CN208907165U - A kind of one trousers ultrasonic dyeing equipment - Google Patents
A kind of one trousers ultrasonic dyeing equipment Download PDFInfo
- Publication number
- CN208907165U CN208907165U CN201821527489.8U CN201821527489U CN208907165U CN 208907165 U CN208907165 U CN 208907165U CN 201821527489 U CN201821527489 U CN 201821527489U CN 208907165 U CN208907165 U CN 208907165U
- Authority
- CN
- China
- Prior art keywords
- trousers
- fixation
- dyeing
- washing
- pretreatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
A kind of one trousers ultrasonic dyeing equipment, including rack, the two sides of rack, which are respectively arranged with, puts trousers frame and receives trousers frame, puts and is disposed with pretreatment mechanism, dyeing mechanism, water washing mechanism, fixation mechanism and cooling body in the rack between trousers frame and receipts trousers frame；The dyeing mechanism includes at least one color pond, and dyeing ultrasonic oscillator case is provided in each color pond, and the dyeing power device that control dyeing ultrasonic oscillator case moves up and down is provided at the top of color pond；The water washing mechanism includes at least one washing pool, and washing ultrasonic oscillator case is provided in each washing pool, and the washing power device that control washing ultrasonic oscillator case moves up and down is provided at the top of washing pool.The equipment designs reasonable, high degree of automation, is shaken using ultrasonic oscillator case the dyestuff in material pond, realizes to the technological operations such as pretreatment, dyeing, fixation, the washing of integrated trousers fabric, the final dyeing effect realized to integrated trousers high permeability.
Description
Technical field
The utility model relates to a kind of dyeing installation, especially a kind of integrated trousers ultrasonic dyeing equipment.
Background technique
The dyeing and finishing processing of textile material will consume a large amount of water and the energy, it is also often desirable to a large amount of time, research work
Person researchs and develops many special processing technologies in succession, such as radio-frequency technique, microwave technology, vacuum pumping technology；These technologies
Method not only reduces process time and energy consumption, and improves the quality of product dyeing.
Ultrasonic wave is used for many years, still as cleaner, disperse dyes, the strong means for influencing chemical reaction
Recently, it has been found that ultrasonic energy is used to improve reactivity, kiering time and dyeing time are reduced, improves fabric whiteness, ultrasonic wave is also
A variety of textile process techniques can be improved, there is the ability for influencing a variety of wet-milling products；Ultrasonic wave can be changed desizing, kiering, bleaching,
Dyeing, arrangement and washing process, the use in wet-milling product can reduce process time, reduce consumption and the energy of chemicals
Consumption, improves production quality.
It is although had many advantages with ultrasonic wave dyeing and finishing, but to be used for industrialized production will solve there are many more problem, example
As how by ultrasonic applications in textile process, the cost of application apparatus, noise and the ultrasonic wave directionality the problems such as.
Summary of the invention
Technical problem to be solved in the utility model is that in view of the deficiencies of the prior art, providing one kind will can effectively surpass
Technology of acoustic wave is applied to integrated trousers dyeing, and the integrated trousers Ultrasonic Dyeing for realizing that dye penetration is good, color fastness is high, colouring is fast is set
It is standby.
Technical problem to be solved in the utility model is realized by technical solution below.The utility model is
A kind of one trousers ultrasonic dyeing equipment, the equipment include rack, and the two sides of rack, which are respectively arranged with, puts trousers frame and receive trousers frame, are put
Pretreatment mechanism, dyeing mechanism, water washing mechanism, fixation mechanism and cooling are disposed in rack between trousers frame and receipts trousers frame
Mechanism；
The pretreatment mechanism includes pretreatment pool, and pretreatment ultrasonic oscillator case, pretreatment are provided in pretreatment pool
The pretreatment power device that control pretreatment ultrasonic oscillator case moves up and down is provided at the top of pond；It is described close to putting trousers frame one
The pretreatment guidance axis for integrated trousers to be imported to pretreatment pool, pretreatment pool bottom wall are provided on the side wall of the pretreatment pool of side
On be additionally provided with the lower transmission shaft of pretreatment, be provided on the side wall far from the pretreatment pool for putting trousers frame side for will be integrated
Trousers export transmission shaft in the pretreatment of pretreatment pool, are additionally provided with right above transmission shaft for uploading with pretreatment in pretreatment
Axis is sent to cooperate the pretreatment upper glue roller pressed to integrated trousers；
The dyeing mechanism includes at least one color pond, and dyeing ultrasonic oscillator case, dye are provided in each color pond
The dyeing power device that control dyeing ultrasonic oscillator case moves up and down is provided at the top of color pond；It is described close to putting trousers frame side
Color pond side wall on be provided with dyeing guidance axis for integrated trousers to be imported to color pond, be additionally provided on color pond bottom wall
Lower transmission shaft is dyed, is provided on the side wall far from the color pond for putting trousers frame side for integrated trousers to be exported color pond
Transmission shaft in dyeing, be additionally provided with right above transmission shaft in dyeing for dye upper transmission shaft cooperation integrated trousers pressed
The dyeing upper glue roller of conjunction；
The water washing mechanism includes at least one washing pool, and washing ultrasonic oscillator case, water are provided in each washing pool
The washing power device that control washing ultrasonic oscillator case moves up and down is provided at the top of wash pool；It is described close to putting trousers frame side
Washing pool side wall on be provided with washing guidance axis for integrated trousers to be imported to washing pool, be additionally provided on washing pool bottom wall
Lower transmission shaft is washed, is provided on the side wall far from the washing pool for putting trousers frame side for integrated trousers to be exported washing pool
Transmission shaft in washing, be additionally provided with right above transmission shaft in washing for wash upper transmission shaft cooperation integrated trousers pressed
The washing upper glue roller of conjunction；
The fixation mechanism includes at least one fixation pond, and fixation ultrasonic oscillator case is provided in each fixation pond, Gu
The fixation power device that control fixation ultrasonic oscillator case moves up and down is provided at the top of color pond；It is described close to putting trousers frame side
Fixation pond side wall on be provided with fixation guidance axis for integrated trousers to be imported to fixation pond, be additionally provided on fixation bottom of pond wall
Transmission shaft under fixation is provided on the side wall far from the fixation pond of putting trousers frame side for by integrated trousers output fixation pond
Transmission shaft in fixation is additionally provided with for pressing with transmission shaft cooperation in fixation integrated trousers in fixation right above transmission shaft
The fixation upper glue roller of conjunction；
The cooling body includes cooling bay, and cooling ultrasonic oscillator case is provided in cooling bay, is set at the top of cooling bay
It is equipped with and controls the cooling power device that cooling ultrasonic oscillator case moves up and down；On the side wall for the cooling bay for putting trousers frame side
It is provided with the cooling guidance axis for integrated trousers to be imported to cooling bay, cooling lower transmission shaft, institute are additionally provided on cooling bay bottom wall
It states and is provided with transmission shaft in the cooling for integrated trousers to be exported to cooling bay on the side wall far from the cooling bay for putting trousers frame side, it is cold
It is additionally provided with right above upper transmission shaft for cooperating the cooling upper glue roller pressed to integrated trousers with cooling upper transmission shaft,
The cooling bay is circumscribed with the cooling water circulating device for keeping water temperature in cooling bay.
Technical problem to be solved in the utility model can also be further realized by technical solution below, for
Above-described one trousers ultrasonic dyeing equipment, it is described put to be provided on trousers frame put on trousers guidance axis and convenient for leading integrated trousers
Enter to pre-process mechanism puts guidance axis under trousers, put guidance axis on trousers and put guidance axis two sides under trousers put be provided on trousers frame it is anti-
The only baffle of integrated trousers sideslip.
Technical problem to be solved in the utility model can also be further realized by technical solution below, for
Above-described one trousers ultrasonic dyeing equipment, be provided on the receipts trousers frame receive on trousers guidance axis and be convenient for by integrated trousers from
Cooling body is derived to receive guidance axis under trousers, receive on trousers guidance axis and receiving be provided on the receipts trousers frame of guidance axis two sides under trousers it is anti-
The only baffle of integrated trousers sideslip.
Technical problem to be solved in the utility model can also be further realized by technical solution below, for
Above-described one trousers ultrasonic dyeing equipment, the pretreatment power device are pretreatment lifting cylinder, pretreatment ultrasound
Wave oscillator case is mounted on the output end of pretreatment lifting cylinder by fixed plate；The pretreatment upper glue roller passes through pretreatment pressing
Cylinder is mounted on pretreatment pool.
Technical problem to be solved in the utility model can also be further realized by technical solution below, for
Above-described one trousers ultrasonic dyeing equipment, the dyeing power device are dyeing lifting cylinder, dye ultrasonic oscillator
Case is mounted on the output end of dyeing lifting cylinder by fixed plate；The dyeing upper glue roller is mounted on dye by dyeing pressing cylinder
On color pond.
Technical problem to be solved in the utility model can also be further realized by technical solution below, for
Above-described one trousers ultrasonic dyeing equipment, the washing power device are washing lifting cylinder, wash ultrasonic oscillator
Case is mounted on the output end of washing lifting cylinder by fixed plate；The washing upper glue roller is mounted on water by washing pressing cylinder
In wash pool.
Technical problem to be solved in the utility model can also be further realized by technical solution below, for
Above-described one trousers ultrasonic dyeing equipment, the fixation power device are fixation lifting cylinder, fixation ultrasonic oscillator
Case is mounted on the output end of fixation lifting cylinder by fixed plate；The fixation upper glue roller presses cylinder by fixation and is mounted on admittedly
On color pond.
Technical problem to be solved in the utility model can also be further realized by technical solution below, for
Above-described one trousers ultrasonic dyeing equipment, the cooling upper glue roller are mounted on cooling bay by cooling pressing cylinder.
Technical problem to be solved in the utility model can also be further realized by technical solution below, for
Above-described one trousers ultrasonic dyeing equipment is respectively mounted in each pretreatment pool, color pond, washing pool and fixation pond
Heating device, each pretreatment pool, color pond, washing pool and the top in fixation pond are also installed for preventing heat loss
Lid.
Compared with prior art, the utility model by setting gradually Fang Ku mechanism, pretreatment mechanism, dyeing on the rack
Mechanism, water washing mechanism, fixation mechanism, cooling body and Shou Ku mechanism realize that the primary of integrated trousers is dyed by formula, without repeatedly
Dyeing cycle, dyeing efficiency are high；Ultrasonic oscillator case is set in pretreatment, dyeing, washing and fixation mechanism simultaneously, it will be ultrasonic
Wave technology is applied to wherein, improve the reactivity of integrated trousers and reactant, reduces kiering and dyeing time, substantially increases one
The dyeing quality of body trousers.The equipment designs reasonable, high degree of automation, is carried out using ultrasonic oscillator case to the dyestuff in material pond
Concussion is realized to the technological operations such as pretreatment, dyeing, fixation, the washing of integrated trousers fabric, final realization to integrated trousers Thief zone
The dyeing effect of rate.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the utility model.
Specific embodiment
It is practical new below in conjunction with this to keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer
Type attached drawing, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that described embodiment
It is the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, this field is general
Logical technical staff every other embodiment obtained without making creative work belongs to the utility model guarantor
The range of shield.
Referring to Fig.1, a kind of integrated trousers ultrasonic dyeing equipment, which includes rack, and the two sides of rack are respectively arranged with
It puts trousers frame and receives trousers frame, put and be disposed with pretreatment mechanism, dyeing mechanism, rinsing machine in the rack between trousers frame and receipts trousers frame
Structure, fixation mechanism and cooling body；Integrated trousers successively from put trousers frame, pretreatment mechanism, dyeing mechanism, water washing mechanism, color fixing machine
Pass through on structure, cooling body and receipts trousers frame, completes pretreatment, dyeing, washing, fixation, cooling program, it is final to wind, form one
Cover complete flowing water line procedures.
The pretreatment mechanism includes pretreatment pool 7, and pretreatment ultrasonic oscillator case 5 is provided in pretreatment pool 7, pre- to locate
The top in reason pond 7 is provided with the pretreatment power device that control pretreatment ultrasonic oscillator case 5 moves up and down；It is described close to putting trousers
The pretreatment guidance axis 4 for integrated trousers to be imported to pretreatment pool 7 is provided on the side wall of the pretreatment pool 7 of frame side, it is pre- to locate
It is additionally provided with the lower transmission shaft 6 of pretreatment on reason 7 bottom wall of pond, is arranged on the side wall far from the pretreatment pool 7 for putting trousers frame side
There is transmission shaft 10 in the pretreatment for integrated trousers to be exported to pretreatment pool 7, the surface of transmission shaft 10 is also set up in pretreatment
Have for cooperating the pretreatment upper glue roller 11 pressed to integrated trousers with the upper transmission shaft 10 of pretreatment；Pretreatment pool 7 is mounted on
It pre-processes on frame 8；It is added with pretreating agent in pretreatment pool 7, is shaken by the high frequency that pretreatment ultrasonic oscillator case 5 generates
It swings, makes pretreating agent fast decoupled, penetrate into integrated trousers, while high frequency oscillation can be handled the grease stain on integrated trousers,
Be conducive to grease stain discharge；Pretreatment upper glue roller 11 can move up and down and pre-process the cooperation of transmission shaft 10 and press integrated trousers
It closes, when integrated trousers export pretreatment pool 7, extra grease stain and moisture is discharged.
The dyeing mechanism includes at least one color pond 17, and dyeing ultrasonic oscillator case is provided in each color pond 17
18, the top of color pond 17 is provided with the dyeing power device that control dyeing ultrasonic oscillator case 18 moves up and down；It is described close
Put the dyeing guidance axis 15 being provided on the side wall of the color pond 17 of trousers frame side for integrated trousers to be imported to color pond 17, dyeing
It is additionally provided with the lower transmission shaft 16 of dyeing on 17 bottom wall of pond, is arranged on the side wall far from the color pond 17 for putting trousers frame side useful
In by transmission shaft 19 in the dyeing of integrated trousers output color pond 17, in dyeing the surface of transmission shaft 19 be additionally provided with for dye
Transmission shaft 19 cooperates the dyeing upper glue roller 20 pressed to integrated trousers on color；It is added with coloring agent in color pond 17, passes through dye
The high frequency oscillation that color ultrasonic oscillator case 18 generates, makes coloring agent fast decoupled, penetrates into integrated trousers；Dye 20 meeting of upper glue roller
It moves up and down and integrated trousers is pressed with the upper cooperation of transmission shaft 19 of dyeing, when integrated trousers export color pond 17, it is extra to be discharged
The dyestuff not immersed；It can also continue to setting dyeing ultrasonic oscillator case 21 behind dyeing ultrasonic oscillator case 18, dye ultrasonic wave
Upper transmission shaft 22, dyeing upper glue roller 20 and dyeing pressing cylinder 23 and dyeing ultrasonic oscillator case are dyed in the setting of 21 side of oscillator case
And its driving device 25.
The water washing mechanism includes at least one washing pool 31, and washing ultrasonic oscillator case is provided in each washing pool 31
32, the top of washing pool 31 is provided with the washing power device that control washing ultrasonic oscillator case 32 moves up and down；It is described close
Put the washing guidance axis 29 being provided on the side wall of the washing pool 31 of trousers frame side for integrated trousers to be imported to washing pool 31, washing
It is additionally provided with the lower transmission shaft 30 of washing on 31 bottom wall of pond, is arranged on the side wall far from the washing pool 31 for putting trousers frame side useful
Be additionally provided with right above transmission shaft in by transmission shaft 33 in the washing of integrated trousers output washing pool 31, in washing for washing
Upper transmission shaft 33 cooperates the washing upper glue roller 34 pressed to integrated trousers；It is added with cleaning agent in washing pool 31, passes through washing
The high frequency oscillation that ultrasonic oscillator case 32 generates, makes cleaning agent fast decoupled, is sufficiently cleaned to integrated trousers；Wash upper glue roller
It can move up and down and wash transmission shaft cooperation to press integrated trousers, when integrated trousers export washing pool 31, it is extra to be discharged
The dyestuff and water not immersed；It can also continue to setting washing ultrasonic oscillator case 35 behind washing ultrasonic oscillator case 32, washing is super
Upper transmission shaft 36, washing upper glue roller 37 and washing pressing cylinder 38 and washing ultrasonic wave vibration are washed in the setting of 35 side of acoustic wave transducer case
Sub- case and its driving device 39.
The fixation mechanism includes at least one fixation pond 45, and fixation ultrasonic oscillator case is provided in each fixation pond 45
46, the top in fixation pond 45 is provided with the fixation power device that control fixation ultrasonic oscillator case 46 moves up and down；It is described close
Put the fixation guidance axis 43 being provided on the side wall in the fixation pond 45 of trousers frame side for integrated trousers to be imported to fixation pond 45, fixation
It is additionally provided with transmission shaft 44 under fixation on 45 bottom wall of pond, is arranged on the side wall far from the fixation pond 45 for putting trousers frame side useful
In by transmission shaft 47 in the fixation in integrated trousers output fixation pond 45, in fixation the surface of transmission shaft 47 be additionally provided with for it is solid
Transmission shaft 47 cooperates the fixation upper glue roller 48 pressed to integrated trousers on color；Color fixing agent is added in fixation pond 45, by solid
The high frequency oscillation that color ultrasonic oscillator case 46 generates, makes color fixing agent fast decoupled, penetrates into integrated trousers, consolidate to integrated trousers
Color；Fixation upper glue roller 48, which can be moved up and down, presses integrated trousers with the cooperation of transmission shaft 47 in fixation, solid in the export of integrated trousers
When color pond 45, the extra dyestuff and water not immersed is discharged；It can also continue to setting fixation ultrasound behind fixation ultrasonic oscillator case 46
Transmission shaft 51 in fixation is arranged in wave oscillator case 50,50 side of fixation ultrasonic oscillator case, and fixation upper glue roller 52 and fixation press cylinder
53 and fixation ultrasonic oscillator case and its driving device 54.
The cooling body includes cooling bay 59, and cooling ultrasonic oscillator case 60, cooling bay 59 are provided in cooling bay 59
Top be provided with and control the cooling power device 67 that cooling ultrasonic oscillator case 60 moves up and down；It is close to put the cold of trousers frame side
But it is provided with the cooling guidance axis 57 for integrated trousers to be imported to cooling bay 59 on the side wall in pond 59, is also set on 59 bottom wall of cooling bay
It is equipped with cooling lower transmission shaft 58, is provided on the side wall far from the cooling bay 59 for putting trousers frame side for exporting integrated trousers
Transmission shaft 61 in the cooling of cooling bay 59, be additionally provided with right above transmission shaft in cooling for cooling upper transmission shaft cooperation pair
The cooling upper glue roller 62 that integrated trousers are pressed, the cooling bay 59 are circumscribed with the cooling water for keeping water temperature in cooling bay 59
Circulator.Cooling medium is common cold water；Cooling water circulating device influences to cool down for preventing water temperature in cooling bay 59 from increasing
Effect.
Color pond 17, washing pool 31, fixation pond 45 quantity can be arranged according to practical operation requirement and effect, general 2-
4.
Pre-process ultrasonic oscillator case 5, dyeing ultrasonic oscillator case 18, washing ultrasonic oscillator case 32 and fixation ultrasonic wave
Oscillator case 46 includes seal case and is sealingly mounted at the intracorporal ultrasonic oscillator of seal box, convenient for being located in advance in integrated trousers
High frequency oscillation is generated when reason, dyeing, washing and fixation, the dye particles in dye body is crushed, increases the surface-active of detergent, change
The stability of kind emulsion and colloidal solution, to improve the diffusion velocity of chemical agent, activation and quickening reaction are carried out.
A kind of one trousers ultrasonic wave dyeing method, this method use above-described integrated trousers ultrasonic dyeing equipment,
Steps are as follows:
(1) pretreatment pool 7 of the integrated trousers under ultrasonic wave effect is first subjected to pretreatment at least once, pretreatment pool 7
It is interior to be added with pretreating agent, pretreating agent fast decoupled is made by the high frequency oscillation of ultrasonic wave, is penetrated into integrated trousers, removal one
Grease stain in body trousers；
(2) the integrated trousers pre-processed are sent into in the color pond 17 under ultrasonic wave acts on the dyeing carried out at least once,
It is added with coloring agent in color pond 17, coloring agent fast decoupled is made by the high frequency oscillation of ultrasonic wave, is penetrated into integrated trousers, it is right
Integrated trousers are dyed；
(3) the integrated trousers dyed are sent into in the washing pool 31 under ultrasonic wave acts on the washing carried out at least once, water
It is added with cleaning agent in wash pool 31, cleaning agent fast decoupled is made by the high frequency oscillation of ultrasonic wave, is penetrated into integrated trousers, to one
Body trousers are cleaned；
(4) the integrated trousers washed are sent into the fixation pond 45 under ultrasonic wave acts on to the fixation carried out at least once, Gu
It is added with color fixing agent in color pond 45, color fixing agent fast decoupled is made by the high frequency oscillation of ultrasonic wave, is penetrated into integrated trousers, to one
Body trousers carry out fixation；
(5) the good integrated trousers of fixation are sent into the cooling bay 59 under ultrasonic wave acts on and are cooled down, added in cooling bay 59
Added with cooling water；
(6) finally, the cooling integrated trousers extracted are wound restocking.
The pretreatment tank 7, color pond 17, washing pool 31, fixation pond 45 temperature be held in 100 DEG C or so, it is cooling
Common cooling water is passed through in pond 59.
1, ultrasonic wave has the effect of dyeing process: the dye liquor Dynamic Boundary layer of fiber surface can be thinned, rise strong
Stirring action, accelerate absorption of the fiber surface to dyestuff.Meanwhile this effect can improve and contaminate saturating and even dyeing effect.2, energy
It accelerates dyestuff in intrastitial diffusion rate, is increased inside and outside fiber after increasing due to fiber surface absorption amount of dye
Concentration gradient, be on the other hand fiber amorphous region strand activity enhancing or fiber inner duct increase and dye molecule fortune
Dynamic speed is accelerated.3, to the dyestuff of some indissolubles or easy aggregation, ultrasonic wave can increase the solubility of dyestuff, thus can also add
Dye acts in speed, after applying ultrasonic wave, the gas or air of dissolution or retention can be expelled from fabric, thus
Infiltration and wetting of the dye liquor to fabric fibre surface are improved, dyeing time is shortened.
It is described put to be provided on trousers frame put on trousers guidance axis 1 and led under trousers convenient for integrated trousers are imported putting for mechanism of pretreatment
Draw axis 3, puts guidance axis 1 on trousers and put 3 two sides of guidance axis under trousers puts the baffle for being provided on trousers frame and preventing integrated trousers sideslip；
Put the preceding bearing diagonal frame 2 that inclination installation is additionally provided on trousers frame.
It is provided on the receipts trousers frame and receives guidance axis 66 on trousers and be convenient for derived from cooling body receiving integrated trousers under trousers
Guidance axis 63, receives on trousers guidance axis 66 and receives and be provided on the receipts trousers frame of 63 two sides of guidance axis under trousers and prevent integrated trousers sideslip
Baffle；Receive the support frame 65 that retreads that inclination installation is additionally provided on trousers frame.
The pretreatment power device is pretreatment lifting cylinder 13, and pretreatment ultrasonic oscillator case 5 is pacified by fixed plate 9
Mounted in the output end of pretreatment lifting cylinder 13；The pretreatment upper glue roller 11 is mounted on pre- place by pretreatment pressing cylinder 12
It manages on pond 7.It pre-processes lifting cylinder 13 to be used to go up and down pretreatment ultrasonic oscillator case 5 by fixed plate, is convenient for integrated trousers
Penetrate guiding and the cleaning to pretreatment pool 7；Pretreatment pressing cylinder 12 is for adjusting pretreatment upper glue roller 11 and pretreatment
The upper cooperation of transmission shaft 10 presses integrated trousers, and the extra dyestuff and water not immersed in integrated trousers is discharged, avoids to next
Pretreatment pool 7 or color pond 17 are doped.
The dyeing power device is dyeing lifting cylinder 27, dyes ultrasonic oscillator case 18 by fixed plate and is mounted on dye
The output end of color lifting cylinder；The dyeing upper glue roller 20 is mounted on color pond 17 by dyeing pressing cylinder 26.Dyeing rises
Sending down abnormally ascending cylinder 27 is used to go up and down dyeing ultrasonic oscillator case 18 by fixed plate, and be convenient for integrated trousers penetrates guiding and to dyeing
The cleaning in pond 17；Dyeing pressing cylinder 26 carries out integrated trousers for adjusting dyeing upper glue roller 20 and dyeing the upper cooperation of transmission shaft 19
Pressing is discharged the extra dyestuff and water not immersed in integrated trousers, avoids being doped next color pond 17 or washing pool 31.
The washing power device is washing lifting cylinder 41, and washing ultrasonic oscillator case 32 is mounted on water by fixed plate
Wash the output end of lifting cylinder 41；The washing upper glue roller is mounted on washing pool 31 by washing pressing cylinder 40.Washing rises
Sending down abnormally ascending cylinder 41 is used to go up and down washing ultrasonic oscillator case 32 by fixed plate, and be convenient for integrated trousers penetrates guiding and to washing
The cleaning in pond 31；Washing pressing cylinder 40 carries out integrated trousers for adjusting washing upper glue roller 34 and washing the upper cooperation of transmission shaft 33
Pressing is discharged the extra dyestuff and water not immersed in integrated trousers, avoids being doped next washing pool 31 or fixation pond 45.
The fixation power device is fixation lifting cylinder, and fixation ultrasonic oscillator case 46 is mounted on solid by fixed plate 49
The output end of color lifting cylinder；The fixation upper glue roller 48 presses cylinder 55 by fixation and is mounted on fixation pond 45.Fixation liter
Sending down abnormally ascending cylinder is used to go up and down fixation ultrasonic oscillator case 46 by fixed plate 49, and be convenient for integrated trousers penetrates guiding and to fixation
The cleaning in pond 45；Fixation pressing cylinder 55 carries out integrated trousers for adjusting the cooperation of transmission shaft 47 in fixation upper glue roller 48 and fixation
Pressing is discharged the extra dyestuff and water not immersed in integrated trousers, avoids being doped next fixation pond 45 or cooling bay 59.
The cooling upper glue roller is mounted on cooling bay 59 by cooling pressing cylinder 64.Cooling pressing cylinder 64 is for driving
Dynamic cooling upper glue roller moves up and down, convenient for preferably cooperating with the upper transmission shaft of cooling, by adjusting in cooling upper glue roller and cooling
The distance between transmission shaft adjusts the clamping degree to integrated trousers, so that the moisture in integrated trousers be squeezed out.
It is respectively mounted heating device in each pretreatment pool 7, color pond 17, washing pool 31 and fixation pond 45, it is each pre-
The pretreatment upper cover for preventing heat loss is installed at processing pond 7, color pond 17, washing pool 31 and the top in fixation pond 45 respectively
14, upper cover 28, washing upper cover 42 and fixation upper cover 56 are dyed.Heating device is temperature controlled heater, in dyeing course
Temperature in pretreatment pool 7, color pond 17, washing pool 31 and fixation pond 45 is maintained at 100 DEG C ± 3 DEG C, generally uses steam
Heating, heat-conducting oil heating, any one electrically heated heating method improve integrated trousers for accelerating the dissolved efficiency of inorganic agent
Pretreatment, dyeing, washing, fixation efficiency, also ensure corresponding reaction mass；Upper cover reduces for preventing heat loss
The variation of temperature in each pretreatment pool 7, color pond 17, washing pool 31 and fixation pond 45 guarantees the dyeing quality of integrated trousers.
In actual use, there are also the installation that a kind of alternative scheme can substitute ultrasonic oscillator case, can will surpass
Acoustic wave transducer case, which is mounted on outside material pond, carries out ultrasonic oscillation dyeing；It can achieve same dyeing effect, but must change
The structural style of material pond, the mounting means of ultrasonic oscillator and sealing means.
Technical scheme bring the utility model has the advantages that
1, the polyester fabric product for the heterogeneity that can print and dye, all kinds of cottons that can also print and dye, flax fabric product；
2, the dyeing mainly for small cylinder fabric is optimized and improves, and the cost of dyeing is greatly saved；
3, contaminate the dyestuff in pond repetitive cycling can use always in use, can almost accomplish not discharge, pole
Big has accomplished that dyestuff does not waste, and can save a large amount of cost of dye；
4, the waste water generated during rinsing fabric is carried out after dyeing, can accomplish that recycling is repeated several times；
5, after comparing traditional gun barrel cylinder dyeing, fishing cylinder is required every time, the utility model is rolled up using automatic deploying and retracting,
Man power and material is greatly reduced, having saved cost reduces the wasting of resources in time；
6, the method for comparing traditional gun barrel cylinder dyeing, needs not to be parked in stretching dyeing cycle repeatedly, this reality in cylinder body
It is dyed, is dyed without iterative cycles, short by the time, speed is fast by formula using primary with novel；
7, the traditional gun barrel cylinder dyeing product in cylinder body of comparison can lead to the problem of knotting in cyclic process and wind, and one
This situation occurs for denier, it is necessary to the product in cylinder is all taken out and unlocks wound section, then is dyed again, wasting manpower and material resources and when
Between.The utility model was taken using primary the case where being dyed by formula, will not generating knotting, more flat after dyeing product surface
Whole beauty；
8, hook silk can be led to the problem of in cyclic process by comparing traditional gun barrel cylinder dyeing product in cylinder body, once hair
Generation is all scrapped in this raw situation, the then part for generating hook silk；
9, the equipment of the utility model is operationally more simple and convenient than traditional gun barrel cylinder overflow dyeing machine, only needs a small amount of operation
Personnel can produce；
10, cost of equipment maintenance is low, and replacement components are very easy to simply, and overall cost is also relatively low.
Claims (9)
1. a kind of one trousers ultrasonic dyeing equipment, it is characterised in that: the equipment includes rack, and the two sides of rack are respectively arranged with
It puts trousers frame and receives trousers frame, put and be disposed with pretreatment mechanism, dyeing mechanism, rinsing machine in the rack between trousers frame and receipts trousers frame
Structure, fixation mechanism and cooling body；
The pretreatment mechanism includes pretreatment pool, and pretreatment ultrasonic oscillator case is provided in pretreatment pool, pretreatment pool
Top is provided with the pretreatment power device that control pretreatment ultrasonic oscillator case moves up and down；Close to the pre- place for putting trousers frame side
The pretreatment guidance axis being provided on the side wall in pond for integrated trousers to be imported to pretreatment pool is managed, is also set up on pretreatment pool bottom wall
There is the lower transmission shaft of pretreatment, is provided on the side wall far from the pretreatment pool for putting trousers frame side and is pre-processed for exporting integrated trousers
Transmission shaft in the pretreatment in pond, be additionally provided with right above transmission shaft in pretreatment for pre-process upper transmission shaft cooperation to one
The pretreatment upper glue roller that body trousers are pressed；
The dyeing mechanism includes at least one color pond, and dyeing ultrasonic oscillator case, color pond are provided in each color pond
Top be provided with the dyeing power device that moves up and down of control dyeing ultrasonic oscillator case；Close to the color pond for putting trousers frame side
Side wall on be provided with dyeing guidance axis for integrated trousers to be imported to color pond, be additionally provided on color pond bottom wall under dyeing and pass
Axis being sent, is provided on the side wall far from the color pond for putting trousers frame side for will be transmitted in the dyeing of integrated trousers output color pond
Axis, be additionally provided with right above transmission shaft in dyeing for dye upper transmission shaft and cooperate the dyeing pressed to integrated trousers
Rubber roller；
The water washing mechanism includes at least one washing pool, and washing ultrasonic oscillator case, washing pool are provided in each washing pool
Top be provided with the washing power device that moves up and down of control washing ultrasonic oscillator case；Close to the washing pool for putting trousers frame side
Side wall on be provided with washing guidance axis for integrated trousers to be imported to washing pool, be additionally provided on washing pool bottom wall under washing and pass
Axis being sent, is provided on the side wall far from the washing pool for putting trousers frame side for will be transmitted in the washing of integrated trousers output washing pool
Axis, be additionally provided with right above transmission shaft in washing for wash upper transmission shaft and cooperate the washing pressed to integrated trousers
Rubber roller；
The fixation mechanism includes at least one fixation pond, and fixation ultrasonic oscillator case, fixation pond are provided in each fixation pond
Top be provided with the fixation power device that moves up and down of control fixation ultrasonic oscillator case；Close to the fixation pond for putting trousers frame side
Side wall on be provided with fixation guidance axis for integrated trousers to be imported to fixation pond, be additionally provided under fixation on fixation bottom of pond wall and pass
Axis being sent, is provided on the side wall far from the fixation pond for putting trousers frame side for will be transmitted in the fixation in integrated trousers output fixation pond
Axis is additionally provided with for cooperating the fixation pressed to integrated trousers with transmission shaft in fixation in fixation right above transmission shaft
Rubber roller；
The cooling body includes cooling bay, and cooling ultrasonic oscillator case is provided in cooling bay, is provided at the top of cooling bay
Control the cooling power device that cooling ultrasonic oscillator case moves up and down；It is arranged on the side wall for the cooling bay for putting trousers frame side
There is the cooling guidance axis for integrated trousers to be imported to cooling bay, cooling lower transmission shaft is additionally provided on cooling bay bottom wall, it is separate to put
It is provided with transmission shaft in the cooling for integrated trousers to be exported to cooling bay on the side wall of the cooling bay of trousers frame side, is transmitted in cooling
It is additionally provided with right above axis for cooperating the cooling upper glue roller pressed to integrated trousers, the cooling with cooling upper transmission shaft
Pond is circumscribed with the cooling water circulating device for keeping water temperature in cooling bay.
2. one trousers ultrasonic dyeing equipment according to claim 1, it is characterised in that: it is described put to be provided on trousers frame put
Guidance axis and guidance axis under trousers is put convenient for integrated trousers are imported pretreatment mechanism on trousers, puts on trousers guidance axis and put and guide under trousers
Put the baffle for being provided on trousers frame and preventing integrated trousers sideslip in axis two sides.
3. one trousers ultrasonic dyeing equipment according to claim 1, it is characterised in that: be provided with receipts on the receipts trousers frame
Guidance axis and convenient for integrated trousers are received guidance axis under trousers derived from cooling body on trousers, receives and guides under guidance axis and receipts trousers on trousers
The baffle for preventing integrated trousers sideslip is provided on the receipts trousers frame of axis two sides.
4. one trousers ultrasonic dyeing equipment according to claim 1, it is characterised in that: the pretreatment power device is
Lifting cylinder is pre-processed, pretreatment ultrasonic oscillator case is mounted on the output end of pretreatment lifting cylinder by fixed plate；It is described
Pretreatment upper glue roller is mounted on pretreatment pool by pretreatment pressing cylinder.
5. one trousers ultrasonic dyeing equipment according to claim 1, it is characterised in that: the dyeing power device is dye
Color lifting cylinder, dyeing ultrasonic oscillator case are mounted on the output end of dyeing lifting cylinder by fixed plate；The dyeing gluing
Roller is mounted on color pond by dyeing pressing cylinder.
6. one trousers ultrasonic dyeing equipment according to claim 1, it is characterised in that: the washing power device is water
Lifting cylinder is washed, washing ultrasonic oscillator case is mounted on the output end of washing lifting cylinder by fixed plate；The washing gluing
Roller is mounted on washing pool by washing pressing cylinder.
7. one trousers ultrasonic dyeing equipment according to claim 1, it is characterised in that: the fixation power device is solid
Color lifting cylinder, fixation ultrasonic oscillator case are mounted on the output end of fixation lifting cylinder by fixed plate；The fixation gluing
Roller presses cylinder by fixation and is mounted on fixation pond.
8. one trousers ultrasonic dyeing equipment according to claim 1, it is characterised in that: the cooling upper glue roller passes through cold
But pressing cylinder is mounted on cooling bay.
9. one trousers ultrasonic dyeing equipment according to claim 1, it is characterised in that: each pretreatment pool, dye
Heating device, the top of each pretreatment pool, color pond, washing pool and fixation pond are respectively mounted in color pond, washing pool and fixation pond
Upper cover for preventing heat loss is also installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821527489.8U CN208907165U (en) | 2018-09-19 | 2018-09-19 | A kind of one trousers ultrasonic dyeing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821527489.8U CN208907165U (en) | 2018-09-19 | 2018-09-19 | A kind of one trousers ultrasonic dyeing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208907165U true CN208907165U (en) | 2019-05-28 |
Family
ID=66613662
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821527489.8U Active CN208907165U (en) | 2018-09-19 | 2018-09-19 | A kind of one trousers ultrasonic dyeing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208907165U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108914458A (en) * | 2018-09-19 | 2018-11-30 | 连云港创美机械有限公司 | A kind of one trousers ultrasonic dyeing equipment and colouring method |
-
2018
- 2018-09-19 CN CN201821527489.8U patent/CN208907165U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108914458A (en) * | 2018-09-19 | 2018-11-30 | 连云港创美机械有限公司 | A kind of one trousers ultrasonic dyeing equipment and colouring method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101440559B (en) | Turbulent current type cheese dyeing method and apparatus thereof | |
| CN102660846B (en) | Loose fiber cold pad-batch dyeing machine | |
| CN111663272B (en) | Dyeing machine for fabric | |
| CN106835553A (en) | Cloth dyeing apparatus and colouring method under a kind of nearly vacuum state | |
| CN103806234A (en) | Supercritical CO2 anhydrous rotating warp beam horizontal type dyeing kettle and dyeing system thereof | |
| CN104499308B (en) | The cheese with reduced dye colouring method of polyester fiber | |
| CN208907165U (en) | A kind of one trousers ultrasonic dyeing equipment | |
| CN213417271U (en) | Filament sizing machine for producing chemical fiber cloth | |
| CN108914458A (en) | A kind of one trousers ultrasonic dyeing equipment and colouring method | |
| CN103590211B (en) | Dye liquor circulating system for dyeing machine with ultra-low bath ratio | |
| CN105821612A (en) | Efficient energy-saving desizing machine | |
| CN211227670U (en) | Dyeing device for Angora wool yarn by one-bath method | |
| CN113529321A (en) | Integral type weaving printing and dyeing agitating unit | |
| CN211921949U (en) | Spun silk dyeing device | |
| CN211394934U (en) | Printing and dyeing device for textile fabric | |
| CN213866837U (en) | Cloth dyeing apparatus | |
| CN206591284U (en) | A kind of overflow dyeing machine | |
| CN104894789B (en) | Ultra-penetration splitting sample color-measuring instrument | |
| CN211368004U (en) | High-temperature high-pressure liquid flow dyeing device for knitted fabric | |
| CN213804374U (en) | Ultrasonic level dyeing system | |
| CN105525470B (en) | A kind of efficiently accurate and energy-conservation textile dyestuff device | |
| CN209260361U (en) | Rinsing machine | |
| CN211284845U (en) | Cotton spinning jean less-water dyeing machine based on two-cycle pretreatment | |
| CN202576897U (en) | Cold pad-batch dyeing machine for loose fibers | |
| CN203782399U (en) | Horizontal dyeing kettle of supercritical CO2 (Carbon Dioxide) anhydrous rotating beam and dyeing system thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |