CN208685232U - Plant dyeing system based on ultrasonic wave and microwave technology - Google Patents
Plant dyeing system based on ultrasonic wave and microwave technology Download PDFInfo
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- CN208685232U CN208685232U CN201821513851.6U CN201821513851U CN208685232U CN 208685232 U CN208685232 U CN 208685232U CN 201821513851 U CN201821513851 U CN 201821513851U CN 208685232 U CN208685232 U CN 208685232U
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Abstract
The plant dyeing system based on ultrasonic wave and microwave technology that the utility model relates to a kind of, including normal-temp. and-pressure dyeing machine, the dye liquor import I on normal-temp. and-pressure dyeing machine top is set, dye liquor outlet I and the automatic control device of normal-temp. and-pressure dyeing machine lower part are set, characterized by further comprising the plant dyeing liquid preparation facilities connecting with normal temperature and pressure dyeing dye liquor import, the dye liquor recyclable device connected with the outlet of normal temperature and pressure dyeing dye liquor, while being additionally provided with coloured fibre cleaning device.The utility model has the advantages that: involve the extraction efficiency that microwave technology greatly improves dye material using ultrasound, improve the dye-uptake and color fastness during loose stock dyeing, the loose colour for reducing coloured fibre using ultrasonic cleaning simultaneously, effectively increases the dyeing efficiency and dyeing effect of staple in bulk plant dyeing.Meanwhile water in production process, dye liquor recycling are realized, it saves water, reduces environmental pollution.When reduce the loss of raw material, reduce costs.
Description
Technical field
The utility model belongs to staining technique field more particularly to a kind of plant dyeing based on ultrasonic wave and microwave technology
System.
Background technique
Normal-temp. and-pressure dyeing machine is a kind of commonly used equipment of loose stock dyeing, can be used for chemical dye dyeing and plant dye
Material dyeing.Chemical dye dyeing, discharge of wastewater can cause environmental pollution, and some chemical dyes pass through Transdermal absorption to human body
It is harmful.On the one hand plant dyeing textile avoids harm of the chemical dye to human body, on the other hand since the overwhelming majority contaminates material
It is Chinese medicine, so plant dyeing textile has certain sterilization, anti-skin disease, insect prevention and the special function such as refresh the mind again
Effect, in recent years increasingly by consumption market attention and pursue.But since plant dye material extraction efficiency is lower, molecular weight
Make color fastness poor greatly and the presence of more prominent etc. short slabs of loose colour problem, limit the industrialization of plant dyeing textile into
Journey.
The cashmere reeled yarn plant dyeing equipment utility model with ultrasonic unit of 201721755615 .0 of Patent No.
Patent is a kind of cashmere reeled yarn plant dyeing equipment with ultrasonic unit comprising dyeing installation ontology, dye liquor circulation dress
It sets, support device, driving device and ultrasonic unit.Its ultrasonic unit is to be arranged in dyeing installation body interior, is used for
Generate ultrasonic wave.The working principle of ultrasonic wave in a liquid is " cavitation " based on ultrasound, i.e. quick shape in a liquid
At micro-bubble and rapid implosion, under the resulting attachment for impacting the object surfaces externally and internally being submerged in liquid peels off
Come.Therefore ultrasonic unit is arranged in the liquid of apparatus body the patent of 201721755615 .0 of Patent No., can be unfavorable
Attachment of the dyestuff in fiber surface and inside in dyeing course.
Summary of the invention
The purpose of the utility model is to provide a kind of raising dye-uptake and color fastness based on ultrasonic wave and microwave technology
Plant dyeing system.
What the purpose of this utility model was realized in.
A kind of plant dyeing system based on ultrasonic wave and microwave technology of the utility model, including normal temperature and pressure dyeing
The dye liquor import I on normal-temp. and-pressure dyeing machine top is arranged in machine, be arranged in normal-temp. and-pressure dyeing machine lower part dye liquor outlet I with
And automatic control device, it is characterised in that it further include plant dyeing liquid preparation facilities, dye liquor recyclable device,
The plant dyeing liquid preparation facilities includes the slotted body for accommodating plant dyeing liquor, is arranged in flute profile sheet
The water inlet I on side top, is arranged in the dye liquor liquid outlet II of slotted body side lower part, and slotted body top is equipped in folding
Lid, upper cover bottom surface indent is mounted therein with microwave launcher tube, be arranged in the supersonic oscillator outside slotted body bottom surface and
The steam-heating pipe being looped around on the outside of slotted body alien invasion, the water inlet I are connected by pipeline and valve with water inlet pipe,
The dye liquor liquid outlet I is connected by pipeline, valve and pipeline pump with the dye liquor import II of normal-temp. and-pressure dyeing machine；
The dye liquor recyclable device is can-like structure, is respectively equipped with dye liquor feed liquor in the top two sides of dye liquor recyclable device
Mouth III and the water inlet II being connect by valve IV with water pipe, lower part are equipped with dye liquor liquid outlet III, and the dye liquor liquid outlet I passes through
Pipeline, valve III and pipeline pump are connected with the dye liquor inlet III of dye liquor recyclable device, and the dye liquor liquid outlet III passes through valve
V, tee tube and valve VI are connected with normal-temp. and-pressure dyeing machine top, and the dye liquor liquid outlet III also passes through tee tube and valve
VII is connected with another remaining dye liquor inlet IV that the slotted body upper lateral part of plant dyeing liquid preparation facilities is opened.
The supersonic oscillator is 3600W using 40 kHz shake, ultrasonic wave general power.
The utility model further includes coloured fibre cleaning device, the filter device being connect with coloured fibre cleaning device and with
The circulation water pot of filter device connection, the coloured fibre cleaning device include rinse bath, are arranged on the outside of bottom of rinse bath
Supersonic oscillator, the steam-heating pipe being looped around on the outside of rinse bath facade is equipped with logical in the upper left-hand of the rinse bath
The water inlet III of valve VIII, water pipe connection is crossed, right side is equipped with filtrate cycle water water inlet, arranges in the lower part of rinse bath equipped with cleaning solution
Liquid mouth, cleaning solution leakage fluid dram are connected by pipeline and valve Ⅸ with filter device, and the filter device passes through valve Ⅹ and circulation
Water pot is connected, circulation water pot lower part water outlet by valve Ⅺ, tee tube, water-supply-pipe, valve Ⅻ and pipeline pump respectively with room temperature
Dyeing at normal pressure machine is connected with plant dyeing liquid preparation facilities, and the water outlet of circulation water pot lower part also passes through valve Ⅺ, tee tube, valve
Ⅹ III and pipeline pump be connected with the recirculated water water inlet of rinse bath.
The supersonic oscillator of the coloured fibre cleaning device also uses 40 kHz shake, and ultrasonic wave general power is
3600W。
The utility model has the advantages that: ultrasonic wave and microwave are organically combined together and prepare dye liquor by the utility model,
Involve the extraction efficiency that microwave technology greatly improves dye material using ultrasound, dye-uptake and color jail during raising loose stock dyeing
Degree, at the same using ultrasonic cleaning reduce coloured fibre loose colour, effectively increase staple in bulk plant dyeing dyeing efficiency and
Dyeing effect.
The setting of dye liquor recyclable device realizes water in production process, dye liquor recycling, after the completion of stock-dye, remains
Remaining dye liquor imports dye liquor recyclable device by pipeline pump, can continue to use or lead back to plant dyeing liquid preparation dress in dyeing next time
It sets, can greatly reduce energy consumption, save water, reduce environmental pollution.When reduce the loss of raw material, reduce costs.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of another embodiment of the utility model.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
As depicted in figs. 1 and 2, a kind of plant dyeing system based on ultrasonic wave and microwave technology of the utility model, packet
Normal-temp. and-pressure dyeing machine 1 is included, I 1-1 of dye liquor import on 1 top of normal-temp. and-pressure dyeing machine is set, setting is dyed in normal temperature and pressure
I 1-2 of dye liquor liquid outlet and automatic control device of machine lower part, it is characterised in that it further include plant dyeing liquid preparation facilities 2, dye
Liquid recyclable device 3,
Plant dyeing liquid preparation facilities 2 described in the utility model includes the slotted body 2- for accommodating plant dyeing liquor
1, I 2-5 of water inlet of slotted body 2-1 upper lateral part is set, II 2-6 of dye liquor liquid outlet of slotted body side lower part is set,
Microwave launcher tube 2-4 in slotted body 2-1 upper cover is set, the ultrasonic wave shake outside slotted body 2-1 bottom surface is set
Sub- 2-3 and the steam-heating pipe 2-2, the supersonic oscillator 2-3 being looped around on the outside of slotted body 2-1 facade use 40 kHz
Shake, ultrasonic wave general power are 3600W；I 2-5 of water inlet is connected by pipeline and I 5-1 of valve with water inlet pipe I 5, institute
I 2-6 of dye liquor liquid outlet stated is connected by pipeline, valve II 6 and pipeline pump 7 with II 1-1 of dye liquor import of normal-temp. and-pressure dyeing machine 1
It connects；In microwave launcher tube work, become resonant cavity inside entire slotted body, the liquid of the inside and plant dye material are in microwave
It being brought rapidly up under effect, the steam-heating pipe of cooperation alien invasion installation substantially reduces and prepares the liquid heating-up time, also,
Under the action of microwave launcher tube, dye material molecule active degree is increased substantially, and is conducive to the preparation of dye liquor.
Ultrasonic wave is used during dye liquor is purchased, is " cavitation " based on ultrasound, i.e. quick shape in a liquid
At micro-bubble and rapid implosion, resulting impact is submerged in the dye molecule for preparing the material fibrous inside of the dye in liquid
Group peels off.Supersonic oscillator, which rolls into a ball biggish dye molecule, simultaneously applies high-frequency vibration, can crush dyestuff macromolecular mass
At lesser micel, so that dyestuff can preferably enter fibrous inside in dyeing course, dye-uptake and color fastness are improved.
The utility model can determine preparation solution type (desalted water, alcohol, alkaline solution according to the extraction process of different dye materials
Deng) and preparation temperature, number and time.
Dye liquor recyclable device 3 described in the utility model is can-like structure, is distinguished in the top two sides of dye liquor recyclable device 3
Equipped with III 3-1 of dye liquor inlet and II 3-2 of water inlet being connect by valve IV 13 with water pipe 12, lower part is equipped with dye liquor liquid outlet III
3-3, I 1-2 of dye liquor liquid outlet pass through the dye liquor inlet III of pipeline, valve III 10 and pipeline pump 11 and dye liquor recyclable device
3-1 is connected, and III 3-3 of dye liquor liquid outlet passes through on valve V 15, tee tube 16 and valve VI 17 and normal-temp. and-pressure dyeing machine 1
Portion is connected, and III 3-3 of dye liquor liquid outlet also passes through valve V 15, tee tube 16 and valve VII 14 and the preparation of plant dyeing liquid fills
Another for setting that 2 slotted body 2-1 upper lateral part opened is connected into IV 2-7 of dye liquor inlet.Dye liquor recyclable device 3 is set
It sets, realizes water in production process, dye liquor recycling, after the completion of stock-dye, remaining dye liquor imports dye liquor by pipeline pump and returns
Receiving apparatus can be continued to use when dyeing next time or dye liquor are purchased.Dye liquor makes full use of, and can greatly reduce energy consumption, section
Water is about used, is reduced environmental pollution.
In order to solve the problems such as existing loose colour during plant dyeing industrial textileization is serious, the utility model is also wrapped
Coloured fibre cleaning device 4 is included, the filter device 21 that is connect with coloured fibre cleaning device 4 and is followed with what filter device 21 was connect
Ring water pot 23, the coloured fibre cleaning device 4 include rinse bath 4-1, the ultrasonic wave being arranged on the outside of bottom of rinse bath shake
Sub- 4-4, supersonic oscillator is using 40 kHz shake, general power 3600W；The steam-heating pipe being looped around on the outside of rinse bath facade
4-3 is equipped with III 4-5 of water inlet connected by valve VIII 19, water pipe 18 in the upper left-hand of the rinse bath 4-1, and right side is set
There is recirculated water water inlet 4-2, is equipped with cleaning solution leakage fluid dram 4-6 in the lower part of rinse bath 4-1, cleaning solution leakage fluid dram 4-6 passes through pipe
Road and valve Ⅸ 20 are connected with filter device 21, and the filter device 21 is connected by valve Ⅹ 22 with circulation water pot 23, follow
The water outlet 24 of 23 lower part of ring water pot by valve Ⅺ 25, tee tube 26, water-supply-pipe, Ⅻ 27 pipeline pump 28,29 of valve respectively with room temperature
Dyeing at normal pressure machine 2 is connected with plant dyeing liquid preparation facilities 1, recycle 23 lower part of water pot water outlet 24 also by valve Ⅺ 25,
Tee tube 26, valve Ⅹ III 30 and pipeline pump 31 are connected with the recirculated water water inlet 4-2 of rinse bath 4-1.
Color fibre cleans after dyeing, enters rinse bath after the completion of loose stock dyeing, and rinse bath outer bottom is welded supersonic oscillator,
Son is shaken using 40 kHz, ultrasonic wave general power is 3600W.In color fibre cleaning process, the characteristics of using ultrasonic wave, it will fail
Dyestuff (" loose colour " the usually said) removing enter entirely, being attached on fiber, to reduce the loose colour in subsequent color spinning process
Puzzlement.
The normal-temp. and-pressure dyeing machine 1, plant dyeing liquid preparation facilities 2 of the utility model, the equipment such as dye liquor recyclable device 3
The operating systems such as operating, heating are connected with automatic control system, improve the precision of control, the labour that reduces worker it is strong
Degree.
The utility model involves the extraction efficiency that microwave technology greatly improves dye material using ultrasound, improves loose stock dyeing
Dye-uptake and color fastness in journey, while using the loose colour of ultrasonic cleaning reduction color fibre, effectively increase staple in bulk plant dye
The dyeing efficiency and dyeing effect of color, while the loss of the energy, water resource is reduced, unharmful substance discharge.
The normal-temp. and-pressure dyeing machine 1, plant dyeing liquid preparation facilities 2 of the utility model, the equipment such as dye liquor recyclable device 3
The operating systems such as operating, heating are connected with automatic control system, improve the precision of control, the labour that reduces worker it is strong
Degree.
Claims (4)
1. a kind of plant dyeing system based on ultrasonic wave and microwave technology, including normal-temp. and-pressure dyeing machine are arranged normal in room temperature
Dye liquor outlet I and the automatic control device of normal-temp. and-pressure dyeing machine lower part is arranged in the dye liquor import I for pressing overflow dyeing machine top,
Characterized by further comprising plant dyeing liquid preparation facilities, dye liquor recyclable device,
The plant dyeing liquid preparation facilities includes the slotted body for accommodating plant dyeing liquor, is arranged in slotted body side
The water inlet I on top is arranged in the dye liquor liquid outlet II of slotted body side lower part, the microwave inside slotted body upper cover is arranged in
Transmitting tube, the steam heating that the supersonic oscillator outside slotted body bottom surface is set and is looped around on the outside of slotted body facade
Pipe, the water inlet I are connected by pipeline and valve with water inlet pipe, and the dye liquor liquid outlet I passes through pipeline, valve and pipeline
Pump is connected with the dye liquor import II of normal-temp. and-pressure dyeing machine；
The dye liquor recyclable device is can-like structure, is respectively equipped with dye liquor inlet III in the top two sides of dye liquor recyclable device
With the water inlet II being connect by valve IV with water pipe, lower part is equipped with dye liquor liquid outlet III, and the dye liquor liquid outlet I passes through pipe
Road, valve III and pipeline pump are connected with the dye liquor inlet III of dye liquor recyclable device, the dye liquor liquid outlet III by valve V,
Tee tube and valve VI are connected with normal-temp. and-pressure dyeing machine top, the dye liquor liquid outlet III also by tee tube and valve VII with
The slotted body upper lateral part of plant dyeing liquid preparation facilities opened another be connected into dye liquor inlet IV.
2. the plant dyeing system according to claim 1 based on ultrasonic wave and microwave technology, which is characterized in that described
Supersonic oscillator is 3600W using 40 kHz shake, ultrasonic wave general power.
3. the plant dyeing system according to claim 1 based on ultrasonic wave and microwave technology, which is characterized in that further include
Coloured fibre cleaning device, the filter device being connect with coloured fibre cleaning device and the circulation water pot being connect with filter device,
The supersonic oscillator that the coloured fibre cleaning device includes rinse bath, is arranged on the outside of bottom of rinse bath, is looped around cleaning
Steam-heating pipe on the outside of slot facade is equipped with the water inlet connected by valve VIII, water pipe in the upper left-hand of the rinse bath
III, right side is equipped with filtrate cycle water water inlet, is equipped with cleaning solution leakage fluid dram in the lower part of rinse bath, cleaning solution leakage fluid dram passes through pipe
Road and valve Ⅸ are connected with filter device, and the filter device is connected by valve Ⅹ with circulation water pot, recycle water pot lower part
Water outlet by valve Ⅺ, tee tube, water-supply-pipe, valve Ⅻ, pipeline pump respectively with normal-temp. and-pressure dyeing machine and plant dyeing liquid system
Standby device is connected, and the water outlet of circulation water pot lower part also passes through following for valve Ⅺ, tee tube, valve Ⅹ III and pipeline pump and rinse bath
Ring water water inlet is connected.
4. the plant dyeing system according to claim 3 based on ultrasonic wave and microwave technology, which is characterized in that described
The supersonic oscillator of coloured fibre cleaning device also uses 40 kHz shake, and ultrasonic wave general power is 3600W.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821513851.6U CN208685232U (en) | 2018-09-17 | 2018-09-17 | Plant dyeing system based on ultrasonic wave and microwave technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821513851.6U CN208685232U (en) | 2018-09-17 | 2018-09-17 | Plant dyeing system based on ultrasonic wave and microwave technology |
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| Publication Number | Publication Date |
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| CN208685232U true CN208685232U (en) | 2019-04-02 |
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| CN201821513851.6U Active CN208685232U (en) | 2018-09-17 | 2018-09-17 | Plant dyeing system based on ultrasonic wave and microwave technology |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108754961A (en) * | 2018-09-17 | 2018-11-06 | 吴国平 | Plant dyeing system based on ultrasonic wave and microwave technology |
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2018
- 2018-09-17 CN CN201821513851.6U patent/CN208685232U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108754961A (en) * | 2018-09-17 | 2018-11-06 | 吴国平 | Plant dyeing system based on ultrasonic wave and microwave technology |
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