CN203197376U - Automatic sawing device used for air inlet pipe - Google Patents

Automatic sawing device used for air inlet pipe Download PDF

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Publication number
CN203197376U
CN203197376U CN 201320248474 CN201320248474U CN203197376U CN 203197376 U CN203197376 U CN 203197376U CN 201320248474 CN201320248474 CN 201320248474 CN 201320248474 U CN201320248474 U CN 201320248474U CN 203197376 U CN203197376 U CN 203197376U
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China
Prior art keywords
mold
turntable
sawing
intake pipe
driving
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Expired - Fee Related
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CN 201320248474
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Chinese (zh)
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王波
刘佰玉
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Yangzhou Polytechnic Institute
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Yangzhou Polytechnic Institute
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Abstract

本实用新型公开了一种用于进气管的自动锯切装置,包括控制箱(6)、锯切机(3)、转盘(1)、安装于转盘(1)上的工作台(10)、用于驱动转盘(1)沿水平方向间歇转动的驱动装置、安装于工作台(10)上的模具(2)和用于夹紧模具(2)的夹紧装置,所述的模具(2)上开设有多个与锯切位置相配的槽,所述的锯切机(3)设于所述的转盘(1)周边,且锯切机(3)的锯盘(3.1)置于模具(2)的正上方;所述的转盘(1)和工作台(10)之间安装有用于带动模具(2)平移的丝杠导轨(11);所述的驱动装置与控制箱(6)电连接。该用于进气管的自动锯切装置生产效率高、产品质量更好。

The utility model discloses an automatic sawing device for an intake pipe, comprising a control box (6), a sawing machine (3), a turntable (1), a workbench (10) installed on the turntable (1), The driving device for driving the turntable (1) to rotate intermittently in the horizontal direction, the mold (2) installed on the worktable (10), and the clamping device for clamping the mold (2), the mold (2) There are a plurality of slots matching the sawing position, the sawing machine (3) is set on the periphery of the turntable (1), and the sawing disc (3.1) of the sawing machine (3) is placed in the mold ( 2) directly above; the screw guide rail (11) for driving the mold (2) to move in translation is installed between the turntable (1) and the worktable (10); the drive device and the control box (6) are electrically connect. The automatic sawing device for the intake pipe has high production efficiency and better product quality.

Description

用于进气管的自动锯切装置Automatic sawing device for intake pipe

技术领域technical field

本实用新型涉及进气管成型领域,特别涉及一种用于进气管的自动锯切装置。The utility model relates to the field of intake pipe forming, in particular to an automatic sawing device for the intake pipe.

背景技术Background technique

锯切是一种常见的加工方法,广泛应用于进气管的加工。但问题在于,异形管件如汽车进气管等,其两端部轴线有一定夹角,要分多次进行锯切。因异形进气管的锯切位置较多,工艺复杂,现有技术的异形进气管加工中,通常采用多个工位分开,每个工位一副模具,按工位安排分别实现进气管的锯切,需多次重复装夹,定位尺寸精度低,生产效率低,设备利用率低。Sawing is a common processing method, which is widely used in the processing of intake pipes. But the problem is that special-shaped pipe fittings, such as automobile air intake pipes, etc., have a certain angle between the axes of the two ends, and must be sawed several times. Because there are many sawing positions for special-shaped intake pipes and the process is complicated, in the processing of special-shaped intake pipes in the prior art, multiple stations are usually used to separate them, and each station has a pair of molds, and the sawing of the intake pipes is realized according to the arrangement of the stations. Cutting requires repeated clamping, low positioning and dimensional accuracy, low production efficiency, and low equipment utilization.

发明内容Contents of the invention

本实用新型所要解决的技术问题是:提供一种生产效率高、产品质量更好的用于进气管的自动锯切装置。The technical problem to be solved by the utility model is to provide an automatic sawing device for the intake pipe with high production efficiency and better product quality.

本实用新型解决上述问题所采用的技术方案为:一种用于进气管的自动锯切装置,包括控制箱、锯切机、转盘、安装于转盘上的工作台、用于驱动转盘沿水平方向间歇转动的驱动装置、安装于工作台上的模具和用于夹紧模具的夹紧装置,所述的模具上开设有多个与锯切位置相配的槽,所述的锯切机设于所述的转盘周边,且锯切机的锯盘置于模具的正上方;所述的转盘和工作台之间安装有用于带动模具平移的丝杠导轨;所述的驱动装置与控制箱电连接。The technical solution adopted by the utility model to solve the above problems is: an automatic sawing device for the intake pipe, including a control box, a sawing machine, a turntable, a workbench installed on the turntable, and used to drive the turntable along the horizontal direction. The driving device for intermittent rotation, the mold installed on the workbench and the clamping device for clamping the mold, the mold is provided with a plurality of slots matching the sawing position, and the sawing machine is located on the The periphery of the turntable mentioned above, and the saw turntable of the sawing machine is placed directly above the mould; a screw guide rail for driving the translation of the mold is installed between the turntable and the worktable; the driving device is electrically connected to the control box.

与现有技术相比,本实用新型的优点在于:该用于进气管的自动锯切装置包括控制箱、锯切机、转盘、安装于转盘上的工作台、用于驱动转盘沿水平方向间歇转动的驱动装置、安装于工作台上的模具和用于夹紧模具的夹紧装置。工作时,工人安装完工件,并通过夹紧装置锁紧模具后,锯切机开始工作,第一次切割进气管;然后控制箱控制驱动装置驱动转盘沿水平方向转动一定的角度,并驱动丝杠导轨,将模具调整到第二工位,并锁紧模具,锯切机开始工作,完成第二次切割;然后驱动转盘和丝杠导轨到设定位置,完成第三次切割。全部锯切完成后,模具回复到初始位置,工人取出工件即可。该装置既大大地提高了生产效率,缩短的生产时间,又提高了产品的质量。Compared with the prior art, the utility model has the advantages that: the automatic sawing device for the intake pipe includes a control box, a sawing machine, a turntable, a workbench installed on the turntable, and is used to drive the turntable to intermittently cut along the horizontal direction. A driving device for rotation, a mold mounted on a table and a clamping device for clamping the mold. When working, after the worker installs the workpiece and locks the mold through the clamping device, the sawing machine starts to work and cuts the intake pipe for the first time; then the control box controls the driving device to drive the turntable to rotate a certain angle in the horizontal direction and drive the wire Adjust the mold to the second station and lock the mold, the sawing machine starts to work and completes the second cutting; then drives the turntable and the screw guide to the set position to complete the third cutting. After all sawing is completed, the mold returns to the initial position, and the worker takes out the workpiece. The device not only greatly improves the production efficiency, shortens the production time, but also improves the quality of the product.

附图说明Description of drawings

图1本实用新型用于进气管的自动锯切装置的结构示意图。Fig. 1 is a structural schematic diagram of the automatic sawing device of the utility model for the intake pipe.

图1中:1转盘、2模具、3锯切机、3.1锯盘、4进气管、5气缸、6控制箱、7电机、8分割器、9定位钉、10工作台、11丝杠导轨。In Fig. 1: 1 turntable, 2 mould, 3 sawing machine, 3.1 saw disc, 4 intake pipe, 5 cylinder, 6 control box, 7 motor, 8 splitter, 9 positioning nail, 10 workbench, 11 lead screw guide rail.

具体实施方式Detailed ways

下面结合附图对本实用新型的实施例作进一步描述。Embodiments of the utility model will be further described below in conjunction with the accompanying drawings.

如图1所示,一种用于进气管的自动锯切装置,包括控制箱6、锯切机3、转盘1、安装于转盘1上的工作台10、用于驱动转盘1沿水平方向间歇转动的驱动装置、安装于工作台10上的模具2和用于夹紧模具2的夹紧装置,所述的模具2上开设有多个与锯切位置相配的槽,所述的锯切机3设于所述的转盘1周边,且锯切机3的锯盘3.1置于模具2的正上方;所述的转盘1和工作台10之间安装有用于带动模具2平移的丝杠导轨11;所述的驱动装置与控制箱6电连接。As shown in Figure 1, an automatic sawing device for intake pipes includes a control box 6, a sawing machine 3, a turntable 1, a workbench 10 installed on the turntable 1, and is used to drive the turntable 1 intermittently along the horizontal direction. The rotating driving device, the mold 2 installed on the workbench 10 and the clamping device for clamping the mold 2, the mold 2 is provided with a plurality of grooves matching the sawing position, and the sawing machine 3 is set on the periphery of the turntable 1, and the saw plate 3.1 of the sawing machine 3 is placed directly above the mold 2; a screw guide rail 11 for driving the mold 2 to translate is installed between the turntable 1 and the worktable 10 ; The drive unit is electrically connected to the control box 6.

所述的驱动装置包括电机7、与电机7相连接的减速机和分割器8,所述的分割器8的输入轴与减速机的输出端相连接,且所述的转盘1的中心孔套合安装于分割器8的输出轴上。The drive device includes a motor 7, a reducer connected to the motor 7 and a divider 8, the input shaft of the divider 8 is connected to the output end of the reducer, and the center hole of the turntable 1 is It is installed on the output shaft of splitter 8.

所述的夹紧装置为气缸5,所述的气缸5安装于工作台10上,且气缸5的活塞杆的末端与模具2相抵。The clamping device is an air cylinder 5 , the air cylinder 5 is installed on the workbench 10 , and the end of the piston rod of the air cylinder 5 abuts against the mold 2 .

所述的模具2与进气管4之间设有用于定位的定位钉9。Positioning nails 9 for positioning are provided between the mold 2 and the air intake pipe 4 .

以上仅就本实用新型的最佳实施例作了说明,但不能理解为是对权利要求的限制。本实用新型不仅局限于以上实施例,其具体结构允许有变化。凡在本实用新型独立权利要求的保护范围内所作的各种变化均在本实用新型保护范围内。The above only illustrates the best embodiments of the present utility model, but should not be construed as a limitation on the claims. The utility model is not limited to the above embodiments, and its specific structure allows changes. All changes made within the scope of protection of the independent claims of the utility model are within the scope of protection of the utility model.

Claims (4)

1.一种用于进气管的自动锯切装置,其特征在于:包括控制箱(6)、锯切机(3)、转盘(1)、安装于转盘(1)上的工作台(10)、用于驱动转盘(1)沿水平方向间歇转动的驱动装置、安装于工作台(10)上的模具(2)和用于夹紧模具(2)的夹紧装置,所述的模具(2)上开设有多个与锯切位置相配的槽,所述的锯切机(3)设于所述的转盘(1)周边,且锯切机(3)的锯盘(3.1)置于模具(2)的正上方;所述的转盘(1)和工作台(10)之间安装有用于带动模具(2)平移的丝杠导轨(11);所述的驱动装置与控制箱(6)电连接。1. An automatic sawing device for intake pipes, characterized in that it includes a control box (6), a sawing machine (3), a turntable (1), and a workbench (10) installed on the turntable (1) , a driving device for driving the turntable (1) to rotate intermittently in the horizontal direction, a mold (2) installed on the workbench (10) and a clamping device for clamping the mold (2), the mold (2 ) is provided with a plurality of slots matching the sawing position, the sawing machine (3) is set on the periphery of the turntable (1), and the sawing disc (3.1) of the sawing machine (3) is placed on the mold (2) directly above; between the turntable (1) and the worktable (10) is installed a screw guide (11) for driving the mold (2) to move in translation; the drive device and the control box (6) electrical connection. 2.根据权利要求1所述的用于进气管的自动锯切装置,其特征在于:所述的驱动装置包括电机(7)、与电机(7)相连接的减速机和分割器(8),所述的分割器(8)的输入轴与减速机的输出端相连接,且所述的转盘(1)的中心孔套合安装于分割器(8)的输出轴上。2. The automatic sawing device for intake pipe according to claim 1, characterized in that: the driving device includes a motor (7), a reducer connected to the motor (7) and a divider (8) , the input shaft of the splitter (8) is connected to the output end of the reducer, and the central hole of the turntable (1) is fitted on the output shaft of the splitter (8). 3.根据权利要求1所述的用于进气管的自动锯切装置,其特征在于:所述的夹紧装置为气缸(5),所述的气缸(5)安装于工作台(10)上,且气缸(5)的活塞杆的末端与模具(2)相抵。3. The automatic sawing device for intake pipe according to claim 1, characterized in that: the clamping device is a cylinder (5), and the cylinder (5) is installed on the workbench (10) , and the end of the piston rod of the cylinder (5) is against the mold (2). 4.根据权利要求1所述的用于进气管的自动锯切装置,其特征在于:所述的模具(2)与进气管(4)之间设有用于定位的定位钉(9)。4. The automatic sawing device for the intake pipe according to claim 1, characterized in that: a positioning nail (9) for positioning is provided between the mold (2) and the intake pipe (4).
CN 201320248474 2013-05-06 2013-05-06 Automatic sawing device used for air inlet pipe Expired - Fee Related CN203197376U (en)

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Application Number Priority Date Filing Date Title
CN 201320248474 CN203197376U (en) 2013-05-06 2013-05-06 Automatic sawing device used for air inlet pipe

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106271695A (en) * 2016-10-21 2017-01-04 无锡蕾菲赛尔机械科技有限公司 A kind of sawing machine of band rotary table
CN107650002A (en) * 2017-10-27 2018-02-02 孙洪军 A kind of cutting with regulatory function accurately intelligent Profile cut-off machine
CN108858308A (en) * 2018-06-20 2018-11-23 台山市宏盛自动化机械有限公司 A kind of disk cutter device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106271695A (en) * 2016-10-21 2017-01-04 无锡蕾菲赛尔机械科技有限公司 A kind of sawing machine of band rotary table
CN107650002A (en) * 2017-10-27 2018-02-02 孙洪军 A kind of cutting with regulatory function accurately intelligent Profile cut-off machine
CN107650002B (en) * 2017-10-27 2019-05-31 南京美诚铝业科技有限公司 A kind of cutting with regulatory function accurately intelligent Profile cut-off machine
CN108858308A (en) * 2018-06-20 2018-11-23 台山市宏盛自动化机械有限公司 A kind of disk cutter device

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GR01 Patent grant
C17 Cessation of patent right
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Granted publication date: 20130918

Termination date: 20140506