CN108756907A - A kind of tunnel support top shield spouting plant - Google Patents

A kind of tunnel support top shield spouting plant Download PDF

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Publication number
CN108756907A
CN108756907A CN201810900817.2A CN201810900817A CN108756907A CN 108756907 A CN108756907 A CN 108756907A CN 201810900817 A CN201810900817 A CN 201810900817A CN 108756907 A CN108756907 A CN 108756907A
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CN
China
Prior art keywords
dregs
shield
self
support top
tunnel support
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810900817.2A
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Chinese (zh)
Other versions
CN108756907B (en
Inventor
梁晓波
赵亮
王恩鹏
徐小明
高兆旺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BEIJING HONGJIAN ENGINEERING Co Ltd
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BEIJING HONGJIAN ENGINEERING Co Ltd
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Priority to CN201810900817.2A priority Critical patent/CN108756907B/en
Publication of CN108756907A publication Critical patent/CN108756907A/en
Application granted granted Critical
Publication of CN108756907B publication Critical patent/CN108756907B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0642Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield having means for additional processing at the front end
    • E21D9/0664Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield having means for additional processing at the front end with means for applying a coating layer to the front face, e.g. by spraying
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/12Devices for removing or hauling away excavated material or spoil; Working or loading platforms

Abstract

The present invention relates to Tunnel Engineering technical fields, more particularly to a kind of tunnel support top shield spouting plant, it includes walk track, the shield platform on walking track and the shield head for being set to shield platform front end, dregs delivery pipe is connected on shield head, the tunnel support top shield spouting plant further includes:Self- poking arrangement, dregs 3D printing equipment, nozzle and automatic conveyor, self- poking arrangement is fixedly mounted on shield platform, self- poking arrangement is connected with dregs delivery pipe, dregs 3D printing equipment is fixedly installed on shield platform, it is disposed adjacent with the self- poking arrangement, automatic conveyor is set between self- poking arrangement and dregs 3D printing equipment, and nozzle is connected in dregs 3D printing equipment.The present invention realizes zero artificial participation, the dregs generated to shield in tunneling shield once lining and is recycled, reduces cost, reduce environmental pollution, realize efficient construction.

Description

A kind of tunnel support top shield spouting plant
Technical field
The present invention relates to tunneling and underground engineering technical field more particularly to a kind of tunnel support top shield spouting plants.
Background technology
At present in no underground water or the soft rock of few underground water, as carried out tunnel in IV, V grade of country rock or soil property and rocky stratum The construction method of road boring construction, generally use is shield method.Shield method is a kind of full machinery in tunneling and underground engineering construction Change the method for construction, it is to promote Shield-type machinery in the earth formation, is prevented by shield shell and section of jurisdiction to support surrounding country rock Caving in for tunnel occurs, while soil excavation is carried out with cutting apparatus in front of excavation face, machinery transports outside hole by being unearthed, and leans on Jack pressurizes jacking in the lining cutting of the assembled cyclization in rear portion, and then assembled precast concrete section of jurisdiction, forms the one of tunnel structure Kind mechanized construction method.
In tunneling shield work progress, it is mixed relatively to mostly use manually or mechanically injection for top once lining work progress at present The mode for coagulating soil carries out.Due to will produce a large amount of dust in injection, air pollution is caused seriously to be not easy to worker for a long time Construction, while cost of labor of constructing increases, construction speed is slow.It is taken off in addition, concrete has part in course of injection Fall and cause waste of material, and shield generate mud waste disposal get up it is relatively difficult.
Therefore, there is an urgent need for a kind of tunnel support top shield spouting plants to solve the above technical problems.
Invention content
The purpose of the present invention is to provide a kind of tunnel support top shield spouting plants, realize the construction of tunneling shield once lining Zero artificial participation in the process, while the dregs and mud of shield generation are recycled, to reduce construction cost, reduce Quickness and high efficiency construction is realized in environmental pollution.
For this purpose, the present invention uses following technical scheme:
A kind of tunnel support top shield spouting plant, including:Walking track, the shield being set on the walking track are flat Platform and the shield head for being set to shield platform front end are connected with dregs delivery pipe on the shield head,
Further include:Self- poking arrangement, dregs 3D printing equipment and automatic conveyor, wherein the automatic stirring fills It sets and is fixedly mounted on the shield platform, and the self- poking arrangement is connected with the dregs delivery pipe, the dregs 3D printing equipment is fixedly installed on the shield platform, is disposed adjacent with the self- poking arrangement, described to automatically deliver dress It installs and is placed between the self- poking arrangement and the dregs 3D printing equipment, spray is connected in the dregs 3D printing equipment Head.
Preferably, the automatic conveyor is conveyer mechanism, one end of the conveyer mechanism and the automatic stirring Device linking is mixed, the other end is connected with the dregs 3D printing equipment.
Preferably, the self- poking arrangement is provided with dregs analytical instrument and computer mix-design device.
Preferably, the dregs 3D printing equipment includes material storing box and the mechanical arm that is connected on the material storing box, described Nozzle is mounted on the mechanical arm.
Preferably, running orbit setting instrument is provided in the dregs 3D printing equipment, for controlling the mechanical arm Track.
Preferably, the dregs 3D printing equipment further includes waste recovery device, and the waste recovery device is set to the machine On tool arm, and positioned at the lower section of the nozzle.
Preferably, waste recovery device lower end is connected with recycling delivery pipe, the recycling delivery pipe and the automatic stirring Mix device connection.
Preferably, one end that the recycling delivery pipe is connect with the waste recovery device is higher than and the self- poking arrangement One end of connection.
Preferably, the dregs 3D printing equipment further includes being set to the compacting component of the mechanical arm upper end, and described The quantity for being compacted component is two groups, and the front and rear sides that component is located at the nozzle are compacted described in two groups.
Preferably, the compacting component is made of squeeze board, elastic component and power support axis, power support axis one end connection On the mechanical arm, the power support axis other end is hinged with the squeeze board, and the power support axis and the squeeze board Between be provided with the elastic component.
Beneficial effects of the present invention:
1) a kind of tunnel support top shield spouting plant provided by the invention, can realize that tunneling shield once lining was constructed It is not participated in manually in journey, while the dregs and mud of shield generation is recycled, reduced construction cost, subtract simultaneously Dust pollution in Shaoshi work in tunnel achievees the purpose that quickness and high efficiency is constructed.
2) a kind of tunnel support top shield spouting plant provided by the invention, is arranged on the mechanical arm of dregs 3D printing equipment There is waste recovery device, recycling can be carried out to the material to fall off in spraying, save printed material, saved cost throwing Enter.
Description of the drawings
Fig. 1 is tunnel support top shield spouting plant schematic diagram of the present invention;
Fig. 2 is the partial enlarged view at A in Fig. 1;
In figure:
1- self- poking arrangements;11- dregs analytical instruments;12- computer mix-design devices;13- mud commissioning pipes;2- Dregs 3D printing equipment;21- material storing box;22- running orbits set instrument;23- mechanical arms;24- waste recovery devices;25- compacting groups Part;251- squeeze boards;252- elastic components;253- power support axis;26- hydraulic props;27- recycles delivery pipe;3- shield platforms;4- Shield head;5- dregs delivery pipes;6- shield platforms walking track;7- nozzles;8- automatic conveyors.
Specific implementation mode
The technical solution further illustrated the present invention below in conjunction with the accompanying drawings with embodiment.It is understood that this place The specific embodiment of description is used only for explaining the present invention rather than limitation of the invention.It also should be noted that in order to Convenient for description, in attached drawing, only the parts related to the present invention are shown and it is not all.
As shown in Figure 1, the present invention provides a kind of tunnel support top shield spouting plant, including walking track 6, it is set to walking It is defeated to be connected with dregs on shield head 4 for shield platform 3 on track 6 and the shield head 4 for being set to 3 front end of shield platform Send pipe 5.The tunnel support top shield spouting plant further includes:Self- poking arrangement 1, dregs 3D printing equipment 2, nozzle 7 and from Dynamic transmission device 8, wherein self- poking arrangement 1 are fixedly mounted on shield platform 3, and self- poking arrangement 1 is conveyed with dregs Pipe 5 is connected, and dregs 3D printing equipment 2 is fixedly installed on shield platform 3, is disposed adjacent with self- poking arrangement 1, automatic to pass It send device 8 to be set between self- poking arrangement 1 and dregs 3D printing equipment 2, nozzle 7 is connected in dregs 3D printing equipment 2. The printed material processed can be sprayed to the tunnel surface that shield goes out by nozzle 7, work progress does not participate in manually, Achieve the purpose that quickness and high efficiency is constructed while reducing dust pollution.
Specifically, the shield head 4 of 3 front end of shield platform can be cut on working face generates dregs, with shield head 4 The dregs delivery pipe 5 of upper connection can be transported to the dregs that shield generates at the rear of shield platform 3.Dregs delivery pipe 5 with from Dynamic agitating device 1 is connected to by mud commissioning pipe 13, so that part dregs is passed through mud commissioning pipe 13 and is dropped into self- poking arrangement 1 In, realize the utilization to dregs.Wherein, mud commissioning pipe 13 can be automatically opened or be closed as needed.Further, exist Dregs analytical instrument 11 and computer mix-design device 12, wherein dregs analytical instrument are provided on self- poking arrangement 1 11 can analyze the constituent of dregs, and analysis result is transmitted to computer mix-design device 12, computer match ratio Designer 12 according to analysis result to dregs and without mould agent (a kind of binder) carry out proportion design, meet 3D to process Print the material used.
Further, automatic conveyor 8 is set between self- poking arrangement 1 and dregs 3D printing equipment 2, one end It is connected with self- poking arrangement 1, the other end is connected with dregs 3D printing equipment 2, the printing material that self- poking arrangement 1 is processed Material is automatically sent in dregs 3D printing equipment 2.Automatic conveyor 8 can be conveyer mechanism, can also be that other can It realizes the mechanism for automatically delivering function, does not do excessive restriction herein.
Specifically, dregs 3D printing equipment 2 is fixedly installed on shield platform 3, and is located at shield head 4 and automatic stirring Between device 1.Dregs 3D printing equipment 2 includes that material storing box 21 is used for storing the printed material processed, dregs 3D printing equipment 2 Further include mechanical arm 23, nozzle 7 is installed on mechanical arm 23, printed material can flexibly and fast be sprayed by nozzle 7 To required position.Running orbit setting instrument 22 is further provided in dregs 3D printing equipment 2, for being advised according to actual condition Draw and control the track of nozzle 7.
Further, compacting component 25 is set at the 23 upper end interval of mechanical arm of dregs 3D printing equipment 2, is compacted component 25 Quantity be two groups, and be located at the front and rear sides of nozzle 7.Specifically, as shown in Fig. 2, compacting component 25 is by squeeze board 251, elastic component 252 and power support axis 253 form, and one end of power support axis 253 is connected on mechanical arm 23, can adjust compacting The angle of component 25, the other end and squeeze board 251 of power support axis 253 are hinged, and between power support axis 253 and squeeze board 251 It is provided with elastic component 252.Compacting component 25 can smooth out the printed material sprayed and be compacted by own resilient.
Further, dregs 3D printing equipment 2 includes waste recovery device 24, is located at 7 following distance of nozzle.Waste material Recover 24 uses funnel structure, it is of course also possible to use other facilitate the structure of waste recovery, does not also do excessive limit herein It is fixed.It is connected with recycling delivery pipe 27 in the lower end of waste recovery device 24, recycling delivery pipe 27 is connected to self- poking arrangement 1, returns The one end that is connect with waste recovery device 24 of delivery pipe 27 is received higher than the one end being connect with self- poking arrangement 1, setting in this way It sets, the waste material generated in spraying can be made to enter in self- poking arrangement 1 using its own gravity, realize the recycling of waste material.
The course of work of the tunnel support top shield spouting plant is as follows:
First, be located at shield head 4 on shield platform 3 by working face rotary cutting generate dregs, dregs is logical It crosses dregs delivery pipe 5 and is transported to the rear of shield platform 3, wherein there is part dregs according to actual needs by mud commissioning pipe 13 It enters in self- poking arrangement 1, the dregs analytical instrument 11 being arranged on self- poking arrangement 1 divides dregs ingredient It analyses and data is transferred to the computer mix-design device 12 being arranged on self- poking arrangement 1, computer mix-design device 12 Proportion design is carried out to dregs and without mould agent (a kind of binder) according to the result of analysis, institute is added in self- poking arrangement 1 Requirement without mould agent, then self- poking arrangement 1 is started to work, and by stirring dregs and being sufficiently mixed without mould agent, is processed Printed material needed for 3D printing.
Then, the printed material processed enters the material storing box 21 in dregs 3D printing equipment 2 by automatic conveyor 8 In, the path that the mechanical arm 23 in dregs 3D printing equipment 2 is planned according to running orbit setting instrument 22 drives nozzle 7 to be sprayed It applies, the speed of spraying can be set according to coating thickness and site environment.When nozzle 7 is run, the pressure on rear side of nozzle 25 prerequisite activity of real component, other side are turned down for use, itself printing of the squeeze board 251 to having sprayed is relied on by compacting component 25 Material is smoothed out and is compacted.
The waste material generated in spraying is fallen in the waste recovery device 24 below nozzle 7, is then conveyed by recycling Pipe 27 enters in self- poking arrangement 1, re-utilizes.
A kind of tunnel support top shield spouting plant provided by the invention, can realize tunneling shield once lining work progress In do not participate in manually, while the dregs that generates of the material to falling off in course of injection and shield and mud carry out recycling profit With reducing construction cost, while reducing the dust pollution in construction in tunnel, achieve the purpose that quickness and high efficiency is constructed.
Obviously, the above embodiment of the present invention is just for the sake of clearly illustrating examples made by the present invention, and it is pair to be not The restriction of embodiments of the present invention.For those of ordinary skill in the art, may be used also on the basis of the above description To make other variations or changes in different ways.There is no necessity and possibility to exhaust all the enbodiments.It is all this All any modification, equivalent and improvement etc., should be included in the claims in the present invention made by within the spirit and principle of invention Protection domain within.

Claims (10)

1. a kind of tunnel support top shield spouting plant, including:Walking track (6), the shield being set on the walking track (6) Platform (3) and the shield head (4) for being set to shield platform (3) front end are connected with slag on the shield head (4) Native delivery pipe (5), which is characterized in that
The tunnel support top shield spouting plant further includes:Self- poking arrangement (1), dregs 3D printing equipment (2) and automatic Transmission device (8), wherein the self- poking arrangement (1) is fixedly mounted on the upper of the shield platform (3), and the automatic stirring It mixes device (1) with the dregs delivery pipe (5) to be connected, it is flat that the dregs 3D printing equipment (2) is fixedly installed in the shield It on platform (3), is disposed adjacent with the self- poking arrangement (1), the automatic conveyor (8) is set to the automatic stirring dress It sets between (1) and the dregs 3D printing equipment (2), nozzle (7) is connected on the dregs 3D printing equipment (2).
2. a kind of tunnel support top shield spouting plant according to claim 1, which is characterized in that the automatic conveyor (8) it is conveyer mechanism, one end of the conveyer mechanism is connected with the self- poking arrangement (1), the other end and the slag Native 3D printing equipment (2) linking.
3. a kind of tunnel support top shield spouting plant according to claim 1, which is characterized in that the self- poking arrangement (1) dregs analytical instrument (11) and computer mix-design device (12) are provided with.
4. a kind of tunnel support top shield spouting plant according to claim 1, which is characterized in that the dregs 3D printing is set Standby (2) include material storing box (21) and the mechanical arm (23) being connected on the material storing box (21), and the nozzle (7) is mounted on described On mechanical arm (23).
5. a kind of tunnel support top shield spouting plant according to claim 4, which is characterized in that the dregs 3D printing is set Running orbit setting instrument (22), the track for controlling the mechanical arm (23) are provided on standby (2).
6. a kind of tunnel support top shield spouting plant according to claim 4, which is characterized in that the dregs 3D printing is set Standby (2) further include waste recovery device (24), and the waste recovery device (24) is set on the mechanical arm (23), and positioned at described The lower section of nozzle (7).
7. a kind of tunnel support top shield spouting plant according to claim 6, which is characterized in that the waste recovery device (24) lower end is connected with recycling delivery pipe (27), and the recycling delivery pipe (27) is connected to the self- poking arrangement (1).
8. a kind of tunnel support top shield spouting plant according to claim 7, which is characterized in that the recycling delivery pipe (27) one end being connect with the waste recovery device (24) is higher than the one end being connect with the self- poking arrangement (1).
9. a kind of tunnel support top shield spouting plant according to claim 4, which is characterized in that the dregs 3D printing is set Standby (2) further include being set to the compacting component (25) of the mechanical arm (23) upper end, and the quantity of the compacting component (25) is Two groups, the front and rear sides that component (25) is located at the nozzle (7) are compacted described in two groups.
10. a kind of tunnel support top shield spouting plant according to claim 9, which is characterized in that the compacting component (25) it is made of squeeze board (251), elastic component (252) and power support axis (253), described power support axis (253) one end is connected to On the mechanical arm (23), power support axis (253) other end is hinged with the squeeze board (251), and the power support axis (253) elastic component (252) is provided between the squeeze board (251).
CN201810900817.2A 2018-08-09 2018-08-09 Tunnel top shield guniting equipment Active CN108756907B (en)

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Application Number Priority Date Filing Date Title
CN201810900817.2A CN108756907B (en) 2018-08-09 2018-08-09 Tunnel top shield guniting equipment

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Application Number Priority Date Filing Date Title
CN201810900817.2A CN108756907B (en) 2018-08-09 2018-08-09 Tunnel top shield guniting equipment

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CN108756907A true CN108756907A (en) 2018-11-06
CN108756907B CN108756907B (en) 2024-01-30

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113084962A (en) * 2021-04-06 2021-07-09 天津大学 A3D printing device for underground piping structure lays
CN113107509A (en) * 2021-05-10 2021-07-13 鲁敬卫 Concrete spraying device for bridge and tunnel construction and spraying method thereof
CN114183183A (en) * 2021-11-22 2022-03-15 中煤科工集团沈阳研究院有限公司 Device and method for constructing underground coal mine sealing wall
CN114589784A (en) * 2022-03-16 2022-06-07 浙江大学 Tunneling type concrete structure centrifugal intelligent construction equipment and application

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Publication number Priority date Publication date Assignee Title
CA878838A (en) * 1971-08-24 A. Khodosh Vladimir Method of construction of tunnel lining
JPH06108793A (en) * 1992-09-29 1994-04-19 Shimizu Corp Shield process and segment manufacturing facility used therefor
JPH1077783A (en) * 1996-09-04 1998-03-24 Hirotomo Murakami Shield tunnel regeneration construction method, device thereof, and segment for the construction method
KR200202341Y1 (en) * 2000-04-18 2000-11-15 김윤도 A tunnel steel materials mold concrete operation equipment
JP2001098885A (en) * 1999-09-29 2001-04-10 San Shield Kk Slurry recycling system for use in thick mud shield method
KR20130083593A (en) * 2012-01-13 2013-07-23 성림산업(주) Super slurry type shield tunneling machine and super slurry type propulsion method using it
CN203189037U (en) * 2013-05-03 2013-09-11 辛世行 Environment-friendly concrete wet spraying machine
JP2014173290A (en) * 2013-03-07 2014-09-22 Japan Railway Construction Transport & Technology Agency Tunnel construction method
KR101696845B1 (en) * 2015-08-10 2017-02-01 (주)나우기술 The Construction Method of Non-excavation tunnel what Steel pipe position can be substitute with PC-upper-slab by Extruding
CN208578569U (en) * 2018-08-09 2019-03-05 北京崇建工程有限公司 A kind of tunnel support top shield spouting plant

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA878838A (en) * 1971-08-24 A. Khodosh Vladimir Method of construction of tunnel lining
JPH06108793A (en) * 1992-09-29 1994-04-19 Shimizu Corp Shield process and segment manufacturing facility used therefor
JPH1077783A (en) * 1996-09-04 1998-03-24 Hirotomo Murakami Shield tunnel regeneration construction method, device thereof, and segment for the construction method
JP2001098885A (en) * 1999-09-29 2001-04-10 San Shield Kk Slurry recycling system for use in thick mud shield method
KR200202341Y1 (en) * 2000-04-18 2000-11-15 김윤도 A tunnel steel materials mold concrete operation equipment
KR20130083593A (en) * 2012-01-13 2013-07-23 성림산업(주) Super slurry type shield tunneling machine and super slurry type propulsion method using it
JP2014173290A (en) * 2013-03-07 2014-09-22 Japan Railway Construction Transport & Technology Agency Tunnel construction method
CN203189037U (en) * 2013-05-03 2013-09-11 辛世行 Environment-friendly concrete wet spraying machine
KR101696845B1 (en) * 2015-08-10 2017-02-01 (주)나우기술 The Construction Method of Non-excavation tunnel what Steel pipe position can be substitute with PC-upper-slab by Extruding
CN208578569U (en) * 2018-08-09 2019-03-05 北京崇建工程有限公司 A kind of tunnel support top shield spouting plant

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113084962A (en) * 2021-04-06 2021-07-09 天津大学 A3D printing device for underground piping structure lays
CN113084962B (en) * 2021-04-06 2023-02-28 天津大学 A3D printing device for underground piping structure lays
CN113107509A (en) * 2021-05-10 2021-07-13 鲁敬卫 Concrete spraying device for bridge and tunnel construction and spraying method thereof
CN114183183A (en) * 2021-11-22 2022-03-15 中煤科工集团沈阳研究院有限公司 Device and method for constructing underground coal mine sealing wall
CN114589784A (en) * 2022-03-16 2022-06-07 浙江大学 Tunneling type concrete structure centrifugal intelligent construction equipment and application
WO2023174046A1 (en) * 2022-03-16 2023-09-21 浙江大学 Tunneling-type centrifugal intelligent concrete structure construction apparatus and use thereof

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