CN207582098U - Cashmere reeled yarn plant dyeing equipment with ultrasonic unit - Google Patents
Cashmere reeled yarn plant dyeing equipment with ultrasonic unit Download PDFInfo
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- CN207582098U CN207582098U CN201721755615.0U CN201721755615U CN207582098U CN 207582098 U CN207582098 U CN 207582098U CN 201721755615 U CN201721755615 U CN 201721755615U CN 207582098 U CN207582098 U CN 207582098U
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- dyeing
- reeled yarn
- dye liquor
- cashmere reeled
- cashmere
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
- D06B3/08—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments as hanks
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Coloring (AREA)
Abstract
The utility model discloses a kind of cashmere reeled yarn plant dyeing equipment with ultrasonic unit, including dyeing installation ontology, dye liquor circulator, support device, driving device and ultrasonic unit.The utility model overcomes the defects of traditional dyeing equipment, has the advantages such as dyeing is more uniform, dyeing defect is reduced.
Description
Technical field
The utility model is related to a kind of dyeing installation more particularly to a kind of cashmere reeled yarn plant dyes with ultrasonic unit
Color equipment.
Background technology
Cashmere reeled yarn, especially natural cashmere reeled yarn since the color and luster for being limited to natural cashmere is single, need mostly
Other colors are obtained by dyeing.The colouring method of generally use includes the use of chemical synthetic dye and using vegetable colour.
Wherein, this kind of colouring method using chemical synthetic dye due to the coloring requirement of chemical dye, needs 90 DEG C in dyeing course
Above high temperature, energy consumption is larger, and due to usually containing harmful substance in chemical synthetic dye, can cause dirty in dyeing course
Dye is seriously and the goat cashmere fabric after dyeing may also have harmful effect to human health.And the tradition of vegetable colour is used to plant
Object colouring method, there is also color fastness is high, color and colour system not problems such as abundant, insufficient supply.
Currently on the market by vegetable colour dyed used in cashmere bundle dyeing equipment, for obtain it is higher
Color fastness by all cashmere reeled yarn higher temperatures or is immersed in dye liquor for a long time usually in dyeing course, is easily contaminated
Flower cashmere reeled yarn, by chemical dye dyed used in cashmere bundle dyeing equipment, there is also dyeing temperature height, cashmere
The problems such as reeled yarn easy dyeing flower.
Utility model content
For disadvantages mentioned above of the prior art, the purpose of this utility model is to provide one kind can effectively solve the problem that plant
The even dyeing of dyes cashmere reeled yarn and the cashmere reeled yarn plant dyeing equipment of dyeing defect problem.
In order to realize above-mentioned purpose of utility model, the cashmere reeled yarn plant dyeing equipment of the utility model includes：Dyeing is set
Standby ontology, the dyeing installation ontology have a pair of mutually opposed the first side wall, a pair of mutually opposed second sidewall and
Bottom plate, the first side wall and the second sidewall surround the dyeing installation ontology with the bottom plate, in the length of upper opening
Cube shape, the inside of the dyeing installation ontology can accommodate dye liquor；Dye liquor circulator, including being set to dyeing installation sheet
Water inlet above body and the water outlet being set to below dyeing installation ontology, for dye liquor to be delivered to the dyeing installation sheet
Body and the dye liquor discharge dyeing installation ontology after using；Support device, the support device are set to the dyeing installation sheet
The top of body, including at least a pair of rotatable turntable and a fixed at least supporting rod between each pair of discs, Mei Duizhuan
Disk is separately fixed at the top of the first side wall of dyeing installation ontology, and the supporting rod is described for hanging the cashmere reeled yarn
Support device is arranged to by rotating the turntable drive the supporting rod rotation so as to move the cashmere reeled yarn；Driving
Device, the driving device are connected with the support device, for the turntable to be driven to rotate；And ultrasonic unit, if
It puts in the dyeing installation body interior, for generating ultrasonic wave.
In some embodiments, the frequency for the ultrasonic wave that the ultrasonic unit generates is 20~90kHz, the ultrasound
The power density of wave is not less than 0.3W/cm2, such as 0.3~0.8W/cm2Or it is further defined to 0.4~0.6W/cm2。
In some embodiments, the ultrasonic unit is fixed on the first side wall or the second sidewall or described
On bottom plate, such as on bottom plate.
In some embodiments, the cashmere reeled yarn plant dyeing equipment further includes：Heating unit, the heating unit
It is connected with the dyeing installation ontology, for heating the temperature of the dye liquor；And temperature control equipment, the temperature control
Device is arranged to detect the temperature of the dye liquor and controls the on or off heating of heating unit according to the temperature detected.
The temperature control equipment is arranged to control the temperature of dye liquor at 30 DEG C~70 DEG C.
In some embodiments, the supporting rod is hollow tubing conductor.The supporting rod enters water with dye liquor circulator
Mouth is connected, and the outer wall of the supporting rod is provided with spout hole, and dye liquor enters the dyeing installation ontology by the spout hole.
In some embodiments, 6 supporting rods are fixed between each pair of turntable, 6 supporting rods are along the turntable
Circumferencial direction it is evenly distributed.
The utility model has following advantageous effects relative to the prior art：
It is designed by the support device of supporting rod and turntable so that cashmere reeled yarn uniformly can constantly contact dye liquor, both
It ensure that the long-time contact dye liquor of cashmere reeled yarn has obtained preferable coloring, and cashmere reeled yarn is uniformly connect
Contagion liquid reduces dyeing defect problem.By further along the circumferential direction evenly distributed 6 will be set to support between each pair of turntable
Bar so that the cashmere reeled yarn being wound in support device is not easy to contact and wind in rotation process.
By the setting of ultrasonic unit, but also dye liquor mixing is more uniform, contact of the cashmere reeled yarn with dye liquor is more
Fully, be conducive to the combination of dyestuff and fiber, improve uniform dyeing property energy so that dyeing is more uniform, decreases dyeing defect and asks
Topic.
Description of the drawings
Fig. 1 is the structure diagram according to the cashmere reeled yarn plant dyeing equipment of the utility model.
Fig. 2 is that the cashmere reeled yarn when cashmere reeled yarn plant dyeing equipment in Fig. 1 is dyed hangs schematic diagram.
Fig. 3 is the schematic diagram of the support device in Fig. 1.
Specific embodiment
The various aspects of the utility model are described in detail below in conjunction with the drawings and specific embodiments.Wherein, it is attached
Component in figure is not necessarily drawn to scale, and focuses on that the principle of the utility model is illustrated.
In the various embodiments of the utility model, well-known structure or material are not shown or do not make specifically
It is bright.Also, the described feature of the utility model, structure or characteristic can in one or more embodiments group in any way
It closes.In addition, it will be appreciated by those skilled in the art that following various embodiments are served only for for example, not for limitation
The scope of protection of the utility model.It can also be readily appreciated that, the component in each embodiment described herein and shown in the drawings can
To be arranged and be designed in a variety of different configurations or ratio.
Fig. 1 shows the structure diagrams of cashmere reeled yarn plant dyeing equipment according to the present utility model.Fig. 2 is in Fig. 1
Cashmere reeled yarn suspension schematic diagram when cashmere reeled yarn plant dyeing equipment is dyed.Fig. 3 is the signal of the support device in Fig. 1
Figure.
As shown in Figure 1 to Figure 3, the cashmere reeled yarn plant dyeing equipment of the utility model includes dyeing installation ontology 1, dye liquor
Circulator 2, support device 3, driving device (not shown) and ultrasonic unit 4.
Dyeing installation ontology 1 has a pair of mutually opposed the first side wall 11,12, a pair of mutually opposed second sidewall
13rd, 14 and bottom plate 15, side wall surrounds dyeing installation ontology 1 with bottom plate, make its be in upper opening rectangular shape, dyeing
Cheng Zhong, for accommodating dye liquor, dye liquor usually accounts for about the 2/3 of the internal volume of dyeing installation ontology for the inside of dyeing installation ontology.
Dye liquor circulator 2 includes the water inlet 21 being set to above dyeing installation ontology and is set to dyeing installation ontology
The water outlet 22 of lower section, dye liquor are transported to dyeing installation ontology 1 by water inlet, and pass through water outlet 22 and be discharged, dye liquor
Circulator 2 further includes circulating pump 23, and dye liquor is pumped into the power pumped out for providing.Water inlet can be with flare.
Support device 3 is set to the top of the dyeing installation ontology 1, including 3 pairs of rotatable turntables 31 and is fixed on
Supporting rod 32 between each pair of turntable, for supporting rod 32 for hanging cashmere reeled yarn, each pair of turntable can be separately fixed at dyeing installation
The top of the first side wall 11,12 of ontology, support device 3 be arranged to by rotary turnplate 31 with drive supporting rod 32 rotation so as to
Move cashmere reeled yarn.As shown in figure 3,6 supporting rods, 32,6 circles of the supporting rod along turntable can be fixed between each pair of turntable
Circumferential direction is evenly distributed, and cashmere reeled yarn is in loop shape, and one end is wound on supporting rod, and the other end hangs down naturally, passes through supporting rod
Rotation cashmere reeled yarn can be made slowly evenly to move in vertical direction, contact and impregnate dye liquor.Supporting rod 32 can be
Hollow tubing conductor.In some embodiments, supporting rod can be connected with the water inlet of dye liquor circulator 2, outside supporting rod
Wall may be provided with spout hole (not shown) so that dye liquor is flowed out from the spout hole of supporting rod, so that cashmere reeled yarn is more uniform
Contact dye liquor.Being provided with the hollow support rails of spout hole can be connected with the water inlet 21 of dye liquor circulator, alternatively, empty
Heart supporting rod can also be connected with other water inlet (not shown) of dye liquor circulator, to provide dye by other water inlets
Liquid is overflowed from the spout hole.
Driving device (not shown) is connected with the turntable of support device, is rotated for driving disc, and turntable can positive and negative two
A direction rotates, the rotary speed all same of each pair of turntable.In some embodiments, driving device is fixed on dyeing installation sheet
Outside the side side wall of body 1, including fixed case, motor, 3 belt pulleys and belt, wherein, fixed case is fixed on above side wall, electricity
Machine is arranged in fixed case, and the output terminal of motor is fixedly connected with one of belt pulley, and 3 belt pulleys are meshed respectively with turntable
Connection, belt pulley are connected each other by belt transmission.In this way, in dyeing course, motor drives one of belt pulley
Rotation, and another two belt pulley is driven to rotate together by belt, turntable is driven to rotate by belt pulley, so as to drive supporting rod
It rotates so that cashmere reeled yarn moves.
In some embodiments, it can need to set 1 pair, 2 pairs or multipair turntable according to practical dyeing, it can also basis
Actual needs sets 1,2,3,4,5 or more supporting rod between each pair of discs, and the quantity of belt pulley can wait
In the logarithm of turntable, other driving device driving discs can also be selected to rotate according to actual needs, the rotation of each pair of turntable
Speed can be the same or different.
Ultrasonic unit 4 can be fixed on side wall 11,12,13,14 or bottom plate 15.It can be high-power ultrasonics
Device, including superaudio IGBT power electronic devices and integrated control system.A supersonic generator can be set to work independently, also
Multiple supersonic generators can be set with multigroup used in parallel.The frequency for the ultrasonic wave that ultrasonic unit 4 generates for 20~
90kHz, power density are not less than 0.3W/cm2(power density=transmission power (W)/emission area (cm2), such as 0.3~
0.8W/cm2Or it is further defined to 0.4~0.6W/cm2), to reach preferable cavitation effect and speed, mixed convenient for dye liquor
Uniformly, and with cashmere reeled yarn it is fully combined.
In some embodiments, cashmere reeled yarn plant dyeing equipment further includes heating unit and temperature control equipment (not
It shows).Wherein, heating unit is connected with dyeing installation ontology 1, for heating the temperature of dye liquor, temperature control equipment setting
Into detection dye liquor temperature and the on or off heating of heating unit is controlled according to the temperature that detects, so as to by dye liquor
Temperature is controlled between 30 DEG C~70 DEG C.
When use in the utility model dyeing installation (including between 3 pairs of turntables, each pair of turntable have 6 supporting rods) it is right
When cashmere reeled yarn carries out vegetable colour dyeing, colouring method includes the following steps：
A, the cashmere yarn of 26S/2 (strand formed by the singles yarns of 2 26S) is changed into every volume 100g-150g's
Reeled yarn, background color are this white.
B, by volume 4 cashmere reeled yarns suspension supporting rod between each pair of discs (as shown in the schematic diagram of Fig. 2,3 pairs of turntables
The reeled yarns of volume 12 can be hung altogether, optionally, also can be by every volume reeled yarn around the supporting rod between 3 pairs of turntables).
C, dye liquor circulator is opened, dye liquor constantly spilling and reeled yarn from the spout hole of supporting rod are made by circulating pump
Being in contact (can also make dye liquor that water inlet is directly sprayed or be carried out at the same time to cashmere reeled yarn from the water inlet of flare
Sprinkling and spout hole at spilling), and the intrinsic dye liquor of dyeing installation is controlled to be maintained at the position for accounting for internal volume about 2/3
It puts.
Wherein, dye liquor in individually reaction pot using 30-35 DEG C of acidic soft water dissolving dye by being prepared, the dye
Expect the AVANI organic dyestuff (FW16-11) to be bought from Dimora Colours Inc. companies, AVANI organic dyestuff (FW16-
11) tobacco leaf and stem extraction and enzyme cocktail are included in, dye liquor includes the dyestuff of 1.5%o.w.f, cashmere in the present embodiment
The bath raio of reeled yarn and dye liquor is about 1:60.It can need to select dyestuff and bath raio according to practical dyeing.
D, it is in positive and negative Periodic Rotating to open driving device driving disc so that cashmere reeled yarn it is mobile and with the dye in dye vat
Liquid phase contacts, and cashmere reeled yarn can constantly be immersed in dye liquor and fully be combined with dye liquor.
E, it opens ultrasonic unit and generates ultrasonic vibration, dye liquor is made fully to be combined with cashmere reeled yarn.
Wherein, ultrasonic unit is arranged on the bottom plate of dye liquor apparatus body, the frequency of the ultrasonic wave of generation for 20~
90KHz, power density >=0.3W/cm2(for example, being further defined to 0.4~0.6W/cm2)。
F, the intrinsic dye liquor of dyeing installation is heated to 30-40 DEG C using heating unit, passes through temperature control equipment control
Temperature processed remains unchanged, and continues 10 minutes.
G, the intrinsic dye liquor temperature of dyeing installation is increased to 70 DEG C with+2 DEG C/min of speed using heating unit,
Temperature is controlled to remain unchanged by temperature control equipment, continue 30 minutes so that color is anchored on cashmere reeled yarn so as to be consolidated
Color.
H, the intrinsic dye liquor temperature of dyeing installation is reduced to 40-45 DEG C, and empty later.
Plant dyeing, the exhaustion of cashmere reeled yarn thus dyed are carried out by using the dyeing installation of present embodiment
Rate is more than 99%, reeled yarn uniform color, occurs without dyeing defect.
Although being illustrated in the utility model specification with reference to specific embodiment to the utility model, ability
Domain it is to be appreciated by one skilled in the art that specific embodiment of the present utility model is merely for illustration, to this practicality
Novel protection domain does not form any restriction, can be to the utility model under the premise of the utility model in essence is not departed from
Technical solution carry out various modifications or equivalents, any modification or equivalents still fall within the protection model of the utility model
It encloses.
Claims (10)
1. cashmere reeled yarn plant dyeing equipment, the cashmere reeled yarn plant dyeing equipment includes：
Dyeing installation ontology has a pair of mutually opposed the first side wall, a pair of mutually opposed second sidewall and bottom plate, institute
It states the first side wall and the second sidewall and surrounds the dyeing installation ontology with the bottom plate, the dyeing installation ontology is in top
The rectangular shape of opening, it is internal to be used to accommodate dye liquor；
Dye liquor circulator including the water inlet being set to above dyeing installation ontology and is set to below dyeing installation ontology
Water outlet, the dye liquor for dye liquor being delivered to the dyeing installation ontology and after using discharge dyeing installation ontology；
Support device, the support device are set to the top of the dyeing installation ontology, including rotatable turn at least a pair of
Disk and a fixed at least supporting rod between each pair of discs, each pair of turntable are separately fixed at the mutual right of dyeing installation ontology
The top for the first side wall put, for hanging the cashmere reeled yarn, the support device is arranged to pass through rotation the supporting rod
The turntable makes the cashmere reeled yarn movement so that the supporting rod to be driven to rotate；
Driving device, the driving device are connected with the support device, for the turntable to be driven to rotate；And
Ultrasonic unit is arranged on the dyeing installation body interior, for generating ultrasonic wave.
2. cashmere reeled yarn plant dyeing equipment as described in claim 1, which is characterized in that the ultrasonic unit generates super
The frequency of sound wave is 20~90kHz.
3. cashmere reeled yarn plant dyeing equipment as claimed in claim 2, which is characterized in that the power density of the ultrasonic wave is not
Less than 0.3W/cm2。
4. cashmere reeled yarn plant dyeing equipment as claimed in claim 3, which is characterized in that the ultrasonic unit is fixed on institute
It states on the first side wall or the second sidewall or the bottom plate.
5. cashmere reeled yarn plant dyeing equipment as claimed in claim 4, which is characterized in that the ultrasonic unit is fixed on institute
It states on bottom plate.
6. cashmere reeled yarn plant dyeing equipment as described in claim 1, which is characterized in that the cashmere reeled yarn plant dyeing is set
It is standby to further include：
Heating unit, the heating unit are connected with the dyeing installation ontology, for heating the temperature of the dye liquor；And
Temperature control equipment, the temperature control equipment are arranged to detect the temperature of the dye liquor and according to the temperature controls detected
Make the on or off heating of the heating unit.
7. cashmere reeled yarn plant dyeing equipment as claimed in claim 6, which is characterized in that the temperature control equipment is arranged to
The temperature of dye liquor is controlled at 30 DEG C~70 DEG C.
8. cashmere reeled yarn plant dyeing equipment as described in claim 1, which is characterized in that the supporting rod is hollow tubing conductor.
9. cashmere reeled yarn plant dyeing equipment as claimed in claim 8, which is characterized in that the supporting rod is filled with dye liquor cycle
The water inlet put is connected, and the outer wall of the supporting rod is provided with spout hole, and dye liquor enters the dyeing by the spout hole
Apparatus body.
10. cashmere reeled yarn plant dyeing equipment as described in claim 1, which is characterized in that 6 are fixed between each pair of turntable
Supporting rod, 6 supporting rods are evenly distributed along the circumferencial direction of the turntable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721755615.0U CN207582098U (en) | 2017-12-15 | 2017-12-15 | Cashmere reeled yarn plant dyeing equipment with ultrasonic unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721755615.0U CN207582098U (en) | 2017-12-15 | 2017-12-15 | Cashmere reeled yarn plant dyeing equipment with ultrasonic unit |
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| Publication Number | Publication Date |
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| CN207582098U true CN207582098U (en) | 2018-07-06 |
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| CN201721755615.0U Active CN207582098U (en) | 2017-12-15 | 2017-12-15 | Cashmere reeled yarn plant dyeing equipment with ultrasonic unit |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108978072A (en) * | 2018-09-07 | 2018-12-11 | 合肥佳粮机械科技有限公司 | A kind of cashmere line dyeing and drying integrated production equipment |
| CN110241539A (en) * | 2019-07-18 | 2019-09-17 | 内蒙古鄂尔多斯资源股份有限公司 | Ready-made clothes Ultrasonic Dyeing device and cashmere coloring system |
-
2017
- 2017-12-15 CN CN201721755615.0U patent/CN207582098U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108978072A (en) * | 2018-09-07 | 2018-12-11 | 合肥佳粮机械科技有限公司 | A kind of cashmere line dyeing and drying integrated production equipment |
| CN108978072B (en) * | 2018-09-07 | 2021-02-05 | 合肥佳粮机械科技有限公司 | Dyeing and drying integrated production equipment for cashmere yarns |
| CN110241539A (en) * | 2019-07-18 | 2019-09-17 | 内蒙古鄂尔多斯资源股份有限公司 | Ready-made clothes Ultrasonic Dyeing device and cashmere coloring system |
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