CN105821612A - Efficient energy-saving desizing machine - Google Patents

Efficient energy-saving desizing machine Download PDF

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Publication number
CN105821612A
CN105821612A CN201610403232.0A CN201610403232A CN105821612A CN 105821612 A CN105821612 A CN 105821612A CN 201610403232 A CN201610403232 A CN 201610403232A CN 105821612 A CN105821612 A CN 105821612A
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CN
China
Prior art keywords
desizing
water washing
cloth
mechanisms
machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610403232.0A
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Chinese (zh)
Inventor
吴明
黎翊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JINJIANG WANXINGLONG DYEING AND FINISHING CO Ltd
Original Assignee
JINJIANG WANXINGLONG DYEING AND FINISHING CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by JINJIANG WANXINGLONG DYEING AND FINISHING CO Ltd filed Critical JINJIANG WANXINGLONG DYEING AND FINISHING CO Ltd
Priority to CN201610403232.0A priority Critical patent/CN105821612A/en
Publication of CN105821612A publication Critical patent/CN105821612A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00Successive treatments of textile materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B13/00Treatment of textile materials with liquids, gases or vapours with aid of vibration
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention relates to the technical field of dyeing and weaving equipment, in particular to a desizing machine for removing sizing agent impurities obtained after cold stacking of nylon and polyester mixed fabrics. The desizing machine comprises a machine frame, a plurality of driving motors for providing power, a heating device for supplying heat to the whole machine and an automatic control system for controlling operation of the whole machine. A cloth feeding mechanism, a charging tank, a plurality of desizing mechanisms, a plurality of washing mechanisms and a cloth discharging mechanism are sequentially arranged on the machine frame in an assembly line mode. The charging tank, the desizing mechanisms and the washing mechanisms are connected with the heating device. Padders for performing squeezing and liquid pressing on cloth and keeping a certain cloth pick-up ratio are arranged between two adjacent desizing mechanisms, between two adjacent washing mechanisms, between the desizing mechanisms and the washing mechanisms, between the charging tank and the desizing mechanisms and between the washing mechanisms and the cloth discharging mechanism respectively. A circulating pump for achieving water circulation is arranged between every two adjacent washing mechanisms. The desizing machine is used for the desizing production technology in cloth dyeing and weaving.

Description

A kind of energy-efficient desizing machine
Technical field
The present invention relates to dyeing and weaving apparatus field, be specifically related to the desizing machine of a kind of slurry impurity after removing nylon, terylene intertexture cold dome.
Background technology
Textile printing and dyeing industry belongs to highly energy-consuming, highly water intensive, the industry of high pollution, in today that energy shortage, water resource worsening shortages, environment constantly deteriorate, it is achieved the recycling of plant capacity has great importance.An important technique in producing in desizing then the sector.Desizing is the technical process removing textile sizing material, the warp thread of the fabric such as cotton, viscose glue and synthetic fibers, mostly first passes through sizing before weaving.Slurry can affect the wettability of fabric in dyeing and finishing process, and hinders chemicals to fiber contacts, and therefore fabric is general all first through desizing, and bafta desizing then has removal fiber middles concurrently and divides the effect of impurity.And conventional desizing method is alkali liquor desizing method, its alkali liquor used is sodium hydroxide.
Desizing machine conventional on the market, generally comprise cloth inlet mechanism, desizing mechanism, water washing mechanism and cloth-discharging mechanism, described cloth inlet mechanism, desizing mechanism, water washing mechanism and cloth-discharging mechanism line configurations successively, and described desizing mechanism includes desizing roller, desizing case, desizing fabric guide roll, desizing roller, desizing fabric guide roll are arranged in desizing case, being positioned on the hot-water line of desizing case connection and have shower nozzle, desizing roller is just arranged by shower nozzle, and desizing fabric guide roll is positioned at below desizing roller;Described water washing mechanism includes that water washing chamber, washing roller, washing fabric guide roll, washing roller, washing fabric guide roll are arranged in water washing chamber, and washing roller has two and installs side by side, and washing fabric guide roll is arranged on the lower section of washing roller, and washing fabric guide roll has multiple, and height shifts to install.
In actual production, desizing mechanism is after certain working time, substantial amounts of slurry and impurity is remained in desizing case, after follow-up cloth enters, easily cloth is formed slurry and the anti-of impurity is glued, affect the water washing effect of follow-up water washing mechanism, and then cause the dirty point of cloth, after desizing, cloth feel is harder, affects follow-up cloth dyeing.And in order to avoid this phenomenon, it being accomplished by reloading in desizing case after certain working time, this improves no small production cost.
Summary of the invention
Therefore, for the problems referred to above, the present invention provides that a kind of desizing is effective, production cost is low, frequency of reloading is few, the energy-efficient desizing machine of water saving joint vapour.
For reaching above-mentioned purpose, the present invention is achieved by the following technical solutions:
nullA kind of energy-efficient desizing machine,Including frame、For providing multiple driving motors of power、For for the heater of complete machine heat supply and for controlling the automatic control system of complete machine running,It is sequentially provided with cloth inlet mechanism in described frame、Charging spout、A plurality of desizing mechanisms、A plurality of water washing mechanisms and cloth-discharging mechanism,In line configurations,Charging spout、Desizing mechanism、Water washing mechanism is all connected with heater,Between adjacent two desizing mechanisms、Between adjacent two water washing mechanisms、Between desizing mechanism and water washing mechanism、Between charging spout and desizing mechanism、It is equipped with between water washing mechanism and cloth-discharging mechanism for cloth is carried out squezzing and hydraulic fluid、Cloth is made to keep the padding machine of certain pick-up,The circulating pump for realizing water circulation it is equipped with between adjacent two water washing mechanisms,The output of described charging spout is additionally provided with the desizing shower directly spraying cloth,Described desizing shower is connected with described circulating pump.
Preferably, described water washing mechanism includes water washing chamber, the washing roller of two installations arranged side by side and multiple washing fabric guide roll, the water washing spray shower pipe for directly spraying cloth it is also equipped with in described water washing chamber, described water washing spray shower pipe is arranged on the upper end at the place being positioned at cloth when cloth output water washing chamber, and described water washing spray shower pipe is connected with circulating pump and realizes water circulation between each water washing mechanism.
Preferably, it is positioned at padding machine front end between described cloth-discharging mechanism and water washing mechanism to be additionally provided with one and go out cloth shower.
Preferably, described desizing mechanism includes desizing roller, desizing case and multiple desizing fabric guide roll, and desizing roller, desizing fabric guide roll are arranged in desizing case.
Preferably, described water washing chamber, desizing bottom portion are additionally provided with supersonic oscillations instrument.
Preferably, described desizing shower, water washing spray shower pipe, go out cloth shower the structure of structure identical, including body and two row's nozzles of being located on body, each described nozzle is spaced apart along the same axis of body, and often row's nozzle mutually staggers with the nozzle on adjacent row.
By using preceding solution, the invention has the beneficial effects as follows: multiple padding machine is set the cloth after each operation is carried out the control of pick-up, process for subsequent handling, and by multiple padding machines, control padding machine pressure, pick-up, to adjust complete machine, make complete machine be suitable for various fabrics;Circulating pump is utilized to be connected by multiple water washing mechanisms, realize recycling of hot water, also before hot water being caused desizing mechanism simultaneously, the cloth just adding alkali moistening is carried out heat water-spraying before roll compacting, owing to the hot water of more than 90 degree are easier to eccysis slurry, therefore not only save great lot of water resources and steam energy, reach the purpose of water saving joint vapour, and part size and impurity are i.e. drained off at the overfall of charging spout due to heat water-spraying, this more improves desizing efficiency, reduce the residual slurry of cloth cover, improve follow-up desizing mechanism and the tidiness of water washing mechanism, and then reduce frequency of reloading, changed by 1,400,000 original plaitings and be promoted to about 2,000,000 yards, this not only saves sodium hydroxide and other auxiliary agents, also save a certain amount of water and steam.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the structural representation of each shower of the embodiment of the present invention.
Detailed description of the invention
Describing embodiments of the present invention in detail below with reference to specific embodiment, to the present invention, how application technology means solve technical problem whereby, and the process that realizes reaching technique effect can fully understand and implement according to this.
With reference to Fig. 1, a kind of energy-efficient desizing machine, including frame 10, for providing multiple driving motors of power, for for the heater of complete machine heat supply and for controlling the automatic control system 11 of complete machine running, described automatic control system 11 is PLC automatic control system.Cloth inlet mechanism 20, charging spout 30, Liang Ge 40, four water washing mechanisms 50 of desizing mechanism and cloth-discharging mechanism 60 it is sequentially provided with in described frame 10, in line configurations, charging spout 30, desizing mechanism 40, water washing mechanism 50 are all connected with heater, described heater is charging spout 30, desizing mechanism 40, water washing mechanism 50 provide internal heating, it is connected to external steam, for complete machine steam supply simultaneously;nullBetween Liang Ge desizing mechanism 40、Between four water washing mechanisms 50、Between desizing mechanism 40 and water washing mechanism 50、Between charging spout 30 and desizing mechanism 40、It is equipped with between water washing mechanism 50 and cloth-discharging mechanism 60 for cloth is carried out squezzing and hydraulic fluid、Cloth is made to keep the padding machine 12 of certain pick-up,The circulating pump 70 for realizing water circulation it is equipped with between four water washing mechanisms 50,In the present embodiment,Described water washing mechanism 50 includes water washing chamber 51、The washing roller 52 of two installations arranged side by side and multiple washing fabric guide roll (not shown),The water washing spray shower pipe 53 for directly spraying cloth it is also equipped with in described water washing chamber 51,Described water washing spray shower pipe 53 be arranged on cloth output water washing chamber 51 time be positioned at cloth upper end,Described water washing spray shower pipe 53 is connected with circulating pump 70 and realizes water circulation between each water washing mechanism 50.It is particularly as follows: described water washing mechanism 50 is divided into the first water washing mechanism 50a, second water washing mechanism 50b, 3rd water washing mechanism 50c, 4th water washing mechanism 50d, described circulating pump 70 includes the first circulating pump 70a, second circulating pump 70b, 3rd circulating pump 70c, described first circulating pump 70a one end is connected on the water washing chamber 51 of the second water washing mechanism 50b, the other end is connected in the water washing spray shower pipe 53 in the first water washing mechanism 50a, realize the water circulation of the second water washing mechanism 50b to first water washing mechanism 50a, second circulating pump 70b and the 3rd circulating pump 70c is with it in like manner, final realization is circulated by the water between each water washing mechanism 50, and after final circulation, unnecessary water is drained by the overfall of the first water washing mechanism 50a.Owing to recirculated water is exported by water washing spray shower pipe 53, by water washing spray shower pipe 53, cloth is directly sprayed, more improve water washing effect, enhance desizing efficiency.In the present embodiment, the first water washing mechanism 50a and the washing temperature of the second water washing mechanism 50b
Simultaneously, output at described charging spout 30 is additionally provided with the desizing shower 31 directly spraying cloth, in the present embodiment, described desizing shower 31 is connected with described first circulating pump 70a, utilize the hot water after circulation that the cloth just adding alkali moistening is directly sprayed, the steam decreasing charging spout 30 uses, and i.e. reduces the burden of heater, reaches water-saving, the purpose of province's vapour.
In order to improve desizing effect, between described cloth-discharging mechanism 60 and the 3rd water washing mechanism 50d, it is positioned at padding machine 12 front end is additionally provided with one and goes out cloth shower 61, the cloth after washing is carried out cold water spray.
Concrete, described desizing mechanism 40 includes desizing roller 41, desizing case 42 and multiple desizing fabric guide roll (not shown), and desizing roller 41, desizing fabric guide roll are arranged in desizing case 42.Wherein, add the sodium hydroxide of 25 gram per liter and other auxiliary agents in desizing case 42 and heat.
Simultaneously, it is additionally provided with supersonic oscillations instrument 80 bottom described water washing chamber 51, desizing case 42, utilize the effect of supersonic oscillations instrument 80, hot water in vibration desizing case 42, water washing chamber 51, the bubble produced bursts during rising and comes, and beats on cloth, disposes the impurity on its surface, and need not be immersed in for a long time in case, substantially increase desizing speed, washing speed.
In the present embodiment, as shown in Figure 2, described desizing shower 31, water washing spray shower pipe 53, the structure going out cloth shower 61 is identical, including body 91 and two row's nozzles 92 of being located on body 91, each described nozzle 92 is spaced apart along the same axis of body, often row's nozzle 92 mutually staggers with the nozzle 92 on adjacent row, by arranging multiple rows of nozzle 92 on body, there is multiple single multipoint mode shower and assemble the effect of use, structurally become simple, simultaneously, relative to single multipoint mode shower, there is broad covered area, the feature that spraying effect is good, improve spraying effect.
The present invention arranges multiple padding machine and the cloth after each operation carries out the control of pick-up, processes for subsequent handling, and by multiple padding machines, control padding machine pressure, pick-up, to adjust complete machine, make complete machine be suitable for various fabrics;Circulating pump is utilized to be connected by multiple water washing mechanisms, realize recycling of hot water, also before hot water being caused desizing mechanism simultaneously, the cloth just adding alkali moistening is carried out heat water-spraying before roll compacting, owing to the hot water of more than 90 degree are easier to eccysis slurry, therefore not only save great lot of water resources and steam energy, reach the purpose of water saving joint vapour, and part size and impurity are i.e. drained off at the overfall of charging spout due to heat water-spraying, this more improves desizing efficiency, reduce the residual slurry of cloth cover, improve follow-up desizing mechanism and the tidiness of water washing mechanism, and then reduce frequency of reloading, changed by 1,400,000 original plaitings and be promoted to about 2,000,000 yards, this not only saves sodium hydroxide and other auxiliary agents, also save a certain amount of water and steam.
Although specifically showing in conjunction with preferred embodiment and describing the present invention; but those skilled in the art should be understood that; in the spirit and scope of the present invention limited without departing from appended claims; the present invention can be made a variety of changes in the form and details, be protection scope of the present invention.

Claims (6)

  1. null1. an energy-efficient desizing machine,Including frame、For providing multiple driving motors of power、For for the heater of complete machine heat supply and for controlling the automatic control system of complete machine running,It is sequentially provided with cloth inlet mechanism in described frame、Charging spout、A plurality of desizing mechanisms、A plurality of water washing mechanisms and cloth-discharging mechanism,In line configurations,Charging spout、Desizing mechanism、Water washing mechanism is all connected with heater,It is characterized in that: between adjacent two desizing mechanisms、Between adjacent two water washing mechanisms、Between desizing mechanism and water washing mechanism、Between charging spout and desizing mechanism、It is equipped with between water washing mechanism and cloth-discharging mechanism for cloth is carried out squezzing and hydraulic fluid、Cloth is made to keep the padding machine of certain pick-up,The circulating pump for realizing water circulation it is equipped with between adjacent two water washing mechanisms,The output of described charging spout is additionally provided with the desizing shower directly spraying cloth,Described desizing shower is connected with described circulating pump.
  2. Energy-efficient desizing machine the most according to claim 1, it is characterized in that: described water washing mechanism includes water washing chamber, the washing roller of two installations arranged side by side and multiple washing fabric guide roll, the water washing spray shower pipe for directly spraying cloth it is also equipped with in described water washing chamber, described water washing spray shower pipe be positioned at when being arranged on cloth output water washing chamber cloth upper end, described water washing spray shower pipe is connected with circulating pump and realizes between each water washing mechanism water circulation.
  3. Energy-efficient desizing machine the most according to claim 2, it is characterised in that: it is positioned at padding machine front end between described cloth-discharging mechanism and water washing mechanism and is additionally provided with one and goes out cloth shower.
  4. Energy-efficient desizing machine the most according to claim 3, it is characterised in that: described desizing mechanism includes desizing roller, desizing case and multiple desizing fabric guide roll, and desizing roller, desizing fabric guide roll are arranged in desizing case.
  5. Energy-efficient desizing machine the most according to claim 4, it is characterised in that: described water washing chamber, desizing bottom portion are additionally provided with supersonic oscillations instrument.
  6. Energy-efficient desizing machine the most according to claim 5, it is characterized in that: described desizing shower, water washing spray shower pipe, go out cloth shower structure identical, including body and two row's nozzles of being located on body, each described nozzle is spaced apart along the same axis of body, and often row's nozzle mutually staggers with the nozzle on adjacent row.
CN201610403232.0A 2016-06-08 2016-06-08 Efficient energy-saving desizing machine Pending CN105821612A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107313192A (en) * 2017-07-12 2017-11-03 韶关市顺昌布厂有限公司 A kind of efficient desizing machine
CN108486810A (en) * 2018-04-11 2018-09-04 嘉兴市金宇达染整有限公司 A kind of silk-like fabric pretreating technology for printing and dyeing
CN108716068A (en) * 2018-06-20 2018-10-30 绍兴柯桥育达纺染有限公司 A kind of textile printing and dyeing process
CN112411074A (en) * 2020-10-28 2021-02-26 绍兴柯桥和兴印染有限公司 Polyester fabric continuous desizing pretreatment method and device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1114698A (en) * 1995-03-16 1996-01-10 王兆伟 Method and equipment for quick scouring and bleaching process before printing and dyeing
CN201809615U (en) * 2010-08-17 2011-04-27 东华大学 Dye solution injector head
CN202247328U (en) * 2011-09-29 2012-05-30 佛山市三技精密机械有限公司 Continuous open width washing machine
CN103774359A (en) * 2014-01-09 2014-05-07 绍兴金渔纺织新技术有限公司 Spray-rolling type loose fiber washing machine
CN203947314U (en) * 2014-07-03 2014-11-19 浙江莱美纺织印染科技有限公司 A kind of energy-efficient desizing machine
CN205874731U (en) * 2016-06-08 2017-01-11 晋江万兴隆染织实业有限公司 High -efficiency energy -saving desizing machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1114698A (en) * 1995-03-16 1996-01-10 王兆伟 Method and equipment for quick scouring and bleaching process before printing and dyeing
CN201809615U (en) * 2010-08-17 2011-04-27 东华大学 Dye solution injector head
CN202247328U (en) * 2011-09-29 2012-05-30 佛山市三技精密机械有限公司 Continuous open width washing machine
CN103774359A (en) * 2014-01-09 2014-05-07 绍兴金渔纺织新技术有限公司 Spray-rolling type loose fiber washing machine
CN203947314U (en) * 2014-07-03 2014-11-19 浙江莱美纺织印染科技有限公司 A kind of energy-efficient desizing machine
CN205874731U (en) * 2016-06-08 2017-01-11 晋江万兴隆染织实业有限公司 High -efficiency energy -saving desizing machine

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107313192A (en) * 2017-07-12 2017-11-03 韶关市顺昌布厂有限公司 A kind of efficient desizing machine
CN108486810A (en) * 2018-04-11 2018-09-04 嘉兴市金宇达染整有限公司 A kind of silk-like fabric pretreating technology for printing and dyeing
CN108716068A (en) * 2018-06-20 2018-10-30 绍兴柯桥育达纺染有限公司 A kind of textile printing and dyeing process
CN112411074A (en) * 2020-10-28 2021-02-26 绍兴柯桥和兴印染有限公司 Polyester fabric continuous desizing pretreatment method and device

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