CN108754961A - Plant dyeing system based on ultrasonic wave and microwave technology - Google Patents

Plant dyeing system based on ultrasonic wave and microwave technology Download PDF

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Publication number
CN108754961A
CN108754961A CN201811080081.5A CN201811080081A CN108754961A CN 108754961 A CN108754961 A CN 108754961A CN 201811080081 A CN201811080081 A CN 201811080081A CN 108754961 A CN108754961 A CN 108754961A
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CN
China
Prior art keywords
dye liquor
valve
dyeing
water
normal
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Application number
CN201811080081.5A
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Chinese (zh)
Inventor
吴玄
吴国平
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Individual
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Individual
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Priority to CN201811080081.5A priority Critical patent/CN108754961A/en
Publication of CN108754961A publication Critical patent/CN108754961A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00Successive treatments of textile materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B13/00Treatment of textile materials with liquids, gases or vapours with aid of vibration
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/205Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B2700/00Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
    • D06B2700/36Devices or methods for dyeing, washing or bleaching not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Coloring (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The plant dyeing system based on ultrasonic wave and microwave technology that the present invention relates to a kind of, including normal-temp. and-pressure dyeing machine, dye liquor import I on normal-temp. and-pressure dyeing machine top is set, dye liquor in normal-temp. and-pressure dyeing machine lower part is set and exports I and automatic control device, characterized by further comprising the plant dyeing liquid preparation facilities being connect with normal temperature and pressure dyeing dye liquor import, the dye liquor retracting device connected with the outlet of normal temperature and pressure dyeing dye liquor, while being additionally provided with coloured fibre cleaning device.It is an advantage of the invention that:Involve the extraction efficiency that microwave technology greatly improves dye material using ultrasound, improve the dye-uptake and color fastness during loose stock dyeing, the loose colour for reducing coloured fibre using ultrasonic cleaning simultaneously, effectively increases the staining efficiency and coloring of staple in bulk plant dyeing.Meanwhile water in production process, dye liquor recycling are realized, using water wisely reduces environmental pollution.When reduce the loss of raw material, reduce cost.

Description

Plant dyeing system based on ultrasonic wave and microwave technology
Technical field
The invention belongs to staining technique field more particularly to a kind of plant dyeing systems based on ultrasonic wave and microwave technology System.
Background technology
Normal-temp. and-pressure dyeing machine is a kind of commonly used equipment of loose stock dyeing, can be used for chemical dye dyeing and plant dye Material dyeing.Chemical dye dyes, and discharge of wastewater can cause environmental pollution, and some chemical dyes by Transdermal absorption to human body It is harmful.On the one hand plant dyeing textile avoids harm of the chemical dye to human body, on the other hand since the overwhelming majority contaminates material Chinese medicine, thus plant dyeing textile have again it is certain sterilize, anti-skin disease, insect prevention and the special work(such as refresh the mind Effect increasingly by the attention of consumption market and was pursued in recent years.But since plant dye material extraction efficiency is relatively low, molecular weight It is big so that color fastness is poor and the presence of more prominent etc. short slabs of loose colour problem, limit the industrialization of plant dyeing textile into Journey.
The cashmere reeled yarn plant dyeing equipment utility model with ultrasonic unit of 201721755615 .0 of Patent No. Patent is a kind of cashmere reeled yarn plant dyeing equipment with ultrasonic unit comprising dyeing installation ontology, dye liquor cycle dress It sets, support device, driving device and ultrasonic unit.Its ultrasonic unit is provided in dyeing installation body interior, is used for Generate ultrasonic wave.The operation principle of ultrasonic wave in a liquid is " cavitation " based on ultrasound, i.e. quick shape in a liquid At micro-bubble and rapid implosion, resulting impact is submerged under the attachment peeling of the object surfaces externally and internally in liquid Come.Therefore ultrasonic unit is arranged in the liquid of apparatus body the patent of 201721755615 .0 of Patent No., can be unfavorable Attachment of the dyestuff in fiber surface and inside in dyeing course.
Invention content
The object of the present invention is to provide the plants based on ultrasonic wave and microwave technology of a kind of raising dye-uptake and color fastness Coloring system.
The object of the present invention is achieved like this.
A kind of plant dyeing system based on ultrasonic wave and microwave technology of the present invention, including normal-temp. and-pressure dyeing machine, if The dye liquor import I on normal-temp. and-pressure dyeing machine top is set, the dye liquor in normal-temp. and-pressure dyeing machine lower part is set and exports I and automatic Control device, it is characterised in that further include plant dyeing liquid preparation facilities, dye liquor retracting device,
The plant dyeing liquid preparation facilities includes the slotted body for accommodating plant dyeing liquor, is arranged in slotted body side The dye liquor liquid outlet II in slotted body side lower part is arranged in the water inlet I on top, and slotted body top is equipped with folding upper cover, on Lid bottom surface indent, is mounted therein with microwave launcher tube, and the supersonic oscillator outside slotted body bottom surface is arranged and surround Steam-heating pipe on the outside of slotted body alien invasion, the water inlet I is connected by pipeline and valve with water inlet pipe, described Dye liquor liquid outlet I be connected with the dye liquor import II of normal-temp. and-pressure dyeing machine by pipeline, valve and pipeline pump;
The dye liquor retracting device is can-like structure, and dye liquor inlet III is respectively equipped in the top both sides of dye liquor retracting device With the water inlet II being connect with water pipe by valve IV, lower part is equipped with dye liquor liquid outlet III, and the dye liquor liquid outlet I passes through pipe Road, valve III and pipeline pump are connected with the dye liquor inlet III of dye liquor retracting device, the dye liquor liquid outlet III by valve V, Three-way pipe and valve VI are connected with normal-temp. and-pressure dyeing machine top, the dye liquor liquid outlet III also by three-way pipe and valve VII with Another remaining dye liquor inlet IV that the slotted body upper lateral part of plant dyeing liquid preparation facilities is opened is connected.
The supersonic oscillator is 3600W using 40 kHz shake, ultrasonic wave general power.
The invention also includes coloured fibre cleaning device, the filter device being connect with coloured fibre cleaning device and with filtering The cycle water pot of device connection, the coloured fibre cleaning device includes rinse bath, it is super to be arranged on the outside of bottom of rinse bath Sound wave shake, the steam-heating pipe being looped around on the outside of rinse bath facade are equipped in the upper left-hand of the rinse bath and pass through valve VIII, the water inlet III of water pipe connection, right side are equipped with filtrate cycle water water inlet, and cleaning solution drain is equipped in the lower part of rinse bath Mouthful, cleaning solution leakage fluid dram is connected by pipeline and valve Ⅸ with filter device, and the filter device passes through valve Ⅹ and recirculated water Tank is connected, and the water outlet of cycle water pot lower part is normal with room temperature respectively by valve Ⅺ, three-way pipe, water-supply-pipe, valve Ⅻ and pipeline pump Pressure overflow dyeing machine is connected with plant dyeing liquid preparation facilities, and the water outlet of cycle water pot lower part also passes through valve Ⅺ, three-way pipe, valve Ⅹ III and pipeline pump be connected with the recirculated water water inlet of rinse bath.
The supersonic oscillator of the coloured fibre cleaning device also uses 40 kHz shakes sub, and ultrasonic wave general power is 3600W。
It is an advantage of the invention that:Ultrasonic wave and microwave are organically combined together and prepare dye liquor by the present invention, utilize ultrasound Involve the extraction efficiency that microwave technology greatly improves dye material, improves dye-uptake and color fastness during loose stock dyeing, simultaneously The loose colour that coloured fibre is reduced using ultrasonic cleaning, the staining efficiency and dyeing for effectively increasing staple in bulk plant dyeing are imitated Fruit.
The setting of dye liquor retracting device realizes water in production process, dye liquor recycling, after the completion of stock-dye, remains Remaining dye liquor imports dye liquor retracting device by pipeline pump, can be continuing with or lead back to plant dyeing liquid when dyeing next time and prepare dress It sets, can greatly reduce energy consumption, using water wisely, reduce environmental pollution.When reduce the loss of raw material, reduce cost.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of another embodiment of the present invention.
Specific implementation mode
The invention will be further described below in conjunction with the accompanying drawings.
As depicted in figs. 1 and 2, a kind of plant dyeing system based on ultrasonic wave and microwave technology of the invention, including it is normal I 1-1 of dye liquor import on 1 top of normal-temp. and-pressure dyeing machine is arranged in normal temperature and pressure overflow dyeing machine 1, is arranged under normal-temp. and-pressure dyeing machine I 1-2 of dye liquor liquid outlet and automatic control device in portion, it is characterised in that further include plant dyeing liquid preparation facilities 2, dye liquor returns Receiving apparatus 3,
Plant dyeing liquid preparation facilities 2 of the present invention includes the slotted body 2-1 for accommodating plant dyeing liquor, and setting exists II 2-6 of dye liquor liquid outlet in slotted body side lower part is arranged in I 2-5 of water inlet of slotted body 2-1 upper lateral parts, is arranged in slot Microwave launcher tube 2-4 in shape ontology 2-1 upper covers, the supersonic oscillator 2-3 and ring being arranged outside slotted body 2-1 bottom surfaces The steam-heating pipe 2-2, the supersonic oscillator 2-3 on the outside of slotted body 2-1 facades are wound on using 40 kHz shake, ultrasound Wave general power is 3600W;I 2-5 of water inlet is connected by pipeline and I 5-1 of valve with water inlet pipe I 5, and the dye liquor goes out I 2-6 of liquid mouth is connected by pipeline, valve II 6 and pipeline pump 7 with II 1-1 of dye liquor import of normal-temp. and-pressure dyeing machine 1;In microwave When transmitting tube works, become resonant cavity inside entire slotted body, the liquid of the inside and plant dye material are fast under the action of microwave Speed heating, the steam-heating pipe of cooperation alien invasion installation, substantially reduces and prepares the liquid heating-up time, also, in Microwave emission Under the action of pipe, dye material molecule active degree increases substantially, and is conducive to the preparation of dye liquor.
Ultrasonic wave is used during dye liquor is purchased, is " cavitation " based on ultrasound, i.e. quick shape in a liquid At micro-bubble and rapid implosion, resulting impact is submerged in the dye molecule for preparing the material fibrous inside of the dye in liquid Group peels off.Supersonic oscillator applies high-frequency vibration to larger dye molecule group simultaneously, can crush dyestuff macromolecular mass At smaller micel, so that dyestuff can preferably enter fibrous inside in dyeing course, dye-uptake and color fastness are improved.
The present invention can determine preparation solution type according to the extraction process of different dye materials(Desalted water, alcohol, alkaline solution etc.) And preparation temperature, number and time.
Dye liquor retracting device 3 of the present invention is can-like structure, is respectively equipped in the top both sides of dye liquor retracting device 3 III 3-1 of dye liquor inlet and II 3-2 of water inlet being connect with water pipe 12 by valve IV 13, lower part are equipped with III 3-3 of dye liquor liquid outlet, III 3-1 of dye liquor inlet that I 1-2 of dye liquor liquid outlet passes through pipeline, valve III 10 and pipeline pump 11 and dye liquor retracting device It is connected, III 3-3 of dye liquor liquid outlet passes through valve V 15, three-way pipe 16 and valve VI 17 and 1 top of normal-temp. and-pressure dyeing machine It is connected, III 3-3 of dye liquor liquid outlet also passes through valve V 15, three-way pipe 16 and valve VII 14 and plant dyeing liquid preparation facilities 2 slotted body 2-1 upper lateral parts opened another be connected into IV 2-7 of dye liquor inlet.The setting of dye liquor retracting device 3, Water in production process, dye liquor recycling are realized, after the completion of stock-dye, remaining dye liquor imports dye liquor recycling dress by pipeline pump It sets, can be continuing with when dyeing next time or dye liquor are purchased.Dye liquor makes full use of, and can greatly reduce energy consumption, economize on Water reduces environmental pollution.
In order to solve the problems such as existing loose colour during plant dyeing industrial textileization is serious, the invention also includes dyes Color fibre cleaning device 4, the filter device 21 being connect with coloured fibre cleaning device 4 and the recirculated water being connect with filter device 21 Tank 23, the coloured fibre cleaning device 4 include rinse bath 4-1, the supersonic oscillator 4- being arranged on the outside of bottom of rinse bath 4, supersonic oscillator is using 40 kHz shake, general power 3600W;The steam-heating pipe 4-3 being looped around on the outside of rinse bath facade, III 4-5 of water inlet connected by valve VIII 19, water pipe 18 is equipped in the upper left-hand of the rinse bath 4-1, right side is equipped with and follows Ring water water inlet 4-2, the lower part of rinse bath 4-1 be equipped with cleaning solution leakage fluid dram 4-6, cleaning solution leakage fluid dram 4-6 by pipeline and Valve Ⅸ 20 is connected with filter device 21, and the filter device 21 is connected by valve Ⅹ 22 with cycle water pot 23, recirculated water The water outlet 24 of 23 lower part of tank by valve Ⅺ 25, three-way pipe 26, water-supply-pipe, Ⅻ 27 pipeline pump 28,29 of valve respectively with normal temperature and pressure Overflow dyeing machine 2 is connected with plant dyeing liquid preparation facilities 1, and the water outlet 24 of 23 lower part of cycle water pot also passes through valve Ⅺ 25, threeway Pipe 26, valve Ⅹ III 30 and pipeline pump 31 are connected with the recirculated water water inlet 4-2 of rinse bath 4-1.
Color fibre cleans after dyeing, enters rinse bath after the completion of loose stock dyeing, and rinse bath outer bottom is welded supersonic oscillator, Son is shaken using 40 kHz, ultrasonic wave general power is 3600W.In color fibre cleaning process, the characteristics of using ultrasonic wave, it will fail The dyestuff for entering entirely, being attached on fiber(" loose colour " usually said)Stripping, to reduce the loose colour in follow-up color spinning process Puzzlement.
Normal-temp. and-pressure dyeing machine 1, the plant dyeing liquid preparation facilities 2 of the present invention, the fortune of the equipment such as dye liquor retracting device 3 Turn, the operating systems such as heating are connected with automatic control system, improve the precision of control, the labour that reduces worker it is strong Degree.
The present invention involves the extraction efficiency that microwave technology greatly improves dye material using ultrasound, during raising loose stock dyeing Dye-uptake and color fastness, while using ultrasonic cleaning reduce color fibre loose colour, effectively increase staple in bulk plant dyeing Staining efficiency and coloring, while the loss of the energy, water resource is reduced, unharmful substance discharge.
Normal-temp. and-pressure dyeing machine 1, the plant dyeing liquid preparation facilities 2 of the present invention, the fortune of the equipment such as dye liquor retracting device 3 Turn, the operating systems such as heating are connected with automatic control system, improve the precision of control, the labour that reduces worker it is strong Degree.

Claims (4)

1. a kind of plant dyeing system based on ultrasonic wave and microwave technology, including normal-temp. and-pressure dyeing machine, setting is normal in room temperature The dye liquor import I for pressing overflow dyeing machine top is arranged the dye liquor in normal-temp. and-pressure dyeing machine lower part and exports I and automatic control device, Characterized by further comprising plant dyeing liquid preparation facilities, dye liquor retracting device,
The plant dyeing liquid preparation facilities includes the slotted body for accommodating plant dyeing liquor, is arranged in slotted body side The water inlet I on top is arranged the dye liquor liquid outlet II in slotted body side lower part, the microwave inside slotted body upper cover is arranged Transmitting tube, the steam heating that the supersonic oscillator outside slotted body bottom surface is set and is looped around on the outside of slotted body facade Pipe, the water inlet I are connected by pipeline and valve with water inlet pipe, and the dye liquor liquid outlet I passes through pipeline, valve and pipeline Pump is connected with the dye liquor import II of normal-temp. and-pressure dyeing machine;
The dye liquor retracting device is can-like structure, and dye liquor inlet III is respectively equipped in the top both sides of dye liquor retracting device With the water inlet II being connect with water pipe by valve IV, lower part is equipped with dye liquor liquid outlet III, and the dye liquor liquid outlet I passes through pipe Road, valve III and pipeline pump are connected with the dye liquor inlet III of dye liquor retracting device, the dye liquor liquid outlet III by valve V, Three-way pipe and valve VI are connected with normal-temp. and-pressure dyeing machine top, the dye liquor liquid outlet III also by three-way pipe and valve VII with The slotted body upper lateral part of plant dyeing liquid preparation facilities opened another be connected into dye liquor inlet IV.
2. the plant dyeing system according to claim 1 based on ultrasonic wave and microwave technology, which is characterized in that described Supersonic oscillator is 3600W using 40 kHz shake, ultrasonic wave general power.
3. the plant dyeing system according to claim 1 based on ultrasonic wave and microwave technology, which is characterized in that further include Coloured fibre cleaning device, the filter device being connect with coloured fibre cleaning device and the cycle water pot being connect with filter device, The supersonic oscillator that the coloured fibre cleaning device includes rinse bath, is arranged on the outside of bottom of rinse bath, is looped around cleaning Steam-heating pipe on the outside of slot facade is equipped with the water inlet connected by valve VIII, water pipe in the upper left-hand of the rinse bath III, right side is equipped with filtrate cycle water water inlet, is equipped with cleaning solution leakage fluid dram in the lower part of rinse bath, cleaning solution leakage fluid dram passes through pipe Road and valve Ⅸ are connected with filter device, and the filter device is connected by valve Ⅹ with cycle water pot, cycle water pot lower part Water outlet by valve Ⅺ, three-way pipe, water-supply-pipe, valve Ⅻ, pipeline pump respectively with normal-temp. and-pressure dyeing machine and plant dyeing liquid system Standby device is connected, the water outlet of cycle water pot lower part also following by valve Ⅺ, three-way pipe, valve Ⅹ III and pipeline pump and rinse bath Ring water water inlet is connected.
4. the plant dyeing system according to claim 3 based on ultrasonic wave and microwave technology, which is characterized in that described It is 3600W that the supersonic oscillator of coloured fibre cleaning device, which also uses 40 kHz shake, ultrasonic wave general power,.
CN201811080081.5A 2018-09-17 2018-09-17 Plant dyeing system based on ultrasonic wave and microwave technology Withdrawn CN108754961A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811080081.5A CN108754961A (en) 2018-09-17 2018-09-17 Plant dyeing system based on ultrasonic wave and microwave technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811080081.5A CN108754961A (en) 2018-09-17 2018-09-17 Plant dyeing system based on ultrasonic wave and microwave technology

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CN108754961A true CN108754961A (en) 2018-11-06

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109281099A (en) * 2018-12-03 2019-01-29 周芹花 A kind of weaving is with hanging dye machine

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102080315A (en) * 2011-01-14 2011-06-01 盐城纺织职业技术学院 Method and device for dyeing by utilizing ultrasonic wave and microwave
CN208685232U (en) * 2018-09-17 2019-04-02 吴国平 Plant dyeing system based on ultrasonic wave and microwave technology

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102080315A (en) * 2011-01-14 2011-06-01 盐城纺织职业技术学院 Method and device for dyeing by utilizing ultrasonic wave and microwave
CN208685232U (en) * 2018-09-17 2019-04-02 吴国平 Plant dyeing system based on ultrasonic wave and microwave technology

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109281099A (en) * 2018-12-03 2019-01-29 周芹花 A kind of weaving is with hanging dye machine

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Application publication date: 20181106