CN108823396A - A kind of double excitation two-dimension vibration timeliness removes de-stress device - Google Patents

A kind of double excitation two-dimension vibration timeliness removes de-stress device Download PDF

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Publication number
CN108823396A
CN108823396A CN201810710957.3A CN201810710957A CN108823396A CN 108823396 A CN108823396 A CN 108823396A CN 201810710957 A CN201810710957 A CN 201810710957A CN 108823396 A CN108823396 A CN 108823396A
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China
Prior art keywords
wavelength
guide rail
sliding block
fixed plate
workpiece
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CN201810710957.3A
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Chinese (zh)
Inventor
李岚
左敦稳
侯源君
顾胜宇
刘敏
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Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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Priority to CN201810710957.3A priority Critical patent/CN108823396A/en
Publication of CN108823396A publication Critical patent/CN108823396A/en
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D10/00Modifying the physical properties by methods other than heat treatment or deformation

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)

Abstract

A kind of double excitation two-dimension vibration timeliness removes de-stress device, it includes frame(9), it is characterized in that the frame(9)Top installation move horizontally guide rail(10), frame(7)Side be equipped with and vertically move guide rail(1), described moves horizontally guide rail(10)On be equipped with and move horizontally sliding block(11), move horizontally sliding block(11)On rotary part is installed(12), rotary part(12)On the discoid workpiece that need to go de-stress is installed(13)And it is driven to rotate;The discoid workpiece(13)Bottom surface and flexible hinge(6)It is in contact, flexible hinge(6)Two on linking arm be respectively connected with half-wavelength horn,stepped(7)It is connected, each half-wavelength horn,stepped(7)It is respectively connected with half-wavelength sandwich piezoelectric ceramic transducer(8).The configuration of the present invention is simple goes residual stress effect good.

Description

A kind of double excitation two-dimension vibration timeliness removes de-stress device
Technical field
The present invention relates to a kind of machining after-treatment device, especially a kind of stress removal device, specifically one Kind double excitation two-dimension vibration timeliness removes de-stress device.
Background technique
Currently, domestic be concentrated mainly on low-frequency vibration timeliness to the research of oscillating aging, the low-frequency vibration timeliness of research and development is set It is standby to get a lot of applications in production, and achieve good effect.But it is right as the miniaturization of product, precise treatment develop Small parts dimensional stability requirements are higher and higher, since the first natural frequency of small parts all has exceeded low-frequency range, need Higher excited frequency, and the excited frequency of ultrasonic vibration timeliness may be implemented generally in 15KHz or more for small parts Ageing treatment.
The research direction of excitation of micro metal part oscillating aging is confined in two-dimensional surface at present, in experimental study In, the vibration excitor limitation in vibration ageing device applies lateral exciting or longitudinal exciting to component within planar range, does not have Consider material internal residual stress direction and distribution, also seldom consider multi-direction exciting, the present invention is independent by driving two Mutually perpendicular extensional vibration reuses a kind of coupling mechanism realization two-dimension vibration.
Summary of the invention
The purpose of the present invention is not being able to satisfy high frequency requirements for existing two-dimension vibration mechanism, while being difficult to solve similar In the Cold-Expanded Hole class formation of parts internal residual stress the problem of, designs one kind and be able to achieve multidirectional exciting to eliminate inside parts remaining The double excitation two-dimension vibration timeliness of stress removes de-stress device.
The technical scheme is that:
A kind of double excitation two-dimension vibration timeliness removes de-stress device, it includes frame 9, it is characterized in that the top of the frame 9 Installation moves horizontally guide rail 10, and the side of frame 7, which is equipped with, vertically moves guide rail 1, and described moving horizontally is installed on guide rail 10 Sliding block 11 is moved horizontally, moves horizontally and rotary part 12 is installed on sliding block 11, is equipped with to remove on rotary part 12 and answer The discoid workpiece 13 of power simultaneously drives it to rotate;The bottom surface of the discoid workpiece 13 is in contact with flexible hinge 6, Linking arm is respectively connected with half-wavelength horn,stepped 7 and is connected on the two of flexible hinge 6, each half-wavelength horn,stepped 7 It is mounted in ultrasonic fixed plate 4 by respective mounting flange 5, ultrasonic fixed plate 4 is connected with fixed plate 3, and fixed plate 3 is mounted on It vertically moves on sliding block 2, vertically moves sliding block 2 and be mounted on and vertically move on guide rail 1;Each half-wavelength horn,stepped 7 is It is connected with half-wavelength sandwich piezoelectric ceramic transducer 8.
The discoid workpiece 13 is connected by step connecting shaft 14 with rotary part 12, and the one of the step connecting shaft 14 End is equipped with external thread rod 15, and the other end is equipped with internal thread hole 16, and external thread rod 15 screws in the threaded hole of 12 lower part of rotary part, Connection bolt pass through the through-hole on discoid workpiece 13 screw in the internal thread hole 16 so that realize discoid workpiece 13 with The connection of rotary part 12.
The angle of two half-wavelength horn,steppeds 7 is 90 degree, and corresponding ultrasound fixed plate 4 is also rectangular in shape folded plate knot Structure.
The flexible hinge 6 is made of two orthogonal linking arms 17, is opened between two linking arms equipped with elasticity Mouthfuls 18, the threaded hole being connected with half-wavelength horn,stepped 7 is equipped on two linking arms, at two threaded hole crossing point of axes Equipped with the planar structure 19 that vibration is in contact and transmitted with discoid workpiece 13.
19 surface of planar structure is equipped with wear-resistant coating.
19 two sides of planar structure are respectively provided with lightening recesses structure 20.
Beneficial effects of the present invention:
By driving two independent orthogonal ultrasonic vibrator extensional vibrations, reusing flexible hinge coupling mechanism makes tool heads It realizes that the translation in the direction y, x, the vibration of both direction are almost decoupled around the micro-bend rotation in the direction x, y, then passes through control vibration ginseng Number, thus the two-dimension vibration of implementation tool head.
Two-dimension vibration system of the invention realizes the two-dimensional elliptic track vibration of workpiece;Rotating platform realizes workpiece and exists At the uniform velocity rotation during oscillating aging.
The configuration of the present invention is simple, easily manufactured, at low cost, controllability is strong.
Detailed description of the invention
Fig. 1 is main view of the invention.
Fig. 2 is side view of the invention.
Fig. 3 is the structural schematic diagram of rotating platform of the invention.
Fig. 4 is the structural schematic diagram of shaking platform of the invention.
Fig. 5 is the structural schematic diagram of workpiece of the invention.
Fig. 6 is the structural schematic diagram of step connecting shaft of the invention.
Fig. 7 is the structural schematic diagram of flexible hinge of the invention.
Fig. 8 is two-dimensional excitation system principle diagram of the invention.
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawings and examples.
As shown in figures 1-8.
A kind of double excitation two-dimension vibration timeliness removes de-stress device, it is mainly by two-dimension vibration system and rotating platform two Be grouped as, the structure of two-dimension vibration system as shown in figure 4, the structure of rotating platform as shown in figure 3, whole device includes frame 9, The top installation of the frame 9 moves horizontally guide rail 10, and the side of frame 7, which is equipped with, vertically moves guide rail 1, the level It is equipped on moving guide rail 10 and moves horizontally sliding block 11(Sliding block 11 is moved horizontally in the driving of electric or hand leadscrew-nut mechanism Under can move and position on moving horizontally guide rail 10, such as Fig. 1 is moved horizontally and is equipped with rotary part 12 on sliding block 11(It can be straight Connect be driven by motor or motor acceleration and deceleration device driving, can uniformly be mounted in a cylindrical body, such as Fig. 3), pacify on rotary part 12 Equipped with the discoid workpiece 13 that need to go de-stress(Fig. 5)And it is driven to rotate(Fig. 3);The discoid workpiece 13 Bottom surface is in contact with flexible hinge 6, flexible hinge 6 two on linking arm be respectively connected with half-wavelength horn,stepped 7 be connected, two The angle of a half-wavelength horn,stepped 7 is 90 degree, and corresponding ultrasound fixed plate 4 is also rectangular in shape folded structure.Each half Wavelength step shape type amplitude transformer 7 is mounted in ultrasonic fixed plate 4 by respective mounting flange 5, ultrasonic fixed plate 4 and fixed plate 3 It is connected, fixed plate 3, which is mounted on, to be vertically moved on sliding block 2, is vertically moved sliding block 2 and is mounted on and vertically moves on guide rail 1, such as Fig. 4, is hung down Translation movable slider 2 manually or electrically screw pair realization can be moved up and down and be positioned;Each half-wavelength step type luffing Bar 7 is respectively connected with half-wavelength sandwich piezoelectric ceramic transducer 8, as shown in Figure 1, 2.When it is implemented, discoid workpiece 13 can It is connected by step connecting shaft 14 shown in fig. 6 with rotary part 12, one end of the step connecting shaft 14 is equipped with external thread rod 15, The other end is equipped with internal thread hole 16, and external thread rod 15 screws in the threaded hole of 12 lower part of rotary part, and connection bolt passes through disk Through-hole on shape workpiece 13 screws in the internal thread hole 16 and then realizes the connection of discoid workpiece 13 and rotary part 12. When it is implemented, structure shown in Fig. 7 can be used in flexible hinge 6, the flexible hinge 6 in Fig. 7 is by two orthogonal connections Arm 17 forms, and elastic opening 18 is equipped between two linking arms, is equipped with and half-wavelength horn,stepped 7 on two linking arms Connected threaded hole is equipped at two threaded hole crossing point of axes and the planar structure that vibration is advised is in contact and transmitted with discoid workpiece 13 19, wear-resistant coating is equipped on 19 surface of planar structure.Lightening recesses structure 20 is respectively provided in 19 two sides of planar structure.
Details are as follows:
(One)The control of workpiece motion s.
1, the control of workpiece rotation.
The rotation of workpiece is controlled by electric rotating platform part.Rotating platform realizes 360 ° of rotations using worm gear mechanism Turn;It arranges in pairs or groups again stepper motor, servo motor and driver.Stepper motor is connected to turntable side, passes through WSN movement sequence control Device processed realizes automation control to it;Stepper motor is connected with worm screw by shaft coupling, realizes Synchronous Transmission;Spiral shell is drilled on workpiece Pit is directly connect with workpiece by step connecting shaft, to drive workpiece rotation.
2, the mobile control of workpiece
Using the guide rail and sliding block of dovetail groove profile, electric rotary table is connected on sliding block, workpiece is controlled by mobile sliding block and is existed The movement of horizontal direction, to realize that workpiece and the eccentric of vibratory tool head position.
(Two)Vibrational system control
1, the application of two-dimension vibration system
By driving two independent orthogonal ultrasonic vibrator extensional vibrations, reusing flexible hinge coupling mechanism makes on hinge Vibration head(That is planar structure 19)Realize that the translation in the direction y, x, the vibration of both direction are intimate around the micro-bend rotation in the direction x, y Decoupling, then by control vibration parameters, thus the two-dimension vibration of implementation tool head.
Two dimensional ultrasonic vibration system as shown in figure 8, it mainly by binary channels function waveform signal generator, power amplification Device, ultrasonic vibrator, flexible hinge are constituted.Signal generator generates the independent signal of two-phase, and power amplifier is believed as ultrasonic wave Number generation, by its amplification after, respectively drive the energy converter of two ultrasonic vibrators, converted electric signal by piezoelectric ceramics For vibration, the extensional vibration of generation passes to ultrasonic amplitude transformer, when the driving frequency and amplitude transformer intrinsic frequency of energy converter are close Or when identical, amplitude transformer can generate resonance and amplify extensional vibration displacement, then pass through the movement coupling of flexible hinge, will have There is the orthogonal simple harmonic oscillation of two-phase of the identical ultrasonic vibrator of two sets of parameters of certain phase difference to be combined into two-dimension vibration.
2, the control of vibrational system
When one timing of vibration frequency, change two-dimension vibration track to vibration amplitude and phase difference by changing two.
3, the positioning of vibrational system
Using the guide rail and sliding block of dovetail groove profile, two-dimension vibration system is connected to workbench side by one piece of tooling fixed plate Sliding block on, pass through the vertical direction positioning that mobile sliding block realizes two-dimension vibration system.
Part that the present invention does not relate to is the same as those in the prior art or can be realized by using the prior art.

Claims (6)

1. a kind of double excitation two-dimension vibration timeliness removes de-stress device, it includes frame(9), it is characterized in that the frame(9) Top installation move horizontally guide rail(10), frame(7)Side be equipped with and vertically move guide rail(1), described moves horizontally Guide rail(10)On be equipped with and move horizontally sliding block(11), move horizontally sliding block(11)On rotary part is installed(12), rotating part Part(12)On the discoid workpiece that need to go de-stress is installed(13)And it is driven to rotate;The discoid workpiece (13)Bottom surface and flexible hinge(6)It is in contact, flexible hinge(6)Two on linking arm be respectively connected with half-wavelength step type luffing Bar(7)It is connected, each half-wavelength horn,stepped(7)Pass through respective mounting flange(5)It is mounted on ultrasonic fixed plate(4) On, ultrasonic fixed plate(4)With fixed plate(3)It is connected, fixed plate(3)It is mounted on and vertically moves sliding block(2)On, vertically move sliding block (2)It is mounted on and vertically moves guide rail(1)On;Each half-wavelength horn,stepped(7)It is respectively connected with half-wavelength sandwich piezoelectricity Ceramic transducer(8).
2. the apparatus according to claim 1, it is characterized in that the discoid workpiece(13)Pass through step connecting shaft(14) With rotary part(12)It is connected, the step connecting shaft(14)One end be equipped with external thread rod(15), the other end is equipped with internal thread hole (16), external thread rod(15)Screw in rotary part(12)In the threaded hole of lower part, connection bolt passes through discoid workpiece(13)On Through-hole screw in the internal thread hole(16)In so realize discoid workpiece(13)With rotary part(12)Connection.
3. the apparatus according to claim 1, it is characterized in that two half-wavelength horn,steppeds(7)Angle be 90 degree, Corresponding ultrasound fixed plate(4)Also be rectangular in shape folded structure.
4. the apparatus according to claim 1, it is characterized in that the flexible hinge(6)By two orthogonal linking arms (17)It forms, elastic opening is equipped between two linking arms(18), it is equipped with and half-wavelength step type luffing on two linking arms Bar(7)Connected threaded hole, is equipped at two threaded hole crossing point of axes and discoid workpiece(13)It is in contact and transmits vibration Planar structure(19).
5. device according to claim 4, it is characterized in that the planar structure(19)Surface is equipped with wear-resistant coating.
6. device according to claim 4, it is characterized in that the planar structure(19)Two sides are respectively provided with lightening recesses knot Structure(20).
CN201810710957.3A 2018-07-03 2018-07-03 A kind of double excitation two-dimension vibration timeliness removes de-stress device Pending CN108823396A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109402373A (en) * 2018-12-07 2019-03-01 上海海事大学 A kind of high-frequency vibration Amplitude amplification device of variable cross-section form
CN109866074A (en) * 2019-03-06 2019-06-11 天津理工大学 A kind of variable element three-D ultrasonic vibration processing device and processing method
CN113564330A (en) * 2021-07-15 2021-10-29 马鞍山市恒利达机械刀片有限公司 High-toughness internal stress eliminating device for machining circular serrated knife and implementation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103586192A (en) * 2013-11-08 2014-02-19 华中科技大学 Double-stimulation ultrasonic elliptical vibration processing device
CN103614542A (en) * 2013-12-09 2014-03-05 广西大学 Six-degree-of-freedom vibration aging platform
CN105619187A (en) * 2016-03-24 2016-06-01 吉林大学 Two-dimensional ultrasonic vibration polishing device and method
CN205974616U (en) * 2016-08-31 2017-02-22 上海史密富智能装备股份有限公司 Automatic stress device that goes of metallic glass iron core
CN107031105A (en) * 2017-03-07 2017-08-11 中国科学院声学研究所东海研究站 A kind of ultrasonic vibration ageing device for being applied to eliminate powder compact stress

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103586192A (en) * 2013-11-08 2014-02-19 华中科技大学 Double-stimulation ultrasonic elliptical vibration processing device
CN103614542A (en) * 2013-12-09 2014-03-05 广西大学 Six-degree-of-freedom vibration aging platform
CN105619187A (en) * 2016-03-24 2016-06-01 吉林大学 Two-dimensional ultrasonic vibration polishing device and method
CN205974616U (en) * 2016-08-31 2017-02-22 上海史密富智能装备股份有限公司 Automatic stress device that goes of metallic glass iron core
CN107031105A (en) * 2017-03-07 2017-08-11 中国科学院声学研究所东海研究站 A kind of ultrasonic vibration ageing device for being applied to eliminate powder compact stress

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109402373A (en) * 2018-12-07 2019-03-01 上海海事大学 A kind of high-frequency vibration Amplitude amplification device of variable cross-section form
CN109866074A (en) * 2019-03-06 2019-06-11 天津理工大学 A kind of variable element three-D ultrasonic vibration processing device and processing method
CN113564330A (en) * 2021-07-15 2021-10-29 马鞍山市恒利达机械刀片有限公司 High-toughness internal stress eliminating device for machining circular serrated knife and implementation method thereof

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