CN108411525B - Dyeing and finishing device and process for environment-friendly reactive dye-dyed burnt-out fabric - Google Patents

Dyeing and finishing device and process for environment-friendly reactive dye-dyed burnt-out fabric Download PDF

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Publication number
CN108411525B
CN108411525B CN201810370522.9A CN201810370522A CN108411525B CN 108411525 B CN108411525 B CN 108411525B CN 201810370522 A CN201810370522 A CN 201810370522A CN 108411525 B CN108411525 B CN 108411525B
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Prior art keywords
dyeing
circulating pump
dyeing tank
wall
fabric
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CN201810370522.9A
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CN108411525A (en
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沈洲军
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Zhejiang Weilun New Material Co ltd
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Zhejiang Weilun New Material Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a dyeing and finishing device and a dyeing and finishing process for environment-friendly reactive dye dyed burnt-out fabric, comprising a dyeing tank, wherein a feed inlet is arranged on one side of the top of the dyeing tank, a driving motor is arranged in the middle of the top of the dyeing tank, an output shaft of the driving motor is downwards arranged and is fixedly provided with a rotating shaft through a coupler, stirring blades are fixedly arranged on the rotating shaft positioned in the dyeing tank, a blanking funnel is arranged on the lower part of the inner wall of the dyeing tank, a crushing pipeline is connected to the middle position of the bottom of the blanking funnel, an electromagnetic valve is arranged at the lower end of the crushing pipeline, a circulating pump is arranged on the inner bottom wall of the dyeing tank, a communicating pipe is connected to the water outlet end of the circulating pump, the other end of the communicating pipe extends to the upper part inside the dyeing tank, a spray head is arranged at one end of the communicating pipe far away from the circulating pump, a filter pipe is arranged at the water inlet end of the circulating pump, and a controller is arranged in the middle of the outer wall of the dyeing tank. The invention has novel structure, ingenious design and reasonable structure, and is suitable for popularization.

Description

Dyeing and finishing device and process for environment-friendly reactive dye-dyed burnt-out fabric
Technical Field
The invention relates to the technical field of dye dyeing, in particular to a dyeing and finishing device and process for dyeing burnt-out fabric by using an environment-friendly reactive dye.
Background
Dyeing and finishing refers to a process that involves the chemical treatment of textile materials (fibers, yarns and fabrics), also commonly known as printing and dyeing. Dyeing and finishing are carried out together with spinning, weaving or knitting production to form the whole process of textile production. Dyeing and finishing includes pretreatment, dyeing, printing and finishing. The quality of dyeing and finishing has an important influence on the use value of textiles.
Dyeing refers to the process of dyeing a fiber with a dye from a dye liquor and forming a uniform, fast, vivid color on the fiber. The chemical composition of the various fibers varies, as does the applicable dye. Cotton fabrics are primarily dyed with reactive dyes. The polyester fabric is dyed mainly by using a dispersing impurity, and common dyeing methods include a high-temperature method, a carrier method and a hot-melting method. The modified polyester fabric with the anionic groups can be dyed by cationic dye to obtain a bright color. The nylon fabric is dyed with acid dye, acid mordant dye, disperse dye and some direct dye at near boiling point. Acrylic fabrics are primarily dyed with cationic or disperse dyes. Vinylon fabrics are mainly dyed with vat, sulphur and direct dyes. Polypropylene fabrics are difficult to dye, and some polypropylene fabrics can be dyed by disperse dyes or acid dyes after denaturation treatment. Acetate fiber fabrics are primarily dyed with disperse dyes and sometimes with insoluble azo dyes.
When the dye contacts with the fabric, impurities are precipitated in the dye, the dye color lump in the precipitation can affect the effect of the dye, and the precipitated dye needs to be stirred, so that the dyeing effect is improved.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a dyeing and finishing device and a dyeing and finishing process for dyeing burnt-out fabric by using environment-friendly reactive dye.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a dyeing and finishing device of environment-friendly reactive dye dyeing burnt-out surface fabric, includes the dyeing jar, the feed inlet is installed to top one side of dyeing jar, and driving motor is installed to the top intermediate position of dyeing jar, and driving motor's output shaft sets up down and is fixed with the pivot through the shaft coupling, is fixed with stirring vane in the inside pivot of dyeing jar, the unloading funnel is installed to the inner wall lower part of dyeing jar, and crushing pipeline is connected to the bottom intermediate position of unloading funnel, and the solenoid valve is installed to the lower extreme of crushing pipeline, the circulating pump is installed to the interior bottom wall of dyeing jar, and the play water end of circulating pump is connected with communicating pipe, and the other end of communicating pipe extends to the inside top of dyeing jar, the shower nozzle is installed to the one end that the circulating pump was kept away from to communicating pipe, the filter tube is installed to the inlet end of circulating pump, the outer wall mid-mounting of dyeing jar has the controller.
Preferably, the inside movable mounting of smashing the pipeline has the axis of rotation of vertical setting, and the equal movable mounting of upper end and the lower extreme of axis of rotation has the disc, and the outer wall circumference array of disc has the dead lever, and the other end of dead lever is fixed on smashing the inner wall of pipeline, is fixed with a plurality of turbine form cutting blade from last equidistance down in the axis of rotation.
Preferably, the inner wall of the crushing pipe is provided with annular grooves at equal distance from top to bottom, and the edges of the outer wall of the turbine-shaped cutting blade are positioned in the annular grooves.
Preferably, the edge of the turbine-shaped cutting blade is provided with a blade, the center of the top of the turbine-shaped cutting blade is provided with a mounting seat, and the middle of the mounting seat is provided with a mounting hole.
Preferably, a partition plate horizontally arranged is installed at the lower part of the inner wall of the dyeing tank, and the lower end of the crushing pipeline extends to the lower part of the partition plate.
Preferably, the controller is internally provided with a single-chip microcomputer with the model of stc89c52, and the output end of the single-chip microcomputer is respectively connected with the electromagnetic valve, the driving motor and the circulating pump.
A process for dyeing burnt-out fabric by using environment-friendly reactive dye comprises the following steps,
s1, putting a fabric to be dyed on a discharge roll, and then preparing for dyeing;
s2, placing two thirds of dye in the dyeing tank, and running a driving motor;
s3, putting the prepared fabric into a dyeing tank so as to realize dyeing, after a period of time, opening an electromagnetic valve and a circulating pump, and opening the circulating pump, wherein the suction force generated by the circulating pump drives the dye to move downwards so as to drive a turbine-shaped cutting blade to rotate quickly, and the turbine-shaped cutting blade pulverizes impurity particles while rotating quickly, so that the influence of impurities on the dyeing can be effectively reduced, and the circulating pump transports the dye deposited at the bottom of the dyeing tank again;
s4, taking out the fabric, thereby completing the dyeing process.
Compared with the prior art, the invention has the beneficial effects that: the output shaft of the driving motor is downwards arranged, the rotating shaft is fixed through the coupler, and the stirring blade is fixed on the rotating shaft positioned in the dyeing tank, so that the stirring effect can be improved, and the fabric can be fully dyed; the bottom intermediate position through the unloading funnel connects crushing pipeline, the solenoid valve is installed to crushing pipeline's lower extreme, the circulating pump is installed to the interior bottom wall of dyeing jar, when solenoid valve and circulating pump open, the suction that the circulating pump produced drives dyestuff down motion, thereby drive turbine form cutting blade fast rotation, when turbine form cutting blade's fast rotation, turbine form cutting blade smashes impurity granule, can effectively reduce impurity and produce the influence to dyeing like this, the circulating pump will deposit the dyestuff of dyeing jar bottom and transport again simultaneously, thereby can improve dyeing effect, and the invention novel structure, ingenious design, rational in infrastructure, be fit for promoting.
Drawings
FIG. 1 is a schematic diagram of a dyeing and finishing apparatus for dyeing burnt-out fabric with an environment-friendly reactive dye;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
FIG. 3 is a top view showing the connection of a disk and a fixing rod in the dyeing and finishing device for dyeing burnt-out fabric with the environment-friendly reactive dye;
fig. 4 is a top view of a turbine-shaped cutting blade in a dyeing and finishing device for dyeing burnt-out fabric with an environment-friendly reactive dye.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-4, a dyeing and finishing device and process for dyeing burnt-out fabric with environment-friendly reactive dye comprises a dyeing tank 1, wherein a feed inlet 11 is arranged on one side of the top of the dyeing tank 1, a driving motor 9 is arranged at the middle position of the top of the dyeing tank 1, an output shaft of the driving motor 9 is downwards arranged and is fixedly provided with a rotating shaft 10 through a coupling, a stirring blade 12 is fixedly arranged on the rotating shaft 10 positioned inside the dyeing tank 1, a blanking funnel 2 is arranged at the lower part of the inner wall of the dyeing tank 1, a crushing pipeline 14 is connected at the middle position of the bottom of the blanking funnel 2, an electromagnetic valve 4 is arranged at the lower end of the crushing pipeline 14, a circulating pump 5 is arranged at the inner bottom wall of the dyeing tank 1, a communicating pipe 7 is connected at the water outlet end of the circulating pump 5, the other end of the communicating pipe 7 extends to the upper part inside of the dyeing tank 1, a spray head 8 is arranged at one end of the communicating pipe 7 far from the circulating pump 5, a filter pipe 6 is arranged at the water inlet end of the circulating pump 5, and a controller 13 is arranged at the middle part of the outer wall of the dyeing tank 1.
According to the invention, a vertically arranged rotating shaft 15 is movably arranged in a crushing pipeline 14, a disc 16 is movably arranged at the upper end and the lower end of the rotating shaft 15, a fixed rod 17 is circumferentially arranged at the outer wall of the disc 16, the other end of the fixed rod 17 is fixed on the inner wall of the crushing pipeline 14, a plurality of turbine-shaped cutting blades 18 are fixed on the rotating shaft 15 from top to bottom at equal intervals, annular grooves 19 are formed in the inner wall of the crushing pipeline 14 from top to bottom at equal intervals, the outer wall edges of the turbine-shaped cutting blades 18 are positioned in the annular grooves 19, cutting edges are arranged at the edges of the turbine-shaped cutting blades 18, a mounting seat 20 is arranged at the center of the top of the turbine-shaped cutting blades 18, a mounting hole is formed in the middle of the mounting seat 20, a partition plate 3 which is horizontally arranged is arranged at the lower part of the inner wall of the dyeing tank 1, the lower end of the crushing pipeline 14 extends to the lower part of the partition plate 3, a single-chip microcomputer with the model number of stc89c52 is arranged in the controller 13, and the output end of the single-chip microcomputer is respectively connected with an electromagnetic valve 4, a driving motor 9 and a circulating pump 5.
The invention discloses a process for dyeing burnt-out fabric by using environment-friendly reactive dye, which comprises the following steps,
s1, putting a fabric to be dyed on a discharge roll, and then preparing for dyeing;
s2, placing two thirds of dye in the dyeing tank, and running a driving motor;
s3, putting the prepared fabric into a dyeing tank so as to realize dyeing, after a period of time, opening an electromagnetic valve and a circulating pump, and opening the circulating pump, wherein the suction force generated by the circulating pump drives the dye to move downwards so as to drive a turbine-shaped cutting blade to rotate quickly, and the turbine-shaped cutting blade pulverizes impurity particles while rotating quickly, so that the influence of impurities on the dyeing can be effectively reduced, and the circulating pump transports the dye deposited at the bottom of the dyeing tank again;
s4, taking out the fabric, thereby completing the dyeing process.
When the dyeing tank is used, the output shaft of the driving motor 9 is downwards arranged, the rotating shaft 10 is fixed through the coupler, and the stirring blades 12 are fixed on the rotating shaft 10 positioned in the dyeing tank 1, so that the stirring effect can be improved, and the fabric can be fully dyed; the bottom middle position of the blanking funnel 2 is connected with the crushing pipeline 14, the electromagnetic valve 4 is arranged at the lower end of the crushing pipeline 14, the circulating pump 5 is arranged on the inner bottom wall of the dyeing tank 1, when the electromagnetic valve 4 and the circulating pump 5 are opened, the dye is driven by the suction force generated by the circulating pump 5 to move downwards, so that the turbine-shaped cutting blade 18 is driven to rotate rapidly, the turbine-shaped cutting blade 18 crushes impurity particles while the turbine-shaped cutting blade 18 rotates rapidly, thus the influence of impurities on dyeing can be effectively reduced, and the dye deposited at the bottom of the dyeing tank 1 is transported again by the circulating pump 5, so that the dyeing effect can be improved.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (4)

1. The utility model provides a dyeing and finishing device of environment-friendly reactive dye dyeing burnt-out surface fabric, includes dyeing tank (1), its characterized in that, feed inlet (11) are installed to top one side of dyeing tank (1), and driving motor (9) are installed to the top intermediate position of dyeing tank (1), and driving motor (9)'s output shaft sets up downwards and is fixed with pivot (10) through the shaft coupling, is fixed with stirring vane (12) on pivot (10) inside dyeing tank (1), unloading funnel (2) are installed to the inner wall lower part of dyeing tank (1), and crushing pipeline (14) are connected to the bottom intermediate position of unloading funnel (2), and solenoid valve (4) are installed to the lower extreme of crushing pipeline (14), circulating pump (5) are installed to the interior bottom wall of dyeing tank (1), and the water outlet end of circulating pump (5) is connected with communicating pipe (7), and the other end of communicating pipe (7) extends to the inside top of dyeing tank (1), the one end that circulating pump (5) were kept away from installs shower nozzle (8), filter tube (6) are installed to the water inlet end of circulating pump (5), filter tube (13) are installed to the outer wall of dyeing tank (1); a rotating shaft (15) which is vertically arranged is movably arranged in the crushing pipeline (14), a disc (16) is movably arranged at the upper end and the lower end of the rotating shaft (15), a fixed rod (17) is circumferentially arranged on the outer wall of the disc (16), the other end of the fixed rod (17) is fixed on the inner wall of the crushing pipeline (14), and a plurality of turbine-shaped cutting blades (18) are fixed on the rotating shaft (15) from top to bottom at equal distance; an annular groove (19) is formed in the inner wall of the crushing pipeline (14) at equal distance from top to bottom, and the edge of the outer wall of the turbine-shaped cutting blade (18) is positioned in the annular groove (19); the edge of the turbine-shaped cutting blade (18) is provided with a cutting edge, the center of the top of the turbine-shaped cutting blade (18) is provided with a mounting seat (20), and the middle of the mounting seat (20) is provided with a mounting hole.
2. The dyeing and finishing device for dyeing burnt-out fabric with the environment-friendly reactive dye according to claim 1, wherein a partition board (3) horizontally arranged is arranged at the lower part of the inner wall of the dyeing tank (1), and the lower end of the crushing pipeline (14) extends to the lower part of the partition board (3).
3. The dyeing and finishing device for dyeing burnt-out fabric with the environment-friendly reactive dye according to claim 1, wherein a single-chip microcomputer with the model stc89c52 is installed in the controller (13), and the output end of the single-chip microcomputer is connected with the electromagnetic valve (4), the driving motor (9) and the circulating pump (5) respectively.
4. A process for treating fabric by using the dyeing and finishing device for dyeing burnt-out fabric with the environment-friendly reactive dye as claimed in claim 1, which is characterized by comprising the following steps of,
s1, putting a fabric to be dyed on a discharge roll, and then preparing for dyeing;
s2, placing two thirds of dye in the dyeing tank, and running a driving motor;
s3, putting the prepared fabric into a dyeing tank so as to realize dyeing, after a period of time, opening an electromagnetic valve and a circulating pump, and opening the circulating pump, wherein the suction force generated by the circulating pump drives the dye to move downwards so as to drive a turbine-shaped cutting blade to rotate quickly, and the turbine-shaped cutting blade pulverizes impurity particles while rotating quickly, so that the influence of impurities on the dyeing can be effectively reduced, and the circulating pump transports the dye deposited at the bottom of the dyeing tank again;
s4, taking out the fabric, thereby completing the dyeing process.
CN201810370522.9A 2018-04-24 2018-04-24 Dyeing and finishing device and process for environment-friendly reactive dye-dyed burnt-out fabric Active CN108411525B (en)

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Application Number Priority Date Filing Date Title
CN201810370522.9A CN108411525B (en) 2018-04-24 2018-04-24 Dyeing and finishing device and process for environment-friendly reactive dye-dyed burnt-out fabric

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Application Number Priority Date Filing Date Title
CN201810370522.9A CN108411525B (en) 2018-04-24 2018-04-24 Dyeing and finishing device and process for environment-friendly reactive dye-dyed burnt-out fabric

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CN108411525B true CN108411525B (en) 2023-10-20

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113832630B (en) * 2021-10-14 2024-02-09 浙江恒昌纺织科技有限公司 Double-cylinder type cabinet cylinder dyeing machine

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB316154A (en) * 1928-01-23 1929-07-23 Bedrich Jokl Improvements in and relating to apparatus for dyeing textile materials
JPH07324278A (en) * 1994-05-31 1995-12-12 Nishiwaki Eng:Kk Apparatus for treatment of textile
CN205361102U (en) * 2016-01-21 2016-07-06 东阳北极秀服装有限公司 Cloth printing and dyeing agitating unit
CN105822561A (en) * 2016-04-27 2016-08-03 泌阳上佳农业生态循环发展有限公司 Waste water cutting pump
CN206661007U (en) * 2017-04-14 2017-11-24 清远千百丽纺织印染有限公司 A kind of dope dyeing process material bucket
CN206814999U (en) * 2017-06-09 2017-12-29 山东滨州豪盛巾被有限公司 A kind of device for plant dyeing
CN206897000U (en) * 2017-07-11 2018-01-19 象山平悦环保科技有限公司 The sewage-treatment plant being convenient to clean
CN208201351U (en) * 2018-04-24 2018-12-07 海宁市伟伦经编毛绒有限公司 A kind of dyeing and finishing device of environmentally friendly reactive dyeing etching fabric

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB316154A (en) * 1928-01-23 1929-07-23 Bedrich Jokl Improvements in and relating to apparatus for dyeing textile materials
JPH07324278A (en) * 1994-05-31 1995-12-12 Nishiwaki Eng:Kk Apparatus for treatment of textile
CN205361102U (en) * 2016-01-21 2016-07-06 东阳北极秀服装有限公司 Cloth printing and dyeing agitating unit
CN105822561A (en) * 2016-04-27 2016-08-03 泌阳上佳农业生态循环发展有限公司 Waste water cutting pump
CN206661007U (en) * 2017-04-14 2017-11-24 清远千百丽纺织印染有限公司 A kind of dope dyeing process material bucket
CN206814999U (en) * 2017-06-09 2017-12-29 山东滨州豪盛巾被有限公司 A kind of device for plant dyeing
CN206897000U (en) * 2017-07-11 2018-01-19 象山平悦环保科技有限公司 The sewage-treatment plant being convenient to clean
CN208201351U (en) * 2018-04-24 2018-12-07 海宁市伟伦经编毛绒有限公司 A kind of dyeing and finishing device of environmentally friendly reactive dyeing etching fabric

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Address after: No. 63 Xinmin Road, Maqiao Jingbian Garden, Haining City, Jiaxing City, Zhejiang Province, 314419

Applicant after: Zhejiang Weilun New Material Co.,Ltd.

Address before: No. 12 and 63 Xinmin Road, Maqiao Warp Knitting Industrial Park, Haining City, Jiaxing City, Zhejiang Province, 314419

Applicant before: HAINING WEILUN WARP KNITTING PLUSH Co.,Ltd.

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