at the right end of the glass positioning jig mechanism.
Further, the 3D film sticking machine further comprises an electric control system, and the electric control system comprises a PLC controller. The linear motor of the Y-axis advancing and retreating mechanism and the linear motor of the X-axis left-right moving mechanism are connected with the PLC.
Further, in order to realize the left and right double stations, in the case where two glass positioning jig mechanisms (i.e., a glass positioning jig mechanism for a left station and a glass positioning jig mechanism for a right station) are provided, two Y-axis advancing and retreating mechanisms (i.e., a left station Y-axis advancing and retreating mechanism and a right station Y-axis advancing and retreating mechanism), two X-axis left and right moving mechanisms (i.e., a left station X-axis left and right moving mechanism and a right station X-axis left and right moving mechanism), two rubber roll mechanisms (i.e., a left station rubber roll mechanism and a right station rubber roll mechanism) and two elevating mechanisms (i.e., a left station elevating mechanism and a right station elevating mechanism) may also be provided. The left station and the right station can work independently.
Further, the film-sucking plate is connected with a vacuum generator through an L-shaped mini joint. The outside of the film-sucking plate can be provided with an adjustable differential ruler for adjusting the position and the angle of the film-sucking plate.
Further, the turnover mechanism further comprises a left film blocking mechanism and a right film blocking mechanism, and the left film blocking mechanism and the right film blocking mechanism are respectively arranged at two sides of the film sticking mechanism; the left side film blocking mechanism and the right side film blocking mechanism can be film blocking plates.
Further, the camera module comprises a gantry bracket mechanism, a camera traversing module, a vertical camera mechanism and a diaphragm camera mechanism. The camera traversing module is arranged on the gantry bracket mechanism. The vertical camera mechanism and the membrane camera mechanism are connected with the camera traversing module.
Further, the gantry bracket mechanism comprises a gantry bracket left aluminum seat, a gantry bracket right aluminum seat and a gantry bracket cross beam, wherein the gantry bracket cross beam is arranged at two ends of the gantry bracket left aluminum seat and the gantry bracket right aluminum seat, and the gantry bracket cross beam is arranged on the gantry left and right aluminum seats.
Further, the camera sideslip module includes high accuracy single armed module and tow chain, and tow chain one end links to each other with high accuracy single armed KK module, and the tow chain other end is with fixing on gantry support mechanism. The camera cable is arranged on the drag chain. The high-precision single-arm module is externally connected with a servo motor connected with the PLC.
Further, the high-precision single-arm module comprises a high-precision KK module, and the high-precision KK module is connected with the servo motor through a coupler. The high accuracy KK module is prior art.
Further, perpendicular camera mechanism includes perpendicular camera mounting panel, the manipulator connecting plate, the camera safety cover, intelligent camera and camera module connect the strengthening rib, in the camera safety cover was located to the intelligent camera, manipulator connecting plate lower extreme links to each other with the slide rail mounting panel, be equipped with the regulation slide rail on the slide rail mounting panel, the intelligent camera is installed on perpendicular camera mounting panel, perpendicular camera mounting panel passes through camera module and connects the strengthening rib to be installed on perpendicular camera slider, perpendicular camera slider installs on adjusting the slide rail, perpendicular camera slider links to each other with manual displacement platform through first connecting plate, it has the bolt hole to open on the first connecting plate, in the bolt hole on the first connecting plate was arranged in to first adjustment handle, first adjustment handle one end stretches out first connecting plate, the perpendicular camera slider of first adjustment handle other end pass compresses tightly on adjusting the slide rail. The vertical camera mechanism is connected with the high-precision single-arm module through a manipulator connecting plate.
Further, the diaphragm camera mechanism comprises a diaphragm light source, a light source adjusting plate, a diaphragm camera, another camera module connecting reinforcing rib, a diaphragm camera mounting plate, a manipulator connecting plate shared by the vertical camera mechanism and a slide rail mounting plate shared by the vertical camera mechanism, wherein the diaphragm light source is arranged below the diaphragm camera, the diaphragm light source is arranged on the light source adjusting plate, the diaphragm camera is arranged on the diaphragm camera mounting plate, the diaphragm camera mounting plate is connected with the reinforcing rib through the camera module of the diaphragm camera mechanism and is arranged on a diaphragm camera sliding block, the diaphragm camera sliding block is arranged on an adjusting slide rail of the slide rail mounting plate, the diaphragm camera sliding block is connected with a manual displacement table through a second connecting plate, a bolt hole is formed in the second connecting plate, a second adjusting handle is arranged in the bolt hole on the second connecting plate, one end of the second adjusting handle extends out of the second connecting plate, and the other end of the second adjusting handle penetrates the diaphragm camera sliding block to be pressed on the adjusting slide rail. The diaphragm camera mechanism is also connected with the high-precision single-arm module through a mechanical arm connecting plate.
Further, the left aluminum seat of the gantry bracket and the right aluminum seat of the gantry bracket are respectively provided with a pressure switch fixing box, and at least one pressure switch is arranged in the pressure switch fixing boxes.
Further, the frame includes upper frame and lower frame, is equipped with the guard shield between upper and lower frame. The glass positioning jig mechanism, the Y-axis advancing and retreating mechanism, the X-axis left-right moving mechanism, the turnover mechanism and the gantry photographing module are arranged in a space surrounded by the upper frame, the lower frame and the shield.
Further, the support of the lower frame is an 8080 section bar support. The bracket of the upper frame is a 4040 section bracket. The shield is a black acrylic door plate. The FFU filter system is arranged at the top of the upper frame and used for filtering air, so that no particle dust is generated in the machine table, the membrane and glass are ensured to be clean, and the risk of bubble crush injury in the membrane pasting process is reduced. FFU filtration systems are prior art. The support of the upper rack is also provided with a button box and a display, and the button box is provided with a start button.
The film pasting method of the 3D film pasting machine comprises the following steps of:
The glass is placed on a glass profiling positioning jig, positioning is achieved through a glass positioning jig mechanism, a diaphragm is placed on a diaphragm plate, vacuum is generated through a vacuum generator, the glass and the diaphragm are respectively adsorbed on the glass profiling positioning jig and the diaphragm plate, a Y-axis advancing and retreating mechanism drives a lifting mechanism, a rubber roller mechanism and a turnover mechanism to integrally move to a film pasting starting position, then the lifting mechanism drives the rubber roller mechanism and the turnover mechanism to move to the upper side of the glass positioning jig mechanism, the turnover mechanism drives the diaphragm plate to turn over, the diaphragm plate is enabled to be turned over to the lower side of the rubber roller, then downward movement of the lifting mechanism is achieved to enable the diaphragm on the diaphragm plate to reach a laminating starting position, and then the Y-axis advancing and retreating mechanism drives the rubber roller to move forward to be matched with the downward pressing action of the lifting mechanism to paste the diaphragm plate to the glass, so that the laminating process is completed.
Under the condition that the gantry photographing module is arranged, the gantry photographing module can photograph the glass and the diaphragm, and then the positions of the glass and the diaphragm are adjusted through the PLC so as to improve the film pasting effect.
After the film is adhered, the integral adhering precision of the machine is less than or equal to 0.05MM. The discharging beat of the 3D film sticking machine is 1Pcs/35s, and the device is suitable for 3D glass (with two-sided bending) with the size of below 7 inches (with the size of) and 4 inches (with the size of). The invention adopts double-station operation, and the camera photographs, positions and compensates the glass lamination.
According to the invention, the glass positioning jig mechanism, the X-axis left-right moving mechanism, the Y-axis forward-backward moving mechanism, the turnover mechanism and the gantry photographing module are used, and the intelligent camera and the diaphragm camera are used for carrying out visual detection to assist in accurate positioning, so that the glass and the film are accurately attached, the traditional manual operation is replaced, and the working efficiency is high.
Drawings
Fig. 1 is a schematic perspective view of a 3D laminator according to the present invention.
Fig. 2 is a side view of the 3D laminator shown in fig. 1.
Fig. 3 is a top view of the 3D laminator shown in fig. 1.
Fig. 4 is a perspective view of a glass positioning jig of the 3D laminator shown in fig. 1.
Fig. 5 is a top view of the glass positioning jig of the 3D laminator shown in fig. 1.
Fig. 6 is a perspective view of an X-axis left-right moving mechanism of the 3D laminator shown in fig. 1.
Fig. 7 is a perspective view of a Y-axis advancing and retreating mechanism of the 3D laminator shown in fig. 1.
Fig. 8 is an assembly view of the lifting mechanism and the glue roller mechanism of the 3D laminator shown in fig. 1.
Fig. 9 is an assembly view of the lifting mechanism, the rubber roller mechanism and the turnover mechanism of the 3D laminator shown in fig. 1.
Fig. 10 is an assembly view of the lifting mechanism, the glue roller mechanism, the turnover mechanism and the Y-axis advancing and retreating mechanism of the 3D laminator shown in fig. 1.
Fig. 11 is a top view of a film sticking mechanism of the 3D film sticking machine shown in fig. 1.
Fig. 12 is an assembly view of a gantry bracket mechanism and a camera traversing module of the gantry photographing motion module of the 3D laminator of fig. 1.
Fig. 13 is an assembly view of a vertical camera mechanism and a film camera mechanism of the 3D laminator shown in fig. 1.
Fig. 14 is an assembly diagram of an adjusting slide rail, a slide rail mounting plate, and a manual displacement table of the gantry photographing motion module of the 3D laminator shown in fig. 1.
Fig. 15 is an overall perspective view of a gantry photographing motion module of the 3D laminator of fig. 1.
Fig. 16 is a perspective view of an upper frame of the 3D laminator shown in fig. 1.
Fig. 17 is a perspective view of a lower frame of the 3D laminator shown in fig. 1.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings and specific examples.
Referring to the attached drawings, the 3D film sticking machine comprises a frame, and further comprises a glass positioning jig mechanism 1, a turnover mechanism 3, a Y-axis advancing and retreating mechanism 2.2, a lifting mechanism 2.3 and a rubber roller mechanism 2.4, wherein the glass positioning jig mechanism 1 is arranged on the frame, and the lifting mechanism 2.3 is arranged on the Y-axis advancing and retreating mechanism 2.2; the rubber roller mechanism 2.4 is arranged on the lifting mechanism 2.3, and the turnover mechanism 3 is arranged on the rubber roller mechanism 2.4;
The glass positioning jig mechanism 1 comprises a glass profiling positioning jig 1.4.2, an adsorption hole is formed in the glass profiling positioning jig 1.4.2, the turnover mechanism 3 comprises a film-sucking plate 3.1.1, and the glass profiling positioning jig 1.4.2 and the film-sucking plate 3.1.1 are connected with a vacuum generator (used for generating vacuum); the rubber roller mechanism comprises a rubber roller 2.4.1.
The machine frame comprises an upper machine frame 6.1 and a lower machine frame 5.1, and a shield 7 is arranged between the upper machine frame and the lower machine frame. The glass positioning jig mechanism 1, the Y-axis advancing and retreating mechanism and the turnover mechanism 3 are arranged in a space surrounded by the upper frame, the lower frame and the shield 7.
The rubber roll comprises two steel rolls and a rubber roll body, wherein the two steel rolls and the rubber roll body are respectively positioned on three vertexes of a triangle, and the two steel rolls and the rubber roll body are tangent to each other.
The rubber roller is a rubber roller with the diameter of 9.2mm (the Shore hardness is 45 degrees). The straightness of the rubber roller is guaranteed in the rolling process by utilizing the rigidity of the two steel rollers, so that the rubber roller can linearly advance without gaps in the lamination of the diaphragm and the glass, and the lamination bubble-free effect is achieved. The steel core of the rubber roller body adopts SKD11 material to enable the hardness of the steel core to reach more than HRC55 degrees in a heat treatment mode, and the bending resistance of the rubber roller is improved to the greatest extent. The periphery of the rubber roller body is coated by liquid silica gel, and the outer circle precision is less than or equal to 0.01mm through outer circle grinding, so that the bonding bubble-free effect is better achieved. The invention uses the rubber roller to uniformly stress the glass and the film membrane, and gradually rolls to finish the lamination of the glass and the film membrane.
The glass positioning jig mechanism 1 comprises a short side correcting mechanism 1.1, an angle fine adjusting mechanism 1.2 and a long side flexible correcting mechanism 1.3. The glass profiling positioning jig 1.4.2 is arranged on the angle fine adjustment mechanism 1.2, the long-side flexible correction mechanism 1.3 is arranged on the side part of the glass profiling positioning jig 1.4.2, and the short-side correction mechanism 1.1 is arranged at the end part of the glass profiling positioning jig 1.4.2.
The short-side correction mechanism 1.1 comprises a double-rod cylinder 1.1.1, a fine adjustment block 1.1.2 and a pushing wheel 1.1.3, wherein the fine adjustment block 1.1.2 is connected to the piston end of the double-rod cylinder 1.1.1, the pushing wheel 1.1.3 is arranged at one end of the fine adjustment block 1.1.2, which is close to the glass profiling positioning jig 1.4.2, a waist-shaped groove is formed in the fine adjustment block 1.1.2, and the fine adjustment block 1.1.2 is locked with the piston end of the double-rod cylinder through a screw in the waist-shaped groove.
The pushing wheel is made of plastic steel.
The mounting positions of the fine adjustment block 1.1.2 and the parallel bar cylinder 1.1.1 can be adjusted by adjusting the positions of the screws in the waist-shaped grooves of the fine adjustment block 1.1.2, so that the position adjustment of the driving wheel is realized, and the glass positioning device is suitable for glass positioning with different sizes. The short-side correction mechanism 1.1 is controlled by the motion of the parallel-bar cylinder 1.1.1, and the parallel-bar cylinder 1.1.1 drives the fine adjustment block 1.1.2 to move so as to drive the driving wheel 1.1.3 to move; the pushing wheel is used for positioning the short side of the glass by pushing the glass (contacting with the glass) to the side, and the existence of the pushing wheel 1.1.3 is beneficial to ensuring that no scratch is generated on the glass when the glass is corrected.
The angle fine adjustment mechanism 1.2 comprises a differential platform fixing plate 1.2.1 and a differential platform 1.2.2, wherein the differential platform fixing plate 1.2.1 is arranged on the frame.
In this embodiment, an X-axis left-right movement mechanism 2.1 is also provided. The differential platform fixing plate 1.2.1 is arranged on the frame through an X-axis left-right moving mechanism 2.1. The differential platform fixing plate 1.2.1 is arranged on the X-axis left-right moving mechanism 2.1, the differential platform fixing plate 1.2.1 is connected with a sliding block on a linear sliding rail 2.1.4 of the X-axis left-right moving mechanism 2.1, and the differential platform 1.2.2 is arranged on the differential platform fixing plate.
The angle fine adjustment mechanism 1.2 ensures that the surface of the glass jig is parallel to the rubber roller through manual fine adjustment, so that the fitting precision is ensured, and the differential platform 1.2.2 is used for supporting the whole glass jig.
The long-side flexible correction mechanism 1.3 comprises an ultrathin air cylinder 1.3.1, a tension spring 1.3.2 and a glass right correction block 1.3.3, wherein the ultrathin air cylinder 1.3.1 is fixed on the outer side of the glass right correction block 1.3.3, the glass right correction block 1.3.3 is closely adjacent to the glass profiling positioning jig 1.4.2, and the ultrathin air cylinder 1.3.1 is connected with the glass right correction block 1.3.3 through the tension spring 1.3.2.
The right correction block 1.3.3 of the glass is used for correcting the side edge of the glass. When glass is placed on the glass profiling positioning jig 1.4.2, the correction block is pulled open by the action of the ultrathin air cylinder 1.3.1 through the tension spring 1.3.2, after the glass is placed, the long edge of the glass is positioned well by the contraction of the ultrathin air cylinder 1.3.1 through the correction block 1.3.3 on the right side of the glass by using the tension force of the tension spring, and the rigid collision between the correction block 1.3.3 on the right side of the glass and the glass is avoided, so that the glass is damaged.
The surface light source 1.4.1 is arranged below the glass profiling positioning jig 1.4.2, the surface light source 1.4.1 and the glass profiling positioning jig 1.4.2 jointly form a surface light source fixing mechanism 1.4, and the surface light source 1.4.1 is arranged on a differential platform 1.2.2 of the angle fine adjustment mechanism 1.2. A light hole is arranged on the glass profiling positioning jig 1.4.2.
In order to realize left and right double stations, two glass positioning jig mechanisms are arranged: a left station glass positioning jig mechanism and a right station glass positioning jig mechanism. For the glass positioning jig mechanism of the left station, the short-side correcting mechanism is arranged at the left end of the glass positioning jig mechanism; for the glass positioning jig mechanism of the right station, the short-side correction mechanism is arranged at the right end of the glass positioning jig mechanism.
The light holes are arranged on two sides of the glass profiling positioning jig 1.4.2. The adsorption holes can be arranged on two sides of the glass profiling positioning jig 1.4.2 and can also be arranged in the center of the glass profiling positioning jig 1.4.2.
The surface light source 1.4.1 is fixedly arranged below the glass profiling positioning jig 1.4.2, light (back light) is emitted from the lower side of the glass, and the camera is convenient to take an image, so that contour data of glass edges and glass center holes are accurately captured, fed back to the PLC and position compensation of the glass is realized, and the glass profiling positioning jig 1.4.2 is used for placing curved glass products. The glass profiling positioning jig 1.4.2 is provided with a profiling glass curved surface. The jig ensures that the glass is contacted with the jig uniformly through a perfect profiling glass curved surface.
When the vacuum (vacuum is generated by a vacuum generator) is opened, the adsorption holes on the glass profiling jig 1.4.2 can effectively adsorb glass. The long-side flexible correction mechanism 1.3 can effectively prevent the glass from being scratched and deformed under the action of the tension spring when the glass is clamped. Because the surface light source 1.4.1 is installed below the glass profiling jig 1.4.2, when the surface light source is turned on, light can be irradiated onto the glass through the light holes (the light holes are opened on the side of the profiling jig).
The X-axis left-right moving mechanism 2.1 is arranged along the X-axis, and the Y-axis advancing-retreating mechanism 2.2 is arranged along the Y-axis.
The 3D film sticking machine further comprises an electrical control system, and the electrical control system comprises a PLC controller.
The X-axis left-right moving mechanism 2.1 comprises a linear motor 2.1.1, a coupler 2.1.2, a grinding-stage screw rod 2.1.3, two side plates and a screw rod buffer 2.1.5, wherein the linear motor 2.1.1 is connected with the grinding-stage screw rod 2.1.3 through the coupler 2.1.2, and the screw rod buffer 2.1.5 serving as a hard limit is sleeved on the grinding-stage screw rod 2.1.3 to play a role in protecting the screw rod. The two side plates of the X-axis left-right moving mechanism 2.1 are respectively provided with a linear slide rail 2.1.4, the grinding-stage screw rod 2.1.3 is connected with a slide block arranged on the linear slide rail 2.1.4 of the X-axis left-right moving mechanism 2.1, and the slide block on the linear slide rail of the X-axis left-right moving mechanism is connected with a differential platform fixing plate 1.2.1 of an angle fine-tuning mechanism 1.2 of the glass positioning jig mechanism 1. The linear motor 2.1.1 is connected with the PLC. The X-axis left-right moving mechanism 2.1 is arranged on the lower frame 5.1 through a bottom plate, and the bottom plate is arranged at the lower end of a side plate of the X-axis left-right moving mechanism 2.1.
The linear motor 2.1.1 drives the grinding-stage screw rod 2.1.3 to linearly move through the coupler 2.1.2, the grinding-stage screw rod 2.1.3 drives the sliding block on the linear slide rail 2.1.4 to slide, and the sliding block drives the whole glass positioning jig mechanism to move on the linear slide rail 2.1.4 through the differential platform fixing plate.
The Y-axis forward and backward mechanism 2.2 has the same structure as the X-axis left and right moving mechanism 2.1. The Y-axis forward and backward mechanism 2.2 is mounted on the lower frame 5.1 through another base plate. The linear motor of the Y-axis advancing and retreating mechanism 2.2 is connected with the PLC.
Referring to fig. 8, the lifting mechanism 2.3 includes a standard cylinder 2.3.1, a linear slide rail 2.3.2, a lifting connection plate 2.3.3 and a base mounting plate, the standard cylinder 2.3.1 is mounted above the lifting connection plate 2.3.3, the piston end of the standard cylinder 2.3.1 is connected with the rubber roll mechanism 2.4, and the linear slide rail 2.3.2 is mounted on the left side and the right side of the lifting connection plate 2.3.3. The rubber roller mechanism 2.4 is arranged on a linear slide rail 2.3.2 of the lifting mechanism 2.3. The base mounting plate of the lifting mechanism 2.3 is connected with a sliding block on a linear sliding rail of the Y-axis advancing and retreating mechanism 2.2. The linear motor of the Y-axis advancing and retreating mechanism 2.2 is also connected with the PLC. The linear motor of the Y-axis advancing and retreating mechanism 2.2 drives the Y-axis advancing and retreating mechanism 2.2 to move in the Y direction, and the Y-axis advancing and retreating mechanism 2.2 drives the lifting mechanism 2.3Y to move in the Y direction.
Because the piston end of the standard cylinder 2.3.1 is connected with the rubber roller mechanism 2.4, the cylinder pressure is acted on the rubber roller 2.4.1 of the rubber roller mechanism 2.4 when the standard cylinder 2.3.1 is pressed down, and the film pasting action is completed through the movement of the rubber roller 2.4.1. The standard air cylinder 2.3.1 drives the rubber roller mechanism 2.4 to move, and the rubber roller mechanism 2.4 drives the whole turnover mechanism 3 to move to a photographing position.
The rubber roll mechanism 2.4 comprises two rubber roll mounting plates 2.4.2 and an adjustable differential ruler 2.4.3 except for the rubber roll 2.4.1, two ends of the rubber roll 2.4.1 are respectively connected with the two rubber roll mounting plates 2.4.2, the rubber roll 2.4.1 is arranged on a linear slide rail 2.3.2 of the lifting mechanism 2.3 through the rubber roll mounting plates 2.4.2, and the adjustable differential ruler 2.4.3 for fine adjusting the position of the rubber roll is arranged outside the rubber roll 2.4.1. Under the action of the adjustable micro ruler 2.4.3, the rubber roller 2.4.1 can be parallel to the glass profiling positioning jig, so that the attaching precision is ensured. A support plate positioned above the rubber roller 2.4.1 is arranged between the two rubber roller mounting plates 2.4.2, and a bearing seat 3.4.3 which plays a supporting role on a turnover rotating shaft 3.4.2 of the turnover mechanism 3 is arranged on the support plate.
The turnover mechanism 3 further comprises a left film blocking mechanism 3.2, a right film blocking mechanism 3.3 and a rotating mechanism 3.4.
The film-sucking plate 3.1.1 is arranged on the film-sucking plate mounting plate, an adjustable differential ruler 3.1.2 used for adjusting the position and angle of the film-sucking plate is arranged on the outer side of the film-sucking plate 3.1.1, the film-sucking plate 3.1.1 is connected with an L-shaped mini joint 3.1.3, and the film-sucking plate 3.1.1 is connected with a vacuum generator (used for generating vacuum) through the L-shaped mini joint 3.1.3, and a film to be pasted is adsorbed on the film-sucking plate 3.1.1 through vacuum. The film-sucking plate 3.1.1, the adjustable differential ruler 3.1.2 and the L-shaped mini joint 3.1.3 form a film-sticking mechanism 3.1 together. The film pasting mechanism 3.1 is connected with the rotating mechanism 3.4, and the left film blocking mechanism 3.2 and the right film blocking mechanism 3.3 are respectively arranged at two sides of the film pasting mechanism 3.1.
The left side film blocking mechanism 3.2 and the right side film blocking mechanism 3.3 can be film blocking plates.
The rotating mechanism 3.4 comprises a rotating cylinder 3.4.1, a turnover rotating shaft 3.4.2, a bearing seat 3.4.3 and a rotating limiting block 3.4.5. The rotary cylinder 3.4.1 is connected with the overturning rotating shaft 3.4.2 through a coupler, and the bearing blocks 3.4.3 are supported at two ends of the overturning rotating shaft 3.4.2. The turnover rotating shaft 3.4.2 is connected with the film-absorbing plate mounting plate. The rotary limiting block 3.4.5 is arranged at the end part of the overturning rotating shaft 3.4.2 and used for limiting the movement position of the overturning rotating shaft 3.4.2, namely, guaranteeing the movement angle of the film-sucking plate. The rotary cylinder 3.4.1 drives the overturning rotating shaft 3.4.2 to move, so that overturning movement of the film suction plate 3.1.1 of the film pasting mechanism 3.1 is realized.
The initial position of the film-sucking plate is horizontal, the film is adsorbed on the film-sucking plate, and the position of the film is photographed visually through a camera; when the rotary cylinder 3.4.1 acts, the membrane absorbing plate 3.1.1 is driven to be turned to the side of the rubber roller through the turning rotating shaft 3.4.2, so that the membrane is arranged below the rubber roller 2.4.1, and then the rubber roller 2.4.1 is driven to move through the standard cylinder 2.3.1 to finish the membrane pasting action.
In order to realize the left and right double stations, in the case of arranging two glass positioning jig mechanisms (i.e., a glass positioning jig mechanism for a left station and a glass positioning jig mechanism for a right station), two Y-axis advancing and retreating mechanisms (i.e., a left station Y-axis advancing and retreating mechanism and a right station Y-axis advancing and retreating mechanism), two X-axis left and right moving mechanisms (i.e., a left station X-axis left and right moving mechanism), two rubber roll mechanisms (i.e., a left station rubber roll mechanism and a right station rubber roll mechanism) and two lifting mechanisms (i.e., a left station lifting mechanism and a right station lifting mechanism) may also be arranged. The left station and the right station can work independently.
Referring to fig. 12, 13, 14, 15, the gantry photographing module 4 includes a gantry bracket mechanism 4.1, a camera traversing module 4.2, a vertical camera mechanism 4.3, and a film camera mechanism 4.4. The whole gantry photographing module is arranged on the lower frame 5.1. The camera traversing module 4.2 is mounted on the gantry support mechanism 4.1. The vertical camera mechanism 4.3 and the membrane camera mechanism 4.4 are both connected to the camera traversing module 4.2.
The gantry bracket mechanism 4.1 comprises a left gantry bracket aluminum seat 4.1.1, a right gantry bracket aluminum seat 4.1.2 and a gantry bracket cross beam 4.1.3, wherein the gantry bracket cross beam 4.1.3 is arranged at two ends of the left gantry bracket aluminum seat 4.1.1 and the right gantry bracket aluminum seat 4.1.2, and the left and right gantry bracket cross beam 4.1.3 is arranged on the left and right gantry bracket aluminum seats.
The camera traversing module 4.2 comprises a high-precision single-arm module 4.2.1 and a drag chain 4.2.2, one end of the drag chain 4.2.2 is connected with the high-precision single-arm module, and the other end of the drag chain is fixed on a connecting sheet metal of the gantry bracket mechanism 4.1. The camera cable is arranged on the drag chain 4.2.2. The high-precision single-arm module 4.2.1 is externally connected with a servo motor connected with the PLC.
The high-precision single-arm module 4.2.1 comprises a high-precision KK module, and the high-precision KK module is connected with the servo motor through a coupler. The high accuracy KK module is prior art.
The camera traversing module 4.2 drives the camera to move through the high-precision movement of the high-precision single-arm module 4.2.1, so that the visual photographing of the left station and the right station is realized. The drag chain 4.2.2 is used to protect the camera cable from wear and tear during frequent movements.
The vertical camera mechanism 4.3 includes a vertical camera mounting plate 4.3.2, a manipulator connecting plate 4.3.3, a camera protecting cover 4.3.4, an intelligent camera 4.3.5 and a camera module connecting reinforcing rib 4.3.6, the intelligent camera 4.3.5 is arranged in the camera protecting cover 4.3.4, the lower end of the manipulator connecting plate 4.3.3 is connected with a slide rail mounting plate 4.3.10, an adjusting slide rail 4.3.1 is arranged on the slide rail mounting plate 4.3.10, the intelligent camera 4.3.5 is arranged on the vertical camera mounting plate 4.3.2, the vertical camera mounting plate 4.3.2 is arranged on a vertical camera sliding block 4.3.8 through the camera module connecting reinforcing rib 4.3.6, the vertical camera sliding block 4.3.8 is arranged on the adjusting slide rail 4.3.1, the vertical camera sliding block 4.3.8 is connected with the manual displacement table 4.3.12 through a first connecting plate 4.3.131, a bolt hole is formed in the first connecting plate 4.3.131, a first adjusting handle 4.3.111 extends out of the first connecting plate 4.3.131, and the other end of the first adjusting handle 4.3.111 passes through the vertical camera sliding block 3574 to be tightly pressed on the vertical camera sliding rail 3.1. The vertical camera mechanism 4.3 is connected with the high-precision single-arm module 4.2.1 through a manipulator connecting plate 4.3.3.
The diaphragm camera mechanism 4.4 comprises a diaphragm light source 4.4.3, a light source adjusting plate 4.4.4, a diaphragm camera 4.4.2, another camera module connecting reinforcing rib 4.4.5, a diaphragm camera mounting plate 4.4.6, a manipulator connecting plate 4.3.3 shared by the vertical camera mechanism 4.3 and a slide rail mounting plate 4.3.10 shared by the vertical camera mechanism 4.3, the diaphragm light source 4.4.3 is arranged below the diaphragm camera 4.2, the diaphragm light source 4.4.3 is arranged on the light source adjusting plate 4.4.4, the diaphragm camera 4.4.2 is arranged on the diaphragm camera mounting plate 4.4.6, the diaphragm camera mounting plate 4.4.6 is arranged on the diaphragm camera sliding block 4.4.7 through the camera module connecting reinforcing rib 4.4.5 of the diaphragm camera mechanism 4.4, the diaphragm camera sliding block 4.4.7 is arranged on the adjusting slide rail 4.3.1 of the slide rail mounting plate 4.3.10, the diaphragm camera sliding block 4.4.7 is connected with the manual displacement table 4.3.12 through a second connecting plate 4.3.132, the second handle is arranged on the second handle through a second connecting plate 3583, the second handle is arranged on the second handle is extended out of the second handle connecting plate 4.3.112.35.4.3, and the other end of the second handle is extended out of the second handle adjusting plate is arranged on the handle adjusting plate 4.3.112.3.35. The membrane camera mechanism 4.4 is also connected with the high-precision single-arm module 4.2.1 through a manipulator connecting plate 4.3.3.
The first adjusting handle 4.3.111 and the second adjusting handle 4.3.112 are unscrewed, the intelligent camera 4.3.5 and the membrane camera 4.4.2 can be adjusted according to the positions of the membrane and the glass, and after the camera is adjusted to the most proper view position, the first adjusting handle 4.3.111 and the second adjusting handle 4.3.112 are screwed, so that the position adjusting action of the camera is completed.
Under the action of the mechanical arm connecting plate 4.3.3, the diaphragm camera mechanism 4.4 and the vertical camera mechanism 4.3 are driven by a servo motor through the high-precision single-arm module 4.2.1 to finish accurate position movement.
The slide rail component 4.3.1 is used for adjusting the positions of the intelligent camera 4.3.5 and the diaphragm camera 4.4.2, the intelligent camera 4.4.2 and the surface light source 4.4.3 are used for photographing the diaphragm on the diaphragm-absorbing plate so as to determine the position and the angle of the diaphragm, the light source adjusting plate 4.4.4 is used for adjusting the position of the light source, the best lighting position is guaranteed, the photographing effect is better, the photo quality is higher, and therefore the image capturing precision is higher.
The diaphragm camera 4.4.2 of the diaphragm camera mechanism 4.4 is used for photographing the diaphragm on the diaphragm suction plate and acquiring the position information of the diaphragm suction plate; the intelligent camera 4.3.5 of the vertical camera mechanism 4.3 is used for photographing glass on the profiling jig and acquiring the position information of the glass; the diaphragm is photographed and is adopted front light, the diaphragm light source 4.4.3 is arranged below the diaphragm camera, the glass is adopted back light, and the surface light source 1.4.1 for providing a light source for the glass is arranged below the glass profiling positioning jig 1.4.2.
The left aluminum seat 4.1.1 of the gantry bracket and the right aluminum seat 4.1.2 of the gantry bracket are respectively provided with a pressure switch fixing box 4.5.2, and at least one pressure switch 4.5.1 is arranged in the pressure switch fixing box 4.5.2. In this embodiment, five pressure switches 4.5.1 are disposed in each of the two pressure switch fixing boxes 4.5.2.
For example: the conditions for photographing are needed in the left station: the turnover mechanism 3 moves to a photographing position through the Y-axis advancing and retreating mechanism 2.2, glass is adsorbed by the glass positioning jig mechanism 1, and the glass is positioned through the short-side correcting mechanism 1.1 and the long-side flexible correcting mechanism 1.3. The servo motor connected with the high-precision single-arm module 4.2.1 drives the high-precision single-arm module 4.2.1 to move, and the high-precision single-arm module 4.2.1 drives the vertical camera mechanism 4.3 and the diaphragm camera mechanism 4.4 to move, so that the whole gantry camera photographing module 4 moves to the left side to photograph. The film camera mechanism 4.4 sends photographed data and the vertical camera mechanism 4.3 sends photographed data to the PLC, the PLC compares the received data with the data of the film pasting starting position, if deviation exists, the PLC sends control signals to the Y-axis advancing and retreating mechanism 2.2 and the X-axis left and right moving mechanism 2.1, and position correction is carried out through the Y-axis advancing and retreating mechanism 2.2 and the X-axis left and right moving mechanism 2.1 (specifically, the PLC sends signals to the linear motors of the Y-axis advancing and retreating mechanism 2.2 and the X-axis left and right moving mechanism 2.1 to drive the Y-axis advancing and retreating mechanism 2.2 and the X-axis left and right moving mechanism 2.1 to move so as to realize position correction of glass and films). Finally, the gantry photographing module 4 moves to a safe position away from the left side through the high-precision single-arm module 4.2.1.
Referring to fig. 16.17, the support of the lower frame 5.1 is an 8080 profile support 5.1.1. The bracket of the upper frame 6.1 is a 4040 section bracket 6.2.2. The shield is a black acrylic door plate 6.2.3. The FFU filtering system 6.2.1 is arranged at the top of the upper frame 6.1 and is used for filtering air, so that no particle dust is generated in the machine table, the membrane and glass are ensured to be clean, and the risk of bubble crush injury in the membrane pasting process is reduced. The FFU filtration system 6.2.1 is prior art. The bracket of the upper rack is also provided with a button box 6.2.5 and a display 6.2.4, and the button box is provided with a start button.
The invention relates to equipment for attaching a high-precision film to glass.
The glass is placed on the glass positioning jig mechanism 1, the glass is positioned through the glass positioning jig mechanism 1, the membrane is placed on the membrane-absorbing plate 3.1.1, and vacuum is generated through the vacuum generator, so that the glass and the membrane are respectively adsorbed on the glass profiling positioning jig 1 and the membrane-absorbing plate 3.1.1. And photographing the glass and the diaphragm by the gantry camera photographing module 4, and sending the position information obtained by photographing to the PLC. The PLC compares the received data with the data of the film pasting starting position, if deviation exists, the Y-axis advancing and retreating mechanism 2.2 drives the lifting mechanism 2.3, the rubber roller mechanism 2.4 and the turnover mechanism 3 to integrally move to the film pasting starting position, and meanwhile, the X-axis left-right moving mechanism 2.1 drives the glass positioning jig mechanism 1 to move to the film pasting starting position. Then the rubber roller mechanism 2.4 and the turnover mechanism 3 are driven to move to the upper side of the glass positioning jig mechanism 1 through the lifting mechanism 2.3, the turnover mechanism 3 drives the film suction plate 3.1.1 to turn over, the film suction plate 3.1.1 is turned over to the lower side of the rubber roller 2.4.1, then the film on the film suction plate 3.1.1 reaches the laminating initial position through downward movement of the lifting mechanism 2.3, the rubber roller 2.4.1 is driven to move forward through the Y-axis advancing and retreating mechanism 2.2, and the film is laminated to glass through the downward pressing action of the lifting mechanism 2.3 to complete the laminating process.
Various modifications and variations of the present invention may be made by those skilled in the art, and, provided that they are within the scope of the appended claims and their equivalents, they are also within the scope of the present invention.
What is not described in detail in the specification is prior art known to those skilled in the art.
Claims (5)
- The 1.3D film sticking machine comprises a frame and is characterized by further comprising a glass positioning jig mechanism, a turnover mechanism, a Y-axis advancing and retreating mechanism, a lifting mechanism and a rubber roller mechanism, wherein the glass positioning jig mechanism is arranged on the frame, and the lifting mechanism is arranged on the Y-axis advancing and retreating mechanism; the rubber roller mechanism is arranged on the lifting mechanism, and the turnover mechanism is arranged on the rubber roller mechanism;The glass positioning jig mechanism comprises a glass profiling positioning jig, an adsorption hole is formed in the glass profiling positioning jig, the turnover mechanism comprises a film-sucking plate, and the glass profiling positioning jig and the film-sucking plate are both connected with a vacuum generator; the rubber roller mechanism comprises a rubber roller;The rubber roller comprises two steel rollers and a rubber roller body, wherein the two steel rollers and the rubber roller body are respectively positioned on three vertexes of a triangle, and the two steel rollers and the rubber roller body are mutually tangent;The glass positioning jig mechanism further comprises a short side correcting mechanism, an angle fine adjusting mechanism and a long side flexible correcting mechanism; the glass profiling positioning jig is arranged on the angle fine adjustment mechanism, the long-side flexible correction mechanism is arranged on the side part of the glass profiling positioning jig, and the short-side correction mechanism is arranged on the end part of the glass profiling positioning jig;The short-side correction mechanism comprises a double-rod cylinder, a fine adjustment block and a pushing wheel, wherein the fine adjustment block is connected to the piston end of the double-rod cylinder, the pushing wheel is arranged at one end of the fine adjustment block, which is close to the glass profiling positioning jig, the fine adjustment block is provided with a waist-shaped groove, and the fine adjustment block is locked with the piston end of the parallel bar cylinder through a screw in the waist-shaped groove;the angle fine adjustment mechanism comprises a differential platform fixing plate and a differential platform, the differential platform fixing plate is arranged on the frame, and the differential platform is arranged on the differential platform fixing plate;The long-side flexible correction mechanism comprises an ultrathin cylinder, a tension spring and a glass right correction block, wherein the ultrathin cylinder is fixed on the outer side of the glass right correction block, the glass right correction block is closely adjacent to the glass profiling positioning jig, and the ultrathin cylinder is connected with the glass right correction block through the tension spring;The turnover mechanism further comprises a rotating mechanism, wherein the rotating mechanism comprises a rotating cylinder, a turnover rotating shaft, a bearing seat and a rotating limiting block; the rotary cylinder is connected with the overturning rotating shaft through a coupler, and two ends of the overturning rotating shaft are arranged on bearing seats with supporting function; the turnover rotating shaft is connected with the rubber roller mechanism through a bearing seat, and a rotation limiting block is arranged at the end part of the turnover rotating shaft and used for limiting the movement position of the turnover rotating shaft; the turnover rotating shaft is connected with the film-absorbing plate mounting plate; the film-absorbing plate is arranged on the film-absorbing plate mounting plate.
- 2. The 3D laminator of claim 1, wherein the Y-axis advancing and retreating mechanism includes a linear motor, a grinding stage screw, two side plates, a screw buffer and a slider, the linear motor is connected with the grinding stage screw through a coupling, and the screw buffer serving as a hard limit is sleeved on the grinding stage screw; the two side plates are respectively provided with a linear slide rail, the grinding-stage screw rod is connected with a slide block arranged on the linear slide rails, and the lifting mechanism is arranged above the slide block and fixedly connected with the slide block.
- 3. The 3D laminator of claim 1, wherein the lifting mechanism includes a standard cylinder, a linear slide rail, a lifting connection plate and a base mounting plate, the standard cylinder is mounted above the lifting connection plate, a piston end of the standard cylinder is connected with the rubber roller mechanism, and the linear slide rail is mounted on the left side and the right side of the lifting connection plate; the rubber roller mechanism is arranged on a linear slide rail of the lifting mechanism; the base mounting plate of the lifting mechanism is connected with the Y-axis advancing and retreating mechanism.
- 4. The 3D laminator of claim 1, wherein the rubber roller mechanism further comprises two rubber roller mounting plates, two ends of the rubber roller are respectively connected with the two rubber roller mounting plates, a support plate positioned above the rubber roller is arranged between the two rubber roller mounting plates, and a bearing seat for supporting a turnover rotating shaft of the turnover mechanism is arranged on the support plate; an adjustable micro ruler for fine adjusting the position of the rubber roller is arranged on the outer side of the rubber roller.
- 5. A film laminating method of a 3D film laminator according to any of claims 1-4, comprising the steps of:The glass is placed on a glass profiling positioning jig, positioning is achieved through a glass positioning jig mechanism, a diaphragm is placed on a diaphragm plate, vacuum is generated through a vacuum generator, the glass and the diaphragm are respectively adsorbed on the glass profiling positioning jig and the diaphragm plate, a Y-axis advancing and retreating mechanism drives a lifting mechanism, a rubber roller mechanism and a turnover mechanism to integrally move to a film pasting starting position, then the lifting mechanism drives the rubber roller mechanism and the turnover mechanism to move to the upper side of the glass positioning jig mechanism, the turnover mechanism drives the diaphragm plate to turn over, the diaphragm plate is enabled to be turned over to the lower side of the rubber roller, then downward movement of the lifting mechanism is achieved to enable the diaphragm on the diaphragm plate to reach a laminating starting position, and then the Y-axis advancing and retreating mechanism drives the rubber roller to move forward to be matched with the downward pressing action of the lifting mechanism to paste the diaphragm plate to the glass, so that the laminating process is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710337725.3A CN108860741B (en) | 2017-05-15 | 2017-05-15 | 3D film sticking machine and film sticking method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710337725.3A CN108860741B (en) | 2017-05-15 | 2017-05-15 | 3D film sticking machine and film sticking method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108860741A CN108860741A (en) | 2018-11-23 |
| CN108860741B true CN108860741B (en) | 2024-05-31 |
Family
ID=64320025
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710337725.3A Active CN108860741B (en) | 2017-05-15 | 2017-05-15 | 3D film sticking machine and film sticking method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108860741B (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109592109B (en) * | 2018-11-29 | 2023-12-29 | 江苏弘琪工业自动化有限公司 | Automatic pad pasting device of curved surface screen |
| CN109532187B (en) * | 2019-01-09 | 2023-12-19 | 惠州市赢合智能技术有限公司 | Laminating equipment and laminating method thereof |
| CN110228264A (en) * | 2019-06-21 | 2019-09-13 | 苏州田心方莫自动化科技有限公司 | A kind of equipment pressing non-plane glass and decorative panel |
| CN112850250B (en) * | 2019-11-28 | 2023-01-13 | 群翊工业股份有限公司 | Cavity with buffer structure |
| CN111520384A (en) * | 2020-05-06 | 2020-08-11 | 深圳市蓝宇自动化装备有限公司 | Accurate flexible display screen curved surface laminating equipment of counterpointing |
| CN111650989B (en) * | 2020-05-28 | 2021-07-13 | 四川大学 | Operation control device |
| CN112678214A (en) * | 2020-12-31 | 2021-04-20 | 江苏神翌机械有限公司 | Linear filling and capping machine |
| CN113104245B (en) * | 2021-04-29 | 2024-07-09 | 江苏神翌机械有限公司 | Novel single-row linear filling sealing machine |
| CN115400920B (en) * | 2022-10-10 | 2023-07-18 | 武汉贝宁科技有限公司 | Dispensing laminating equipment and method adopting UV lamp |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20120124852A (en) * | 2011-05-05 | 2012-11-14 | 주식회사 제로팩 | Vacuum packing apparatus having vinyl roll |
| CN103322917A (en) * | 2013-05-17 | 2013-09-25 | 湖南腾远智能设备有限公司 | High-speed intelligent detector for thickness, specification and squareness of substrate |
| CN103846191A (en) * | 2014-02-19 | 2014-06-11 | 湖南腾远智能设备有限公司 | Turntable type UV laminator |
| CN103895316A (en) * | 2014-04-03 | 2014-07-02 | 佛山市韦达尔自动化设备有限公司 | Film laminating machine |
| CN104476901A (en) * | 2015-01-08 | 2015-04-01 | 厦门力巨自动化科技有限公司 | Automatic alignment laminating machine of double-station CCD |
| CN105151388A (en) * | 2015-09-01 | 2015-12-16 | 太仓市伦凯自动化设备有限公司 | Sealant attaching device |
| CN204896958U (en) * | 2015-07-27 | 2015-12-23 | 肇庆美凌环保机械科技有限公司 | Full -automatic laminating machine |
| CN105383730A (en) * | 2015-10-16 | 2016-03-09 | 东旭科技集团有限公司 | Film sticking machine suitable for ultrathin light glass substrate |
| CN105905343A (en) * | 2016-06-15 | 2016-08-31 | 东莞市绿科塑胶制品有限公司 | Laminator |
| CN106428746A (en) * | 2016-10-26 | 2017-02-22 | 江苏比微曼智能科技有限公司 | Automatic film sticking machine |
| CN206884394U (en) * | 2017-05-15 | 2018-01-16 | 湖南腾远智能设备有限公司 | 3D laminators |
-
2017
- 2017-05-15 CN CN201710337725.3A patent/CN108860741B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20120124852A (en) * | 2011-05-05 | 2012-11-14 | 주식회사 제로팩 | Vacuum packing apparatus having vinyl roll |
| CN103322917A (en) * | 2013-05-17 | 2013-09-25 | 湖南腾远智能设备有限公司 | High-speed intelligent detector for thickness, specification and squareness of substrate |
| CN103846191A (en) * | 2014-02-19 | 2014-06-11 | 湖南腾远智能设备有限公司 | Turntable type UV laminator |
| CN103895316A (en) * | 2014-04-03 | 2014-07-02 | 佛山市韦达尔自动化设备有限公司 | Film laminating machine |
| CN104476901A (en) * | 2015-01-08 | 2015-04-01 | 厦门力巨自动化科技有限公司 | Automatic alignment laminating machine of double-station CCD |
| CN204896958U (en) * | 2015-07-27 | 2015-12-23 | 肇庆美凌环保机械科技有限公司 | Full -automatic laminating machine |
| CN105151388A (en) * | 2015-09-01 | 2015-12-16 | 太仓市伦凯自动化设备有限公司 | Sealant attaching device |
| CN105383730A (en) * | 2015-10-16 | 2016-03-09 | 东旭科技集团有限公司 | Film sticking machine suitable for ultrathin light glass substrate |
| CN105905343A (en) * | 2016-06-15 | 2016-08-31 | 东莞市绿科塑胶制品有限公司 | Laminator |
| CN106428746A (en) * | 2016-10-26 | 2017-02-22 | 江苏比微曼智能科技有限公司 | Automatic film sticking machine |
| CN206884394U (en) * | 2017-05-15 | 2018-01-16 | 湖南腾远智能设备有限公司 | 3D laminators |
Non-Patent Citations (1)
| Title |
|---|
| 基于运动控制卡的玻璃上片机自动控制系统设计;南飞哲;祝爱萍;姜烁;;现代制造技术与装备;20151115(第06期);24-26 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108860741A (en) | 2018-11-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108860741B (en) | 3D film sticking machine and film sticking method thereof | |
| CN109968650B (en) | Automatic film sticking machine and film sticking method based on same | |
| CN105644128A (en) | Backlight source product assembling device | |
| CN112606377B (en) | Laminating equipment for curved glass and laminating processing method thereof | |
| CN110280444B (en) | Automatic laminating equipment of fingerprint glass | |
| CN210526954U (en) | Film pasting device | |
| CN112339261A (en) | Solve automation equipment of 3D cell-phone protection film laminating | |
| CN207631558U (en) | Special-shaped TLI Full automatic doublers | |
| CN211566931U (en) | Solve automation equipment of 3D cell-phone protection film laminating | |
| CN206683582U (en) | A kind of intelligent double image instrument | |
| CN107797174A (en) | A kind of polarized light sheet pasting device | |
| CN211109447U (en) | Transmission device | |
| CN110654017A (en) | Semi-automatic pad pasting equipment | |
| CN202428747U (en) | Large-scale rigging machine of counterpoint otter board in advance | |
| CN219232933U (en) | Dispensing and laminating device for lenses | |
| CN102381008B (en) | Regulating and positioning device for laminator | |
| CN205022052U (en) | Deviation correcting device of paper box surface paper gluing machine | |
| CN201960790U (en) | Film-to-film laminating machine | |
| CN116744561A (en) | Automatic laminating and feeding equipment for FPC | |
| CN114408268B (en) | Aluminum profile product laminating equipment | |
| CN113189803A (en) | Equipment and method for full lamination of vehicle-mounted special-shaped curved screen | |
| CN214747814U (en) | Three-dimensional imaging system of glass product | |
| CN115026664A (en) | Automatic grinding device based on robotic arm | |
| CN210123504U (en) | Laminating machine | |
| CN114236886A (en) | Multi-station crimping equipment and method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |