CN108858308B - Disc cutting device - Google Patents
Disc cutting device Download PDFInfo
- Publication number
- CN108858308B CN108858308B CN201810635602.2A CN201810635602A CN108858308B CN 108858308 B CN108858308 B CN 108858308B CN 201810635602 A CN201810635602 A CN 201810635602A CN 108858308 B CN108858308 B CN 108858308B
- Authority
- CN
- China
- Prior art keywords
- turntable
- disc cutting
- dust collection
- disc
- tool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/28—Splitting layers from work; Mutually separating layers by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
Abstract
The present invention relates to a disc cutting apparatus. The disc cutting device of the present invention comprises: the disc cutting mechanism and the dust suction mechanism; the disc cutting mechanism comprises a rotary disc, a rotary disc driver, a tool rest, a tool and a controller, and the controller controls the lifting assembly and the rotary disc driver to operate; dust absorption mechanism sets up the outside at carousel edge, dust absorption mechanism includes base, driving motor, dwang, dust absorption barrel, air exhauster and collecting vessel. The disc cutting device can better absorb the scraps cut off in the sponge cutting process by the blade, thereby ensuring the cleanness of an operation field and the cleanness of an operation environment.
Description
Technical Field
The invention relates to a cutting device, in particular to a disc cutting device.
Background
In the sponge processing technology, a large sponge block is produced firstly, and then the large sponge block is cut and cut, so that the sponge meets the use requirement. In the existing cutting method, a disc cutting device is needed in the sponge layer cutting process to perform layer cutting on a large sponge, and then the whole sponge is cut into a plurality of thin layers. The known disc cutting devices comprise a circular carousel, beside which a vertical blade holder is arranged, on which a blade is clamped, which is positioned transversely and above the disc. When the disc rotates, the sponge is cut transversely by the blade, so that large sponge blocks are separated transversely. The existing disc cutting device is not provided with a dust suction mechanism, and can not suck away the fragments generated by cutting the sponge, and the fragments are usually small and can affect the tidiness of the surrounding environment.
Disclosure of Invention
In view of this, it is an object of the invention to provide a disk cutting device which has the advantage of sucking off sponge debris in a timely manner.
A disc cutting device comprises a disc cutting mechanism and a dust suction mechanism; the disc cutting mechanism comprises an annular turntable, a turntable driver, a tool rest, a tool and a controller, wherein the tool rest comprises two supporting legs and a cross rod arranged at the tops of the two supporting legs, one of the two supporting legs is arranged in the inner ring of the turntable, and the other supporting leg is arranged outside the outer ring of the turntable; the tool rest further comprises two vertically arranged and mutually parallel lifting assemblies, one lifting assembly is arranged on each of the two supporting legs, one end of the tool is connected to one lifting assembly, the other end of the tool is connected to the other lifting assembly, and the two lifting assemblies drive the tool to lift; the cutter is provided with a blade which is transversely arranged on the cutter; the turntable driver is connected to the edge or the bottom surface of the turntable and drives the turntable to rotate; the controller controls the operation of the lifting assembly and the turntable driver;
the dust collection mechanism is arranged on the outer side of the edge of the rotary table and comprises a base, a driving motor, a rotary rod, a dust collection barrel, an exhaust fan and a collection barrel, wherein the rotary rod is movably connected to the base and can rotate relative to the base; the exhaust fan is communicated with the through hole on the dust collection barrel through a hose; the controller controls the operation of the driving motor and the exhaust fan; a distance sensor is arranged on the dust collection mechanism and is electrically connected with the controller; the distance sensor is fixed on the rotating rod or the dust collection cylinder body.
The disc cutting device can better absorb the scraps cut off in the sponge cutting process by the blade, thereby ensuring the cleanness of an operation field and the cleanness of an operation environment.
Furthermore, a columnar buffer space is formed in the dust collection cylinder body along the central axis, and the through hole of the dust collection cylinder body is connected with the buffer space.
Further, the collecting cylinder is communicated with the buffer space. The debris can settle briefly in the buffer space and then fall by gravity into the collection canister to be able to hold more debris.
Further, the dust suction mechanism is arranged beside the tool rest and is positioned on the advancing direction side of the rotating direction of the rotating disc. After the sponge passes through the knife rest, the dust absorption mechanism absorbs dust of the sponge, so that the scraps are absorbed away.
Furthermore, the dust collection barrel is provided with a plurality of through holes, and the through holes are communicated with the exhaust fan.
Further, the driving motor is a servo motor. The servo motor can be accurately started and stopped under the control of the controller due to the characteristic of being started and stopped along with the servo motor, and the action is accurate.
Furthermore, a plurality of small holes are formed in the sponge supporting surface of the turntable.
For a better understanding and practice, the invention is described in detail below with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic perspective view of a disc cutting apparatus according to the present invention;
fig. 2 is a schematic perspective view of the dust suction mechanism of the present invention.
Detailed Description
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present invention and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
Comprises a disc cutting mechanism 10 and a dust suction mechanism 20; the disc cutting mechanism 10 includes an annular turntable 11, a turntable driver (not shown), a tool post 12, a tool 13, and a controller. The knife rest 12 comprises two supporting legs and a cross rod arranged at the tops of the two supporting legs, one of the two supporting legs is arranged in the inner ring of the turntable 11, and the other supporting leg is arranged outside the outer ring of the turntable 11. The tool rest 12 further comprises two vertically arranged and mutually parallel lifting assemblies, one lifting assembly is arranged on each supporting leg, one end of the tool 13 is connected to one lifting assembly, the other end of the tool is connected to the other lifting assembly, and the two lifting assemblies drive the tool 13 to lift. The dust suction mechanism 20 is arranged beside the tool post 12 and is positioned at the front side of the rotation direction of the turntable 11. A blade is arranged on the cutter 13 and transversely arranged on the cutter 13; the turntable driver is connected to the edge or the bottom surface of the turntable 11 and drives the turntable 11 to rotate. The controller controls the operation of the lifting assembly and the turntable driver; in the present embodiment, the driving motor 22 is a servo motor. A plurality of small holes are arranged on the sponge supporting surface of the turntable 11.
The dust suction mechanism 20 is disposed outside the edge of the rotating disc 11, and the dust suction mechanism 20 includes a base 21, a driving motor 22, a rotating rod 23, a dust suction cylinder 24, a suction fan (not shown), and a collecting cylinder 25. The rotating rod 23 is movably connected to the base 21 and can rotate relative to the base 21, the driving motor 22 is connected with the rotating rod 23 through a gear and drives the rotating rod 23 to rotate, the dust collection cylinder 24 is connected with the tail end of the rotating rod 23, and the collection cylinder 25 is connected to the bottom of the dust collection cylinder 24; the exhaust fan is communicated with the through hole on the dust absorption barrel body 24 through a hose; the controller controls the operation of the drive motor 22 and the suction fan. A columnar buffer space is arranged on the dust collection cylinder 24 along the central axis, and the through hole of the dust collection cylinder 24 is connected with the buffer space; the collecting cylinder 25 communicates with the buffer space. The dust collection cylinder 24 is provided with a plurality of through holes which are communicated with the exhaust fan.
A distance sensor (not shown) is arranged on the dust suction mechanism 20 and is electrically connected with the controller; preferably, the distance sensor is fixed to the rotating rod 23 or the dust suction cylinder 24.
The working principle of the invention is as follows:
a large sponge is placed on the turntable 11, the controller controls the lifting assembly to adjust to a height position corresponding to the height of the sponge, and the blade of the cutter 13 is laterally tensioned. The rotary table 11 rotates to drive the sponge to rotate to the position of the blade to be cut; the probe of the distance sensor is right opposite to the sponge, when the distance sensor senses that the sponge is gradually close to the sponge, the distance signal is conducted to the controller, and the controller controls the driving motor 22 to rotate and drives the rotating rod 23 to rotate through the gear. A speed reducer is arranged between the driving motor 22 and the rotating rod 23, and the driving motor 22 drives the rotating rod 23 to rotate through the transmission of the speed reducer. The rotating rod 23 rotates to be gradually close to the sponge, the distance sensor continuously detects distance signals until the dust collection cylinder 24 connected to the rotating rod 23 is close to the sponge, and the controller controls the driving motor 22 to stop rotating. The controller controls the suction fan to operate so that the buffer space of the suction barrel 24 is adjacent to the sponge and the debris is sucked into the buffer space, falls under the action of gravity and enters the collection canister 25. In addition, during the air suction process of the exhaust fan, part of the debris enters the through hole of the dust suction cylinder body 24 and enters the exhaust fan, and a filter screen is arranged at the outlet of the exhaust fan to filter and remove the fine debris.
The distance sensor automatically judges the moving position of the sponge, when the sponge is gradually far away from the dust collection cylinder body 24, the distance sensor transmits a distance signal to the controller, the controller controls the driving motor 22 to rotate reversely compared with the direction, then the rotating rod 23 is driven to be gradually far away from the sponge, and the rotating direction is opposite to the previous direction. The controller then controls the suction fan and drive motor 22 to stop and the entire suction mechanism 20 to stop.
When the collecting cylinder 25 is full of debris, the sensor arranged in the collecting cylinder 25 triggers an alarm to remind an operator to clean.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.
Claims (7)
1. A disc cutting apparatus characterized in that: comprises a disc cutting mechanism and a dust suction mechanism; the disc cutting mechanism comprises an annular turntable, a turntable driver, a tool rest, a tool and a controller, wherein the tool rest comprises two supporting legs and a cross rod arranged at the tops of the two supporting legs, one of the two supporting legs is arranged in the inner ring of the turntable, and the other supporting leg is arranged outside the outer ring of the turntable; the tool rest further comprises two vertically arranged and mutually parallel lifting assemblies, one lifting assembly is arranged on each of the two supporting legs, one end of the tool is connected to one lifting assembly, the other end of the tool is connected to the other lifting assembly, and the two lifting assemblies drive the tool to lift; the cutter is provided with a blade which is transversely arranged on the cutter; the turntable driver is connected to the edge or the bottom surface of the turntable and drives the turntable to rotate; the controller controls the operation of the lifting assembly and the turntable driver;
the dust collection mechanism is arranged on the outer side of the edge of the rotary table and comprises a base, a driving motor, a rotary rod, a dust collection barrel, an exhaust fan and a collection barrel, wherein the rotary rod is movably connected to the base and can rotate relative to the base; the exhaust fan is communicated with the through hole on the dust collection barrel through a hose; the controller controls the operation of the driving motor and the exhaust fan; a distance sensor is arranged on the dust collection mechanism and is electrically connected with the controller; the distance sensor is fixed on the rotating rod or the dust collection cylinder body.
2. The disc cutting apparatus according to claim 1, wherein: a columnar buffer space is formed in the dust collection cylinder along the central axis, and the through hole of the dust collection cylinder is connected with the buffer space.
3. The disc cutting apparatus according to claim 2, wherein: the collecting cylinder is communicated with the buffer space.
4. The disc cutting apparatus according to claim 3, wherein: the dust collection mechanism is arranged beside the tool rest and is positioned at the advancing direction side of the rotating direction of the rotating disc.
5. The disc cutting apparatus according to claim 4, wherein: the dust collection barrel is provided with a plurality of through holes, and the through holes are communicated with the exhaust fan.
6. The disc cutting apparatus according to claim 5, wherein: the driving motor is a servo motor.
7. The disc cutting apparatus according to claim 5, wherein: a plurality of small holes are arranged on the sponge supporting surface of the turntable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810635602.2A CN108858308B (en) | 2018-06-20 | 2018-06-20 | Disc cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810635602.2A CN108858308B (en) | 2018-06-20 | 2018-06-20 | Disc cutting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108858308A CN108858308A (en) | 2018-11-23 |
| CN108858308B true CN108858308B (en) | 2020-09-08 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810635602.2A Active CN108858308B (en) | 2018-06-20 | 2018-06-20 | Disc cutting device |
Country Status (1)
| Country | Link |
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| CN (1) | CN108858308B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109877904A (en) * | 2019-04-10 | 2019-06-14 | 齐鲁工业大学 | A kind of cutting that cutter is combined with heating wire storage all-in-one machine |
| CN111571657B (en) * | 2020-06-22 | 2022-05-10 | 惠州中记家具制造有限公司 | Sponge cutting equipment |
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| ES8101972A1 (en) * | 1979-01-31 | 1980-12-16 | Gerber Garment Technology Inc | Apparatus and method for working on successive segments of sheet material |
| DE4005143A1 (en) * | 1990-02-17 | 1991-08-22 | Keuro Maschinenbau Gmbh | Vertical bandsaw with adjustment for mitre cuts - has work clamped in fixed bridge-piece with bandsaw unit adjustable around vertical axis |
| US5195435A (en) * | 1991-03-18 | 1993-03-23 | All-State Legal Supply Co. | Continuous intaglio printing apparatus and method |
| DE4334209C2 (en) * | 1993-10-07 | 1995-07-20 | Palmer Gmbh Maschf | Food processor |
| EP0960704B1 (en) * | 1993-12-28 | 2002-05-22 | Sharp Kabushiki Kaisha | Paper-punching device for use in an image-forming apparatus |
| JPH07237187A (en) * | 1994-03-01 | 1995-09-12 | Mitsubishi Materials Corp | Disk punching device |
| CN202291650U (en) * | 2011-09-29 | 2012-07-04 | 浙江得力机床制造有限公司 | Arc saw cutting vertical band sawing machine |
| CN102744742A (en) * | 2012-07-19 | 2012-10-24 | 施吉中 | Multifunctional ultrafiltration membrane module cutter |
| CN203197376U (en) * | 2013-05-06 | 2013-09-18 | 扬州工业职业技术学院 | Automatic sawing device used for air inlet pipe |
| CN104859316B (en) * | 2014-02-20 | 2017-06-13 | 东芝泰格有限公司 | Disk cutter sweep |
| CN204108445U (en) * | 2014-09-25 | 2015-01-21 | 九牧厨卫股份有限公司 | A kind of blank automatic cutting device |
| CN204220516U (en) * | 2014-11-07 | 2015-03-25 | 佛山市三水日明电子有限公司 | One is cut burr and is removed machine |
| CN204397486U (en) * | 2014-12-30 | 2015-06-17 | 苏州欧美克合金工具有限公司 | A kind of anti-dandruff cutting tool |
| CN104742255B (en) * | 2015-04-14 | 2016-08-24 | 浙江晨雕机械有限公司 | A kind of circumgyration incision sawing machine |
| CN204770376U (en) * | 2015-06-30 | 2015-11-18 | 南通瑞达电子材料有限公司 | Automatic collect high -efficient electric capacity of defective material and cut foot device |
| CN205075106U (en) * | 2015-10-13 | 2016-03-09 | 成都多力多新材料有限公司 | Sponge vertical cutting machine with protection device |
| CN105459176B (en) * | 2015-12-14 | 2017-08-08 | 苏州美山子制衣有限公司 | For cutting sponge or the cutting machine of upright cotton |
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2018
- 2018-06-20 CN CN201810635602.2A patent/CN108858308B/en active Active
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| Publication number | Publication date |
|---|---|
| CN108858308A (en) | 2018-11-23 |
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