CN210819660U

CN210819660U - Disc cutter

Info

Publication number: CN210819660U
Application number: CN201921199042.7U
Authority: CN
Inventors: 羊建东; 杨鹏; 谈旭江
Original assignee: Wuxi Jingshang Foam Co ltd
Current assignee: Wuxi Jingshang Foam Co ltd
Priority date: 2019-07-26
Filing date: 2019-07-26
Publication date: 2020-06-23
Anticipated expiration: 2029-07-26

Abstract

The utility model discloses a disc cutter uses in the section field, and its technical scheme main points are: the ring plate is rotationally connected to all the first supports, the first motor drives the ring plate to rotate, guide rods are arranged in the outer edge and the inner edge of the ring plate respectively, all the guide rods are vertically fixed on the ground, guide cylinders are connected to the two guide rods in a sliding mode respectively, the portal frame is fixed to the guide cylinders, sliding blocks are fixedly connected to the two guide cylinders, first lead screws are connected to the sliding blocks in a threaded mode, the first lead screws are rotationally connected to the ground, the two second motors drive the first lead screws to rotate respectively, and the blades are fixed to the portal frame; has the technical effects that: the sponge is placed on the annular plate, the blade is parallel to the annular plate, the motor drives the annular plate to rotate, and the sponge is cut by the blade along with the rotation of the annular plate.

Description

Disc cutter

Technical Field

The utility model relates to the technical field of machinery, in particular to disc cutter.

Background

Chinese patent No. CN208451683U discloses a but reciprocating motion's truncation sponge slicer includes the body, is equipped with the mount on the body, and the other slide bar that is equipped with of mount, the both sides of body are equipped with the cutting machine, and cutting machine and slide bar sliding connection are equipped with the display on the cutting machine, and the display welds mutually through first support with the cutting machine, is equipped with the workstation between the cutting machine, and the workstation has the base, is equipped with the motor on the base, and the base has fixed foot cup, and fixed foot cup symmetric distribution is equipped with the belt pulley in the both sides of base on the workstation.

The cutting of sponge can be accomplished to this device, the utility model provides an equipment of another kind ability cutting sponge.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a disc cutter, its advantage is: the sponge is placed on the annular plate, the blade is parallel to the annular plate, the motor drives the annular plate to rotate, and the sponge is cut by the blade along with the rotation of the annular plate.

The above technical purpose of the present invention can be achieved by the following technical solutions: the utility model provides a disc cutter, includes crown plate, portal frame, first motor, blade and a plurality of first support and two second motors, the crown plate rotates to be connected on all first supports, first motor drive crown plate rotates, be equipped with a guide bar in the outer fringe of crown plate and the inner edge respectively, all the guide bar vertical fixation is subaerial, two sliding connection has the guide cylinder respectively on the guide bar, the portal frame is fixed on the guide cylinder, two fixedly connected with slider on the guide cylinder, slider female connection has first lead screw, first lead screw rotates to be connected subaerial, two the second motor drives first lead screw rotation respectively, the blade is fixed on the portal frame.

Through the technical scheme, an operator places the sponge on the ring plate, the first motor drives the ring plate to rotate on the first support, and the sponge rotates along with the rotation of the ring plate, so that the floor area of the sponge during movement is reduced; when the sponge rotates to the position below the portal frame, the blade fixed below the portal frame performs flat cutting on the sponge, the blade is always positioned on the same horizontal plane after being fixed, and the section of the sponge is always positioned on the same horizontal plane when the sponge is cut, so that the flatness of the section of the sponge is improved; the second motor drives the screw rod to rotate, the screw rod rotates on the ground, so that a force for moving up and down and a rotating force are applied to the sliding block, the guide rod plays a role in guiding the guide cylinder and the sliding block up and down, the sliding block can only move up and down due to the fact that the sliding block is fixed with the guide cylinder, the portal frame can move up and down when the screw rod rotates, the blade can move up and down, and the thickness of the sponge piece cut off by the blade is controlled by controlling the up-down height of the blade; the cutting device is characterized in that the cutting device comprises a first motor, a second motor, a blade, a cutter.

The utility model discloses further set up to: the first support is rotatably connected with a first roller, and one side of the ring plate, which deviates from the portal frame, is provided with a sliding groove for the first roller to roll.

Through above-mentioned technical scheme, the crown plate receives thrust for first gyro wheel on the first support rolls in the spout, compares the crown plate direct rotation on first support, and first gyro wheel rolling frictional force is littleer in the spout, thereby makes the crown plate rotate easier.

The utility model discloses further set up to: the ring plate is internally provided with a plurality of second supports which are fixedly connected with the ground, the second supports are rotatably connected with second rollers along the horizontal direction, and all the second rollers are abutted against the side wall of the inner edge of the ring plate.

Through above-mentioned technical scheme, when the crown plate rotated, the second gyro wheel was followed the inside conflict crown plate of crown plate respectively, played the effect of centering to the crown plate to reduce the possibility that the crown plate takes place the skew when rotating.

The utility model discloses further set up to: still include the ruler, the ruler perpendicular to ground just is parallel with first lead screw.

Through above-mentioned technical scheme, when the height of adjustment blade, the height that the operator can utilize the ruler to check and adjust to reduce the blade altitude mixture control and appear wrong possibility.

The utility model discloses further set up to: still include a plurality of baffles and a plurality of third motor, the baffle is located the top of crown plate and contradicts in one side of sponge piece, the both ends difference fixedly connected with second lead screw of baffle, set up on the crown plate and supply the gliding first hole of second lead screw, the below rotation of first hole is connected with the turning block with second lead screw-thread fit, the third motor drive turning block rotates.

Through above-mentioned technical scheme, when the blade cut sponge, the baffle contradicts the removal of restriction sponge in one side of sponge to reduce the possibility that the sponge skidded on the crown plate. The third motor drives the rotating block to rotate, the threads in the rotating block drive the second screw rod to move up and down when the rotating block rotates, so that the second screw rod drives the baffle to slide up and down, after the sponge is cut above, the baffle moves down, the sponge above the baffle is reserved with the thickness to be cut, and the possibility that the blade collides with the baffle is reduced.

The utility model discloses further set up to: the outer edge of the ring plate is provided with a first groove, a plurality of second holes are formed in the first groove, a fan is fixedly connected in each second hole, and a first screen plate matched with the second holes is connected in each second hole in a threaded mode.

According to the technical scheme, sponge fragments can be generated when the blade cuts the sponge, and when the fan works, the fan sucks the sponge fragments on the outer edge of the annular plate to the groove through the air suction opening, so that the possibility that the sponge fragments fall to the ground is reduced; the first mesh plate is used for blocking sponge scraps on the upper surface of the first mesh plate, so that the possibility that the sponge scraps enter a fan to cause damage to the fan is reduced.

The utility model discloses further set up to: the second hole is connected with a second screen plate in a threaded mode, the first screen plate is located above the second screen plate, the first screen plate is provided with a plurality of first finger grooves, and the second screen plate is provided with a plurality of second finger grooves.

Through above-mentioned technical scheme, the operator stretches into first finger groove and rotatory first otter board with the finger, snatchs first otter board with the help of first finger groove and makes rotatory first otter board more convenient. An operator rotates the first screen plate to enable meshes on the first screen plate to be staggered with meshes on the first screen plate, so that part of sponge scraps with smaller particle diameters than the meshes are clamped between the first screen plate and the second screen plate, and the possibility that the sponge scraps enter the ventilation pipe is reduced; the operator also can be with first otter board from the second downthehole back-out, the sponge piece of clearance card on first otter board stretches into the second again and indicates the groove with the second otter board from the second downthehole back-out, the sponge piece of clearance card on the second otter board.

The utility model discloses further set up to: a brush is arranged in the first groove, and a second groove is formed in the groove wall of the first groove far away from the center.

Through the technical scheme, the brush is used for sweeping the sponge chippings in the groove to one position, so that the sponge chippings are convenient to collect; the second groove on the groove is beneficial to brushing the sponge debris out of the second groove by the brush when the sponge debris is collected.

To sum up, the utility model discloses following beneficial effect has:

1. the sponge is placed on the annular plate, the blade is parallel to the annular plate, the motor drives the annular plate to rotate, and the sponge is cut by the blade along with the rotation of the annular plate;

2. the fan adsorbs the sponge piece to the recess in makes operational environment keep clean and tidy.

Drawings

Fig. 1 is a schematic view of the entire structure of embodiment 1.

FIG. 2 is a schematic sectional view of the ring plate in example 1.

Fig. 3 is an enlarged view of a in fig. 2.

Fig. 4 is an enlarged view of B in fig. 1.

Fig. 5 is an enlarged view of C in fig. 1.

Fig. 6 is a partial structural schematic view of the straight edge and the gantry in embodiment 1.

FIG. 7 is a schematic view of the entire structure of embodiment 2.

Fig. 8 is a partial structural schematic diagram of a third motor-driven second screw rod of embodiment 2.

FIG. 9 is a partial schematic view of the structure in the second hole in example 2.

Reference numerals: 1. a ring plate; 2. a gantry; 3. a first motor; 4. a second motor; 5. a blade; 6. a first support; 7. a guide bar; 8. a guide cylinder; 9. a slider; 10. a first lead screw; 12. a first roller; 13. a chute; 14. a second roller; 15. a straightedge; 16. a third motor; 17. a baffle plate; 18. a second lead screw; 19. a first hole; 20. rotating the block; 21. a second baffle; 22. a first groove; 23. a second hole; 24. a fan; 25. a second support; 27. a first screen plate; 28. a second groove; 29. a brush; 30. a third roller; 31. a zeroing block; 32. a control panel; 33. a first button; 34. a second button; 35. a third button; 36. a fourth button; 37. a fifth button; 38. a sixth button; 39. a seventh button; 40. a first bevel gear; 41. a second bevel gear; 42. a third bevel gear; 43. a second screen plate; 44. a first finger groove; 45. the second finger groove.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Example 1: the utility model provides a disc cutter, as fig. 1 and fig. 2, including four first supports 6 and crown plate 1, four first supports 6 are located the ring plate 1 bottom all around, it is connected with two first gyro wheels 12 to rotate on every first support 6, annular spout 13 (as fig. 3) have been seted up to the bottom of crown plate 1, eight first gyro wheels 12 all roll in spout 13, one side of crown plate 1 is equipped with first motor 3, first motor 3 is fixed subaerial, fixedly connected with third gyro wheel 30 on the first motor 3, the side of third gyro wheel 30 is tangent with the outer fringe side of crown plate 1, the top of crown plate 1 is equipped with the piece 31 of zeroing different with crown plate 1 colour. The first motor 3 is started to drive the third roller 30 to rotate, the tangent part of the third roller 30 and the ring plate 1 pushes the ring plate 1 along the tangential direction, the bottom of the ring plate 1 and the first roller 12 generate friction when the ring plate 1 is thrust, and the first roller 12 rolls in the sliding groove 13, so that the ring plate 1 rotates along the annular shape of the sliding groove 13, the sponge is placed on the ring plate 1 at the moment, and the sponge rotates to perform circular motion along with the rotation of the ring plate 1.

As shown in fig. 2 and 4, guide rods 7 are vertically fixed on the ground at the outer edge of the ring plate 1 and the inner edge of the ring plate 1, guide cylinders 8 are respectively sleeved on the two guide rods 7, a portal frame 2 is fixedly connected to the two guide cylinders 8, a blade 5 is connected to the bottom of the portal frame 2 through a bolt, and the blade 5 is transversely arranged on the ring plate 1 and is parallel to the ring plate 1. First screw rods 10 (as shown in fig. 5) are respectively and vertically fixed on the ground at the outer edge of the ring plate 1 and the inner edge of the ring plate 1, the two first screw rods 10 are respectively parallel to the two guide rods 7, slide blocks 9 in threaded connection with the first screw rods 10 penetrate through the two first screw rods 10, and the two slide blocks 9 are respectively fixed on the guide cylinders 8. The bottoms of the two first screw rods 10 are fixedly connected with first bevel gears 40, the ground at the bottoms of the two first screw rods 10 are respectively and fixedly connected with second motors 4, and the two second motors 4 are respectively and fixedly connected with second bevel gears 41 meshed with the first bevel gears 40. The second motor 4 drives the first bevel gear 40 to rotate through the second bevel gear 41, the second motor 4 drives the first bevel gear 40 to rotate in a forward mode, the first bevel gear 40 drives the first screw rod 10 to rotate in a forward mode, the threads on the first screw rod 10 apply downward moving force and rotating force to the sliding block 9, the sliding block 9 is fixed with the guide cylinder 8, the sliding block 9 can only move downwards, the portal frame 2 moves downwards along with the two sliding blocks 9, and therefore the blade 5 moves downwards relative to the ring plate 1; when the second motor 4 rotates reversely, the second motor 4 drives the second bevel gear 41 to rotate reversely, the second bevel gear 41 drives the first bevel gear 40 to rotate reversely, the first bevel gear 40 drives the first screw rod 10 to rotate reversely, so that the slide block 9 is driven to move upwards, and the portal frame 2 and the blade 5 move upwards relative to the ring plate 1. After the portal frame 2 and the blades 5 are fixed relative to the height of the ring plate 1, sponge is placed on the rotating ring plate 1, and the blades 5 transversely placed on the ring plate 1 are in contact with the top of the sponge and cut the sponge flatly, so that the sponge is flatly cut into sheets.

As shown in fig. 6, a straight edge 15 is vertically fixed to the outer edge of the ring plate 1, and the operator faces the straight edge 15, and the blade 5 is positioned at the back of the straight edge 15. When the height of the blade 5 is adjusted, the two second motors 4 are started simultaneously, the scale marks on the ruler 15 corresponding to the blade 5 are observed, and when the blade 5 moves to the estimated scale marks, the two second motors 4 are stopped simultaneously, so that the blade 5 stays at the preset height.

As shown in fig. 1 and 5, four second supporting seats 25 are fixed on the ground in the inner edge of the ring plate 1, the four second supporting seats 25 are uniformly distributed in the inner edge of the ring plate 1, each second supporting seat 25 is rotatably connected with a second roller 14, the four second rollers 14 are all internally tangent to the inner wall of the ring plate 1, when the skateboard rotates, the four second rollers 14 are abutted against the inner wall of the ring plate 1 and rotate, and the ring plate 1 is centered, so that the possibility that the ring plate 1 is offset on the horizontal plane due to the interference of the third rollers 30 when rotating is reduced.

As shown in fig. 1, a control panel 32 is disposed on one side of the ring plate 1, and a first button 33 for controlling the start and stop of the first motor 3, a second button 34 for simultaneously controlling the forward rotation of the two second motors 4, a third button 35 for simultaneously controlling the reverse rotation of the two second motors 4, and a fourth button 36 for simultaneously controlling the stop of the two second motors 4 are disposed on the control panel 32.

The method comprises the following operation steps: first the operator presses the first button 33 to start the first motor 3 so that the ring plate 1 rotates until the zeroing block 31 rotates below the blade 5, at which point pressing the first button 33 again stops the first motor 3, at which point the zeroing block 31 is below the blade 5.

The operator then places the sponge on the ring plate 1, if the sponge is 50cm high and needs to be cut into pieces of sponge of 10cm, the operator can press the second button 34 to rotate the two second motors 4 forwards, so that the blade 5 descends until the blade 5 coincides with the 40cm mark on the straightedge 15, and at this time, the operator presses the fourth button 36 to stop the two second motors 4 at the same time. Pressing the first button 33 then starts the first motor 3, at which point the ring plate 1 starts to rotate and the sponge passes the blade 5 as the ring plate 1 rotates, the blade 5 cutting the sponge into pieces. When the operator observes that the zeroing block 31 rotates below the blade 5 again, pressing the first button 33 stops the first motor 3 and the rotation of the ring plate 1 is stopped.

The operator starts to press the second button 34 again, the two second motors 4 rotate forward simultaneously to enable the blade 5 to descend by 10cm, when the blade 5 is overlapped with the scale mark of 30cm on the straight scale 15, the fourth button 36 is pressed to enable the second motors 4 to stop, then the second button 34 is pressed to enable the first motor 3 to rotate forward, the ring plate 1 rotates at the moment, and sponge located on the ring plate 1 is flatly cut into sponge pieces of 10cm again by the blade 5 along with the rotation of the ring plate 1. The two second motors 4 are repeatedly and simultaneously started to control the height of the blade 5, the first motor 3 controls the rotation of the annular plate 1, the blade 5 is enabled to descend all the time and then the sponge is cut flatly, and therefore the sponge is cut into pieces.

When 50cm of sponge is cut into 10cm pieces, the operator starts to press the third button 35, so that the two second motors 4 are simultaneously reversed, the blade 5 is lifted, and when the blade 5 is overlapped with the 40cm mark on the ruler 15, the fourth button 36 is pressed to make the blade 5 stay at the height of 40 cm. The operator can then place the sponge to be cut on the ring plate 1, and continue to repeat the above steps, so that the sponge is cut flat after the blade 5 descends.

Example 2: a disc cutting machine, which is different from embodiment 1 in that, as shown in fig. 7 and 8, eight first holes 19 are formed in a ring plate 1, every two first holes 19 form a group, one first hole 19 is close to the inner edge of the ring plate 1, the other first hole 19 is close to the outer edge of the ring plate 1, and the four groups of first holes 19 are uniformly distributed on the ring plate 1. The bottom of first hole 19 is rotated and is connected with turning block 20, one side that turning block 20 deviates from annular plate 1 is provided with the awl, sliding connection has second lead screw 18 in the first hole 19, second lead screw 18 and turning block 20 screw-thread fit, the top fixedly connected with baffle 17 of the second lead screw 18 in the first hole 19 of every group, the directional centre of a circle of annular plate 1 of length direction of baffle 17, baffle 17 conflicts in one side of sponge, eight third motor 16 of bottom fixedly connected with of annular plate 1, rotate respectively on every third motor 16 and be connected with the third bevel gear 42 of awl tooth meshing.

As shown in fig. 7, the control panel 32 is further provided with a fifth button 37 for simultaneously controlling the eight third motors 16 to rotate forward, a sixth button 38 for simultaneously controlling the eight third motors 16 to rotate backward, and a seventh button 39 for simultaneously controlling the eight third motors 16 to stop. An operator presses the fifth button 37, the fifth button 37 simultaneously controls eight third motors 16 to rotate forwards, the third motors 16 drive the rotating blocks 20 to rotate forwards through the third bevel gears 42, the tops of the second screw rods 18 are fixedly connected to the baffle plates 17, the rotating blocks 20 drive the second screw rods 18 to move downwards through threads, so that the four baffle plates 17 are driven to slide downwards simultaneously, when the height of the baffle plates 17, which is lower than that of the blades 5, is equal to the thickness of one slice, the seventh button 39 is pressed to stop the four baffle plates 17 from descending, and the possibility that the blades 5 collide with the baffle plates 17 when cutting sponges is reduced. When the operator presses the sixth button 38, the sixth button 38 simultaneously controls the eight third motors 16 to rotate in reverse, thereby driving the four shutters 17 to move upward, so that the shutters 17 fit sponges of different heights. When the blade 5 is in the flat cut sponge, the baffle 17 butts against the side of the sponge facing away from the blade 5, thereby reducing the possibility of the sponge slipping on the ring plate 1.

As shown in fig. 7 and 9, an annular first groove 22 is formed in the upper surface of the ring plate 1, four second holes 23 are formed in the bottom of the first groove 22, a fan 24 is fixedly connected to the bottom of the ring plate 1, a ventilation pipe 25 having four air suction openings 26 is sleeved on the fan 24, and the four air suction openings 26 are respectively and fixedly connected to the lower portions of the four second holes 23. Each second hole 23 is internally threaded with a first screen plate 27 and a second screen plate 43 which are matched with the second hole 23 in size, the first screen plate 27 is positioned above the second screen plate 43, two first finger grooves 44 which are symmetrically arranged are formed in the first screen plate 27, two second finger grooves 45 which are symmetrically arranged are formed in the second screen plate 43, and an operator can stretch fingers into the first finger grooves 44 and rotate the first screen plate 27, so that meshes in the first screen plate 27 are staggered with meshes in the second screen plate 43. Sponge fragments are generated when the blades 5 cut sponge, the fan 24 is in an air suction state, and the fan 24 absorbs the sponge fragments on the outer edge of the annular plate into the first groove 22 through the air suction opening 26, so that the possibility that the sponge fragments fall onto the ground is reduced; because the first mesh plate 27 is fixedly connected to the second hole 23, sponge scraps are blocked above the first mesh plate 27 by the first mesh plate 27 so as not to enter the ventilation pipe 25 and the fan 24; when the particle size of the sponge scrap is smaller than that of the meshes of the first screen plate 27, the sponge scrap is clamped between the first screen plate 27 and the second screen plate, so that the possibility of the sponge scrap entering the ventilation pipe 25 is reduced; when sponge chips on the first net plate 27 and the second net plate 43 need to be cleaned, an operator can stretch fingers into the first finger groove 44 and rotate the first net plate 43 to unscrew the first net plate 43 from the second hole 23, and then the sponge chips on the first net plate 43 can be cleaned, and the sponge chips on the second net plate 43 can be cleaned by unscrewing the second net plate 43 from the second hole 23 in the same operation steps.

As shown in fig. 7, a second groove 28 is formed on the inner wall of the first groove 22 near the outer edge of the ring plate 1, a brush 29 is further disposed in the first groove 22 and has a size matching with that of the first groove 22, an operator holds the brush 29 with a hand to sweep the sponge crumbs absorbed in the first groove 22 into the second groove 28 along the first groove 22, and at this time, the operator can sweep the sponge crumbs out of the second groove 28.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.

Claims

1. The utility model provides a disc cutter which characterized in that: the automatic cutting machine comprises a ring plate (1), a portal frame (2), first motors (3), blades (5), a plurality of first supports (6) and two second motors (4), wherein the ring plate (1) is rotationally connected to all the first supports (6), the first motors (3) drive the ring plate (1) to rotate, guide rods (7) are respectively arranged in the outer edge and the inner edge of the ring plate (1), all the guide rods (7) are vertically fixed on the ground, guide cylinders (8) are respectively and slidably connected to the two guide rods (7), the portal frame (2) is fixed on the guide cylinders (8), sliding blocks (9) are fixedly connected to the two guide cylinders (8), the sliding blocks (9) are in threaded connection with first screw rods (10), the first screw rods (10) are rotationally connected to the ground, the two second motors (4) respectively drive the first screw rods (10) to rotate, the blade (5) is fixed on the portal frame (2).

2. The disc cutter of claim 1, wherein: the first support (6) is rotatably connected with a first roller (12), and one side of the ring plate (1) departing from the portal frame (2) is provided with a sliding groove (13) for the first roller (12) to roll.

3. The disc cutter of claim 1, wherein: be equipped with a plurality of second supports (25) in crown plate (1), second support (25) fixed connection is subaerial, second support (25) go up to rotate along the horizontal direction and are connected with second gyro wheel (14), all second gyro wheel (14) are contradicted on the inner edge lateral wall of crown plate (1).

4. The disc cutter of claim 1, wherein: the multifunctional ruler is characterized by further comprising a ruler (15), wherein the ruler (15) is perpendicular to the ground and is parallel to the first screw rod (10).

5. The disc cutter of claim 1, wherein: still include a plurality of baffles (17) and a plurality of third motor (16), baffle (17) are located the top of crown plate (1) and contradict in one side of sponge piece, the both ends of baffle (17) are fixedly connected with second lead screw (18) respectively, offer on crown plate (1) and supply gliding first hole (19) of second lead screw (18), the below of first hole (19) is rotated and is connected with and second lead screw (18) screw-thread fit's turning block (20), third motor (16) drive turning block (20) are rotated.

6. The disc cutter of claim 1, wherein: first recess (22) have been seted up to the outer fringe of crown plate (1), a plurality of second holes (23) have been seted up in first recess (22), fixedly connected with fan (24) in second hole (23), second hole (23) female connection have with second hole (23) complex first otter board (27).

7. The disc cutter of claim 6, wherein: the second screen plate (43) is connected with the second screen plate (23) in an internal thread mode, the second screen plate (43) is located below the first screen plate (27), a plurality of first finger grooves (44) are formed in the first screen plate (27), and a plurality of second finger grooves (45) are formed in the second screen plate (43).

8. The disc cutter of claim 6, wherein: a brush (29) is arranged in the first groove (22), and a second groove (28) is formed in the wall, far away from the center, of the first groove (22).