CN105855737B - First assembling device of electrically heated rod kludge - Google Patents

First assembling device of electrically heated rod kludge Download PDF

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Publication number
CN105855737B
CN105855737B CN201610287474.8A CN201610287474A CN105855737B CN 105855737 B CN105855737 B CN 105855737B CN 201610287474 A CN201610287474 A CN 201610287474A CN 105855737 B CN105855737 B CN 105855737B
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welding
cylinder
welding ring
plate
nut
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CN105855737A (en
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刘俊
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Nantong Gaoxin Intellectual Property Service Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00
    • B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00 relating to soldering or welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Manipulator (AREA)
  • Automatic Assembly (AREA)

Abstract

本发明公开了一种电加热棒组装机的第一组装装置,该电加热棒组装机的第一组装装置包括安装于箱式支架上的四工位固定装置、三工位机械手、螺母上料机构、焊环上料机构、焊接机械手和感应压紧装置,所述箱式支架顶板上固定有四工位固定装置,四工位固定装置的四个工位依次对着三工位机械手、螺母上料机构、焊环上料机构和焊接机械手,三工位机械手下方设有感应压紧装置,所述四工位固定装置包括电机、电机连接板、主驱动轮、齿形皮带、从动带轮、旋转轴、轴承、活套法兰、旋转盘和固定组件。通过上述方式,本发明能够替代工人自动组装焊接工件,生产效率高,生产稳定性好,节约劳动资源。

The invention discloses a first assembly device of an electric heating rod assembly machine. The first assembly device of the electric heating rod assembly machine includes a four-station fixing device installed on a box-type support, a three-station manipulator, and a nut feeding Mechanism, welding ring feeding mechanism, welding manipulator and induction pressing device, the four-station fixing device is fixed on the top plate of the box-type bracket, and the four stations of the four-station fixing device face the three-station manipulator and the nut in turn. Feeding mechanism, welding ring feeding mechanism and welding manipulator. There is an induction pressing device under the three-station manipulator. The four-station fixing device includes a motor, a motor connecting plate, a main driving wheel, a toothed belt, and a driven belt. Wheels, rotating shafts, bearings, loose flanges, rotating discs and stationary components. Through the above method, the present invention can replace workers to automatically assemble and weld workpieces, with high production efficiency, good production stability, and labor resource saving.

Description

电加热棒组装机的第一组装装置The first assembly device of the electric heating rod assembly machine

技术领域technical field

本发明涉及机械自动化领域,特别是涉及一种电加热棒组装机的第一组装装置。The invention relates to the field of mechanical automation, in particular to a first assembly device of an electric heating rod assembly machine.

背景技术Background technique

电加热棒普遍应用于日常生活中,电加热棒是专为储罐之类的容器电伴热保温而设计制造的产品,长期以来储罐内介质的伴热保温主要采用蒸汽或热水,盘罐式加热器存在事故率高,检修维护困难,能耗大等问题,伴热保温问题一直困扰着广大用户,电加热棒正是针对这些问题而研制的,电加热棒安装复杂,增加人力成本,在组装过程中会受到不同的外力作用,容易导致电加热棒组装不合格,有鉴于此,有必要对现有的电加热棒组装机的第一组装装置予以改进。Electric heating rods are widely used in daily life. Electric heating rods are products specially designed and manufactured for electric heat tracing and heat preservation of containers such as storage tanks. Tank heaters have problems such as high accident rate, difficult maintenance, high energy consumption, etc. The problem of heat tracing and heat preservation has always troubled the majority of users. The electric heating rod is developed for these problems. The installation of the electric heating rod is complicated and increases labor costs. , will be subjected to different external forces during the assembly process, which will easily lead to unqualified assembly of the electric heating rod. In view of this, it is necessary to improve the first assembly device of the existing electric heating rod assembly machine.

发明内容Contents of the invention

本发明主要解决的技术问题是提供一种电加热棒组装机的第一组装装置,能够替代工人自动组装焊接工件,生产效率高,生产稳定性好,节约劳动资源。The technical problem mainly solved by the present invention is to provide a first assembly device of an electric heating rod assembly machine, which can replace workers to automatically assemble welding workpieces, has high production efficiency, good production stability, and saves labor resources.

为解决上述技术问题,本发明采用的一个技术方案是:提供一种电加热棒组装机的第一组装装置,该电加热棒组装机的第一组装装置包括安装于箱式支架上的四工位固定装置、三工位机械手、螺母上料机构、焊环上料机构、焊接机械手和感应压紧装置,所述箱式支架顶板上固定有四工位固定装置,四工位固定装置的四个工位依次对着三工位机械手、螺母上料机构、焊环上料机构和焊接机械手,三工位机械手下方设有感应压紧装置,所述四工位固定装置包括电机、电机连接板、主驱动轮、齿形皮带、从动带轮、旋转轴、轴承、活套法兰、旋转盘和固定组件,所述电机通过电机连接板固定于箱式支架的顶板下平面,电机驱动主驱动轮转动,旋转轴上的轴承固定于箱式支架的顶板上,旋转轴上安装有从动带轮,主驱动轮和从动带轮通过齿形皮带连接,旋转轴和旋转盘通过活套法兰固定连接,旋转盘上平面沿圆心等分设有四组固定组件;所述固定组件包括限位支架和限位柱,限位支架上平面安装有两根限位柱,两根限位柱间的距离与电加热棒的接头距离一致,所述限位柱上端均设有定位孔;In order to solve the above technical problems, a technical solution adopted by the present invention is to provide a first assembly device of an electric heating rod assembly machine, the first assembly device of the electric heating rod assembly machine includes position fixing device, three-station manipulator, nut feeding mechanism, welding ring feeding mechanism, welding manipulator and induction pressing device, a four-station fixing device is fixed on the top plate of the box-type bracket, and four-station fixing devices of the four-station fixing device The three stations face the three-station manipulator, the nut feeding mechanism, the welding ring feeding mechanism and the welding manipulator in turn, and the induction pressing device is arranged under the three-station manipulator, and the four-station fixing device includes a motor and a motor connecting plate , the main drive wheel, the toothed belt, the driven pulley, the rotating shaft, the bearing, the looper flange, the rotating disc and the fixed assembly, the motor is fixed on the lower plane of the top plate of the box-type bracket through the motor connection plate, and the motor drives the main The driving wheel rotates, the bearing on the rotating shaft is fixed on the top plate of the box-type bracket, the driven pulley is installed on the rotating shaft, the main driving wheel and the driven pulley are connected by a toothed belt, and the rotating shaft and the rotating disc pass through a looper The flange is fixedly connected, and the upper plane of the rotating disk is equally divided along the center of the circle with four sets of fixed components; the fixed components include a limit bracket and a limit column. Two limit columns are installed on the plane of the limit bracket, and two limit columns The distance between them is consistent with the joint distance of the electric heating rod, and the upper ends of the limit posts are provided with positioning holes;

优选的是,所述三工位机械手包括马达、马达座、机械手支架、驱动轮、同步带、从动轮、凸轮分割器、转盘和夹具组件,所述马达通过马达座固定于机械手支架上平面,马达上安装有驱动轮,凸轮分割器固定于机械手支架上平面,凸轮分割器的输入端固定有从动轮,驱动轮和从动轮通过同步带连接,凸轮分割器的输出端与转盘固定,转盘上平面沿中心等分设有三个夹具组件;所述夹具组件包括带导杆气缸、夹具底座、导柱、夹具板和滚珠,所述带导杆气缸安装于转盘上平面,带导杆气缸的活塞杆法兰板与夹具底座固定,夹具底座下平面设有六根导柱,导柱均固定于夹具板上,所述夹具板一侧设有“U”形电加热棒安装槽,安装槽内侧面安装有滚珠;Preferably, the three-station manipulator includes a motor, a motor base, a manipulator bracket, a driving wheel, a synchronous belt, a driven wheel, a cam divider, a turntable and a clamp assembly, and the motor is fixed on the upper plane of the manipulator bracket through the motor base, The driving wheel is installed on the motor, the cam splitter is fixed on the upper plane of the manipulator bracket, the input end of the cam splitter is fixed with a driven wheel, the driving wheel and the driven wheel are connected by a timing belt, the output end of the cam splitter is fixed with the turntable, and the turntable The plane is divided into three clamp assemblies along the center; the clamp assembly includes a cylinder with a guide rod, a clamp base, a guide column, a clamp plate and balls, the cylinder with a guide rod is installed on the upper plane of the turntable, and the piston rod of the cylinder with a guide rod The flange plate is fixed to the fixture base. There are six guide pillars on the lower plane of the fixture base. There are balls;

优选的是,所述螺母上料机构包括螺母供料装置和螺母上料机械手,所述螺母供料装置的出料口对着螺母上料机械手,所述螺母供料装置包括螺母振料装置和螺母翻转装置,所述螺母振料装置的直线送料器对着螺母翻转装置的进料口,所述螺母振料装置还包括螺母振料盘、直线振料器、振料器支架和料盘支架,所述料盘支架上平面安装有螺母振料盘,螺母振料盘的出料口对着直线送料器,直线送料器安装于直线振料器上,直线振料器安装于振料器支架上平面;所述螺母翻转装置包括安装支架、转台气缸、转台气缸安装板、分料模组件、限位气缸和“┗”形限位板,所述安装支架左侧面固定有转台气缸安装板,转台气缸安装板侧面上部安装有转台气缸,安装支架上平面安装有分料模组件,分料模组件的旋转凸台与转台气缸的转台固定,分料模组件进料口处设有“┗”形限位板,“┗”形限位板与限位气缸的活塞杆固定,限位气缸固定于安装支架右侧面;所述分料模组件还包括分料模、分料模外框架、“∩”形挡板和螺母感应器,旋转凸台的突出部分镶嵌于分料模外框架内,旋转凸台侧面安装有两块相对的分料模,分料模两端设有螺母安装工位,分料模外框架前侧面固定有“∩”形挡板,上方的螺母安装工位对着螺母感应器,螺母感应器与“∩”形挡板固定,分料模外框架上端设有出料口;所述螺母上料机械手包括螺母支架、笔型气缸、笔型气缸安装板、卡接头连接块、滑块、滑轨、滑块安装板、升降气缸、“┗”形连接板、推拉气缸、螺母平夹气缸和螺母夹爪,所述螺母支架的垂直板上端横向设有笔型气缸安装板,笔型气缸安装板侧面安装有笔型气缸,笔型气缸的活塞杆与卡接头连接块固定,卡接头连接块固定于滑块安装板的上边沿,滑块安装板后侧面安装有滑块,笔型气缸安装板侧面固定有滑轨,滑块与滑轨配合,滑块安装板前侧面安装有升降气缸,升降气缸的活塞杆法兰板与“┗”形连接板固定连接,“┗”形连接板侧面安装有推拉气缸,推拉气缸活塞杆法兰板与螺母平夹气缸固定连接,螺母平夹气缸的两个夹臂外侧面均设有螺母夹爪;Preferably, the nut feeding mechanism includes a nut feeding device and a nut feeding manipulator, the outlet of the nut feeding device faces the nut feeding manipulator, and the nut feeding device includes a nut vibrating device and Nut turning device, the linear feeder of the nut vibrating device faces the feeding port of the nut turning device, and the nut vibrating device also includes a nut vibrating plate, a linear vibrating device, a vibrating material bracket and a material pan bracket , the nut vibrating tray is installed on the plane of the tray bracket, the outlet of the nut vibrating tray is facing the linear feeder, the linear feeder is installed on the linear vibrating device, and the linear vibrating device is installed on the vibrating device bracket The upper plane; the nut turning device includes a mounting bracket, a turntable cylinder, a turntable cylinder mounting plate, a material distribution mold assembly, a limit cylinder and a "┗"-shaped limit plate, and a turntable cylinder is fixed on the left side of the installation bracket. Turntable cylinder is installed on the upper side of the turntable cylinder mounting plate, and the distribution mold assembly is installed on the plane of the mounting bracket. The rotating boss of the distribution mold assembly is fixed with the turntable of the turntable cylinder. There is a "┗" shaped limit plate, the "┗" shaped limit plate is fixed with the piston rod of the limit cylinder, and the limit cylinder is fixed on the right side of the mounting bracket; the splitting mold assembly also includes a splitting mold, The outer frame of the dividing mold, the "∩" shaped baffle and the nut sensor, the protruding part of the rotating boss is embedded in the outer frame of the dividing mold, and two opposite dividing molds are installed on the side of the rotating boss. There is a nut installation station at the end, and a "∩"-shaped baffle is fixed on the front side of the outer frame of the distribution mold. The nut installation station above is facing the nut sensor, and the nut sensor is fixed with the "∩"-shaped baffle. The upper end of the outer frame of the mold is provided with a material outlet; the nut feeding manipulator includes a nut bracket, a pen-shaped cylinder, a pen-shaped cylinder mounting plate, a card joint connection block, a slider, a slide rail, a slider mounting plate, a lifting cylinder, " ┗”-shaped connecting plate, push-pull cylinder, nut flat clamp cylinder and nut clamp jaw, the upper end of the vertical plate of the nut bracket is horizontally provided with a pen-shaped cylinder mounting plate, the side of the pen-shaped cylinder mounting plate is installed with a pen-shaped cylinder, and the pen-shaped cylinder The piston rod and the card joint connection block are fixed, the card joint connection block is fixed on the upper edge of the slider installation plate, the slider is installed on the rear side of the slider installation plate, and the slide rail is fixed on the side of the pen-type cylinder installation plate. Rail fit, the lifting cylinder is installed on the front side of the slider mounting plate, the piston rod flange plate of the lifting cylinder is fixedly connected with the "┗"-shaped connecting plate, the push-pull cylinder is installed on the side of the "┗"-shaped connecting plate, and the piston rod flange plate of the push-pull cylinder It is fixedly connected with the nut flat clamping cylinder, and the outer sides of the two clamping arms of the nut flat clamping cylinder are equipped with nut clamping claws;

优选的是,所述焊环上料机构包括焊环供料装置和焊环上料机械手,所述焊环供料装置位于焊环上料机械手下方,所述焊环供料装置包括焊环振料装置和焊环安装装置,焊环振料装置的出料口对着焊环安装装置的焊环安装模,所述焊环振料装置的结构与螺母振料装置的结构相同;所述焊环安装装置还包括焊环安装支架、导柱气缸、焊环导柱、焊环感应器、感应器支架、焊环限位气缸、限位气缸安装板和焊环限位板,所述焊环安装支架侧面安装有导柱气缸,导柱气缸的活塞杆与焊环导柱固定连接,焊环安装模上设有导向孔,焊环导柱插装于焊环安装模的导向孔内,焊环安装模固定于焊环安装支架侧面,所述焊环安装模上平面设有“U”形焊环安装孔,“U”形焊环安装孔对着焊环感应器,焊环感应器通过感应器支架固定于焊环安装模侧面,焊环安装模后侧设有焊环限位气缸,焊环限位气缸安装于限位气缸安装板,限位气缸安装板固定于焊环安装支架上,焊环限位气缸的活塞杆与焊环限位板固定连接,所述焊环限位板穿过焊环安装模,所述焊环上料机械手包括焊环支架、焊环气缸、焊环安装板、接头连接块、焊环滑块、焊环滑轨、焊环滑块安装板、焊环升降气缸、“┗”形焊环连接板、焊环推拉气缸、气爪气缸和焊环夹爪,所述焊环支架的垂直板上安装有横向焊环安装板,焊环安装板侧面安装有焊环气缸,焊环气缸的活塞杆与接头连接块固定连接,接头连接块固定于焊环滑块安装板上边沿,焊环滑块安装板后侧面安装有焊环滑块,焊环安装板侧面安装有焊环滑轨,焊环滑块与焊环滑轨配合,焊环滑块安装板前侧面安装有焊环升降气缸,焊环升降气缸的活塞杆法兰板通过连接板与焊环推拉气缸连接,焊环推拉气缸的活塞杆法兰板通过连接板与气爪气缸连接,气爪气缸的三个夹臂均安装有焊环夹爪,三个焊环夹爪下端设有焊环安装凹槽;Preferably, the welding ring feeding mechanism includes a welding ring feeding device and a welding ring feeding manipulator, the welding ring feeding device is located below the welding ring feeding manipulator, and the welding ring feeding device includes a welding ring vibrator Material device and welding ring installation device, the discharge opening of welding ring vibration material device faces the welding ring installation mold of welding ring installation device, and the structure of described welding ring vibration material device is identical with the structure of nut vibration material device; The ring installation device also includes a welding ring mounting bracket, a guide post cylinder, a welding ring guide post, a welding ring sensor, an inductor bracket, a welding ring limiting cylinder, a limiting cylinder mounting plate and a welding ring limiting plate, and the welding ring A guide post cylinder is installed on the side of the mounting bracket. The piston rod of the guide post cylinder is fixedly connected with the welding ring guide post. The ring installation mold is fixed on the side of the welding ring installation bracket, and the upper plane of the welding ring installation mold is provided with a "U"-shaped welding ring installation hole, and the "U"-shaped welding ring installation hole faces the welding ring sensor, and the welding ring sensor passes through The sensor bracket is fixed on the side of the welding ring installation mold. The welding ring limit cylinder is installed on the rear side of the welding ring installation mold. The welding ring limit cylinder is installed on the limit cylinder installation plate, and the limit cylinder installation plate is fixed on the welding ring installation bracket. , the piston rod of the welding ring limiting cylinder is fixedly connected with the welding ring limiting plate, the welding ring limiting plate passes through the welding ring installation mold, and the welding ring feeding manipulator includes a welding ring support, a welding ring cylinder, a welding ring Mounting plate, joint connection block, welding ring slider, welding ring slide rail, welding ring slider mounting plate, welding ring lifting cylinder, "┗" shaped welding ring connecting plate, welding ring push-pull cylinder, air claw cylinder and welding ring clamp A horizontal welding ring mounting plate is installed on the vertical plate of the welding ring bracket, a welding ring cylinder is installed on the side of the welding ring mounting plate, the piston rod of the welding ring cylinder is fixedly connected with the joint connecting block, and the joint connecting block is fixed on the welding ring The edge of the slider mounting plate, the welding ring slider is installed on the rear side of the welding ring slider mounting plate, the welding ring slide rail is installed on the side of the welding ring mounting plate, the welding ring slider cooperates with the welding ring slide rail, and the welding ring slider is installed A welding ring lifting cylinder is installed on the front side of the plate. The piston rod flange plate of the welding ring lifting cylinder is connected with the welding ring push-pull cylinder through the connecting plate, and the piston rod flange plate of the welding ring push-pull cylinder is connected with the air claw cylinder through the connecting plate. The three clamping arms of the cylinder are all equipped with welding ring jaws, and the lower ends of the three welding ring jaws are provided with welding ring installation grooves;

优选的是,所述焊接机械手包括焊接支架、焊接安装板、焊接连接板、焊接气缸、焊接固定板、焊接导柱、导柱支架、焊接推拉气缸、焊接连接块和焊接加热棒,所述焊接支架侧面安装有横向焊接安装板,焊接气缸通过焊接连接板固定于焊接安装板上,焊接气缸的活塞杆与焊接固定板连接,焊接固定板侧面安装有焊接导柱,导柱支架固定于焊接安装板侧面,焊接导柱穿过焊接连接板和导柱支架,焊接固定板侧面安装有焊接推拉气缸,焊接推拉气缸的活塞杆法兰板与焊接连接块固定连接,焊接连接块上安装有两个焊接加热棒;Preferably, the welding manipulator includes a welding bracket, a welding mounting plate, a welding connecting plate, a welding cylinder, a welding fixing plate, a welding guide post, a guide post support, a welding push-pull cylinder, a welding connection block and a welding heating rod. A horizontal welding mounting plate is installed on the side of the bracket, and the welding cylinder is fixed on the welding mounting plate through the welding connecting plate. The piston rod of the welding cylinder is connected to the welding fixing plate. On the side of the plate, the welded guide post passes through the welded connecting plate and the guide post bracket. The welded push-pull cylinder is installed on the side of the welded fixed plate. The piston rod flange plate of the welded push-pull cylinder is fixedly connected with the welded connection block. Two Welding heating rod;

优选的是,所述感应压紧装置包括感应装置和压紧装置,所述压紧装置侧端设有感应装置,所述感应装置包括感应器、感应器座和感应立柱,感应立柱上端安装有感应器座,感应器座上安装有感应器;所述压紧装置包括压紧支架、压紧气缸、压紧连接板、压紧推拉气缸、压紧推板和推板安装块,所述压紧支架侧面安装有压紧气缸,压紧气缸的活塞杆法兰板与压紧连接板下平面连接,压紧连接板上平面安装有压紧推拉气缸,压紧推拉气缸的活塞杆法兰板与推板安装块固定连接,推板安装块侧面凹槽里设有压紧推板,所述压紧推板前端设有“U”形卡口。Preferably, the induction pressing device includes an induction device and a pressing device, and the side end of the pressing device is provided with an induction device, and the induction device includes an inductor, an inductor seat and an induction column, and the upper end of the induction column is installed with The sensor seat is equipped with an inductor; the pressing device includes a pressing bracket, a pressing cylinder, a pressing connecting plate, a pressing push-pull cylinder, a pressing push plate and a push plate mounting block. A compression cylinder is installed on the side of the compression bracket, and the piston rod flange plate of the compression cylinder is connected with the lower plane of the compression connection plate. The compression push-pull cylinder is installed on the plane of the compression connection plate, and the piston rod flange plate of the compression push-pull cylinder It is fixedly connected with the push plate installation block, and a pressing push plate is provided in the groove on the side of the push plate installation block, and a “U”-shaped bayonet is provided at the front end of the pressing push plate.

本发明的有益效果是:本发明一种电加热棒组装机的第一组装装置,能够替代工人自动组装焊接工件,生产效率高,生产稳定性好,节约劳动资源。The beneficial effects of the present invention are: the first assembly device of the electric heating rod assembly machine of the present invention can replace workers to automatically assemble welding workpieces, has high production efficiency, good production stability, and saves labor resources.

附图说明Description of drawings

图1是本发明电加热棒组装机的第一组装装置的结构示意图;Fig. 1 is a schematic structural view of the first assembly device of the electric heating rod assembly machine of the present invention;

图2是本发明电加热棒组装机的第一组装装置的四工位固定装置结构示意图;Fig. 2 is a schematic structural view of the four-station fixing device of the first assembly device of the electric heating rod assembly machine of the present invention;

图3是本发明电加热棒组装机的第一组装装置的四工位固定装置侧视图;Fig. 3 is a side view of the four-station fixing device of the first assembly device of the electric heating rod assembly machine of the present invention;

图4是本发明电加热棒组装机的第一组装装置的三工位机械手结构示意图;Fig. 4 is a schematic structural view of the three-station manipulator of the first assembly device of the electric heating rod assembly machine of the present invention;

图5是本发明电加热棒组装机的第一组装装置的三工位机械手局部放大图;Fig. 5 is a partial enlarged view of the three-station manipulator of the first assembly device of the electric heating rod assembly machine of the present invention;

图6是本发明电加热棒组装机的第一组装装置的螺母上料机构结构示意图;Fig. 6 is a schematic structural view of the nut feeding mechanism of the first assembly device of the electric heating rod assembly machine of the present invention;

图7是本发明电加热棒组装机的第一组装装置的螺母翻转装置结构示意图;Fig. 7 is a schematic structural diagram of the nut turning device of the first assembly device of the electric heating rod assembly machine of the present invention;

图8是本发明电加热棒组装机的第一组装装置的螺母翻转装置部分结构示意图;Fig. 8 is a partial structural diagram of the nut turning device of the first assembly device of the electric heating rod assembly machine of the present invention;

图9是本发明电加热棒组装机的第一组装装置的螺母上料机械手结构示意图;Fig. 9 is a schematic structural view of the nut feeding manipulator of the first assembly device of the electric heating rod assembly machine of the present invention;

图10是本发明电加热棒组装机的第一组装装置的焊环安装装置结构示意图;Fig. 10 is a structural schematic diagram of the welding ring installation device of the first assembly device of the electric heating rod assembly machine of the present invention;

图11是本发明电加热棒组装机的第一组装装置的焊环上料机械手结构示意图;Fig. 11 is a schematic structural diagram of the welding ring feeding manipulator of the first assembly device of the electric heating rod assembly machine of the present invention;

图12是本发明电加热棒组装机的第一组装装置的焊环上料机械手局部放大图;Fig. 12 is a partial enlarged view of the welding ring feeding manipulator of the first assembly device of the electric heating rod assembly machine of the present invention;

图13是本发明电加热棒组装机的第一组装装置的焊接机械手结构示意图;Fig. 13 is a structural schematic diagram of the welding manipulator of the first assembly device of the electric heating rod assembly machine of the present invention;

图14是本发明电加热棒组装机的第一组装装置的感应压紧装置结构示意图。Fig. 14 is a schematic structural view of the induction pressing device of the first assembly device of the electric heating rod assembly machine of the present invention.

具体实施方式Detailed ways

下面结合附图对本发明较佳实施例进行详细阐述,以使发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the invention can be more easily understood by those skilled in the art, so as to define the protection scope of the present invention more clearly.

请参阅图1至图14,本发明实施例包括:Please refer to Fig. 1 to Fig. 14, the embodiment of the present invention comprises:

一种电加热棒组装机的第一组装装置,该电加热棒组装机的第一组装装置包括安装于箱式支架221上的四工位固定装置222、三工位机械手223、螺母上料机构224、焊环上料机构225、焊接机械手226和感应压紧装置227,所述箱式支架221顶板上固定有四工位固定装置222,四工位固定装置222的四个工位依次对着三工位机械手223、螺母上料机构224、焊环上料机构225和焊接机械手226,三工位机械手223下方设有感应压紧装置227,所述四工位固定装置222包括电机2221、电机连接板2222、主驱动轮2223、齿形皮带2224、从动带轮2225、旋转轴2226、轴承2227、活套法兰2228、旋转盘2229和固定组件22210,所述电机2221通过电机连接板2222固定于箱式支架221的顶板下平面,电机2221驱动主驱动轮2223转动,旋转轴2226上的轴承2227固定于箱式支架221的顶板上,旋转轴2226上安装有从动带轮2225,主驱动轮2223和从动带轮2225通过齿形皮带2224连接,旋转轴2226和旋转盘2229通过活套法兰2228固定连接,旋转盘2229上平面沿中心等分设有四组固定组件22210;所述固定组件22210包括限位支架222101和限位柱222102,限位支架222101上平面安装有两根限位柱222102,两根限位柱222102间的距离与电加热棒的接头距离一致,所述限位柱222102上端均设有定位孔;A first assembly device of an electric heating rod assembly machine, the first assembly device of the electric heating rod assembly machine includes a four-station fixing device 222 installed on a box-type bracket 221, a three-station manipulator 223, and a nut feeding mechanism 224, welding ring feeding mechanism 225, welding manipulator 226 and induction pressing device 227, the four-station fixing device 222 is fixed on the top plate of the box-type support 221, and the four stations of the four-station fixing device 222 face to each other in turn Three-station manipulator 223, nut feeding mechanism 224, welding ring feeding mechanism 225 and welding manipulator 226, three-station manipulator 223 is provided with induction pressing device 227 below, and described four-station fixing device 222 includes motor 2221, motor Connecting plate 2222, main driving wheel 2223, toothed belt 2224, driven pulley 2225, rotating shaft 2226, bearing 2227, looper flange 2228, rotating disk 2229 and fixed assembly 22210, described motor 2221 passes motor connecting plate 2222 Be fixed on the lower plane of the top plate of the box-type support 221, the motor 2221 drives the main drive wheel 2223 to rotate, the bearing 2227 on the rotating shaft 2226 is fixed on the top plate of the box-type support 221, the driven pulley 2225 is installed on the rotating shaft 2226, the main The driving wheel 2223 and the driven pulley 2225 are connected by a toothed belt 2224, the rotating shaft 2226 and the rotating disc 2229 are fixedly connected by a looper flange 2228, and the upper plane of the rotating disc 2229 is equally divided into four groups of fixing assemblies 22210 along the center; The fixing component 22210 includes a limit bracket 222101 and a limit column 222102. Two limit columns 222102 are installed on the upper plane of the limit bracket 222101. The distance between the two limit columns 222102 is consistent with the distance between the joints of the electric heating rod. Positioning holes are provided on the upper ends of the bit posts 222102;

所述三工位机械手223包括马达2231、马达座2232、机械手支架2233、驱动轮2234、同步带2235、从动轮2236、凸轮分割器2237、转盘2238和夹具组件2239,所述马达2231通过马达座2232固定于机械手支架2233上平面,马达2231上安装有驱动轮2234,凸轮分割器2237固定于机械手支架2233上平面,凸轮分割器2237的输入端固定有从动轮2236 ,驱动轮2234和从动轮2236通过同步带2235连接,凸轮分割器2237的输出端与转盘2238固定连接,转盘2238上平面沿中心等分设有三个夹具组件2239;所述夹具组件2239包括带导杆气缸22391、夹具底座22392、导柱22393、夹具板22394和滚珠22395,所述带导杆气缸22391安装于转盘2238上平面,带导杆气缸22391的活塞杆法兰板与夹具底座22392固定连接,夹具底座22392下平面设有六根导柱22393,导柱22393均固定于夹具板22394上,所述夹具板22394一侧设有“U”形电加热棒安装槽,安装槽内侧面安装有滚珠22395;The three-station manipulator 223 includes a motor 2231, a motor seat 2232, a manipulator support 2233, a driving wheel 2234, a synchronous belt 2235, a driven wheel 2236, a cam divider 2237, a turntable 2238 and a clamp assembly 2239, and the motor 2231 passes through the motor seat 2232 is fixed on the upper plane of the manipulator bracket 2233, the driving wheel 2234 is installed on the motor 2231, the cam splitter 2237 is fixed on the upper plane of the manipulator bracket 2233, and the input end of the cam splitter 2237 is fixed with the driven wheel 2236, the driving wheel 2234 and the driven wheel 2236 Connected by the timing belt 2235, the output end of the cam splitter 2237 is fixedly connected with the turntable 2238, and the upper plane of the turntable 2238 is equally divided along the center with three clamp assemblies 2239; Column 22393, fixture plate 22394 and ball 22395, the cylinder with guide rod 22391 is installed on the upper plane of the turntable 2238, the piston rod flange plate of the cylinder with guide rod 22391 is fixedly connected with the fixture base 22392, and the lower plane of the fixture base 22392 is provided with six The guide post 22393 and the guide post 22393 are all fixed on the fixture plate 22394, and the side of the fixture plate 22394 is provided with a "U" shaped electric heating rod installation groove, and the inner surface of the installation groove is installed with a ball 22395;

所述螺母上料机构224包括螺母供料装置2241和螺母上料机械手2242,所述螺母供料装置2241的出料口对着螺母上料机械手2242,所述螺母供料装置2241包括螺母振料装置22411和螺母翻转装置22412,所述螺母振料装置22411的直线送料器224112对着螺母翻转装置22412的进料口,所述螺母振料装置22411还包括螺母振料盘224111、直线振料器224113、振料器支架224114和料盘支架224115,所述料盘支架224115上平面安装有螺母振料盘224111,螺母振料盘224111的出料口对着直线送料器224112,直线送料器224112安装于直线振料器224113上,直线振料器224113安装于振料器支架224114上平面;所述螺母翻转装置22412包括安装支架224121、转台气缸224122、转台气缸安装板224123、分料模组件224124、限位气缸224125和“┗”形限位板224126,所述安装支架224121左侧面固定有转台气缸安装板224123,转台气缸安装板224123侧面上部安装有转台气缸224122,安装支架224121上平面安装有分料模组件224124,分料模组件224124的旋转凸台2241241与转台气缸224122的转台固定,分料模组件224124进料口处设有“┗”形限位板224126,“┗”形限位板224126与限位气缸224125的活塞杆固定,限位气缸224125固定于安装支架224121右侧面;所述分料模组件224124还包括分料模2241242、分料模外框架2241243、“∩”形挡板2241244和螺母感应器2241245,所述旋转凸台2241241的突出部分镶嵌于分料模外框架2241243内,旋转凸台2241241侧面安装有两块相对的分料模2241242,分料模2241242两端设有螺母安装工位,分料模外框架2241243前侧面固定有“∩”形挡板2241244,上方的螺母安装工位对着螺母感应器2241245,螺母感应器2241245与“∩”形挡板2241244固定,分料模外框架2241243上端设有出料口;所述螺母上料机械手2242包括螺母支架22421、笔型气缸22422、笔型气缸安装板22423、卡接头连接块22424、滑块22425、滑轨22426、滑块安装板22427、升降气缸22428、“┗”形连接板22429、推拉气缸224210、螺母平夹气缸224211和螺母夹爪224212,所述螺母支架22421的垂直板上端横向设有笔型气缸安装板22423,笔型气缸安装板22423侧面安装有笔型气缸22422,笔型气缸22422的活塞杆与卡接头连接块22424固定,卡接头连接块22424固定于滑块安装板22427的上边沿,滑块安装板22427后侧面安装有滑块22425,笔型气缸安装板22423侧面固定有滑轨22426,滑块22425与滑轨22426配合,滑块安装板22427前侧面安装有升降气缸22428,升降气缸22428的活塞杆法兰板与“┗”形连接板22429固定连接,“┗”形连接板22429侧面安装有推拉气缸224210,推拉气缸224210活塞杆法兰板与螺母平夹气缸224211固定连接,螺母平夹气缸224211的两个夹臂外侧面均设有螺母夹爪224212;The nut feeding mechanism 224 includes a nut feeding device 2241 and a nut feeding manipulator 2242, the discharge port of the nut feeding device 2241 faces the nut feeding manipulator 2242, and the nut feeding device 2241 includes a nut vibrating material Device 22411 and nut turning device 22412, the linear feeder 224112 of the nut vibrating device 22411 faces the feeding port of the nut turning device 22412, and the nut vibrating device 22411 also includes a nut vibrating plate 224111, a linear vibrating device 224113, vibrator bracket 224114 and tray bracket 224115, the nut vibrating pan 224111 is installed on the upper plane of the pan bracket 224115, the outlet of the nut vibrating pan 224111 faces the linear feeder 224112, and the linear feeder 224112 is installed On the linear vibrator 224113, the linear vibrator 224113 is installed on the upper plane of the vibrator bracket 224114; the nut turning device 22412 includes a mounting bracket 224121, a turntable cylinder 224122, a turntable cylinder mounting plate 224123, and a splitting mold assembly 224124 , limit cylinder 224125 and "┗" shaped limit plate 224126, the left side of the mounting bracket 224121 is fixed with a turntable cylinder mounting plate 224123, the upper side of the turntable cylinder mounting plate 224123 is equipped with a turntable cylinder 224122, and the mounting bracket 224121 is mounted on a plane There is a splitting die assembly 224124, the rotating boss 2241241 of the splitting die assembly 224124 is fixed to the turntable of the turntable cylinder 224122, and the feeding port of the splitting die assembly 224124 is provided with a "┗" shaped limit plate 224126, "┗ The piston rod of the "shaped limiting plate 224126 and the limiting cylinder 224125 is fixed, and the limiting cylinder 224125 is fixed on the right side of the mounting bracket 224121; the dividing mold assembly 224124 also includes the dividing mold 2241242, the outer frame of the dividing mold 2241243 , "∩"-shaped baffle plate 2241244 and nut sensor 2241245, the protruding part of the rotating boss 2241241 is embedded in the outer frame 2241243 of the material distribution mold, and two opposite material distribution modules 2241242 are installed on the side of the rotating boss 2241241. There are nut installation stations at both ends of the material mold 2241242, and a "∩"-shaped baffle 2241244 is fixed on the front side of the outer frame 2241243 of the material distribution mold. "Shaped baffle plate 2241244 is fixed, and the upper end of the material distribution mold outer frame 2241243 is provided with a discharge port; the nut feeding manipulator 2242 includes a nut bracket 22421, a pen-shaped cylinder 22422, a pen-shaped cylinder mounting plate 22423, a card joint connection block 22424, Slider 22425, slide rail 22426, slider mounting plate 22427, lifting cylinder 22428, "┗" shaped connection Plate 22429, push-pull cylinder 224210, nut flat clamp cylinder 224211 and nut jaw 224212, the top of the vertical plate of the nut bracket 22421 is horizontally provided with a pen-shaped cylinder mounting plate 22423, and the side of the pen-shaped cylinder mounting plate 22423 is equipped with a pen-shaped cylinder 22422 , the piston rod of the pen-type cylinder 22422 is fixed to the card joint connecting block 22424, and the card joint connecting block 22424 is fixed to the upper edge of the slider mounting plate 22427, and the slider 22425 is installed on the rear side of the slider mounting plate 22427, and the pen-shaped cylinder mounting plate The slide rail 22426 is fixed on the side of 22423, the slide block 22425 cooperates with the slide rail 22426, the lift cylinder 22428 is installed on the front side of the slide block mounting plate 22427, the piston rod flange plate of the lift cylinder 22428 is fixedly connected with the "┗" shaped connecting plate 22429, The push-pull cylinder 224210 is installed on the side of the "┗"-shaped connecting plate 22429, the piston rod flange plate of the push-pull cylinder 224210 is fixedly connected with the nut flat clamp cylinder 224211, and the outer sides of the two clamp arms of the nut flat clamp cylinder 224211 are equipped with nut clamp jaws 224212 ;

所述焊环上料机构225包括焊环供料装置2251和焊环上料机械手2252,所述焊环供料装置2251位于焊环上料机械手2252下方,所述焊环供料装置2251包括焊环振料装置22511和焊环安装装置22512,焊环振料装置22511的出料口对着焊环安装装置22512的焊环安装模225124,所述焊环振料装置22511的结构与螺母振料装置22411的结构相同;所述焊环安装装置22512还包括焊环安装支架225121、导柱气缸225122、焊环导柱225123、焊环感应器225125、感应器支架225126、焊环限位气缸225127、限位气缸安装板225128和焊环限位板225129,所述焊环安装支架225121侧面安装有导柱气缸225122,导柱气缸225122的活塞杆与焊环导柱225123固定连接,焊环安装模225124上设有导向孔,焊环导柱225123插装于焊环安装模225124的导向孔内,焊环安装模225124固定于焊环安装支架225121侧面,所述焊环安装模225124上平面设有“U”形焊环安装孔,“U”形焊环安装孔对着焊环感应器225125,焊环感应器225125通过感应器支架225126固定于焊环安装模225124侧面,焊环安装模225124后侧设有焊环限位气缸225127,焊环限位气缸225127安装于限位气缸安装板225128,限位气缸安装板225128固定于焊环安装支架225121上,焊环限位气缸225127的活塞杆与焊环限位板225129固定连接,所述焊环限位板225129穿过焊环安装模225124,所述焊环上料机械手2252包括焊环支架22521、焊环气缸22522、焊环安装板22523、接头连接块22524、焊环滑块22525、焊环滑轨22526、焊环滑块安装板22527、焊环升降气缸22528、焊环推拉气缸22529、气爪气缸225210和焊环夹爪225211,所述焊环支架22521的垂直板上安装有横向焊环安装板22523,焊环安装板22523侧面安装有焊环气缸22522,焊环气缸22522的活塞杆与接头连接块22524固定连接,接头连接块22524固定于焊环滑块安装板22527上边沿,焊环滑块安装板22527后侧面安装有焊环滑块22525,焊环安装板22523侧面安装有焊环滑轨22526,焊环滑块22525与焊环滑轨22526配合,焊环滑块安装板22527前侧面安装有焊环升降气缸22528,焊环升降气缸22528的活塞杆法兰板通过连接板与焊环推拉气缸22529固定连接,焊环推拉气缸22529的活塞杆法兰板通过连接板与气爪气缸225210固定连接,气爪气缸225210的三个夹臂均安装有焊环夹爪225211,三个焊环夹爪225211下端设有焊环安装凹槽;The welding ring feeding mechanism 225 includes a welding ring feeding device 2251 and a welding ring feeding manipulator 2252. The welding ring feeding device 2251 is located below the welding ring feeding manipulator 2252. The welding ring feeding device 2251 includes a welding ring feeding device 2251 Ring vibration material device 22511 and welding ring installation device 22512, the discharge port of welding ring vibration material device 22511 faces the welding ring installation mold 225124 of welding ring installation device 22512, the structure of the welding ring vibration material device 22511 is the same as the nut vibration material The structure of the device 22411 is the same; the welding ring installation device 22512 also includes a welding ring mounting bracket 225121, a guide post cylinder 225122, a welding ring guide post 225123, a welding ring sensor 225125, an inductor bracket 225126, a welding ring limit cylinder 225127, The limit cylinder mounting plate 225128 and the welding ring limit plate 225129, the guide post cylinder 225122 is installed on the side of the welding ring mounting bracket 225121, the piston rod of the guide post cylinder 225122 is fixedly connected with the welding ring guide post 225123, and the welding ring installation mold 225124 There is a guide hole on the top, the welding ring guide post 225123 is inserted into the guide hole of the welding ring installation mold 225124, the welding ring installation mold 225124 is fixed on the side of the welding ring installation bracket 225121, and the upper plane of the welding ring installation mold 225124 is provided with " U”-shaped welding ring installation hole, the “U”-shaped welding ring installation hole faces the welding ring sensor 225125, the welding ring sensor 225125 is fixed on the side of the welding ring installation mold 225124 through the sensor bracket 225126, and the rear side of the welding ring installation mold 225124 There is a welding ring limit cylinder 225127, the welding ring limit cylinder 225127 is installed on the limit cylinder mounting plate 225128, the limit cylinder mounting plate 225128 is fixed on the welding ring mounting bracket 225121, the piston rod of the welding ring limit cylinder 225127 is connected to the welding ring The ring limiting plate 225129 is fixedly connected, the welding ring limiting plate 225129 passes through the welding ring installation mold 225124, and the welding ring feeding manipulator 2252 includes a welding ring support 22521, a welding ring cylinder 22522, a welding ring mounting plate 22523, a joint Connecting block 22524, welding ring slide block 22525, welding ring slide rail 22526, welding ring slide block mounting plate 22527, welding ring lifting cylinder 22528, welding ring push-pull cylinder 22529, air claw cylinder 225210 and welding ring jaw 225211, the welding The vertical plate of the ring support 22521 is equipped with a horizontal welding ring mounting plate 22523, and the side of the welding ring mounting plate 22523 is equipped with a welding ring cylinder 22522, and the piston rod of the welding ring cylinder 22522 is fixedly connected with the joint connecting block 22524, and the joint connecting block 22524 is fixed The upper edge of the welding ring slider mounting plate 22527, the welding ring sliding block 22525 is installed on the rear side of the welding ring sliding block mounting plate 22527, the welding ring slide rail 22526 is installed on the side of the welding ring mounting plate 22523, and the welding ring sliding block 22525 and the welding ring sliding Rail 22526 fit, solder ring slider mounting plate The front side of the 22527 is equipped with a welding ring lifting cylinder 22528, the piston rod flange plate of the welding ring lifting cylinder 22528 is fixedly connected with the welding ring push-pull cylinder 22529 through the connecting plate, and the piston rod flange plate of the welding ring push-pull cylinder 22529 is connected to the gas cylinder through the connecting plate. The claw cylinder 225210 is fixedly connected, and the three clamping arms of the air claw cylinder 225210 are all equipped with welding ring jaws 225211, and the lower ends of the three welding ring jaws 225211 are provided with welding ring installation grooves;

所述焊接机械手226包括焊接支架2261、焊接安装板2262、焊接连接板2263、焊接气缸2264、焊接固定板2265、焊接导柱2266、导柱支架2267、焊接推拉气缸2268、焊接连接块2269和焊接加热棒22610,所述焊接支架2261侧面安装有横向焊接安装板2262,焊接气缸2264通过焊接连接板2263固定于焊接安装板2262上,焊接气缸2264的活塞杆与焊接固定板2265连接,焊接固定板2265侧面安装有焊接导柱2266,导柱支架2267固定于焊接安装板2262侧面,焊接导柱2266穿过焊接连接板2263和导柱支架2267,焊接固定板2265侧面安装有焊接推拉气缸2268,焊接推拉气缸2268的活塞杆法兰板与焊接连接块2269固定连接,焊接连接块2269上安装有两个焊接加热棒22610;Described welding manipulator 226 comprises welding bracket 2261, welding mounting plate 2262, welding connection plate 2263, welding cylinder 2264, welding fixed plate 2265, welding guide post 2266, guide post support 2267, welding push-pull cylinder 2268, welding connection block 2269 and welding Heating rod 22610, the side of the welding bracket 2261 is equipped with a transverse welding mounting plate 2262, the welding cylinder 2264 is fixed on the welding mounting plate 2262 through the welding connecting plate 2263, the piston rod of the welding cylinder 2264 is connected with the welding fixing plate 2265, and the welding fixing plate The side of the 2265 is equipped with a welding guide post 2266, the guide post bracket 2267 is fixed on the side of the welding mounting plate 2262, the welding guide post 2266 passes through the welding connecting plate 2263 and the guide post bracket 2267, the welding push-pull cylinder 2268 is installed on the side of the welding fixing plate 2265, and the welding The piston rod flange plate of the push-pull cylinder 2268 is fixedly connected with the welding connection block 2269, and two welding heating rods 22610 are installed on the welding connection block 2269;

所述感应压紧装置227包括感应装置2271和压紧装置2272,所述压紧装置2272侧端设有感应装置2271,所述感应装置2271包括感应器22711、感应器座22712和感应立柱22713,感应立柱22713上端安装有感应器座22712,感应器座22712上安装有感应器22711;所述压紧装置2272包括压紧支架22721、压紧气缸22722、压紧连接板22723、压紧推拉气缸22724、压紧推板22725和推板安装块22726,所述压紧支架22721侧面安装有压紧气缸22722,压紧气缸22722的活塞杆法兰板与压紧连接板22723下平面连接,压紧连接板22723上平面安装有压紧推拉气缸22724,压紧推拉气缸22724的活塞杆法兰板与推板安装块22726固定连接,推板安装块22726侧面凹槽里设有压紧推板22725,所述压紧推板22725前端设有“U”形卡口。The induction pressing device 227 includes an induction device 2271 and a pressing device 2272, the side end of the pressing device 2272 is provided with an induction device 2271, and the induction device 2271 includes an induction device 22711, an induction seat 22712 and an induction column 22713, A sensor seat 22712 is installed on the upper end of the induction column 22713, and an inductor 22711 is installed on the sensor seat 22712; the pressing device 2272 includes a pressing bracket 22721, a pressing cylinder 22722, a pressing connecting plate 22723, and a pressing push-pull cylinder 22724 , Compression push plate 22725 and push plate mounting block 22726, the compression cylinder 22722 is installed on the side of the compression bracket 22721, the piston rod flange plate of the compression cylinder 22722 is connected with the lower plane of the compression connecting plate 22723, and the compression connection Compression push-pull cylinder 22724 is installed on the plate 22723 upper plane, and the piston rod flange plate of compression push-pull cylinder 22724 is fixedly connected with push plate installation block 22726, and is provided with compression push plate 22725 in the push plate installation block 22726 side groove, so The front end of the pressing push plate 22725 is provided with a "U" shaped bayonet.

本发明电加热棒组装机的第一组装装置工作时,三工位机械手223将曲线管输送到感应压紧装置227的上方,螺母上料机械手2242将螺母抓取后放置到固定组件22210的限位柱222102,四工位固定装置222旋转一个工位,焊环上料机械手2252将焊环抓取后放置到限位柱222102上,焊环与螺母紧贴,四工位固定装置222再次旋转两个工位,夹具组件2239上的曲线管接头对准并拧入限位柱222102上的定位孔,压紧装置2272将焊环和螺母推至曲线管上,焊接机械手226将螺母焊接到曲线管上,机器各个工位依次循环完成以上工作步骤!When the first assembly device of the electric heating rod assembly machine of the present invention is working, the three-station manipulator 223 transports the curved tube to the top of the induction pressing device 227, and the nut feeding manipulator 2242 grabs the nut and places it on the limit of the fixing assembly 22210. The positioning column 222102, the four-station fixing device 222 rotates one station, the welding ring feeding manipulator 2252 grabs the welding ring and places it on the limiting column 222102, the welding ring and the nut are in close contact, and the four-station fixing device 222 rotates again Two stations, the curved pipe joint on the fixture assembly 2239 is aligned and screwed into the positioning hole on the limit post 222102, the pressing device 2272 pushes the welding ring and the nut onto the curved pipe, and the welding manipulator 226 welds the nut to the curved pipe On the tube, each station of the machine completes the above work steps in turn!

本发明电加热棒组装机的第一组装装置,能够替代工人自动组装焊接工件,生产效率高,生产稳定性好,节约劳动资源。The first assembly device of the electric heating rod assembly machine of the present invention can replace workers to automatically assemble welding workpieces, has high production efficiency, good production stability, and saves labor resources.

以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technologies fields, all of which are equally included in the scope of patent protection of the present invention.

Claims (6)

1.一种电加热棒组装机的第一组装装置,其特征在于:该电加热棒组装机的第一组装装置包括安装于箱式支架上的四工位固定装置、三工位机械手、螺母上料机构、焊环上料机构、焊接机械手和感应压紧装置,所述箱式支架顶板上固定有四工位固定装置,四工位固定装置的四个工位依次对着三工位机械手、螺母上料机构、焊环上料机构和焊接机械手,三工位机械手下方设有感应压紧装置,所述四工位固定装置包括电机、电机连接板、主驱动轮、齿形皮带、从动带轮、旋转轴、轴承、活套法兰、旋转盘和固定组件,所述电机通过电机连接板固定于箱式支架的顶板下平面,电机驱动主驱动轮转动,旋转轴上的轴承固定于箱式支架的顶板上,旋转轴上安装有从动带轮,主驱动轮和从动带轮通过齿形皮带连接,旋转轴和旋转盘通过活套法兰固定连接,旋转盘上平面沿圆心等分设有四组固定组件;所述固定组件包括限位支架和限位柱,限位支架上平面安装有两根限位柱,两根限位柱间的距离与电加热棒的接头距离一致,所述限位柱上端均设有定位孔。1. A first assembly device of an electric heating rod assembly machine, characterized in that: the first assembly device of the electric heating rod assembly machine includes a four-station fixing device installed on a box-type support, a three-station manipulator, a nut Feeding mechanism, welding ring feeding mechanism, welding manipulator and induction pressing device, the four-station fixing device is fixed on the top plate of the box-type bracket, and the four stations of the four-station fixing device face the three-station manipulator in sequence , a nut feeding mechanism, a welding ring feeding mechanism and a welding manipulator. There is an induction pressing device under the three-station manipulator. The four-station fixing device includes a motor, a motor connecting plate, a main drive wheel, a toothed belt, and a slave Drive pulley, rotating shaft, bearing, looper flange, rotating disc and fixed assembly, the motor is fixed on the lower plane of the top plate of the box-type bracket through the motor connecting plate, the motor drives the main driving wheel to rotate, and the bearing on the rotating shaft is fixed On the top plate of the box-type support, a driven pulley is installed on the rotating shaft. The main driving wheel and the driven pulley are connected by a toothed belt. The rotating shaft and the rotating disk are fixedly connected by a loop flange. The center of the circle is equally divided into four sets of fixing components; the fixing components include a limit bracket and a limit column, and two limit columns are installed on the plane of the limit bracket, and the distance between the two limit columns and the distance between the joints of the electric heating rod Consistently, the upper ends of the limiting posts are all provided with positioning holes. 2.根据权利要求1所述的电加热棒组装机的第一组装装置,其特征在于:所述三工位机械手包括马达、马达座、机械手支架、驱动轮、同步带、从动轮、凸轮分割器、转盘和夹具组件,所述马达通过马达座固定于机械手支架上平面,马达上安装有驱动轮,凸轮分割器固定于机械手支架上平面,凸轮分割器的输入端固定有从动轮,驱动轮和从动轮通过同步带连接,凸轮分割器的输出端与转盘固定,转盘上平面沿中心等分设有三个夹具组件;所述夹具组件包括带导杆气缸、夹具底座、导柱、夹具板和滚珠,所述带导杆气缸安装于转盘上平面,带导杆气缸的活塞杆法兰板与夹具底座固定,夹具底座下平面设有六根导柱,导柱均固定于夹具板上,所述夹具板一侧设有“U”形电加热棒安装槽,安装槽内侧面安装有滚珠。2. The first assembly device of the electric heating rod assembly machine according to claim 1, characterized in that: the three-station manipulator includes a motor, a motor seat, a manipulator bracket, a driving wheel, a timing belt, a driven wheel, and a cam segment The motor is fixed on the upper plane of the manipulator bracket through the motor seat, the driving wheel is installed on the motor, the cam splitter is fixed on the upper plane of the manipulator bracket, the input end of the cam splitter is fixed with a driven wheel, and the driving wheel It is connected with the driven wheel through a synchronous belt, and the output end of the cam divider is fixed with the turntable. Three clamp assemblies are equally divided along the center of the upper plane of the turntable; the clamp assembly includes a cylinder with a guide rod, a clamp base, a guide column, a clamp plate and balls , the cylinder with a guide rod is installed on the upper plane of the turntable, the piston rod flange plate of the cylinder with a guide rod is fixed to the fixture base, and the lower plane of the fixture base is provided with six guide pillars, and the guide pillars are all fixed on the fixture plate. There is a "U"-shaped electric heating rod installation groove on one side of the board, and balls are installed on the inner side of the installation groove. 3.根据权利要求1所述的电加热棒组装机的第一组装装置,其特征在于:所述螺母上料机构包括螺母供料装置和螺母上料机械手,所述螺母供料装置的出料口对着螺母上料机械手,所述螺母供料装置包括螺母振料装置和螺母翻转装置,所述螺母振料装置的直线送料器对着螺母翻转装置的进料口,所述螺母振料装置还包括螺母振料盘、直线振料器、振料器支架和料盘支架,所述料盘支架上平面安装有螺母振料盘,螺母振料盘的出料口对着直线送料器,直线送料器安装于直线振料器上,直线振料器安装于振料器支架上平面;所述螺母翻转装置包括安装支架、转台气缸、转台气缸安装板、分料模组件、限位气缸和“┗”形限位板,所述安装支架左侧面固定有转台气缸安装板,转台气缸安装板侧面上部安装有转台气缸,安装支架上平面安装有分料模组件,分料模组件的旋转凸台与转台气缸的转台固定,分料模组件进料口处设有“┗”形限位板,“┗”形限位板与限位气缸的活塞杆固定,限位气缸固定于安装支架右侧面;所述分料模组件还包括分料模、分料模外框架、“∩”形挡板和螺母感应器,旋转凸台的突出部分镶嵌于分料模外框架内,旋转凸台侧面安装有两块相对的分料模,分料模两端设有螺母安装工位,分料模外框架前侧面固定有“∩”形挡板,上方的螺母安装工位对着螺母感应器,螺母感应器与“∩”形挡板固定,分料模外框架上端设有出料口;所述螺母上料机械手包括螺母支架、笔型气缸、笔型气缸安装板、卡接头连接块、滑块、滑轨、滑块安装板、升降气缸、“┗”形连接板、推拉气缸、螺母平夹气缸和螺母夹爪,所述螺母支架的垂直板上端横向设有笔型气缸安装板,笔型气缸安装板侧面安装有笔型气缸,笔型气缸的活塞杆与卡接头连接块固定,卡接头连接块固定于滑块安装板的上边沿,滑块安装板后侧面安装有滑块,笔型气缸安装板侧面固定有滑轨,滑块与滑轨配合,滑块安装板前侧面安装有升降气缸,升降气缸的活塞杆法兰板与“┗”形连接板固定连接,“┗”形连接板侧面安装有推拉气缸,推拉气缸活塞杆法兰板与螺母平夹气缸固定连接,螺母平夹气缸的两个夹臂外侧面均设有螺母夹爪。3. The first assembly device of the electric heating rod assembly machine according to claim 1, characterized in that: the nut feeding mechanism comprises a nut feeding device and a nut feeding manipulator, and the discharge of the nut feeding device The mouth is facing the nut feeding manipulator, the nut feeding device includes a nut vibrating device and a nut turning device, the linear feeder of the nut vibrating device faces the feeding port of the nut turning device, and the nut vibrating device It also includes a nut vibrating tray, a linear vibrating feeder, a vibrating tray bracket and a tray bracket. The nut vibrating tray is installed on the plane of the tray bracket, and the outlet of the nut vibrating tray faces the linear feeder. The feeder is installed on the linear vibrator, and the linear vibrator is installed on the upper plane of the vibrator bracket; the nut turning device includes a mounting bracket, a turntable cylinder, a turntable cylinder mounting plate, a splitting mold assembly, a limit cylinder and "┗"-shaped limit plate, the left side of the mounting bracket is fixed with a turntable cylinder mounting plate, the upper side of the turntable cylinder mounting plate is equipped with a turntable cylinder, and the upper surface of the mounting bracket is installed with a splitting mold assembly, and the splitting mold assembly The rotating boss and the turntable of the turntable cylinder are fixed, and a "┗" shaped limit plate is provided at the feed port of the splitting mold assembly, and the "┗" shaped limit plate is fixed with the piston rod of the limit cylinder, and the limit cylinder is fixed. On the right side of the mounting bracket; the splitting mold assembly also includes the splitting mold, the outer frame of the splitting mold, the "∩" shaped baffle and the nut sensor, and the protruding part of the rotating boss is embedded in the outer frame of the splitting mold Inside and on the side of the rotating boss, there are two opposite distributing molds. There are nut installation stations at both ends of the distributing mold. A "∩"-shaped baffle is fixed on the front side of the outer frame of the dispensing mold. The nut installation station above Facing the nut sensor, the nut sensor is fixed with the "∩"-shaped baffle, and the upper end of the outer frame of the distribution mold is provided with a discharge port; the nut feeding manipulator includes a nut bracket, a pen-shaped cylinder, a pen-shaped cylinder mounting plate, Card joint connecting block, slider, slide rail, slider mounting plate, lifting cylinder, "┗"-shaped connecting plate, push-pull cylinder, nut flat clamping cylinder and nut clamping claws, the vertical plate of the nut bracket is provided with a pen horizontally The pen-type cylinder mounting plate is installed on the side of the pen-type cylinder mounting plate. The piston rod of the pen-type cylinder is fixed with the card joint connection block. A slider is installed, and a slide rail is fixed on the side of the pen-shaped cylinder mounting plate. The slider cooperates with the slide rail. A lifting cylinder is installed on the front side of the slider mounting plate, and the piston rod flange plate of the lifting cylinder is fixedly connected with the "┗"-shaped connecting plate. , A push-pull cylinder is installed on the side of the "┗"-shaped connecting plate, the piston rod flange plate of the push-pull cylinder is fixedly connected with the nut flat clamp cylinder, and the outer sides of the two clamp arms of the nut flat clamp cylinder are equipped with nut clamp claws. 4.根据权利要求1所述的电加热棒组装机的第一组装装置,其特征在于:所述焊环上料机构包括焊环供料装置和焊环上料机械手,所述焊环供料装置位于焊环上料机械手下方,所述焊环供料装置包括焊环振料装置和焊环安装装置,焊环振料装置的出料口对着焊环安装装置的焊环安装模,所述焊环振料装置的结构与螺母振料装置的结构相同;所述焊环安装装置还包括焊环安装支架、导柱气缸、焊环导柱、焊环感应器、感应器支架、焊环限位气缸、限位气缸安装板和焊环限位板,所述焊环安装支架侧面安装有导柱气缸,导柱气缸的活塞杆与焊环导柱固定连接,焊环安装模上设有导向孔,焊环导柱插装于焊环安装模的导向孔内,焊环安装模固定于焊环安装支架侧面,所述焊环安装模上平面设有“U”形焊环安装孔,“U”形焊环安装孔对着焊环感应器,焊环感应器通过感应器支架固定于焊环安装模侧面,焊环安装模后侧设有焊环限位气缸,焊环限位气缸安装于限位气缸安装板,限位气缸安装板固定于焊环安装支架上,焊环限位气缸的活塞杆与焊环限位板固定连接,所述焊环限位板穿过焊环安装模,所述焊环上料机械手包括焊环支架、焊环气缸、焊环安装板、接头连接块、焊环滑块、焊环滑轨、焊环滑块安装板、焊环升降气缸、“┗”形焊环连接板、焊环推拉气缸、气爪气缸和焊环夹爪,所述焊环支架的垂直板上安装有横向焊环安装板,焊环安装板侧面安装有焊环气缸,焊环气缸的活塞杆与接头连接块固定连接,接头连接块固定于焊环滑块安装板上边沿,焊环滑块安装板后侧面安装有焊环滑块,焊环安装板侧面安装有焊环滑轨,焊环滑块与焊环滑轨配合,焊环滑块安装板前侧面安装有焊环升降气缸,焊环升降气缸的活塞杆法兰板通过连接板与焊环推拉气缸连接,焊环推拉气缸的活塞杆法兰板通过连接板与气爪气缸连接,气爪气缸的三个夹臂均安装有焊环夹爪,三个焊环夹爪下端设有焊环安装凹槽。4. The first assembly device of the electric heating rod assembly machine according to claim 1, characterized in that: the welding ring feeding mechanism comprises a welding ring feeding device and a welding ring feeding manipulator, and the welding ring feeding The device is located under the welding ring feeding manipulator, and the welding ring feeding device includes a welding ring vibrating device and a welding ring installation device, and the discharge port of the welding ring vibrating device faces the welding ring installation mold of the welding ring installation device, so The structure of the welding ring vibrating device is the same as that of the nut vibrating device; the welding ring installation device also includes a welding ring mounting bracket, a guide post cylinder, a welding ring guide post, a welding ring sensor, an inductor bracket, a welding ring The limit cylinder, the limit cylinder mounting plate and the welding ring limit plate, the guide post cylinder is installed on the side of the welding ring mounting bracket, the piston rod of the guide post cylinder is fixedly connected with the welding ring guide post, and the welding ring mounting mold is provided with The guide hole, the welding ring guide post is inserted into the guide hole of the welding ring installation mold, the welding ring installation mold is fixed on the side of the welding ring installation bracket, and the upper plane of the welding ring installation mold is provided with a "U" shaped welding ring installation hole, The "U"-shaped welding ring mounting hole is facing the welding ring sensor, and the welding ring sensor is fixed on the side of the welding ring installation mold through the sensor bracket. Installed on the limit cylinder mounting plate, the limit cylinder mounting plate is fixed on the welding ring mounting bracket, the piston rod of the welding ring limit cylinder is fixedly connected with the welding ring limit plate, and the welding ring limit plate is installed through the welding ring The welding ring feeding manipulator includes a welding ring support, a welding ring cylinder, a welding ring mounting plate, a joint connection block, a welding ring slider, a welding ring slide rail, a welding ring slider mounting plate, a welding ring lifting cylinder, ┗”-shaped welding ring connecting plate, welding ring push-pull cylinder, air claw cylinder and welding ring jaws, a horizontal welding ring mounting plate is installed on the vertical plate of the welding ring bracket, and a welding ring cylinder is installed on the side of the welding ring mounting plate, The piston rod of the welding ring cylinder is fixedly connected with the joint connection block, the joint connection block is fixed on the edge of the welding ring slider mounting plate, the welding ring slider is installed on the rear side of the welding ring slider mounting plate, and the welding ring mounting plate is installed on the side. The ring slide rail, the welding ring slider is matched with the welding ring slide rail, the welding ring lifting cylinder is installed on the front side of the welding ring slider mounting plate, the piston rod flange plate of the welding ring lifting cylinder is connected with the welding ring push-pull cylinder through the connecting plate, and the welding ring is welded. The piston rod flange plate of the ring push-pull cylinder is connected to the air claw cylinder through the connecting plate. The three clamping arms of the air claw cylinder are all equipped with welding ring jaws, and the lower ends of the three welding ring jaws are provided with welding ring installation grooves. 5.根据权利要求1所述的电加热棒组装机的第一组装装置,其特征在于:所述焊接机械手包括焊接支架、焊接安装板、焊接连接板、焊接气缸、焊接固定板、焊接导柱、导柱支架、焊接推拉气缸、焊接连接块和焊接加热棒,所述焊接支架侧面安装有横向焊接安装板,焊接气缸通过焊接连接板固定于焊接安装板上,焊接气缸的活塞杆与焊接固定板连接,焊接固定板侧面安装有焊接导柱,导柱支架固定于焊接安装板侧面,焊接导柱穿过焊接连接板和导柱支架,焊接固定板侧面安装有焊接推拉气缸,焊接推拉气缸的活塞杆法兰板与焊接连接块固定连接,焊接连接块上安装有两个焊接加热棒。5. The first assembly device of the electric heating rod assembly machine according to claim 1, wherein the welding manipulator includes a welding bracket, a welding mounting plate, a welding connecting plate, a welding cylinder, a welding fixing plate, and a welding guide post , guide column support, welding push-pull cylinder, welding connection block and welding heating rod, the side of the welding support is equipped with a transverse welding mounting plate, the welding cylinder is fixed on the welding mounting plate through the welding connection plate, and the piston rod of the welding cylinder is fixed with welding Plate connection, welding guide post is installed on the side of the welding fixed plate, the guide post bracket is fixed on the side of the welding mounting plate, the welding guide post passes through the welding connecting plate and the guide post bracket, the welding push-pull cylinder is installed on the side of the welding fixing plate, and the welding push-pull cylinder The piston rod flange plate is fixedly connected with the welding connection block, and two welding heating rods are installed on the welding connection block. 6.根据权利要求1所述的电加热棒组装机的第一组装装置,其特征在于:所述感应压紧装置包括感应装置和压紧装置,所述压紧装置侧端设有感应装置,所述感应装置包括感应器、感应器座和感应立柱,感应立柱上端安装有感应器座,感应器座上安装有感应器;所述压紧装置包括压紧支架、压紧气缸、压紧连接板、压紧推拉气缸、压紧推板和推板安装块,所述压紧支架侧面安装有压紧气缸,压紧气缸的活塞杆法兰板与压紧连接板下平面连接,压紧连接板上平面安装有压紧推拉气缸,压紧推拉气缸的活塞杆法兰板与推板安装块固定连接,推板安装块侧面凹槽里设有压紧推板,所述压紧推板前端设有“U”形卡口。6. The first assembly device of the electric heating rod assembly machine according to claim 1, characterized in that: the induction pressing device includes an induction device and a pressing device, and the side end of the pressing device is provided with an induction device, The induction device includes an inductor, an inductor seat and an induction column, and the sensor seat is installed on the upper end of the induction column, and the sensor is installed on the sensor seat; the pressing device includes a pressing bracket, a pressing cylinder, and a pressing connection Plate, compression push-pull cylinder, compression push plate and push plate installation block, the compression cylinder is installed on the side of the compression bracket, the piston rod flange plate of the compression cylinder is connected with the lower plane of the compression connection plate, and the compression connection A compression push-pull cylinder is mounted flat on the plate, and the piston rod flange plate of the compression push-pull cylinder is fixedly connected with the push plate installation block. A compression push plate is arranged in the groove on the side of the push plate installation block. With "U" shaped bayonet.
CN201610287474.8A 2016-05-04 2016-05-04 First assembling device of electrically heated rod kludge Active CN105855737B (en)

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CN108817739B (en) * 2018-06-08 2020-05-08 浙江豪精机电有限公司 Conveying and welding mechanism of welding machine
CN108515296A (en) * 2018-06-08 2018-09-11 浙江豪精机电有限公司 A kind of welding machine
CN120715543B (en) * 2025-08-27 2026-04-21 宁波精乐汽车部件有限公司 Automatic nut welding device for guide rail bracket

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