CN107756651B - Wallboard cutting machine - Google Patents

Wallboard cutting machine Download PDF

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Publication number
CN107756651B
CN107756651B CN201710963867.0A CN201710963867A CN107756651B CN 107756651 B CN107756651 B CN 107756651B CN 201710963867 A CN201710963867 A CN 201710963867A CN 107756651 B CN107756651 B CN 107756651B
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China
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wallboard
base
adjusting
transverse
fixing
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CN201710963867.0A
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CN107756651A (en
Inventor
王宗源
牛化宪
赵春光
王良超
陈前钟
杨道俊
杨阳
秦永江
赵海峰
李应心
邓秀丽
李文帅
徐斌
明宪永
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First Construction Co Ltd of China Construction Eighth Engineering Division Co Ltd
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First Construction Co Ltd of China Construction Eighth Engineering Division Co Ltd
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Abstract

The invention discloses a wallboard cutting machine, belongs to the technical field of building construction, and solves the problems that the existing wallboard side surface bevel angle can only be cut manually, and is high in difficulty, poor in quality and low in efficiency; the automatic feeding device comprises a base, a wallboard fixing and adjusting mechanism, a feeding mechanism and a cutting mechanism, wherein the base is provided with a horizontal working table surface, and a sliding rail is transversely arranged on the working table surface; the wallboard fixing and adjusting mechanism is fixed on the workbench surface and comprises a wallboard adjusting base, a side pushing device and a wallboard fixing and guarding device; the feeding mechanism comprises a transverse walking frame, a longitudinal adjusting device and a vertical adjusting device, and walking wheels matched with the sliding rails are arranged at the bottom of the transverse walking frame; the cutting mechanism comprises a saw support, a saw and a motor, wherein the saw support is fixed on the transverse walking frame and fixedly connected with the longitudinal adjusting device and the vertical adjusting device. The invention has simple operation, can ensure the cutting of the wallboard in multiple angles and with quality, saves materials and manpower, and can effectively improve the on-site construction production capacity.

Description

Wallboard cutting machine
Technical Field
The invention relates to the technical field of building construction, in particular to a wallboard cutting machine.
Background
In building construction, the arc-shaped wallboard wall body is frequently encountered, the side surface of the wallboard needs to be cut with an oblique angle when the arc-shaped wallboard wall body is constructed, in the existing construction, the cutting oblique angle can only be cut by a manual cutting tool, the construction method is high in construction difficulty, the cutting quality cannot be guaranteed, and the efficiency is extremely low.
The wallboard cutting machine that has used gradually in the current construction is mainly used wallboard size processing, and the grooving cuts the hole, can adjust the position of cutting, however just is difficult to the cutting of slope, and simple equipment can not reach the function of cutting the oblique angle, and some equipment can cut the oblique angle but too complicacy, and is with high costs, in sum, to the cutting effect of wallboard oblique angle in the current construction equipment is not ideal.
Disclosure of Invention
Aiming at the defects, the invention provides the wallboard cutting machine which is simple in structure and convenient to operate, can be used for comprehensively processing wallboards, and can be used for simply cutting oblique angles by using the side pushing device.
The technical scheme adopted for solving the technical problems is as follows:
a wallboard cutting machine comprises a base, a wallboard fixing and adjusting mechanism, a feeding mechanism and a cutting mechanism,
the base is provided with a horizontal working table surface, and a sliding rail is transversely arranged on the working table surface;
the wallboard fixing and adjusting mechanism is fixed on the workbench surface and comprises a wallboard adjusting base, a side pushing device and a wallboard fixing and guarding device; the wallboard adjusting base is two transverse bottom plates which are symmetrically arranged, the inner sides of the two bottom plates are rotatably connected with each other, and the two ends of the inner sides of the two bottom plates are respectively fixed on the workbench surface through bearing seats; side pushing devices are respectively arranged below the outer side edges of the two bottom plates; the outer sides of the two bottom plates can be lifted and rotated inwards through the side pushing devices respectively. The wallboard fixing device comprises a transverse wallboard adjusting device and a fixing plate, the transverse wallboard adjusting device is arranged on the working table surface through an adjusting seat, and the transverse wallboard adjusting device is connected with the fixing plate; the wallboard is fixed through the solid guard board, and the transverse position of the wallboard is adjusted through the transverse wallboard adjusting device.
The feeding mechanism comprises a transverse walking frame, a longitudinal adjusting device and a vertical adjusting device, walking wheels matched with the sliding rails are arranged at the bottom of the transverse walking frame, and the walking wheels are connected with a walking motor;
the cutting mechanism comprises a power saw support, a power saw and a motor, wherein the power saw support is fixed on the transverse walking frame and is fixed with the longitudinal adjusting device and the vertical adjusting device, and the power saw is connected with the motor and is fixed on the power saw support.
Preferably, the wallboard base comprises a wallboard base A and a wallboard base B, the inner side edges of the wallboard base A and the wallboard base B are correspondingly provided with a rotation positioning groove and a positioning pin, and the rotation positioning groove and the positioning pin of the wallboard base A are matched with the positioning pin and the rotation positioning groove of the wallboard base B. The wallboard base A and the wallboard base B are mutually attached, the locating feet can rotate inwards by a certain angle along the circumferential direction of the base in the rotating locating groove through the mutual locating of the rotating locating groove and the locating feet, and the inward side turning of the wallboard base A and the wallboard base B is realized.
Further, the side pushing device is a hand jack, the hand jack is provided with a pressing handle, and the two hand jacks are respectively arranged at the lower parts of the outer side edges of the wallboard base A and the wallboard base B and fixed on the base. The wall board base A and the wall board base B are pushed to lift up to roll over inwards by pressing the hand jack. The hand jack can realize that the wallboard base A/B drives the wallboard to incline, and the angle is randomly adjusted between 0 and 50 degrees.
Preferably, the transverse adjusting devices are symmetrically arranged at two transverse ends, the adjusting rods are horizontal screws, the adjusting seats are provided with internal threads, the screws penetrate through the adjusting seats to be connected with the fixing plates, the fixing plates are vertically arranged, and the fixing plates at the two ends are parallel and opposite. The positions of the wallboards can be adjusted from two ends respectively, and the rotating screw rod pushes the fixed guard board to move, so that the wallboards are adjusted.
Preferably, the longitudinal adjusting device is in gear-rack transmission, and the electric saw support is connected with a longitudinal adjusting screw.
Preferably, the vertical adjusting device is in gear-rack transmission, and the electric saw support is connected with a vertical adjusting screw.
The vertical adjusting device is provided with a vertical adjusting frame, a longitudinal walking frame is arranged on the vertical adjusting frame, racks of the longitudinal adjusting device are symmetrically arranged on two longitudinal frames of the vertical adjusting frame, gears are arranged at two ends of the longitudinal walking frame and are matched with the racks of the longitudinal adjusting device, the vertical adjusting frame is also provided with an adjusting screw hole, a longitudinal adjusting screw rod penetrates through the adjusting screw hole to be connected with the electric saw frame, the electric saw frame is fixed on the longitudinal walking frame, and the electric saw frame is driven to longitudinally move by rotating the longitudinal adjusting screw rod;
the four ends of the vertical adjusting frame are provided with gears, four sides of the transverse walking frame are provided with racks in the vertical direction, the racks are matched with the gears on the vertical adjusting frame, the upper part of the vertical adjusting frame is fixed with an adjusting screw, the transverse walking frame is provided with an adjusting screw hole, and the adjusting screw is rotated to realize that the electric saw support drives the electric saw to move up and down.
Preferably, the electric saw is connected with an electric saw driving wheel, the motor is arranged above the electric saw support, the electric saw driving wheel is arranged below the electric saw support, and an output shaft of the motor is connected with the electric saw driving wheel through a belt. The belt and the driving wheel are used for realizing the steering of the motor position, expanding the longitudinal movement range of the electric saw, reasonably utilizing the space, facilitating wiring, ensuring a more compact structure and reducing the interference of components.
Preferably, the wallboard cutting machine is provided with a wire hanging bracket, the wire hanging bracket comprises a stand column and a cross rod, and the stand column is vertically arranged at two ends of the base and is fixed with the base; the horizontal pole level sets up between two posts, is provided with the sliding ring on the horizontal pole, and the sliding ring can freely slide on the horizontal pole, and the motor line passes the sliding ring and hangs on the horizontal pole, and the motor removes along with the walking frame, and the motor line slides on the horizontal pole through the sliding ring, makes wallboard course of working motor line arrangement order, avoids the potential safety hazard.
Preferably, a water tank is arranged above the electric saw, cooling liquid is placed in the water tank, and the electric saw is cooled in the wallboard processing process, so that thermal deformation is prevented.
Preferably, the bottom of the base is provided with transverse and longitudinal reinforcing strips, so that the stability of the base is improved.
When the wallboard fixing device is used, the wallboard is placed on the wallboard base, the wallboard fixing device is adjusted, the transverse wallboard adjusting device is screwed to enable the fixing board to clamp the wallboard, the hand jack is pressed, and the wallboard base A and the wallboard base B are adjusted to enable the wallboard to achieve a proper inclination angle; pushing the walking frame to transversely walk to a position to be processed, adjusting the longitudinal adjusting screw rod and the vertical adjusting screw rod to enable the electric saw cutting frame to move to the position to be processed, and starting the motor to cut; after cutting, the electric saw is retracted, the fixed plate is loosened, and the wallboard is taken down.
Compared with the prior art, the wallboard cutting machine has the following beneficial effects:
the wallboard cutting machine is simple in structure and convenient to operate, the wallboard fixing and adjusting mechanism is used for replacing manual fixing, the feeding mechanism and the cutting mechanism are used for replacing manual cutting, the cutting precision is improved, and the construction difficulty is reduced; the wallboard cutting machine has the advantages that the placement angle of the wallboard can be adjusted at will and fixed, the multi-angle and quality-guaranteed cutting of the wallboard is guaranteed, the cutting quality of the wallboard with larger quality is guaranteed, the wallboard cutting with any thickness and length can be realized, the cutting quality is improved, the materials and labor are saved, the production capacity is improved, and the green construction is realized.
Drawings
FIG. 1 is a schematic view of a wallboard cutter of the present invention;
FIG. 2 is a schematic view of the base structure of the wallboard cutter;
FIG. 3 is a schematic view of the structure of the feed mechanism;
FIG. 4 is a schematic view of the structure of a vertical adjustment rack mounted cutting mechanism;
FIG. 5 is a schematic view of the structure of the vertical adjustment frame;
FIG. 6 is a schematic view of the structure of the cutting mechanism;
FIG. 7 is a schematic structural view of a wallboard fixing adjustment mechanism;
fig. 8 is a schematic structural view of a wallboard base a;
fig. 9 is a schematic structural view of a wallboard base B;
fig. 10 is a schematic structural view of the hand jack.
In the figure, 1, a base, 2, a workbench surface, 3, a sliding rail, 4, an adjusting base, 41, an adjusting base A,42, an adjusting base B,43, a rotation positioning groove, 44, a positioning foot, 45, a baffle, 5, a hand jack, 6, a transverse wallboard adjusting screw, 7, an adjusting seat, 8, a retaining plate, 9, a transverse walking frame, 10, a walking wheel, 11, a vertical adjusting frame, 12, a longitudinal walking frame, 13, a longitudinal adjusting rack, 14, a longitudinal adjusting screw, 15, a vertical adjusting gear, 16, a vertical adjusting rack, 17, a vertical adjusting screw, 18, a electric saw bracket, 19, an electric saw, 20, a motor, 21, a belt, 22, a driving wheel, 23, a water tank, 24, a motor wire, 25, a wire hanging bracket, 26, a stand column, 27, a cross bar, 28, a slip ring, 29 and a wallboard.
Detailed Description
The invention will be further described with reference to the drawings and the specific examples.
Example 1
A wallboard cutting machine comprises a base 1, a wallboard fixing and adjusting mechanism, a feeding mechanism and a cutting mechanism,
the base 1 is provided with a horizontal working table surface 2, and a sliding rail 3 is transversely arranged on the working table surface 2; the lower part of the working table 2 is provided with transverse and longitudinal reinforcing strips, which increase the stability of the base 1.
The wallboard fixing and adjusting mechanism is fixed on the workbench surface 2 and comprises a wallboard adjusting base 4, a side pushing device and a wallboard fixing and protecting device.
The wallboard adjusting base 4 is two transverse bottom plates which are symmetrically arranged, namely a wallboard base A41 and a wallboard base B42, a rotary positioning groove 43 and a positioning foot 44 are correspondingly arranged on the inner side edges of the wallboard base A41 and the wallboard base B42, the rotary positioning groove 43 and the positioning foot 44 of the wallboard base A41 are matched with the positioning foot 44 and the rotary positioning groove 43 of the wallboard base B42, the inner sides of the wallboard base A41 and the wallboard base B42 are attached, and the positioning foot 44 can rotate inwards in the rotary positioning groove 43 by a certain angle along the circumferential direction of the base 1 through the mutual positioning of the rotary positioning groove 43 and the positioning foot 44, so that the inward side turning of the wallboard base A41 and the wallboard base B42 is realized; the two ends of the inner sides of the wallboard base A41 and the wallboard base B42 are respectively fixed on the workbench surface 2 through bearing seats. Side pushing devices are respectively arranged below the outer side edges of the wallboard base A41 and the wallboard base B42; the side pushing device is a hand jack 5, the hand jack 5 is provided with a pressing handle, the two hand jacks 5 are respectively arranged at the lower parts of the outer side edges of the wallboard base A41 and the wallboard base B42, and the hand jacks are fixed on the base 1. The wall plate base A41 and the wall plate base B42 are pushed to lift up to turn on one's side inwards by pressing the hand jack 5. The hand jack 5 can realize that the wallboard base A41 or the wallboard base B42 drives the wallboard 29 to incline, and the angle is randomly adjusted between 0 and 50 degrees.
The wallboard fixing and guarding device comprises a transverse wallboard adjusting screw rod 6 and a fixing and guarding plate 8, wherein the transverse wallboard adjusting screw rod 6 is arranged on the workbench surface 2 through an adjusting seat 7, and one end of the transverse wallboard adjusting screw rod 6 is connected with the fixing and guarding plate 8; the wall panel 29 is fixed by the keeper plate 8 and the lateral position of the wall panel 29 is adjusted by the lateral wall panel adjusting screw 6. The transverse wallboard adjusting screw 6 is a horizontal screw rod and is symmetrically arranged at two transverse ends, the adjusting seat 7 is provided with internal threads, the transverse wallboard adjusting screw 6 penetrates through the adjusting seat 7 to be connected with the retaining plate 8, the retaining plate 8 is vertically arranged and is fixedly connected with the transverse wallboard adjusting screw 6, and the retaining plates 8 at the two ends are parallel and opposite. The positions of the wallboards 29 can be adjusted from two ends respectively, and the transverse wallboard adjusting screw 6 is rotated to push the longitudinal movement of the fixed board 8, so that the wallboards 29 are adjusted.
The feeding mechanism comprises a transverse walking frame 9, a longitudinal adjusting device and a vertical adjusting device, walking wheels 10 matched with the sliding rails 3 are arranged at the bottom of the transverse walking frame 9, and the walking wheels 10 are connected with a walking motor. The longitudinal adjusting device is in gear-rack transmission, and the electric saw bracket 18 is connected with the longitudinal adjusting screw 14. The vertical adjusting device is in gear-rack transmission, and the electric saw bracket 18 is connected with a vertical adjusting screw 17.
The vertical adjusting device is provided with a vertical adjusting frame 11, a longitudinal walking frame 12 is arranged on the vertical adjusting frame 11, longitudinal adjusting racks 13 are symmetrically arranged on two longitudinal frames of the vertical adjusting frame 11, longitudinal adjusting gears are arranged at two ends of the longitudinal walking frame 13, and the longitudinal adjusting gears are matched with the longitudinal adjusting racks 13; the vertical adjusting frame 11 is also provided with an adjusting screw hole, the longitudinal adjusting screw rod 14 passes through the adjusting screw hole to be connected with the electric saw bracket 18, the electric saw bracket 18 is fixed on the longitudinal walking frame 12, and the electric saw bracket 18 drives the electric saw 19 to longitudinally move by rotating the longitudinal adjusting screw rod 14;
the four ends of the vertical adjusting frame 11 are provided with vertical adjusting gears 15, four sides of the transverse walking frame 9 are provided with vertical adjusting racks 16, and the vertical adjusting racks 16 are matched with the vertical adjusting gears 15; the upper part of the vertical adjusting frame 11 is fixed with a vertical adjusting screw rod 17, an adjusting screw hole is formed in the transverse walking frame 9, and the electric saw bracket 18 is rotated to drive the electric saw 19 to move up and down by rotating the vertical adjusting screw rod 17.
The cutting mechanism comprises a saw support 18, a saw 19 and a motor 20, wherein the saw support 18 is fixed on the transverse walking frame 9 and is fixed with the longitudinal adjusting screw 14 and the vertical adjusting screw 17, and the saw 19 is connected with the motor 20 and is fixed on the saw support 18. The electric saw 19 is connected with a driving wheel 22, the motor 20 is arranged above the electric saw support 18, the driving wheel 22 is arranged below the electric saw support 18, and an output shaft of the motor 20 is connected with the driving wheel 22 through a belt 21. The belt 21 and the driving wheel 22 are used for realizing the steering of the position of the motor 20, expanding the longitudinal movement range of the electric saw 19, reasonably utilizing the space, facilitating wiring, ensuring a more compact structure and reducing the interference of components. A water tank 23 is arranged above the electric saw 19, and a cooling liquid is placed in the water tank 23 to cool the electric saw 19 during the processing of the wallboard 29, thereby preventing thermal deformation.
The wallboard cutting machine is also provided with a wire hanging bracket 25, the wire hanging bracket 25 comprises a stand column 26 and a cross rod 27, and the stand column 26 is vertically arranged at two ends of the base 1 and is fixed with the base 1; the horizontal pole 27 level sets up between two posts 26, is provided with sliding ring 28 on the horizontal pole 27, and sliding ring 28 can freely slide on horizontal pole 27, and motor line 24 passes sliding ring 28 and hangs on horizontal pole 27, and motor 20 moves along with horizontal walking frame 9, and motor line 24 slides on horizontal pole 27 through sliding ring 28, makes wallboard 29 in-process motor line 24 arrangement order, avoids the potential safety hazard.
When in use, the wallboard 29 is placed on the adjusting base 4, the wallboard fixing device is adjusted, the transverse wallboard adjusting screw rod 6 is screwed down to enable the fixing plate 8 to clamp the wallboard 29, the hand jack 5 is pressed, and the wallboard base A41 and the wallboard base B42 are adjusted to enable the wallboard 29 to reach a proper inclination angle; pushing the transverse walking frame 9 to transversely walk to a position to be processed, adjusting the longitudinal adjusting screw 14 and the vertical adjusting screw 17 to enable the electric saw support 18 to move to the position to be processed, and starting the motor 20 to cut; after the cutting is completed, the electric saw 19 is retracted, the fixed plate 8 is loosened, the wallboard 29 is taken down, and the wallboard processing is completed.
Example two
The base 1, the feeding mechanism and the cutting mechanism in the embodiment are the same as the first embodiment, and the difference is that the transverse adjusting devices in the wallboard fixing and adjusting mechanism are divided into two groups, the two groups of transverse adjusting devices are horizontally arranged at two transverse ends, the transverse wallboard adjusting screws 6 are horizontally arranged in parallel and are used for adjusting the solid guard plate 8 through the rotation of the adjusting seat 7, the adjusting seat 7 is provided with internal threads, the transverse wallboard adjusting screws 6 are connected with the solid guard plate 8 through the adjusting seat 7, the solid guard plate 8 is vertically arranged, the end parts of the transverse wallboard adjusting screws 6 are hinged with the end faces of the solid guard plate 8, and the solid guard plate 8 can keep vertically rotating. Two groups of transverse wallboard adjusting screws 6 at two ends can be respectively adjusted to enable four retaining plates 8 to reach proper angles, and the horizontal inclined positions of wallboards 29 are adjusted to meet the cutting requirements of different angles.
When in use, the wallboard 29 is placed on the adjusting base 4, the wallboard fixing device is adjusted, the transverse wallboard adjusting screw 6 is rotated to adjust the four fixing plates 8, and the wallboard 29 is horizontally inclined and clamped and fixed. According to whether the wallboard 29 is required to be rotated circumferentially, the hand jack 5 is selectively pressed, and the wallboard base A41 and the wallboard base B42 are adjusted so that the wallboard 29 reaches a proper circumferential inclination angle. The transverse walking frame 9 is pushed to transversely walk to the position to be processed, the longitudinal adjusting screw 14 and the vertical adjusting screw 17 are adjusted, the electric saw support 18 is moved to the position to be processed, and the motor 20 is started to cut. After the cutting is completed, the electric saw 19 is retracted, the fixed plate 8 is loosened, the wallboard 29 is taken down, and the wallboard processing is completed.
The present invention can be easily implemented by those skilled in the art through the above specific embodiments. It should be understood that the invention is not limited to the particular embodiments described above. Based on the disclosed embodiments, a person skilled in the art may combine different technical features at will, so as to implement different technical solutions.
Other than the technical features described in the specification, all are known to those skilled in the art.

Claims (5)

1. A wallboard cutting machine is characterized by comprising a base, a wallboard fixing and adjusting mechanism, a feeding mechanism and a cutting mechanism,
the base is provided with a horizontal working table surface, and a sliding rail is transversely arranged on the working table surface;
the wallboard fixing and adjusting mechanism is fixed on the workbench surface and comprises a wallboard adjusting base, a side pushing device and a wallboard fixing and guarding device; the wallboard adjusting base is two transverse bottom plates which are symmetrically arranged, the inner sides of the two bottom plates are rotatably connected, and the two ends of the inner sides of the two bottom plates are respectively fixed on the workbench surface; side pushing devices are respectively arranged below the outer side edges of the two bottom plates; the wallboard fixing device comprises a transverse wallboard adjusting device and a fixing plate, the transverse wallboard adjusting device is arranged on the working table surface through an adjusting seat, and the transverse wallboard adjusting device is connected with the fixing plate;
the feeding mechanism comprises a transverse walking frame, a longitudinal adjusting device and a vertical adjusting device, and walking wheels matched with the sliding rails are arranged at the bottom of the transverse walking frame;
the cutting mechanism comprises a saw support, a saw and a motor, wherein the saw support is fixed on the transverse travelling frame and fixedly connected with the longitudinal adjusting device and the vertical adjusting device, and the saw is connected with the motor and fixed on the saw support;
the wallboard base comprises a wallboard base A and a wallboard base B, wherein the inner side edges of the wallboard base A and the wallboard base B are correspondingly provided with a rotation positioning groove and a positioning foot, and the rotation positioning groove and the positioning foot of the wallboard base A are matched with the positioning foot and the rotation positioning groove of the wallboard base B;
the side pushing device is a hand jack, the hand jack is provided with a pressing handle, and the two hand jacks are respectively fixed at the lower parts of the outer side edges of the wallboard base A and the wallboard base B;
the transverse adjusting devices are symmetrically arranged at two transverse ends, the adjusting rods are horizontal screw rods, the adjusting seat is provided with internal threads, the screw rods penetrate through the adjusting seat to be connected with the fixing and guarding plates, the fixing and guarding plates are vertically arranged, and the fixing and guarding plates at the two ends are parallel and opposite;
the longitudinal adjusting device is in gear-rack transmission, and the electric saw bracket is connected with a longitudinal adjusting screw rod;
the vertical adjusting device is in gear-rack transmission, and the electric saw support is connected with a vertical adjusting screw.
2. The wallboard cutting machine of claim 1, wherein the electric saw is connected with an electric saw driving wheel, the motor is arranged above the electric saw bracket, and an output shaft of the motor is connected with the electric saw driving wheel through a belt.
3. A wallboard cutting machine according to claim 1 or 2, wherein the wallboard cutting machine is provided with a wire-hanging bracket comprising a column and a cross bar, the cross bar being provided with a slip ring through which the motor wire is hung on the cross bar.
4. The wallboard cutting machine of claim 1, wherein a water tank is disposed above the power saw.
5. A wallboard cutter as in claim 1, wherein the base bottom is provided with transverse and longitudinal stiffening strips.
CN201710963867.0A 2017-10-17 2017-10-17 Wallboard cutting machine Active CN107756651B (en)

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CN107756651B true CN107756651B (en) 2024-02-13

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CN108582519B (en) * 2018-07-12 2024-06-18 浙江圆周建设有限公司 Light partition wall installation cutting device

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