CN103846191A - Turntable type UV laminator - Google Patents
Turntable type UV laminator Download PDFInfo
- Publication number
- CN103846191A CN103846191A CN201410056064.3A CN201410056064A CN103846191A CN 103846191 A CN103846191 A CN 103846191A CN 201410056064 A CN201410056064 A CN 201410056064A CN 103846191 A CN103846191 A CN 103846191A
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Abstract
The invention discloses a turntable type UV laminator which comprises an upper frame and a lower frame, wherein an operating panel is arranged on the upper frame; a dispenser module, a rolling module and a UV hardener module are sequentially arranged on the lower side of the operating panel from the left to right; a control box is arranged on the lower frame; a divider connected with the control box is arranged in the middle of the table-board of the lower frame; a mold for bearing and positioning workpieces is fixed on the divider. According to the turntable type UV laminator, raw materials can be saved, the materials and manual cost are reduced, and the yield of the product can be greatly improved, so that the capacity of equipment can be 450-900PCS per hour.
Description
Technical field
The present invention relates to pad pasting field of mechanical technique, particularly relate to a kind of rotating disc type UV laminator that is applicable to adhering film to glass.
Background technology
There is the film of special-effect lines for forming one deck on mobile phone glass surface, in current face glass production plant, its manufacture is to adopt film pad pasting to complete, every sheet glass needs a slice film, this just need to expend a large amount of raw material, also need increases production technology link for this reason, causes corresponding equipment and artificial input amount to increase.Therefore, comprehensively realize cost higher, and increased bad probability.
Summary of the invention
Technical problem to be solved by this invention is, overcomes the above-mentioned deficiency of prior art, and a kind of rotating disc type UV laminator is provided, use this rotating disc type UV laminator to carry out pad pasting to glass surface, both can save material, reduce material and cost of labor, can greatly improve again the yields of product.
The technical scheme that the present invention solves its technical problem employing is: rotating disc type UV laminator, comprise upper spider and lower bearing bracket, on described upper spider, guidance panel is installed, the downside of described guidance panel is from left to right provided with point gum machine module, roll extrusion module and UV hardener module successively; On described lower bearing bracket, control cabinet is installed, the table top middle part of described lower bearing bracket is provided with the dispenser being connected with control cabinet, is fixed with the mould of using with positioning workpieces for carrying on described dispenser.
Further, described point gum machine module is used for the displacement of accurate control points glue, some glue speed and gel quantity.Point gum machine module comprises the fixed support that is installed on lower bearing bracket table top, is installed on XY shaft mechanical arm and the Z axis penholder cylinder that is vertically connected XY shaft mechanical arm on fixed support, on described Z axis penholder cylinder, glue dispensing valve is installed.Wherein, fixed support is for fixing XY shaft mechanical arm; Glue dispensing valve is used for surface of the work point glue, and gel quantity is accurately adjustable; XY shaft mechanical arm in the displacement of X-axis and Y direction, guarantees that displacement accuracy is at ± 0.02mm for accurate control points glue valve, and maximum point glue speed can be adjusted to 500mm/s; Z axis penholder cylinder is additional guide post, for fixing glue dispensing valve and realizing moving up and down of Z-direction.
Further, described roll extrusion module carries out roll extrusion for the workpiece after a glue is completed, and when making glue reach specific thickness, each that control in roll extrusion campaign is put stressed even.Roll extrusion module comprises the fixed mount being installed on lower bearing bracket table top, and a side of described fixed mount is provided with motor, and the output shaft of described motor connects one end of slide unit by connecting rod; The other end of described slide unit is connected with roller; The upside of described roller is provided with adjustable micrometer and penholder cylinder.Wherein, fixed mount is used for supporting fixing whole roll extrusion module; The roller that roller preferably adopts A85 silica gel to make, carries out roll extrusion for the workpiece to after a glue; Adjustable micrometer, for regulating the precompressed amount of roller, guarantees under the prerequisite of not damaging workpiece by pressure, glue to be spread apart as far as possible, to guarantee roll extrusion effect; Penholder cylinder is for controlling the knee-action of roller; Motor is for controlling the scroll forward and backward of roller, and speed is adjustable; The output shaft of motor is converted into rotatablely moving of motor by connecting rod the rectilinear motion that drives slide unit, drives roller to guarantee the stressed uniformity of pre-pressure surface by traveling at the uniform speed by slide unit.
Further, described UV hardener module, for the workpiece after roll extrusion is carried out to ultraviolet light irradiation, makes glue quick-hardening, and forms corresponding lines or wire-drawing effect.UV hardener module comprises lamp box, and a side of described lamp box is provided with penholder cylinder, and the middle part of described lamp box is vertically provided with adjusting screw(rod), and the middle part level of lamp box is provided with directive slide track; The both sides of described adjusting screw(rod) are provided with guide rod, and described lamp box is connected and fixed plate by adjusting screw(rod) and guide rod, and described fixed head is installed on the table top of lower bearing bracket; Quartz burner is installed in lamp box, and the casing of lamp box is provided with suction opeing.Wherein, fixed head is used for supporting fixing whole UV hardener module; Lamp box is for fixing quartz burner and block ultraviolet light; The height of quartz burner is adjustable, for irradiating workpiece, making glue quick-hardening; The waste heat that quartz burner distributes is discharged in time by suction opeing connecting fan; Directive slide track is used for making lamp box flexible back and forth; Adjusting screw(rod), for adjusting the height up and down of lamp box, makes irradiation highly remain on optimum state; Guide rod, for coordinating adjusting screw(rod) to adjust the height up and down of lamp box, adds stiff stability; Penholder cylinder, for controlling the front and back action of lamp box light shield door, effectively obstructs the light in the time not needing ultraviolet ray to irradiate.
Further, on described point gum machine module, automatic catch optical gate is installed, described automatic catch optical gate adopts cylinder automatic lifting structure, in the time that dispenser turns round, just opens, and usual and UV all closes while sclerosis, to avoid light leak infringement operating personnel's eyes.
Further, in described control cabinet, be provided with PLC controller, frequency converter, some glue controller, mechanical arm controller, UV lamp controller etc., with the everything of control appliance.Carry out the frequency control of the power performers such as motor by PLC controller control frequency converter; By a glue controller control glue dispensing valve plastic emitting; Moved by mechanical arm controller control XY shaft mechanical arm; By the opening and closing of UV lamp controller control quartz burner.
Further, a side upper end of described upper spider is provided with tri-colour LED, is used to indicate the operation conditions of equipment.Tri-colour LED is divided into all three kinds of colors of red, yellow, and green with warning function, wherein redly represents anxious stop or extremely, yellow expression prepares, completes or standby, green represent in service.
Further, described dispenser is as the driving power resources of rotating disc type UV laminator, and preferably three calibration dispensers, by connecting its action of PLC controller control, for the transmission between each station and location, guarantee segmentation precision and traveling comfort.
The workflow of rotating disc type UV laminator of the present invention is: first workpiece being placed into can be above the mould of loading and unloading station, on the ad-hoc location of surface of the work, carry out automatically dropping glue by point gum machine module according to the program of finishing in advance, patrix on the cementing bundle bonnet of point, by dispenser, mould rotating transfer to roll extrusion module is carried out to roll forming, then transfer load to UV hardener module and glue is cured and is formed lines, finally take out workpiece, complete whole procedure.
The beneficial effect that the present invention compared with prior art has:
1) adopt the driving power resources of dispenser as whole equipment, guaranteed segmentation precision and traveling comfort;
2) point gum machine module adopts the position of XY shaft mechanical arm and Z axis penholder cylinder control glue dispensing valve, reach ± 0.02mm of displacement accuracy, and gel quantity adopts precise glue dispensing valve control, and dual assurance improves the yields of product greatly;
3) roll extrusion module adopts motor to drive slide unit, then drives roller to move by slide unit, and its speed of service and distance adopt pure electronic control, guarantees that the pre-pressure surface of workpiece is stressed evenly by traveling at the uniform speed, and has eliminated the uncertainty of pneumatic control speed; The silicon rubber roller of specific customization, regulates precompressed amount by adjustable micrometer, guarantees under the prerequisite of not damaging workpiece by pressure, glue to be spread apart as far as possible, has guaranteed roll extrusion effect, has met user demand;
4) UV hardener module adopts the quartz burner in lamp box to irradiate workpiece, makes glue quick-hardening;
5) the cooperatively interacting of dispenser, point gum machine module, roll extrusion module and UV hardener module, co-ordination, has reduced the attaching process of traditional film and face glass, makes equipment production capacity per hour can reach 450 ~ 900PCS.
Accompanying drawing explanation
Fig. 1 is the front view of one embodiment of the invention;
Fig. 2 is top view embodiment illustrated in fig. 1;
Fig. 3 is the structure enlarged diagram of middle point gum machine module embodiment illustrated in fig. 1;
Fig. 4 is the structure enlarged diagram of middle roll extrusion module embodiment illustrated in fig. 2;
Fig. 5 is the structure enlarged diagram of middle UV hardener module embodiment illustrated in fig. 1.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is described in further detail.
See figures.1.and.2, the present embodiment comprises upper spider 1 and lower bearing bracket 2, and guidance panel 3 is installed on upper spider 1, and the downside of guidance panel 3 is from left to right provided with point gum machine module 8, roll extrusion module 9 and UV hardener module 10 successively; Control cabinet 5 is installed on lower bearing bracket 2, and the table top middle part of lower bearing bracket 2 is provided with the dispenser 6 being connected with control cabinet 5, is fixed with mould 7 on dispenser 6.
Upper spider 1 in the present embodiment adopts aluminium profile structure to add acrylic plate covering, plays the effect of security protection and antiultraviolet light leak, and is convenient to Maintenance and Repair.Lower bearing bracket 2 adopts high-strength aluminum profile structure covering aluminium-plastic panel.Guidance panel 3 is provided with button, indicator lamp and display screen, for starting, stopping and this equipment of manual operation go forward side by side line parameter setting and abnormal inquiry.Dispenser 6 adopts three calibration dispensers, can accurately realize transmission and location between station.Mould 7 is for carrying and Locating Glass.
One side upper end of upper spider 1 is provided with tri-colour LED 4, is used to indicate the operation conditions of equipment.Tri-colour LED 4 is divided into all three kinds of colors of red, yellow, and green with warning function, wherein redly represents anxious stop or extremely, yellow expression prepares, completes or standby, green represent in service.Automatic catch optical gate 11 is installed on point gum machine module 8, and automatic catch optical gate 11 adopts cylinder automatic lifting structure, in the time that dispenser 6 turns round, just opens, and usual and UV all closes while sclerosis, to avoid light leak infringement operating personnel's eyes.The frequency converter that is provided with PLC controller in control cabinet 5, be connected respectively with PLC controller, some glue controller, mechanical arm controller, UV lamp controller etc.
With reference to Fig. 3, point gum machine module 8 is for the displacement of accurate control points glue, some glue speed and gel quantity.Comprise the fixed support 81 that is installed on lower bearing bracket 2 table tops, be installed on XY shaft mechanical arm 82 and the Z axis penholder cylinder 83 that is vertically connected XY shaft mechanical arm 82 on fixed support 81, on Z axis penholder cylinder 83, glue dispensing valve 84 is installed.
The operation principle of the present embodiment point gum machine module 8 is: some glue path, some glue speed (maximum can be adjusted to 500mm/s) and the gel quantity parameter of setting point gum machine module 8, send 82 instructions of operation XY shaft mechanical arm to mechanical arm controller by PLC controller, mechanical arm controller control XY shaft mechanical arm 82 is according to predefined some glue path movement glue dispensing valve 84 in X-axis and Y direction, and displacement accuracy is 0.02mm; The real-time plastic emitting of glue dispensing valve 84, to the glass surface of mould, if glue dispensing valve 84 is apart from the uncomfortable chalaza glue in position of glass, can be adjusted glue dispensing valve 84 in the suitable position of being moved to of Z-direction by Z axis penholder cylinder 83.After the cementing bundle of point, by patrix on glass cover, enter glass rolling operation.
With reference to Fig. 4, roll extrusion module 9 carries out roll extrusion for the glass surface after a glue is completed, and when making glue reach specific thickness, each that control in roll extrusion campaign is put stressed even.Roll extrusion module 9 comprises the fixed mount 91 being installed on lower bearing bracket 2 table tops, and a side of fixed mount 91 is provided with motor 92, and the output shaft of motor 92 connects one end of slide unit (not identifying in figure) by connecting rod 93; The other end of slide unit is connected with roller 94; The upside of roller 94 is provided with adjustable micrometer 95 and penholder cylinder 96.Wherein the roller of roller 94 for adopting A85 silica gel to make, can improve roll extrusion effect.
The operation principle of the present embodiment roll extrusion module 9 is: by dispenser 6,7 rotating transfers of the mould after a glue to roll extrusion module 9 is carried out to roll forming.After motor 92 operations, the output shaft of motor 92 is converted into rotatablely moving of motor 92 by connecting rod 93 rectilinear motion that drives slide unit, drive roller 94 to carry out front and back roll extrusion by slide unit, carry out motor 92 speed governing by PLC controller control frequency converter, roller 94 maintains and travels at the uniform speed to guarantee that the pre-pressure surface of glass is stressed evenly; Can control the distance between roller 94 and glass pre-pressing face by penholder cylinder 96, so that distance remains on optimum state; By the precompressed amount of adjustable micrometer 95 adjustable rollers 94, guarantee under the prerequisite of not damaging glass by pressure, glue to be spread apart as far as possible, to guarantee roll extrusion effect.After roll extrusion finishes, enter UV hardening process.
With reference to Fig. 5, UV hardener module 10 carries out ultraviolet light irradiation for the glass surface to after roll extrusion, makes glue quick-hardening, and forms corresponding lines or wire-drawing effect.UV hardener module 10 comprises lamp box 101, in lamp box 101, quartz burner is installed; The casing of lamp box 101 is provided with suction opeing; One side of lamp box 101 is provided with penholder cylinder 102, and the middle part of lamp box 101 is vertically provided with the adjusting screw(rod) 103 that lamp box 101 is moved up and down, and the middle part level of lamp box 101 is provided with the directive slide track 104 that lamp box 101 is stretched back and forth; The both sides of adjusting screw(rod) 103 are provided with guide rod 105, and lamp box 101 is connected and fixed plate 106 by adjusting screw(rod) 103 and guide rod 105, and fixed head 106 is installed on the table top of lower bearing bracket 2.Wherein, ultraviolet lamp tube power is 1.2KW, and ultraviolet wavelength is 365nm.
The operation principle of the present embodiment UV hardener module 10 is: by dispenser 6, the mould after roll extrusion 7 is transferred load to UV hardener module 10, glue is cured and forms lines.By the unlatching of UV lamp controller control quartz burner, regulate the upper and lower displacement of lamp box 101 by adjusting screw(rod) 103, make the irradiation of quartz burner highly remain on optimum state, so that glue quick-hardening; Can make lamp box 101 flexible back and forth by directive slide track 104, to select suitable irradiated area; The all right self-regulation of height of quartz burner, has improved flexibility ratio; The waste heat that quartz burner distributes is discharged in time by suction opeing connecting fan; In the time not needing ultraviolet ray to irradiate, control the front and back action of lamp box 101 light shield doors by penholder cylinder 102, to shelter from light.After UV sclerosis, take out glass, complete whole procedure.
By the cooperatively interacting of dispenser 6, point gum machine module 8, roll extrusion module 9 and UV hardener module 10, co-ordination, rotating disc type UV laminator production capacity per hour can reach 450 ~ 900PCS.
Claims (10)
1. rotating disc type UV laminator, comprises upper spider and lower bearing bracket, on described upper spider, guidance panel is installed, and it is characterized in that, the downside of described guidance panel is from left to right provided with point gum machine module, roll extrusion module and UV hardener module successively; On described lower bearing bracket, control cabinet is installed, the table top middle part of described lower bearing bracket is provided with dispenser, is fixed with the mould of using with positioning workpieces for carrying on described dispenser.
2. rotating disc type UV laminator as claimed in claim 1, it is characterized in that, described point gum machine module comprises the fixed support that is installed on lower bearing bracket table top, is installed on XY shaft mechanical arm and the Z axis penholder cylinder that is vertically connected XY shaft mechanical arm on fixed support, on described Z axis penholder cylinder, glue dispensing valve is installed.
3. rotating disc type UV laminator as claimed in claim 1 or 2, is characterized in that, described roll extrusion module comprises the fixed mount being installed on lower bearing bracket table top, and a side of described fixed mount is provided with motor, and the output shaft of described motor connects one end of slide unit by connecting rod; The other end of described slide unit is connected with roller; The upside of described roller is provided with adjustable micrometer and penholder cylinder.
4. the rotating disc type UV laminator as described in claim 1 or 2 or 3, it is characterized in that, described UV hardener module comprises lamp box, one side of described lamp box is provided with penholder cylinder, the middle part of described lamp box is vertically provided with the adjusting screw(rod) that lamp box is moved up and down, and the middle part level of lamp box is provided with the directive slide track that lamp box is stretched back and forth; The both sides of described adjusting screw(rod) are provided with guide rod, and described lamp box is connected and fixed plate by adjusting screw(rod) and guide rod, and described fixed head is installed on the table top of lower bearing bracket.
5. rotating disc type UV laminator as claimed in claim 4, is characterized in that, is provided with for irradiating workpiece, makes the quartz burner of glue quick-hardening in described lamp box.
6. the rotating disc type UV laminator as described in claim 1 ~ 5 any one, is characterized in that, on described point gum machine module, automatic catch optical gate is installed, and described automatic catch optical gate adopts cylinder automatic lifting structure.
7. the rotating disc type UV laminator as described in claim 1 ~ 6 any one, is characterized in that, is provided with PLC controller, frequency converter, some glue controller, mechanical arm controller and UV lamp controller in described control cabinet.
8. the rotating disc type UV laminator as described in claim 1 ~ 7 any one, is characterized in that, a side upper end of described upper spider is provided with the tri-colour LED that is used to indicate operation conditions.
9. rotating disc type UV laminator as claimed in claim 5, is characterized in that, the casing of described lamp box is provided with the suction opeing for taking ultraviolet lamp tubular heat away.
10. rotating disc type UV laminator as claimed in claim 3, is characterized in that, described roller is the roller that adopts A85 silica gel to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410056064.3A CN103846191A (en) | 2014-02-19 | 2014-02-19 | Turntable type UV laminator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410056064.3A CN103846191A (en) | 2014-02-19 | 2014-02-19 | Turntable type UV laminator |
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| CN103846191A true CN103846191A (en) | 2014-06-11 |
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| CN201410056064.3A Pending CN103846191A (en) | 2014-02-19 | 2014-02-19 | Turntable type UV laminator |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106827794A (en) * | 2017-01-25 | 2017-06-13 | 昆山希盟自动化科技有限公司 | The transfer printing molded machines of glass spinning line UV |
| CN107097504A (en) * | 2016-02-23 | 2017-08-29 | 蓝思科技（长沙）有限公司 | The device and texture printing transferring method of texture transfer are carried out for camera head protecting glass |
| CN107235180A (en) * | 2017-07-13 | 2017-10-10 | 张弘宪 | The method and Mobile phone film of a kind of sticking film for mobile phone |
| CN107776174A (en) * | 2017-11-20 | 2018-03-09 | 李西安 | A kind of rotating disc type dnockout core mould composite board production line |
| CN108526886A (en) * | 2018-07-03 | 2018-09-14 | 深圳眼千里科技有限公司 | A kind of camera automatic assembling machine |
| CN108787334A (en) * | 2018-08-14 | 2018-11-13 | 苏州田心方莫自动化科技有限公司 | A kind of product surface spot gluing equipment |
| CN108860741A (en) * | 2017-05-15 | 2018-11-23 | 湖南腾远智能设备有限公司 | 3D laminator and its method for adhering film |
| CN109158261A (en) * | 2018-09-20 | 2019-01-08 | 深圳控石智能系统有限公司 | A kind of glue applying mechanism of adjustable spacing |
| CN109228295A (en) * | 2018-08-03 | 2019-01-18 | 深圳市艾励美特科技有限公司 | A kind of automatic film pasting system |
| WO2021088095A1 (en) * | 2019-11-08 | 2021-05-14 | 易力声科技(深圳)有限公司 | Front-and-back adhesive dispensing curing machine for earphone mlb part face |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107097504A (en) * | 2016-02-23 | 2017-08-29 | 蓝思科技（长沙）有限公司 | The device and texture printing transferring method of texture transfer are carried out for camera head protecting glass |
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| CN107776174A (en) * | 2017-11-20 | 2018-03-09 | 李西安 | A kind of rotating disc type dnockout core mould composite board production line |
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| CN109228295A (en) * | 2018-08-03 | 2019-01-18 | 深圳市艾励美特科技有限公司 | A kind of automatic film pasting system |
| CN108787334A (en) * | 2018-08-14 | 2018-11-13 | 苏州田心方莫自动化科技有限公司 | A kind of product surface spot gluing equipment |
| CN109158261A (en) * | 2018-09-20 | 2019-01-08 | 深圳控石智能系统有限公司 | A kind of glue applying mechanism of adjustable spacing |
| CN109158261B (en) * | 2018-09-20 | 2024-01-09 | 旷泰科技(上海)有限公司 | Spacing-adjustable dispensing mechanism |
| WO2021088095A1 (en) * | 2019-11-08 | 2021-05-14 | 易力声科技(深圳)有限公司 | Front-and-back adhesive dispensing curing machine for earphone mlb part face |
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Application publication date: 20140611 |