CN108787335A - A kind of more air gap dispensing assembling devices and its implementation - Google Patents
A kind of more air gap dispensing assembling devices and its implementation Download PDFInfo
- Publication number
- CN108787335A CN108787335A CN201811014398.9A CN201811014398A CN108787335A CN 108787335 A CN108787335 A CN 108787335A CN 201811014398 A CN201811014398 A CN 201811014398A CN 108787335 A CN108787335 A CN 108787335A
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- Prior art keywords
- dispensing
- air gap
- assembling
- servo motor
- mounting base
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- 239000003292 glue Substances 0.000 claims abstract description 47
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000003723 Smelting Methods 0.000 claims description 56
- 230000008878 coupling Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 10
- 238000005859 coupling reaction Methods 0.000 claims description 10
- 244000309464 bull Species 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000004806 packaging method and process Methods 0.000 abstract description 3
- 230000001737 promoting effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- 241000258957 Asteroidea Species 0.000 description 1
- 241000425037 Toona sinensis Species 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/027—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses a kind of more air gap dispensing assembling devices, the upper surface of cabinet is fixed with translation component, and the upper surface for translating component is placed with dispensing fixation kit, the upper surface of the cabinet is also respectively fixed with assembling pressure-applying unit and dispensing component, the assembling pressure-applying unit is located at the side of dispensing component, and assembling pressure-applying unit is mutually parallel with dispensing component, the assembling pressure-applying unit includes group arrangement and pressure-applying unit, organizes arrangement and pressure-applying unit is separately fixed at the both sides of pedestal；The invention also discloses a kind of implementation methods of more air gap dispensing assembling devices；Present invention device simple to operation, automatically dropping glue assembling operation is carried out to three magnetic core, the gentle feeler of magnetic sheet devices, ensure that the dispensing assembling operation of more air gap products is completed in the operation of the device, the stability for promoting the dispensing packaging efficiency of more air gap products, reducing production cost and ensure that more air gap dispensing completed knocked down products characteristics, production capacity is promoted, is met customer need.
Description
Technical field
The invention belongs to the more air gap dispensing package technique fields of ferrite product, and in particular to a kind of more air gap dispensing assemblings
Device and its implementation.
Background technology
The distributed air gap production that European market applies and can reduce eddy-current loss in photovoltaic thermal change device, improves ACR efficiency
Product order increases significantly, and there is presently no the knowhows of this respect for our companies, uses traditional-handwork gluing process in the market,
Precision, quality, the stability of more air gap products of dispensing assembling are poor, and production capacity is extremely low, and man efficiency is extremely low
And far can not meet customer need, therefore there is an urgent need for a kind of automatically dropping glue assembling devices, are automatically performed pin deck in more air gap products
Glue assembling operation.
Invention content
It is mentioned above in the background art to solve the purpose of the present invention is to provide a kind of more air gap dispensing assembling devices
Problem.A kind of more air gap dispensing assembling devices provided by the invention, having reduces production cost, ensure that more air gap dispensing assemblings
The stability of product characteristic promotes production capacity, the characteristics of meeting customer need.
Another object of the present invention is to provide a kind of implementation method of more air gap dispensing assembling devices.
To achieve the above object, the present invention provides the following technical solutions：A kind of more air gap dispensing assembling devices, cabinet it is upper
Surface is fixed with translation component, and the upper surface for translating component is placed with dispensing fixation kit, and the upper surface of the cabinet is also divided
It is not fixed with assembling pressure-applying unit and dispensing component, the assembling pressure-applying unit is located at the side of dispensing component, and assembles pressurization
Component is mutually parallel with dispensing component, and the assembling pressure-applying unit includes group arrangement and pressure-applying unit, wherein group arrangement and
Pressure-applying unit is fixed on the upper surface of cabinet by pedestal, and group arrangement and pressure-applying unit are separately fixed at the two of pedestal
Side.
In the present invention further, the translation component includes sliding rail, sliding block, ball screw, translation servo-motors, connection
Axis device and fixation kit mounting base, wherein sliding rail is bolted on the top of cabinet, and one end of sliding rail is fixed with translation and watches
Motor is taken, and rotation has ball screw, ball screw to be connect by shaft coupling with translation servo-motors on sliding rail, fixation kit peace
The bottom of seat is filled integrally formed with sliding block, and fixation kit mounting base engages connection, fixation kit with ball screw by sliding block
It is placed with dispensing fixation kit above mounting base, drives fixation kit mounting base to move left and right by translation servo-motors, from
And smelting tool is driven to move left and right.
In the present invention further, dispensing fixation kit includes smelting tool, magnetic sheet hole, air gap film perforation, handle, magnetic core and folder
Tool, wherein smelting tool are positioned over the top of fixation kit mounting base, and smelting tool is fixedly arranged above several fixtures, is clamped on fixture
Magnetic core, the side that fixture is located on smelting tool offer several air gap film perforations, and the side of air gap film perforation offers several magnetic
The both ends of film perforation, smelting tool are respectively fixed with handle, the convenient top that air gap piece and magnetic sheet are positioned over to magnetic core respectively by machine.
In the present invention further, fixture includes two clamping jaws, briquetting, shaft, pin, track and spring, wherein rail
Road is bolted on smelting tool, and briquetting is connected with by spring on track, and two clamping jaws are rotatablely connected by shaft, and logical
It crosses shaft to be fixed on smelting tool, the upper surface of two clamping jaw ends is embedded with pin, and the position that track corresponds to briquetting offers
The connection handle of straight slot, briquetting runs through straight slot, and the position that connection handle corresponds to straight slot offers limiting slot, limiting slot is corresponded in straight slot
Position is equipped with limited block, and limited block is an integral molding structure with track, and spring is located at the inside of limiting slot, and one end of spring connects
It is connected on briquetting, and the other end of spring is connected on limited block.
In the present invention further, group arrangement includes assembling servo motor and several air pressure suction nozzles, assembles servo
Motor is fixed on the top of pedestal side, several air pressure suction nozzles are slidably connected with pedestal, by air pressure suction nozzle respectively by gas
Feeler and magnetic sheet are positioned over the top of magnetic core.
In the present invention further, pressure-applying unit includes cylinder and several air pressure pressure heads, and wherein cylinder is fixed on bottom
The other side of seat, several air pressure pressure heads are connected on the telescopic end of cylinder, air gap piece, magnetic sheet and the magnetic core completed to assembly
Carry out pressurization fixation.
In the present invention further, dispensing component includes dispensing component mounting base, traversing servo motor, mounting plate, point
Glue servo motor and several glue injecting heads, wherein dispensing component mounting base are bolted on the top of cabinet, dispensing component
Traversing servo motor is fixed in mounting base, mounting plate is slidably connected with dispensing component mounting base, and dispensing servo motor is fixed on
The upper end of mounting plate, several glue injecting heads are slidably connected with mounting plate, and annular dispensing is carried out to the gentle feeler of magnetic core.
In the present invention further, translation servo-motors, assembling servo motor, cylinder, traversing servo motor and point
Glue servo motor is connect with PLC controller, realizes automation mechanized operation.
In the present invention further, the implementation method of more air gap dispensing assembling devices, includes the following steps：
(1), the gentle feeler of magnetic sheet is respectively put into the corresponding gentle feeler hole in magnetic sheet hole；
(2), latter two right finger clamps two pins and opens two clamping jaws, when clamping jaw is opened, in the work of two bull sticks
Briquetting is firmly set to move backward extruding spring down, magnetic core is put into the corresponding position of two clamping jaws, is unclamped after putting well by another hand
Hand, briquetting reset under the force of a spring, to push the bull stick of two clamping jaws, so that two clamping jaws is clamped magnetic core, automatically
Correct the center of magnetic core；
(3), the smelting tool that two install magnetic sheet, air gap piece and magnetic core is arranged in by fixation kit peace by handle respectively
It fills on seat；
(4), the movement of fixation kit mounting base is driven by translation servo-motors, to drive smelting tool movement, makes a smelting
The center of circle of magnetic core is located at the lower section of glue injecting head on tool；
(5), it drives glue injecting head to be moved downward to dispensing position by dispensing servo motor, then passes through traversing servo motor
Cooperation with translation servo-motors makes glue injecting head in the upper dispensing in a ring of magnetic core；
(6), the movement of fixation kit mounting base is driven by translation servo-motors, to drive smelting tool movement, makes air gap piece
Hole is moved to the lower section of air pressure suction nozzle, assembling servo motor drive air pressure suction nozzle move down air gap piece is picked up after reset, lead to
It crosses translation servo-motors magnetic core for dispensing glue is moved to below air pressure suction nozzle, air pressure suction nozzle, which moves down, is placed on air gap piece a little
On the magnetic core of glue；
(7), the good air gap piece of adhesion and magnetic core are moved to below glue injecting head by translation servo-motors, carry out annular
After the completion of dispensing, the lower section of air pressure suction nozzle is moved to by translation servo-motors by dispensing for magnetic sheet hole, and air pressure suction nozzle moves down
It is resetted after magnetic sheet is picked up, the good air gap piece of adhesion and magnetic core is moved to the lower section of air pressure suction nozzle by translation servo-motors,
Air pressure suction nozzle is moved down is placed on air gap on piece for dispensing glue by magnetic sheet；
(8), the good magnetic sheet of adhesion, air gap piece and magnetic core are moved to below air pressure pressure head by translation servo-motors, gas
Cylinder drives air pressure pressure head to move down, and pressurization fixation is carried out to the good magnetic sheet of adhesion, air gap piece and magnetic core；
(9) and then by translation servo-motors by the smelting tool for completing assembling working position is removed, another smelting is had and is moved
To working position, start to repeat above-mentioned flow progress assemble flow, so having one-in-and-one-outs by two smeltings is repeated dispensing group
Dress.
In the present invention further, the implementation method of more air gap dispensing assembling devices, the translation component packet
Include sliding rail, sliding block, ball screw, translation servo-motors, shaft coupling and fixation kit mounting base, wherein sliding rail is solid by bolt
Be scheduled on the top of cabinet, one end of sliding rail is fixed with translation servo-motors, and rotation has a ball screw on sliding rail, ball screw with
Translation servo-motors are connected by shaft coupling, and the bottom of fixation kit mounting base is integrally formed with sliding block, and fixation kit is installed
Seat engages connection with ball screw by sliding block；Dispensing fixation kit include smelting tool, magnetic sheet hole, air gap film perforation, handle, magnetic core and
Fixture, wherein smelting tool are fixedly arranged above several fixtures, and magnetic core is clamped on fixture, and the side that fixture is located on smelting tool opens up
There are several air gap film perforations, and the side of air gap film perforation offers several magnetic sheet holes, the both ends of smelting tool are respectively fixed with handle；
Fixture includes two clamping jaws, briquetting, shaft, pin, track and spring, and middle orbit is bolted on smelting tool, track
Upper to be connected with briquetting by spring, two clamping jaws are rotatablely connected by shaft, and are fixed on smelting tool by shaft, two clamping jaws
End be embedded with pin, the position that track corresponds to briquetting offers straight slot, and the connection handle of briquetting runs through straight slot, connection handle pair
The position of straight slot is answered to offer limiting slot, the position that limiting slot is corresponded in straight slot is equipped with limited block, and limited block and track are one
Forming structure, spring are located at the inside of limiting slot, and one end of spring is connected on briquetting, and the other end of spring is connected to limit
On the block of position；Group arrangement includes assembling servo motor and several air pressure suction nozzles, and assembling servo motor is fixed on pedestal side
Top, several air pressure suction nozzles are slidably connected with pedestal；Pressure-applying unit includes cylinder and several air pressure pressure heads, wherein cylinder
It is fixed on the other side of pedestal, several air pressure pressure heads are connected on the telescopic end of cylinder；Dispensing component includes dispensing component peace
Dress seat, traversing servo motor, mounting plate, dispensing servo motor and several glue injecting heads, wherein dispensing component mounting base pass through spiral shell
Bolt is fixed on the top of cabinet, and traversing servo motor, mounting plate and dispensing component mounting base are fixed in dispensing component mounting base
It is slidably connected, dispensing servo motor is fixed on the upper end of mounting plate, several glue injecting heads are slidably connected with mounting plate；Translate servo
Motor, assembling servo motor, cylinder, traversing servo motor and dispensing servo motor are connect with PLC controller.
Compared with prior art, the beneficial effects of the invention are as follows：
1, the present invention automatically corrects the center of magnetic core, is applicable to not by the cooperation of clamping jaw and briquetting
Dispensing with model different air gap product is processed, and ensures that more air gap product void dimensions for dispensing glue reach customer requirement tolerance+
Within the scope of 0.03mm, ensure the product center degree requirement of assembly, can also save out the production cost of air gap mill processing；
2, present invention device simple to operation carries out automatically dropping glue group to three magnetic core, the gentle feeler of magnetic sheet devices and pretends
Industry, it is ensured that the dispensing assembling operation of more air gap products is completed in the operation of the device, promoted more air gap products dispensing packaging efficiency,
It reduces production cost and ensure that the stability of more air gap dispensing completed knocked down products characteristics, promote production capacity, meet customer need.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the structural schematic diagram of present invention translation component；
Fig. 3 is the structural schematic diagram of dispensing fixation kit of the present invention；
Fig. 4 is the structural schematic diagram of present clip；
Fig. 5 is the structural schematic diagram of present invention assembling pressure-applying unit；
Fig. 6 is the structural schematic diagram of dispensing component of the present invention；
Fig. 7 is the schematic cross-sectional view that briquetting of the present invention is connect with track.
In figure：1, cabinet；2, component is translated；21, sliding rail；22, sliding block；23, ball screw；24, translation servo-motors；
25, shaft coupling；26, fixation kit mounting base；3, dispensing fixation kit；31, smelting has；32, magnetic sheet hole；33, air gap film perforation；34,
Handle；35, magnetic core；4, pressure-applying unit is assembled；5, dispensing component；51, dispensing component mounting base；52, traversing servo motor；53,
Mounting plate；54, dispensing servo motor；55, glue injecting head；6, fixture；61, clamping jaw；611, bull stick；62, briquetting；621, limiting slot；
63, shaft；64, pin；65, track；651, straight slot；652, limited block；66, spring；7, arrangement is organized；71, assembling servo electricity
Machine；72, air pressure suction nozzle；8, pressure-applying unit；81, cylinder；82, air pressure pressure head.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment
- 7 are please referred to Fig.1, the present invention provides following technical scheme：A kind of more air gap dispensing assembling devices, the upper table of cabinet 1
Face is fixed with translation component 2, and the upper surface for translating component 2 is placed with dispensing fixation kit 3, and the upper surface of cabinet 1 is also distinguished
It is fixed with assembling pressure-applying unit 4 and dispensing component 5, assembling pressure-applying unit 4 is located at the side of dispensing component 5, and assembling pressurization group
Part 4 is mutually parallel with dispensing component 5, and assembling pressure-applying unit 4 includes group arrangement 7 and pressure-applying unit 8, wherein group 7 He of arrangement
Pressure-applying unit 8 is fixed on the upper surface of cabinet 1 by pedestal, and group arrangement 7 and pressure-applying unit 8 are separately fixed at pedestal
Both sides.
Further, translation component 2 includes sliding rail 21, sliding block 22, ball screw 23, translation servo-motors 24, shaft coupling
25 and fixation kit mounting base 26, wherein sliding rail 21 is bolted on the top of cabinet 1, and one end of sliding rail 21 passes through spiral shell
Bolt is fixed with translation servo-motors 24, and rotation has ball screw 23, ball screw 23 and translation servo-motors 24 on sliding rail 21
It is connected by shaft coupling 25, the bottom of fixation kit mounting base 26 is integrally formed with sliding block 22, and fixation kit mounting base 26 is logical
It crosses sliding block 22 and engages connection with ball screw 23, the top of fixation kit mounting base 26 is placed with dispensing fixation kit 3.
Further, dispensing fixation kit 3 includes smelting tool 31, magnetic sheet hole 32, air gap film perforation 33, handle 34,35 and of magnetic core
Fixture 6, wherein smelting tool 31 is positioned over the top of fixation kit mounting base 26, and smelting tool 31 is fixedly arranged above several fixtures 6, folder
Magnetic core 35 is clamped on tool 6, the side that fixture 6 is located on smelting tool 31 offers several air gap film perforations 33, and air gap film perforation 33
Side offer several magnetic sheet holes 32, the both ends of smelting tool 31 have been bolted handle 34 respectively.
Further, fixture 6 includes two clamping jaws 61, briquetting 62, shaft 63, pin 64, track 65 and spring 66, wherein
Track 65 is bolted on smelting tool 31, is connected with briquetting 62 by spring 66 on track 65, two clamping jaws 61 are by turning
Axis 63 is rotatablely connected, and is fixed on smelting tool 31 by shaft 63, two feet of briquetting 62 are against turn of two clamping jaws 61 respectively
On bar 611, the upper surface of two 61 ends of clamping jaw is embedded with pin 64, and the position that track 65 corresponds to briquetting 62 offers straight slot
651, the connection handle of briquetting 62 runs through straight slot 651, and the position that connection handle corresponds to straight slot 651 offers limiting slot 621, straight slot 651
The position of interior corresponding limiting slot 621 is equipped with limited block 652, and limited block 652 is an integral molding structure with track 65,66, spring
In the inside of limiting slot 621, one end of spring 66 is connected on briquetting 62, and the other end of spring 66 is connected to limited block 652
On.
Further, group arrangement 7 includes assembling servo motor 71 and several air pressure suction nozzles 72, assembles servo motor 71
It is bolted on the top of pedestal side, several air pressure suction nozzles 72 are slidably connected with pedestal, several air pressure suction nozzles
72 are connected to a row by connecting seat, are then slidably connected by connecting seat and pedestal.
Further, pressure-applying unit 8 includes cylinder 81 and several air pressure pressure heads 82, and wherein cylinder 81 is fixed on pedestal
The other side, several air pressure pressure heads 82 are connected on the telescopic end of cylinder 81, several air pressure pressure heads 82 are connected by connecting seat
To a row, then by connecting seat on the telescopic end of cylinder 81.
Further, dispensing component 5 is watched including dispensing component mounting base 51, traversing servo motor 52, mounting plate 53, dispensing
Motor 54 and several glue injecting heads 55 are taken, wherein dispensing component mounting base 51 is bolted on the top of cabinet 1, dispensing group
Traversing servo motor 52 is fixed in part mounting base 51, mounting plate 53 is slidably connected with dispensing component mounting base 51, dispensing servo
Motor 54 is fixed on the upper end of mounting plate 53, several glue injecting heads 55 are slidably connected with mounting plate 53, several glue injecting heads 55 are logical
It crosses connecting seat and is connected to a row, be then slidably connected by connecting seat and mounting plate 53.
Air pressure suction nozzle 72 is slidably connected with pedestal in the present embodiment, mounting plate 53 is slidably connected with dispensing component mounting base 51
And glue injecting head 55 is slidably connected with mounting plate 53, the mode being slidably connected in other words principle and fixation kit mounting base 26 with
The mode or principle that sliding rail 21 is slidably connected are identical, are to engage connection with sliding block 22 by ball screw 23, pass through servo electricity
Machine drives ball screw 23 to rotate, to make sliding block 22 move.
Air pressure suction nozzle 72 and cylinder 81 in the present embodiment are respectively necessary for connecting with air pump, and glue injecting head 55 needs and glue-injection machine
Connection, air pump and dispenser are not belonging to content to be protected needed for the application, thus its specific internal structure and how into
Row connection is not described, and air pump selects the 2X type air pumps of upper starfish industry vacuum equipment factory sale；Dispenser selects Shenzhen
The generation Chinese toon SEC-150C type dispensers that intelligently equipment limited liability company sells.
Further, translation servo-motors 24, assembling servo motor 71, cylinder 81, traversing servo motor 52 and dispensing
Servo motor 54 is connect with PLC controller, and air pump and dispenser are also connect with PLC controller respectively, and PLC controller is placed on
The inside of cabinet 1.
PLC controller in the present embodiment selects 300 type PLC controls of Shanghai Chu Sheng mechanical & electronic equipment corporation, Ltds sale
Device, translation servo-motors 24, assembling servo motor 71, traversing servo motor 52 and dispensing servo motor 54 select Ning Bohai
Obtain 1330 type servo motors of industrial control system Co., Ltd sale；Cylinder 81 selects net to open up this commerce and trade (Suzhou) Co., Ltd
The SC63X250 type cylinders of sale.
Magnetic sheet hole 32, air gap film perforation 33, glue injecting head 55, air pressure suction nozzle 72, air pressure pressure head 82 and fixture 6 in the present embodiment
Devise 5；
Further, the implementation method of more air gap dispensing assembling devices of the present invention, includes the following steps：
(1), the gentle feeler of magnetic sheet is respectively put into 32 gentle feeler hole 33 of corresponding magnetic sheet hole；
(2), latter two right finger clamps two pins 64 and opens two clamping jaws 61, when clamping jaw 61 is opened, turns at two
It moves backward briquetting 62 under the active force of bar 611 and squeezes spring 66, magnetic core 35 is put into two clamping jaws 61 and corresponded to by another hand
Position, hand is unclamped after putting well, briquetting 62 resets under the active force of spring 66, to push two clamping jaws 61 bull stick 611,
So that two clamping jaws 61 is clamped magnetic core 35, automatically corrects the center of magnetic core 35；
(3), the smelting tool 31 that two install magnetic sheet, air gap piece and magnetic core 35 is arranged in by fixation by handle 34 respectively
In component mounting base 26；
(4), it drives fixation kit mounting base 26 to move by translation servo-motors 24, to drive 31 movement of smelting tool, makes
The center of circle of magnetic core 35 is located at the lower section of glue injecting head 55 on one smelting tool 31；
(5), it drives glue injecting head 55 to be moved downward to dispensing position by dispensing servo motor 54, then passes through traversing servo
Motor 52 and the cooperation of translation servo-motors 24 make glue injecting head 55 in the upper dispensing in a ring of magnetic core 35；
(6), it drives fixation kit mounting base 26 to move by translation servo-motors 24, to drive 31 movement of smelting tool, makes
Air gap film perforation 33 is moved to the lower section of air pressure suction nozzle 72, and assembling servo motor 71 drives air pressure suction nozzle 72 to move down air gap piece
Resetted after picking up, magnetic core 35 for dispensing glue be moved to the lower section of air pressure suction nozzle 72 by translation servo-motors 24, air pressure suction nozzle 72 to
Air gap piece is placed on magnetic core 35 for dispensing glue by lower movement；
(7), the good air gap piece of adhesion and magnetic core 35 are moved to 55 lower section of glue injecting head by translation servo-motors 24, into
Magnetic sheet hole 32, after the completion of dispensing, the lower section of air pressure suction nozzle 72, air pressure are moved to by translation servo-motors 24 by row annular dispensing
Suction nozzle 72 moves down magnetic sheet is picked up after reset, the good air gap piece of adhesion and magnetic core 35 are moved by translation servo-motors 24
To the lower section of air pressure suction nozzle 72, air pressure suction nozzle 72 is moved down is placed on air gap on piece for dispensing glue by magnetic sheet；
(8), the good magnetic sheet of adhesion, air gap piece and magnetic core 35 are moved to air pressure pressure head 82 by translation servo-motors 24
Lower section, cylinder 81 drive air pressure pressure head 82 to move down, pressurization fixation are carried out to the good magnetic sheet of adhesion, air gap piece and magnetic core 35；
(9) and then by translation servo-motors 24 by the smelting tool 31 for completing assembling working position is removed, another smelting is had
31 are moved to working position, start to repeat above-mentioned flow to carry out assemble flow, so by two smeltings have 31 one-in-and-one-outs repeatedly into
Row dispensing assembles.
The present invention automatically corrects the center of magnetic core 35 by the cooperation of clamping jaw 61 and briquetting 62, applicable
It is processed in the dispensing of different model different air gap product, ensures that more air gap product void dimensions for dispensing glue reach customer requirement tolerance
Within the scope of ± 0.03mm, ensure the product center degree requirement of assembly, can also save out the production cost of air gap mill processing；Pass through group
The cooperation for filling pressure-applying unit 4 and dispensing component 5 carries out automatically dropping glue group to three magnetic core 35, the gentle feeler of magnetic sheet devices and pretends
Industry, it is ensured that the dispensing assembling operation of more air gap products is completed in the operation of the device, promoted more air gap products dispensing packaging efficiency,
It reduces production cost and ensure that the stability of more air gap dispensing completed knocked down products characteristics, promote production capacity, meet customer need.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (10)
1. a kind of more air gap dispensing assembling devices, it is characterised in that：The upper surface of cabinet (1) is fixed with translation component (2), and flat
The upper surface for moving component (2) is placed with dispensing fixation kit (3), and the upper surface of the cabinet (1) is also respectively fixed with assembling and adds
Component (4) and dispensing component (5), the assembling pressure-applying unit (4) is pressed to be located at the side of dispensing component (5), and assembling pressurization group
Part (4) is mutually parallel with dispensing component (5), and the assembling pressure-applying unit (4) includes group arrangement (7) and a pressure-applying unit (8),
In, group arrangement (7) and pressure-applying unit (8) are fixed on the upper surface of cabinet (1) by pedestal, and organize arrangement (7) and add
Pressure component (8) is separately fixed at the both sides of pedestal.
2. a kind of more air gap dispensing assembling devices according to claim 1, it is characterised in that：Translation component (2) packet
Include sliding rail (21), sliding block (22), ball screw (23), translation servo-motors (24), shaft coupling (25) and fixation kit mounting base
(26), wherein sliding rail (21) is bolted on the top of cabinet (1), and one end of sliding rail (21) is fixed with translation servo electricity
Machine (24), and rotation has ball screw (23), ball screw (23) to pass through shaft coupling with translation servo-motors (24) on sliding rail (21)
Device (25) connects, and the bottom of fixation kit mounting base (26) is integrally formed with sliding block (22), and fixation kit mounting base (26) is logical
It crosses sliding block (22) and engages connection with ball screw (23), fixation kit mounting base is placed with dispensing fixation kit above (26)
(3)。
3. a kind of more air gap dispensing assembling devices according to claim 2, it is characterised in that：Dispensing fixation kit (3) wraps
Smelting tool (31), magnetic sheet hole (32), air gap film perforation (33), handle (34), magnetic core (35) and fixture (6) are included, wherein smelting tool (31) is put
It is placed in the top of fixation kit mounting base (26), smelting tool (31) is fixedly arranged above several fixtures (6), and fixture is clamped on (6)
There are magnetic core (35), the side that fixture (6) is located on smelting tool (31) to offer several air gap film perforations (33), and air gap film perforation (33)
Side offer several magnetic sheet holes (32), the both ends of smelting tool (31) are respectively fixed with handle (34).
4. a kind of more air gap dispensing assembling devices according to claim 3, it is characterised in that：Fixture (6) includes two folders
Pawl (61), briquetting (62), shaft (63), pin (64), track (65) and spring (66), middle orbit (65) are bolted
On smelting tool (31), briquetting (62) is connected with by spring (66) on track (65), two clamping jaws (61) are turned by shaft (63)
Dynamic connection, and be fixed on smelting tool (31) by shaft (63), the upper surface of two clamping jaw (61) ends is embedded with pin
(64), the position of the corresponding briquetting (62) of track (65) offers straight slot (651), and the connection handle of briquetting (62) runs through straight slot (651),
The position that connection handle corresponds to straight slot (651) offers limiting slot (621), and the position that limiting slot (621) is corresponded in straight slot (651) is set
There is limited block (652), and limited block (652) is an integral molding structure with track (65), spring (66) is located at limiting slot (621)
One end of inside, spring (66) is connected on briquetting (62), and the other end of spring (66) is connected on limited block (652).
5. a kind of more air gap dispensing assembling devices according to claim 4, it is characterised in that：Group arrangement (7) includes group
Servo motor (71) and several air pressure suction nozzles (72) are filled, assembling servo motor (71) is fixed on the top of pedestal side, several
A air pressure suction nozzle (72) is slidably connected with pedestal.
6. a kind of more air gap dispensing assembling devices according to claim 5, it is characterised in that：Pressure-applying unit (8) includes gas
Cylinder (81) and several air pressure pressure heads (82), wherein cylinder (81) are fixed on the other side of pedestal, several air pressure pressure heads (82)
It is connected on the telescopic end of cylinder (81).
7. a kind of more air gap dispensing assembling devices according to claim 6, it is characterised in that：Dispensing component (5) includes a little
Glue component mounting base (51), traversing servo motor (52), mounting plate (53), dispensing servo motor (54) and several glue injecting heads
(55), wherein dispensing component mounting base (51) is bolted on the top of cabinet (1), solid in dispensing component mounting base (51)
There are traversing servo motor (52), mounting plate (53) to be slidably connected with dispensing component mounting base (51), dispensing servo motor (54) surely
It is fixed on the upper end of mounting plate (53), several glue injecting heads (55) are slidably connected with mounting plate (53).
8. a kind of more air gap dispensing assembling devices according to claim 7, it is characterised in that：Translation servo-motors (24),
Servo motor (71), cylinder (81), traversing servo motor (52) and dispensing servo motor (54) is assembled to connect with PLC controller
It connects.
9. according to the implementation method of the more air gap dispensing assembling devices of claim 1-8 any one of them, which is characterized in that including
Following steps：
(1), the gentle feeler of magnetic sheet is respectively put into the corresponding gentle feeler hole (33) of magnetic sheet hole (32)；
(2), latter two right finger clamps two pins (64) and opens two clamping jaws (61), when clamping jaw (61) is opened, at two
It moves backward briquetting (62) under the active force of bull stick (611) and squeezes spring (66), magnetic core (35) is put into two by another hand
Hand is unclamped in the corresponding position of clamping jaw (61) after putting well, briquetting (62) resets under the active force of spring (66), to push two
The bull stick (611) of clamping jaw (61) makes two clamping jaws (61) clamp magnetic core (35), automatically corrects the center of magnetic core (35)；
(3), the smelting tool (31) that two install magnetic sheet, air gap piece and magnetic core (35) is arranged in respectively by handle (34) solid
Determine in component mounting base (26)；
(4), drive fixation kit mounting base (26) mobile by translation servo-motors (24), to drive smelting tool (31) mobile,
The center of circle of magnetic core (35) on a smelting tool (31) is set to be located at the lower section of glue injecting head (55)；
(5), it drives glue injecting head (55) to be moved downward to dispensing position by dispensing servo motor (54), then passes through traversing servo
Motor (52) and the cooperation of translation servo-motors (24) make glue injecting head (55) in the upper dispensing in a ring of magnetic core (35)；
(6), drive fixation kit mounting base (26) mobile by translation servo-motors (24), to drive smelting tool (31) mobile,
Air gap film perforation (33) is set to be moved to the lower section of air pressure suction nozzle (72), assembling servo motor (71) drives air pressure suction nozzle (72) to moving down
It moves and is resetted after picking up air gap piece, magnetic core for dispensing glue (35) is moved under air pressure suction nozzle (72) by translation servo-motors (24)
Side, air pressure suction nozzle (72), which moves down, is placed on air gap piece on magnetic core for dispensing glue (35)；
(7), the good air gap piece of adhesion and magnetic core (35) are moved to below glue injecting head (55) by translation servo-motors (24),
Annular dispensing is carried out, after the completion of dispensing, magnetic sheet hole (32) are moved to air pressure suction nozzle (72) by translation servo-motors (24)
Lower section, air pressure suction nozzle (72) moves down magnetic sheet is picked up after reset, by translation servo-motors (24) by the good air gap of adhesion
Piece and magnetic core (35) are moved to the lower section of air pressure suction nozzle (72), and air pressure suction nozzle (72) is moved down is placed on gas for dispensing glue by magnetic sheet
On feeler；
(8), the good magnetic sheet of adhesion, air gap piece and magnetic core (35) are moved to air pressure pressure head by translation servo-motors (24)
(82) lower section, cylinder (81) drive air pressure pressure head (82) to move down, and are carried out to the good magnetic sheet of adhesion, air gap piece and magnetic core (35)
Pressurization is fixed；
(9) and then by translation servo-motors (24) by the smelting tool (31) for completing assembling working position is removed, another smelting is had
(31) it is moved to working position, starts to repeat above-mentioned flow progress assemble flow, it is anti-so to have (31) one-in-and-one-outs by two smeltings
Dispensing assembling is carried out again.
10. the implementation method of more air gap dispensing assembling devices according to claim 9, it is characterised in that：The translation group
Part (2) includes sliding rail (21), sliding block (22), ball screw (23), translation servo-motors (24), shaft coupling (25) and fixation kit
Mounting base (26), wherein sliding rail (21) is bolted on the top of cabinet (1), and one end of sliding rail (21) is fixed with translation
Servo motor (24), and rotation has ball screw (23), ball screw (23) logical with translation servo-motors (24) on sliding rail (21)
Cross shaft coupling (25) connection, the bottom of fixation kit mounting base (26) is integrally formed with sliding block (22), and fixation kit mounting base
(26) connection is engaged with ball screw (23) by sliding block (22)；Dispensing fixation kit (3) includes smelting tool (31), magnetic sheet hole
(32), air gap film perforation (33), handle (34), magnetic core (35) and fixture (6), wherein smelting tool (31) are fixedly arranged above several folders
Have (6), magnetic core (35) is clamped on fixture (6), the side that fixture (6) is located on smelting tool (31) offers several air gap film perforations
(33), and the side of air gap film perforation (33) offers several magnetic sheet holes (32), and the both ends of smelting tool (31) are respectively fixed with handle
(34)；Fixture (6) includes two clamping jaws (61), briquetting (62), shaft (63), pin (64), track (65) and spring (66),
Middle orbit (65) is bolted on smelting tool (31), and briquetting (62) is connected with by spring (66) on track (65), two
Clamping jaw (61) is rotatablely connected by shaft (63), and is fixed on smelting tool (31) by shaft (63), the end of two clamping jaws (61)
End is embedded with pin (64), and the position of the corresponding briquetting (62) of track (65) offers straight slot (651), the connection handle of briquetting (62)
Through straight slot (651), the position that connection handle corresponds to straight slot (651) offers limiting slot (621), and limit is corresponded in straight slot (651)
The position of slot (621) is equipped with limited block (652), and limited block (652) is an integral molding structure with track (65), spring (66) position
One end of inside in limiting slot (621), spring (66) is connected on briquetting (62), and the other end of spring (66) is connected to limit
On position block (652)；Group arrangement (7) includes assembling servo motor (71) and several air pressure suction nozzles (72), assembles servo motor
(71) it is fixed on the top of pedestal side, several air pressure suction nozzles (72) are slidably connected with pedestal；Pressure-applying unit (8) includes gas
Cylinder (81) and several air pressure pressure heads (82), wherein cylinder (81) are fixed on the other side of pedestal, several air pressure pressure heads (82)
It is connected on the telescopic end of cylinder (81)；Dispensing component (5) include dispensing component mounting base (51), traversing servo motor (52),
Mounting plate (53), dispensing servo motor (54) and several glue injecting heads (55), wherein dispensing component mounting base (51) pass through bolt
It is fixed on the top of cabinet (1), traversing servo motor (52), mounting plate (53) and point are fixed in dispensing component mounting base (51)
Glue component mounting base (51) is slidably connected, and dispensing servo motor (54) is fixed on the upper end of mounting plate (53), several glue injecting heads
(55) it is slidably connected with mounting plate (53)；Translation servo-motors (24), assembling servo motor (71), cylinder (81), traversing servo
Motor (52) and dispensing servo motor (54) are connect with PLC controller.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811014398.9A CN108787335B (en) | 2018-08-31 | 2018-08-31 | Multi-air-gap dispensing assembly device and implementation method thereof |
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| CN201811014398.9A CN108787335B (en) | 2018-08-31 | 2018-08-31 | Multi-air-gap dispensing assembly device and implementation method thereof |
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| CN108787335B CN108787335B (en) | 2023-06-02 |
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|---|---|
| CN108787335B (en) | 2023-06-02 |
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