CN108764627A - Intelligent die manages system and method - Google Patents
Intelligent die manages system and method Download PDFInfo
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- CN108764627A CN108764627A CN201810357799.8A CN201810357799A CN108764627A CN 108764627 A CN108764627 A CN 108764627A CN 201810357799 A CN201810357799 A CN 201810357799A CN 108764627 A CN108764627 A CN 108764627A
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Abstract
The invention discloses a kind of intelligent dies to manage system and method, the system comprises：Mobile operation end, server end and management end, the mobile operation end is connect by network with the server end with the management end, the mobile operation end, confirmation work sum number is carried out it is investigated that seeing during mold management flow sign-off for staff, the server end, for the storage and data processing of die information, the management end includes：System management module, mold management module, statement management module, backlog module and notice management module, by carrying out specialized, systematization lifecycle management to mold, by the mold related data that timely updates, remind the stringent control workflow of staff, to reach saving recording paper, facilitate flow length data management and statistics, progress management and control is timely, and Lifting Modules examine the working efficiency of personnel and the purpose of mould inspection quality.
Description
Technical field
The present invention relates to mold system administrative skill fields, and in particular to a kind of intelligent die management system and method.
Background technology
China is in from mold manufacturing big country into the process of mold manufacturing power transformation, and informationization is Mould Enterprise hair
The boost motor of exhibition." using IT to propel industrialization, promote informationization with industrialization, take a new road to industrialization " is development side
To.
Mold manufacturing type enterprise is the typical single-piece multi-item production type enterprise towards order, random due to order
Property, the diversity of product, the experience dependence of design and manufacture, the frequency of change, the uncertainty etc. that repairs a die of examination, lead to mold
The condition of production it is complicated and changeable, entire production process is difficult to effectively be managed and controlled.
Current condition disadvantage is as follows：
1. application system type is various, effectively series connection is lacked between each system, is easy to form information island.
2. production row's mould relies on handwork.
3. the standby mould of production and progress management and control are not in time, it is easy to cause the excessively random expense of resource.
4. die point is examined and maintenance can not implement completely in time, lack actively monitoring and abnormity prompt mechanism.
5. relevant mode condition exception information exists only in finder or hard copy record, no fado people or more unit informations are shared.
6. produce production capacity can not accurate statistics, can not reply in time client hand over the phase.
Invention content
In order to solve the above technical problems, the present invention proposes a kind of intelligent die management system and method, saved with reaching
Recording paper facilitates flow length data management and statistics, and progress management and control is timely, and Lifting Modules examine working efficiency and the mould inspection of personnel
The purpose of quality.
In order to achieve the above objectives, technical scheme is as follows：A kind of intelligent die management system, the system packet
It includes：Mobile operation end, server end and management end, the mobile operation end pass through network and the service with the management end
Device end connects, the mobile operation end, carries out confirmation work sum number during mold management flow sign-off for staff
It is investigated that seeing, the server end, it is used for the storage and data processing of die information, the management end to include：System management module,
Mold management module, statement management module, backlog module and notice management module, the system management module, for setting
Determine and safeguard the basic document of mold, mould inspection data and user's basic document；The mold management module, for recording mold
It please purchase information, status information, cover half alignment information, repair message, upper and lower machine information, repair message and time-based maintenance information；Institute
Statement management module is stated, for managing the report that system generates in mold management flow；The backlog module, in mould
Tool management process sign-off generates pending notice when staff being needed to confirm, and informs staff by mobile operation end；Institute
Notice management module is stated, is used for；By wechat notification information is sent to user.
Further, the mold management flow sign-off includes：Mold and spare unit please purchase confirmation, mould inspection confirms, mold shape
State changes, and mold maintains and scrap confirmation.
Further, the information that please purchase of the mold includes：The reception information of mold, the acceptance information of mold, spare unit connect
The acceptance information of the collection of letters breath and spare unit.
Further, work is arranged according to the corresponding work position of mold management flow definition in the system management module
Personnel's permission.
Further, the report of system generation includes in the mold management flow：Mold inspection and transfer confirmation form, mould
Have summary sheet, mold inventory, remaining production capacity, cover half alignment table, mold time-based maintenance inventory, mold production statistics table, mold dimension
Repair record sheet and mold cash statement.
A kind of intelligent die management method, steps are as follows for the method：Buy mold and spare unit；Examine mold and spare unit
It is whether qualified, corresponding library is recorded in mold and spare unit if mold and spare unit qualification；Record the basic document of mold；Sentence
Whether the mold for breaking library is new mould, is then test-manufactured if it is new mould, and standby mould operation is otherwise carried out；Mould inspection in standby mould operation
Operation judges whether mold is qualified, judges whether upper machine if mold qualification, otherwise judges that mold needs repairing or scraps；
Machine on mold is produced if the qualified upper machine of mold selection, lower machine carries out standby mould operation again after upper machine, if qualified
Then mold is put in storage the not upper machine of mold；Mold is repaired if the selection repair of underproof mold；If underproof mould
Tool selection is scrapped, and is judged underproof mold, to underproof mould if underproof mold meets Rejection standard
Tool is scrapped, and is otherwise repaired to underproof mold；Mold after repair is qualified further determines whether that machine produces,
Mold is carried out to standby mould operation again if upper machine produces, is otherwise put in storage mold；Mold time-based maintenance in die storehouse,
Maintenance judges whether mold selects to seal up for safekeeping or scrap after expiring；Maintenance work is carried out to mold if not selecting to seal up for safekeeping or scrap
Industry, the mold restocking after maintenance or storage seal up for safekeeping if selection or judge whether to seal up for safekeeping if scrapping, if sealing up for safekeeping to mold into
Row seals operation up for safekeeping and changes mold state, otherwise carries out scrapping operation to mold.
Further, the basic document of the mold includes：Mold produces resume, mold repair resume and eliminates trade-in shoe
It goes through.
Further, the new mould test manufacture includes test manufacture, small lot production and volume production.
Further, the detailed process of the mould inspection operation is：Judge the whether upper machine of mold according to cover half alignment table, if
Upper machine then enters mould and examines operation；Mold is decomposed, after the completion of decomposition, is confirmed by mobile operation end；Mold is decomposed into
Upper die and lower die and Bian Mo, overhaul upper die and lower die, are overhauled after opposite side mould sanding, and the lower die and side overhauled are touched
Composition is following, confirms that maintenance is completed by mobile operation end, CT reaffirms that maintenance is completed；Jet mould is carried out with following to upper mold,
Confirm that jet mould is completed by mobile operation end, CT reaffirms that jet mould is completed；Confirm and mold is assembled after result is errorless, leads to
Cross move operation end confirm mold be completed；It leaks hunting to mold；Group leader finally confirms clearance, is confirmed result.
Further, the underproof mold repair be for die change spare unit, record die change spare unit
Flow fills in Repair Confirmation list, and judges whether repair succeeds, and judges whether restocking if repairing successfully, if repair is lost
It loses, judges whether to scrap；It is described that the grid mold that do not conform to scrapped is selected not meet Rejection standard, it is to fill out to unqualified mold repair
Repair request slip is write, judges whether that committee is outer；If do not entrust it is outer if internal maintenance and fill in Repair Confirmation list, by mould if committee is outer
Tool carries out manufacture repair, and implements control operation of dispatching from the factory, and judges whether mold goes back to factory on time, overdue, and it is single to produce overdue prompt.
The invention has the advantages that：
(1) the present invention to mold by carrying out specialized, systematization lifecycle management, for production high-quality production
Product are laid a solid foundation, and reduce production cost as far as possible, increase operating efficiency.
(2) the present invention is by the mold related data that timely updates, the prompting stringent control workflow of staff, significantly
The abnormal generation during mold use is reduced, to ensure that the normal execution of production.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described.
Fig. 1 is that intelligent die disclosed by the embodiments of the present invention manages system function module figure；
Fig. 2 is intelligent die management method flow chart disclosed by the embodiments of the present invention；
Fig. 3 is that intelligent die disclosed by the embodiments of the present invention manages system mould inspection operation process chart；
Number and the corresponding component title represented by letter in figure：
1, mobile operation end；2, server end；3, management end；301, system management module；302, mold management module；
303, statement management module；304, backlog module；305, management module is notified.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes.
The present invention provides a kind of intelligent dies to manage system and method, and operation principle is by carrying out profession to mold
Change, the lifecycle management of systematization, by the mold related data that timely updates, reminds the stringent control workflow of staff
Journey facilitates flow length data management and statistics to reach saving recording paper, and progress management and control is timely, and Lifting Modules examine personnel's
The purpose of working efficiency and mould inspection quality.
With reference to embodiment and specific implementation mode, the present invention is described in further detail.
As shown in Figure 1-Figure 3, a kind of intelligent die manages system, the system comprises：Mobile operation end 1, server end 2
With management end 3, the mobile operation end 1 is connect by network with the server end 2 with the management end 3, the movement
Operation end 1 carries out confirmation work sum number it is investigated that seeing, the server for staff during mold management flow sign-off
End 2, is used for the storage and data processing of die information, and the management end 3 includes：System management module 301, mold management module
302, statement management module 303, backlog module 304 and notice management module 305, the system management module 301 are used for
Set and safeguard basic document, mould inspection data and the user's basic document of mold；The mold management module 302, for recording
Mold please purchase information, status information, cover half alignment information, repair message, upper and lower machine information, repair message and time-based maintenance letter
Breath；The statement management module 303, for managing the report that system generates in mold management flow；The backlog module
304, it is accused for generating pending notice when mold management flow sign-off needs staff to confirm, and by mobile operation end 1
Know staff；The notice management module 305, is used for；By wechat notification information is sent to user.
Wherein, the mold management flow sign-off includes：Mold and spare unit please purchase confirmation, mould inspection confirms, mold state becomes
More, mold maintains and scraps confirmation.
Wherein, in each mold management flow sign-off node, staff carries out confirmation work by mobile operation end 1,
A upper flow is unconfirmed to be completed, and downstream prompt can not carry out, it is ensured that mold management flow is complete, it is ensured that mould inspection operation is not sent out
Raw missing inspection situation.
Wherein, the information that please purchase of the mold includes：The reception information of mold, the acceptance information of mold, spare unit receive letter
The acceptance information of breath and spare unit.
Wherein, work people is arranged according to the corresponding work position of mold management flow definition in the system management module 301
Member's permission.
Wherein, work position is flexibly defined, the sequence between work position can adjust, to cope with the mould tube of diversification
Manage flow.
Wherein, the report of system generation includes in the mold management flow：Mold inspection and transfer confirmation form, mold converge
Summary table, mold inventory, remaining production capacity, cover half alignment table, mold time-based maintenance inventory, mold production statistics table, mold repair note
Record table and mold cash statement.
A kind of intelligent die management method, steps are as follows for the method：Buy mold and spare unit；Examine mold and spare unit
It is whether qualified, corresponding library is recorded in mold and spare unit if mold and spare unit qualification；Record the basic document of mold；Sentence
Whether the mold for breaking library is new mould, is then test-manufactured if it is new mould, and standby mould operation is otherwise carried out；Mould inspection in standby mould operation
Operation judges whether mold is qualified, judges whether upper machine if mold qualification, otherwise judges that mold needs repairing or scraps；
Machine on mold is produced if the qualified upper machine of mold selection, lower machine carries out standby mould operation again after upper machine, if qualified
Then mold is put in storage the not upper machine of mold；Mold is repaired if the selection repair of underproof mold；If underproof mould
Tool selection is scrapped, and is judged underproof mold, to underproof mould if underproof mold meets Rejection standard
Tool is scrapped, and is otherwise repaired to underproof mold；Mold after repair is qualified further determines whether that machine produces,
Mold is carried out to standby mould operation again if upper machine produces, is otherwise put in storage mold；Mold time-based maintenance in die storehouse,
Maintenance judges whether mold selects to seal up for safekeeping or scrap after expiring；Maintenance work is carried out to mold if not selecting to seal up for safekeeping or scrap
Industry, the mold restocking after maintenance or storage seal up for safekeeping if selection or judge whether to seal up for safekeeping if scrapping, if sealing up for safekeeping to mold into
Row seals operation up for safekeeping and changes mold state, otherwise carries out scrapping operation to mold.
Wherein, the basic document of the mold includes：Mold produces resume, mold repair resume and eliminates trade-in resume.
Wherein, the new mould test manufacture includes test manufacture, small lot production and volume production.
Wherein, the detailed process of the mould inspection operation is：The whether upper machine of mold is judged according to cover half alignment table, if upper machine
Then enter mould and examines operation；Mold is decomposed, after the completion of decomposition, is confirmed by mobile operation end 1；Mold is decomposed into
Mould, lower die and Bian Mo, overhaul upper die and lower die, are overhauled after opposite side mould sanding, and the lower die and side overhauled touch group
At following, confirm that maintenance is completed by mobile operation end 1, CT reaffirms that maintenance is completed；To upper mold and following progress jet mould, lead to
It crosses and moves the confirmation of operation end 1 jet mould completion, CT reaffirms that jet mould is completed；Confirm and mold is assembled after result is errorless, leads to
Cross move operation end 1 confirm mold be completed；It leaks hunting to mold；Group leader finally confirms clearance, is confirmed result.
Wherein, confirm that the contents of a project are separately defined with practical execution standard, and to confirm that content carries out unique mark, establish
Give tacit consent to the execution standard that confirmation project and client confirm project, if molds all so just safeguard under default situations again it is a set of
Standard confirmation project, is such as encountered the project for having client's particular/special requirement, is then safeguarded with client, confirms unique mark of content
It is sensible same, behind with the default standard of the executions standard covering like-identified of client.
Wherein, it is to record the flow of die change spare unit for die change spare unit that the underproof mold, which repairs,
Repair Confirmation list is filled in, and judges whether repair succeeds, judges whether restocking if repairing successfully, is sentenced if repairing failure
It is disconnected whether to scrap；It is described that the grid mold that do not conform to scrapped is selected not meet Rejection standard, it is to fill in repair to unqualified mold repair
Request slip judges whether that committee is outer；If do not entrust it is outer if internal maintenance and fill in Repair Confirmation list, mold is carried out if committee is outer
Manufacture repair, and implement control operation of dispatching from the factory, judge whether mold goes back to factory on time, it is overdue, it is single to produce overdue prompt ....
Mold mark uses PDF417 using high temperature resistant and ceramic material that is not easy to wear and fading, Quick Response Code in this system
Format improves serious forgiveness, so that mobile phone can quickly be read during use, speed is improved, to cope with the high temperature in die operation
Etc. adverse circumstances.
Above-described is only a kind of preferred embodiment of intelligent die management system and method disclosed in this invention,
It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the premise of the invention, can also do
Go out several modifications and improvements, these are all within the scope of protection of the present invention.
Claims (10)
1. a kind of intelligent die manages system, which is characterized in that the system comprises：Mobile operation end, server end and management
End, the mobile operation end are connect by network with the server end with the management end, and the mobile operation end is used for
Staff carries out confirming work sum number during mold management flow sign-off it is investigated that seeing, the server end, for mold
The storage and data processing of information, the management end include：System management module, statement management module, waits for mold management module
Working item module and notice management module, the system management module, basic document, mould inspection money for setting and safeguarding mold
Material and user's basic document；The mold management module, please purchase information, status information, cover half alignment for recording mold are believed
Breath, repair message, upper and lower machine information, repair message and time-based maintenance information；The statement management module, for managing mould tube
Manage the report that system generates in flow；The backlog module, for needing staff true in mold management flow sign-off
Pending notice is generated when recognizing, and staff is informed by mobile operation end；The notice management module, is used for；Pass through wechat
Notification information is sent to user.
2. intelligent die according to claim 1 manages system, which is characterized in that the mold management flow sign-off packet
It includes：Mold and spare unit please purchase confirmation, mould inspection confirms, mold Status Change, and mold maintains and scrap confirmation.
3. intelligent die according to claim 1 manages system, which is characterized in that the information that please purchase of the mold includes：
The reception information of mold, the acceptance information of mold, spare unit receive the acceptance information of information and spare unit.
4. intelligent die according to claim 1 manages system, which is characterized in that the system management module is according to mold
Management process defines corresponding work position, and staff's permission is arranged.
5. intelligent die according to claim 1 manages system, which is characterized in that system is given birth in the mold management flow
At report include：Mold inspection and transfer confirmation form, mold summary sheet, mold inventory, remaining production capacity, cover half alignment table, mould
Have time-based maintenance inventory, mold production statistics table, mold repair record sheet and mold cash statement.
6. a kind of intelligent die management method, which is characterized in that steps are as follows for the method：Buy mold and spare unit；It examines
Whether mold and spare unit are qualified, and corresponding library is recorded in mold and spare unit if mold and spare unit qualification；Record mold
Basic document；Judge whether the mold of storage is new mould, is then test-manufactured if it is new mould, otherwise carries out standby mould operation；Standby mould
Mould inspection operation in operation judges whether mold is qualified, judges whether upper machine if mold qualification, otherwise judges mold needs
Repair is still scrapped；Machine on mold is produced if the qualified upper machine of mold selection, lower machine carries out making for mould again after upper machine
Industry, mold is put in storage if the not upper machine of qualified mold；Mold is repaired if the selection repair of underproof mold；Such as
The underproof mold selection of fruit is scrapped, and is judged underproof mold, if underproof mold meets Rejection standard
Underproof mold is scrapped, otherwise underproof mold is repaired；Mold after repair is qualified further judges
Whether upper machine produces, and mold is carried out to standby mould operation again if upper machine produces, is otherwise put in storage mold；In die storehouse
Mold time-based maintenance, maintenance judge whether mold selects to seal up for safekeeping or scrap after expiring；To mould if not selecting to seal up for safekeeping or scrap
Tool carries out maintenance operation, the mold restocking after maintenance or storage, judges whether to seal up for safekeeping if selection is sealed up for safekeeping or is scrapped, if envelope
It deposits, mold is carried out sealing operation up for safekeeping and changes mold state, otherwise mold is carried out to scrap operation.
7. intelligent die management method according to claim 6, which is characterized in that the basic document of the mold includes：
Mold produces resume, mold repair resume and eliminates trade-in resume.
8. intelligent die management method according to claim 6, which is characterized in that the new mould test manufacture includes test-manufacturing, being small
Batch production and volume production.
9. intelligent die management method according to claim 6, which is characterized in that the detailed process of the mould inspection operation
It is：Judge the whether upper machine of mold according to cover half alignment table, entering mould if upper machine examines operation；Mold is decomposed, is decomposed
After the completion, confirmed by mobile operation end；Mold is decomposed into upper die and lower die and Bian Mo, upper die and lower die are overhauled, it is right
It is overhauled after the mould sanding of side, the lower die and side overhauled touch composition below, confirm that maintenance is completed by mobile operation end, CT is again
Secondary confirmation maintenance is completed；To upper mold and following progress jet mould, confirm that jet mould is completed by mobile operation end, CT reaffirms jet mould
It completes；Confirm and mold is assembled after result is errorless, confirms that mold is completed by mobile operation end；Mold is surveyed
Leakage；Group leader finally confirms clearance, is confirmed result.
10. intelligent die management method according to claim 6, which is characterized in that the underproof mold is tieed up
It is to record the flow of die change spare unit, fill in Repair Confirmation list for die change spare unit, and judge whether repair succeeds to repair,
Judge whether restocking if repairing successfully, judges whether to scrap if repairing failure；The unqualified mould for selecting to scrap
Tool does not meet Rejection standard, is to fill in repair request slip to unqualified mold repair, judges whether that committee is outer；In if not entrusting outside
Repair Confirmation list is repaired and is filled in portion, mold is carried out manufacture repair if committee is outer, and implement control operation of dispatching from the factory, is judged mould
Whether tool goes back to factory on time, overdue, and it is single to produce overdue prompt.
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| CN201810357799.8A CN108764627A (en) | 2018-04-20 | 2018-04-20 | Intelligent die manages system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810357799.8A CN108764627A (en) | 2018-04-20 | 2018-04-20 | Intelligent die manages system and method |
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| CN108764627A true CN108764627A (en) | 2018-11-06 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109799794A (en) * | 2018-12-25 | 2019-05-24 | 铜陵顶科镀锡铜线有限公司 | A kind of mold intelligence managing and control system |
| CN112085401A (en) * | 2020-09-15 | 2020-12-15 | 浙江武精机器制造有限公司 | Mold life cycle and product process quality information linkage management and control system |
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| CN1570927A (en) * | 2003-07-19 | 2005-01-26 | 鸿富锦精密工业（深圳）有限公司 | Die developing management system and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109799794A (en) * | 2018-12-25 | 2019-05-24 | 铜陵顶科镀锡铜线有限公司 | A kind of mold intelligence managing and control system |
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Application publication date: 20181106 |